Including Tool Having Plural Alternatively Usable Cutting Edges Patents (Class 407/113)
  • Publication number: 20130121775
    Abstract: A double-sided, indexable cutting insert for a milling cutter includes a first surface, a second surface, and side surfaces. Major cutting edges are defined at an intersection between the first and second surfaces and side surfaces. Minor cutting edges and ramping cutting edges are defined at the intersection between the first and second surfaces and side surfaces. The cutting insert is mounted in a milling cutter having a bottom seating surface formed at an angle with respect to a central, rotational axis of the milling cutter, which provides superior performance for both milling and ramping cutting operations.
    Type: Application
    Filed: November 15, 2011
    Publication date: May 16, 2013
    Applicant: KENNAMETAL INC.
    Inventors: Ronald Louis Dudzinsky, Konrad Spitzenberger
  • Publication number: 20130121776
    Abstract: A cutting insert can be clamped by a lever-lock clamping device to a tool body in a more stable and reliable manner. A cutting insert clamped by the clamping device to an insert seat formed on a tool body, includes: an upper surface and a lower surface each having a substantially polygonal contour shape; a plurality of side surfaces extending between the upper surface and the lower surface; a through-hole penetrating through the upper surface and the lower surface; and a concave notch portion for receiving a clamping force that is partially formed at a peripheral edge portion of the through-hole on the upper surface side.
    Type: Application
    Filed: January 8, 2013
    Publication date: May 16, 2013
    Applicant: TUNGALOY CORPORATION
    Inventor: TUNGALOY CORPORATION
  • Patent number: 8439608
    Abstract: A cutting insert-shim assembly that has a cutting insert with a bottom surface and a plurality of interior coolant passages wherein each interior coolant passage has a coolant inlet in the bottom surface of the cutting insert. The shim has a first side surface and a second side surface and contains a cavity, which communicates with the coolant conduit. The cavity defines a first opening in the first side surface and a second opening in the second side surface. When the shim is in a first condition, the first side surface contacts the bottom surface of the cutting insert and the first opening provides a first level of coolant communication to the interior coolant passages in the cutting insert. When the shim is in a second condition, the second side surface contacts the bottom surface of the cutting insert and the second opening provides a second level of coolant communication to the interior coolant passages in the cutting insert.
    Type: Grant
    Filed: September 1, 2010
    Date of Patent: May 14, 2013
    Assignee: Kennametal Inc.
    Inventors: Shi Chen, Nicholas Joseph Henry, Charles Lisle Conway, Kent Peter Mizgalski, Joseph V. Nelson, Linn R. Andras, Thomas O. Muller, Paul D. Prichard, Brad D. Hoffer
  • Publication number: 20130115021
    Abstract: A cutting insert for milling operations, such as, face milling, slot milling, plunge milling, and ramping operations. The cutting insert exhibits a combination of favorable cutting edge strength, and unique cutting edge geometry, thus, allowing milling operations at relatively high feed rates. The cutting insert includes at least four cutting edges, wherein at least one of the cutting edges is a convex cutting edge. Certain embodiments of square cutting inserts will have four convex cutting edges which may be connected by nose corners. The convex cutting edge may comprise at least one of a circular arc, a portion of an ellipse, a portion of a parabola, a multi-segment spline curve, a straight line, or combinations of these. Wherein the convex cutting edge comprises a circular arc, the circular arc may have a radius greater than or equal to two times a radius of the largest circle that may be inscribed on the top surface.
    Type: Application
    Filed: December 20, 2012
    Publication date: May 9, 2013
    Applicant: TDY INDUSTRIES, LLC
    Inventor: TDY Industries, LLC
  • Patent number: 8434974
    Abstract: A milling cutter and a cutting insert therefor for rough and smooth machining of a workpiece. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: May 7, 2013
    Assignee: Kennametal Inc.
    Inventor: Konrad Spitzenberger
  • Patent number: 8434572
    Abstract: Cutting elements for downhole cutting tools comprise a top surface having a cutting surface portion and a cutting profile asymmetrically disposed across the top surface. The cutting elements comprise first and second longitudinal side surfaces and first and second lateral side surfaces, each having a respective cross-section. The cross-section of one of the longitudinal side surfaces can have one beveled portion and the cross-sections of the other longitudinal side surface and the first and second lateral side surfaces can have two beveled portions. A cutting end of a downhole cutting tool comprises two cutting elements disposed facing each another with a portion of the cutting surface portion of a first cutting element being disposed opposite the cutting profile of the second cutting element and the cutting surface portion of the second cutting element being disposed opposite the cutting profile of the first cutting element.
    Type: Grant
    Filed: June 24, 2010
    Date of Patent: May 7, 2013
    Assignee: Baker Hughes Incorporated
    Inventors: Calvin J. Stowe, II, Andrew D. Ponder
  • Patent number: 8434975
    Abstract: A double-sided milling cutting insert has usable upper and lower faces. The upper face has a polygonal shape with curved edges. The lower face has a rotationally symmetrical relation to the upper face. Flank faces connect edges of the upper face to corresponding edges of the lower face. Upper cutting edges are formed on one of the edges of the upper face. The upper chip-forming portions have rake faces inclined downwardly from the upper cutting edges inwardly of the cutting insert and a plurality of protrusions arranged along inner boundaries of the rake faces for deflecting chips. When the cutting insert is mounted on the cutting tool, a width of the rake face of the upper chip-forming portion adjacent to an edge portion forming a main cutting edge gradually increases in a direction going away from a rotational axis of the cutting tool.
    Type: Grant
    Filed: February 16, 2007
    Date of Patent: May 7, 2013
    Assignee: TaeguTec, Ltd.
    Inventors: Chang Hee Choi, Chang Gyu Park
  • Publication number: 20130108388
    Abstract: A cutting insert includes an upper surface; a lower surface; a side surface which is connected to each of the upper surface and the lower surface and includes a first side surface, a second side surface and a third side surface being adjacent to each other in order; an upper cutting edge including an upper major cutting edge located at an intersection of the upper surface and the first side surface, and an upper flat cutting edge located closer to the upper major cutting edge in an intersection of the upper surface and the second side surface; and a lower cutting edge including a lower major cutting edge located at an intersection of the lower surface and the third side surface, and a lower flat cutting edge located closer to the lower major cutting edge in an intersection of the lower surface and the second side surface. The second side surface comprises an upper flank surface connected to the upper flat cutting edge, and a lower flank surface connected to the lower flat cutting edge.
    Type: Application
    Filed: September 15, 2011
    Publication date: May 2, 2013
    Applicant: KYOCERA CORPORATION
    Inventor: Hirohisa Ishi
  • Publication number: 20130108383
    Abstract: The invention relates to an indexable cutting insert having two faces, having a passage opening which extends from one face to the other, having a plurality of cutting corners which each have, toward the face, a continuously curved cutting edge, and a plurality of flanks which are arranged in pairs on one side and on the other side of the cutting corners. One cutting edge has a positive clearance angle and the other has a negative clearance angle. Each cutting corner is formed by two partial surfaces which adjoin one another along a line running parallel to the central axis of the passage opening.
    Type: Application
    Filed: October 19, 2012
    Publication date: May 2, 2013
    Applicant: KENNAMETAL INC.
    Inventor: Kennametal Inc.
  • Patent number: 8430607
    Abstract: A cutting insert includes a first chip surface, a second surface on an opposite side of the insert from the first chip surface, and a side surface extending between the first chip surface and the second surface, at least part of one first cutting edge being defined by an intersection of the side surface with the first chip surface. The side surface includes at least one recess, the recess including an insert supporting surface for supporting the insert relative to a protruding abutment surface on a toolholder and a flat auxiliary insert supporting surface for supporting the insert relative to a non-protruding, flat abutment surface. A cutting tool is also provided.
    Type: Grant
    Filed: February 26, 2010
    Date of Patent: April 30, 2013
    Assignee: Seco Tools AB
    Inventor: Mikael Jansson
  • Patent number: 8430606
    Abstract: An indexable cutting insert has first and second side surfaces and a peripheral surface extending therebetween. The peripheral surface has identical peripheral faces, each divided into two identical first and second cutting sections. Each cutting section has a first cutting edge, a second cutting edge, a corner cutting edge which extends between the first and second cutting edges and a rake surface having a planar rake surface flat forming an engagement surface. The rake surface meets the first side surface at the first cutting edge. The rake surface flat meets the second side surface at a rake surface open edge. On each peripheral face, the two cutting sections are non-coplanar. Each two rake surface flats associated with first cutting sections converge in a direction along an insert axis and the cutting edges are raised above the rake surface flat.
    Type: Grant
    Filed: July 19, 2010
    Date of Patent: April 30, 2013
    Assignee: Iscar, Ltd.
    Inventor: Martin Zettler
  • Publication number: 20130101364
    Abstract: Cutting inserts are described having at least two discontiguous clearance faces. Cutting tool systems including the cutting inserts are also described. An indexable cutting insert includes a top face, a bottom face, and at least two clearance faces connecting the top face and the bottom face at a periphery of the cutting insert. The at least two clearance faces include a primary clearance face contiguous with the top face and forming a cutting edge at an intersection of the primary clearance face and the top face, and a secondary clearance face discontiguous with the primary clearance face and separated from the primary clearance face by a bridge surface, and wherein a primary clearance angle formed by the primary clearance face is larger than a secondary clearance angle formed by the secondary clearance face.
    Type: Application
    Filed: October 25, 2011
    Publication date: April 25, 2013
    Applicant: TDY Industries, Inc.
    Inventors: Jean-Luc Dufour, X. Daniel Fang, David J. Wills
  • Patent number: 8419322
    Abstract: The invention relates to a rotating cutting tool, in particular a boring tool for use in machine tools. The cutting tool comprises at least one cutting insert, designed as an indexable insert, that has an active main blade located near a corner of the insert, the outer end of said blade defining a circular flight path radius (R) as the blade rotates, said blade penetrating into a work piece at a pre-determined cutting depth (t) near a pre-formed round hole. Also provided is a secondary blade that is disposed opposite to an advancing direction and that aligns with the outermost end of the main blade, the entire length of said blade having a smaller radius than the circular flight path radius (R) of the main blade, wherein a secondary blade free surface aligns with the secondary blade opposite to the direction of rotation.
    Type: Grant
    Filed: July 24, 2009
    Date of Patent: April 16, 2013
    Assignee: Komet Group GmbH
    Inventors: Erkan Hodza, Henry Schuett, Uwe Kretzschmann
  • Patent number: 8419319
    Abstract: A cutting edge is formed at a ridge between an upper surface and a side surface. In the side surface, a plurality of grooves are formed so as to extend from the side surface to the upper surface to divide the cutting edge, and the clearance angles within these grooves are formed so as to increase from one end of the cutting edge toward the other end of the cutting edge. This achieves a cutting insert having small cutting force and excellent cutting performance. Among the plurality of grooves, the groove nearest to the one end of the cutting edge has preferably a width increasing from the upper surface of the cutting insert toward the lower surface.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: April 16, 2013
    Assignee: Kyocera Corporation
    Inventor: Kaoru Hatta
  • Patent number: 8419320
    Abstract: Disclosed is a cutting tool for milling works which employs a cutting insert. The cutting tool for milling works employs a cutting insert. By forming a concave nick cutting edge on the lateral surface of the cutting insert, it may cut a chip in a short form in case of high depth of cutting to shorten the effective cutting edge, so as to reduce a friction and a cutting resistance, thereby increasing the life span of the cutting tool as well as to facilitate a chip disposal and reduce the cutting resistance, so as to increase a feed rate at a high depth of cutting, thereby enhancing the productivity of the cutting works. By forming concave recesses on the upper and lower surfaces of the cutting insert it may reduce the cutting resistance between the chip being short cut by the concave nick cutting edge and the upper and lower surfaces.
    Type: Grant
    Filed: January 6, 2010
    Date of Patent: April 16, 2013
    Assignee: Korloy Inc
    Inventors: Wook Jung Sung, Ki Chan Nam
  • Patent number: 8408847
    Abstract: The present invention relates to cutting tools and, more particularly, to cutting tools using clampable cutting inserts. The cutting tool includes a toolholder including at least one insert-receiving pocket, the insert-receiving pocket including at least one side abutment surface. The cutting tool further includes a cutting insert comprising an insert body having at least one insert supporting surface and a clamping hole including a clamping surface defining at least part of a non-circular, substantially elliptical cone. The cutting tool further includes a clamp having a clamp surface adapted to contact the clamping surface at two contact points such that the at least one side abutment surface and the at least one insert supporting surface are secured in a contacting relationship.
    Type: Grant
    Filed: May 8, 2007
    Date of Patent: April 2, 2013
    Assignee: Pramet Tools, s.r.o.
    Inventor: Jaromir Rysavy
  • Patent number: 8409733
    Abstract: The invention relates to a method of producing a cutting tool at least partly coated with an inner CVD coating and an outer PVD coating comprising the manufacturing steps of depositing the CVD coating, subjecting the CVD coating at least partly to an intensive wet-blasting operation, followed by depositing the PVD coating. The invention also relates to a coated cutting tool comprising a cemented carbide substrate of 5-14 wt-% Co, 0-8 wt-% cubic carbides of Ti, Ta or Nb or a combination thereof, and balance WC, said substrate being at least partly coated with a 4-14 ?m thick coating comprising an inner CVD coating and an outer PVD coating wherein the CVD coating has compressive stresses.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: April 2, 2013
    Assignee: Sandvik Intellectual Property AB
    Inventor: Björn Ljungberg
  • Patent number: 8402867
    Abstract: A cutting element adapted for removing a chip from a surface of a workpiece has at least one cutting edge defined by an intersection line between a rake and a relief surface and is formed with one or more workpiece deforming protrusions. At least a portion of the protrusions is spaced from the cutting edge such this portion protrudes, along a plane perpendicular to the relief surface and passing through the cutting edge, in a direction transverse to the relief surface beyond the cutting edge. At least the projecting portion of at least one of the protrusions is constructed so as to deform the workpiece before its contact with the cutting edge.
    Type: Grant
    Filed: October 16, 2008
    Date of Patent: March 26, 2013
    Assignee: No Screw Ltd.
    Inventor: Gershon Harif
  • Patent number: 8403604
    Abstract: Rotatable multi-operation tool including replaceable cutting inserts of different types, and a basic body rotatable around a center axis with rear and front ends from which there is extending rearward an envelope surface in which at least one chip space is countersunk, which opens in the envelope surface and in the front end. A first cutting insert type is mounted in a first insert seat formed in one side surface of the chip space in the immediate vicinity of the front end and included in a cavity opening in the front end for the cutting insert to partly protrude axially forward from the front end. A second cutting insert type is mounted in a second insert seat formed in the same side surface as the first insert seat and situated axially behind the first insert seat and included in a cavity opening in a part of the envelope surface.
    Type: Grant
    Filed: May 11, 2012
    Date of Patent: March 26, 2013
    Assignee: Sandvik Intellectual Property AB
    Inventor: Sture Sjöö
  • Publication number: 20130071194
    Abstract: A cutting insert (14) is formed with an insert aperture (32) opening out to insert top and bottom surfaces (14A, 14B) of the cutting insert (14). In a plan view of the insert top surface (14A), the cutting insert (14) and the insert aperture (32) both have oblong shapes which are elongated along a common insert longitudinal axis (AIL). The aperture (32) includes first and second side surfaces (32A1, 32A2) which each extend along the insert longitudinal axis (AIL), and aperture first and second end surfaces (32B1, 32B2) which each extend transverse relative to the insert longitudinal axis (AIL). At least one of the aperture first and second end surfaces (32B1, 32B2) is formed with a clamping lip (32C1, 32C2).
    Type: Application
    Filed: August 29, 2012
    Publication date: March 21, 2013
    Applicant: Iscar, Ltd.
    Inventor: Gil Hecht
  • Publication number: 20130058729
    Abstract: A cutting tool includes a cutting insert and a tool holder. The tool holder includes: a base for supporting a bottom surface of the cutting insert; a clamping arm for pressing a top surface of the cutting insert; an insert receiving space formed between the bottom surface of the clamping arm and the base; and a supporting surface which defines an end of the insert receiving space and supports an end of the cutting insert. The cutting insert includes: a first pressing region on the front portion of the top surface which is oriented in a vertically upward direction; and a second pressing region on the rear portion of the top surface which is oriented at an angle in the front direction.
    Type: Application
    Filed: February 10, 2010
    Publication date: March 7, 2013
    Applicant: TaeguTec, Ltd.
    Inventors: Chang Hee Choi, Hong Sik Park
  • Patent number: 8388274
    Abstract: A round cutting insert includes a top surface, a clearance side surface and a bottom surface. The top surface includes an asymmetric chipbreaker feature adjacent a cutting edge that includes a finishing portion, a roughing portion, and a transition portion. The asymmetric chipbreaker feature includes a first rake face extending from the cutting edge, a second rake face between a bottom face and the first rake face, and a back face between a central island and the bottom face. The second rake face and the back face are sinusoidal waveforms with different periods to cause the distances from the cutting edge to the second rake face and back face to vary. The first and second rake faces are formed at different rake angles to provide effective chip control during machining operations.
    Type: Grant
    Filed: January 6, 2010
    Date of Patent: March 5, 2013
    Assignee: Kennametal Inc.
    Inventors: Shi Chen, Nicholas Joseph Henry, Kent Peter Mizgalski, David Charles Johnston
  • Patent number: 8388275
    Abstract: A cutting tool includes a cutting insert releasably retained therein. The cutting insert has at least a first non-planar side surface, which includes a planar portion that is recessed with respect to other portions of the side surface such as the cutting edges thereof. The planar portion may be spaced apart from the cutting edges associated with that side surface. The planar portion is the only portion of the side surface to engage an abutment region or regions of a supporting wall of the cutting tool. The cutting insert may be double-sided, and include a second, opposing side surface having a respective planar portion formed therein, wherein the two opposing side surfaces interchange positions upon indexing of the cutting insert. The planar portion of the second side surface, which does not engage the abutment region or regions of supporting wall, does not interfere with the functionality of the cutting insert.
    Type: Grant
    Filed: April 29, 2010
    Date of Patent: March 5, 2013
    Assignee: Iscar, Ltd.
    Inventor: Gil Hecht
  • Publication number: 20130051936
    Abstract: A cutting insert has eight identical main cutting edges. Four main cutting edges can operate with a positive axial rake and four can operate with a negative axial rake. The cutting insert has two opposing identical end surfaces and a peripheral surface extending between the end surfaces. The cutting insert is square-shaped in end views. Each end surface has four corners, two lowered corners and two raised corners. A diagonal line passes through the lowered corners of each end surface. For a given orientation of the cutting insert the peripheral surface has a V-shape in views along the two diagonal lines associated with each end surface, the two V-shapes being identical in form and oriented in opposite directions.
    Type: Application
    Filed: May 14, 2012
    Publication date: February 28, 2013
    Applicant: Iscar, Ltd.
    Inventors: Amir Satran, Evgeny Tulchinsky
  • Publication number: 20130051938
    Abstract: A cutting tool has a cutting insert removably secured to a tool body by a fastening member. The cutting insert includes a clamping bore having at least two upper and at least two lower clamping portions intersecting a first and a second horizontal plane, respectively, the first and second horizontal planes being perpendicular to a central axis and spaced apart from each other, and the clamping bore being non-circular at cross-sections taken in the first and second horizontal planes. Upper and lower imaginary lines tangential to the at least two upper and the at least two lower clamping portions, respectively, form zero or acute first and second clamping angles with the central axis, the first and second clamping angles being different. Exactly two upper and exactly two lower clamping portions are in simultaneous clamping contact with an equal number of corresponding clamping zones on the fastening member.
    Type: Application
    Filed: May 7, 2012
    Publication date: February 28, 2013
    Applicant: Iscar, Ltd.
    Inventors: Amir Satran, Evgeny TULCHINSKY
  • Patent number: 8382403
    Abstract: A throwaway drill, an insert provided on the throwaway drill, and a cutting method using the same. The throwaway drill has a throwaway drill holder including an inner edge insert pocket having a seat, formed on a central axis side of a tip end of a drill main body, and an outer edge insert pocket having a seat, formed on the outer peripheral side of the tip end; an inner edge insert fixed to the seat of the inner edge insert pocket; and an outer edge insert fixed to the seat of the outer edge insert pocket.
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: February 26, 2013
    Assignee: Kyocera Corporation
    Inventor: Takashi Okumura
  • Patent number: 8371774
    Abstract: A cutting insert for machining a workpiece. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.
    Type: Grant
    Filed: November 17, 2008
    Date of Patent: February 12, 2013
    Assignee: Kennametal Widia Produktions GmbH & Co. KG
    Inventor: Jürgen Zastrozynski
  • Publication number: 20130034394
    Abstract: A cutting tool (10) includes a cutting portion (14) and a clamping mechanism (16) configured to be brought between an unclamped position in which a cutting insert (12) is removable from the cutting portion (14), and a clamped position in which the cutting insert (12) is clamped to the cutting portion (14). The clamping mechanism (16) includes a clamp (20) and a cam shaft (18). The clamp (20) is formed with a growth pattern region (20C6) having a varying diameter. The cam is formed with a growth pattern region (18C1) having a varying diameter. The growth pattern regions (20C6, 18C4) are configured for engaging each other to transform rotary motion of the cam shaft (18) into linear motion of the clamp (20) to thereby move the clamping mechanism (16) into the clamped position.
    Type: Application
    Filed: July 18, 2012
    Publication date: February 7, 2013
    Applicant: Iscar, Ltd.
    Inventors: Gil Hecht, Danny Chen
  • Patent number: 8366355
    Abstract: A cutting insert, wherein: a cutting edge part having a quadrangular shaped cutting face, which is provided with a pair of side cutting edges extending in a longitudinal direction of an insert body, and a front cutting edge between ends of the side cutting edges that extends in a direction that intersects the longitudinal direction, is formed at an end of the insert body having a bar-shape; and viewed from a direction facing the cutting face perpendicularly to the longitudinal direction, at least one of a pair of corner edges where the side cutting edge and the front cutting edge intersect is formed in a convex shape such that it has a point of inflection at which, after a tangent line that makes contact with the corner edge rotates in a direction extending in the longitudinal direction along the corner edge from the front cutting edge, its direction of rotation changes, and it joins the side cutting edge.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: February 5, 2013
    Assignee: Mitsubishi Materials Corporation
    Inventors: Hidehiko Nagaya, Norio Aso, Yasuharu Imai
  • Publication number: 20130028672
    Abstract: An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.
    Type: Application
    Filed: October 1, 2012
    Publication date: January 31, 2013
    Applicant: TDY INDUSTRIES, LLC
    Inventor: TDY Industries, LLC
  • Publication number: 20130028670
    Abstract: The present invention relates to a cutting insert for a cutting tool for the chip-removing high feed milling machining of workpieces, the cutting tool having a holder with a seat for receiving the cutting insert, the cutting insert having at least one cutting edge lying in a covering surface. To achieve a higher feed speed and greater cutting depth, particularly during high feed milling, there is provision, according to the invention, whereby the cutting edge has in portions three different radii of curvature, a first portion having the smallest radius, a middle second portion adjoining it having the largest radius, and a third portion adjoining the latter having a medium radius lying between the smallest and the largest radius, and whereby a peripheral line, running through all the cutting edges, of the covering surface is exclusively convexly curved. The invention relates, furthermore, to a correspondingly configured holder and to a cutting tool.
    Type: Application
    Filed: January 24, 2012
    Publication date: January 31, 2013
    Applicant: HARTMETALL-WERKZEUGFABRIK PAUL HORN GMBH
    Inventor: MATTHIAS LUIK
  • Patent number: 8360694
    Abstract: A rotatable multi-operation tool for chip removing machining, including a plurality of replaceable cutting inserts of different types, and a basic body that is rotatable around a center axis and includes a rear end and a front end from which there is extending rearward an envelope surface in which at least one chip space, delimited by two opposite side surfaces, is countersunk, which opens in the envelope surface and in the front end. A first cutting insert is mounted in a first insert seat that is formed in one side surface of the chip space and situated in the immediate vicinity of the front end and included in a cavity that opens in the front end for the cutting insert to partly protrude axially forward from the front end. A second cutting insert, of a type other than the first cutting insert, is mounted in a second insert seat, which is formed in the same side surface as the first insert seat and situated axially behind the first insert seat.
    Type: Grant
    Filed: December 5, 2007
    Date of Patent: January 29, 2013
    Assignee: Sandvik Intellectual Property AB
    Inventor: Sture Sjöö
  • Publication number: 20130022423
    Abstract: A quadrangular indexable drill insert includes: a top surface, a bottom surface, a side surface adjoining the top and bottom surfaces from four sides of the insert, four cutting edges configured at the intersection of the side surface and the top surface, and a screw hole disposed at the center of the insert. Each cutting edge includes: a first part edge; a second part edge extending from the first part edge; a third part edge extends away from a reference axis, a nose portion adjoins the first part edge with the third part edge of a succeeding cutting edge and a transitional edge joining the second and third part edges. The transitional part edge forms an angle of about 10° to about 90° with respect to the reference axis and forms a convex curve with the second part edge and a concave curve with the third part edge.
    Type: Application
    Filed: July 20, 2012
    Publication date: January 24, 2013
    Applicant: KENNAMETAL INDIA LIMITED
    Inventor: KARTHIC RAMESH
  • Publication number: 20130022422
    Abstract: A quadrangular indexable drill insert includes a substantially flat top and bottom surfaces, a side surface adjoining the top and bottom surfaces, four identical cutting edges of the side surface intersecting the top surface, a through hole extending between the top and bottom surfaces, and a chamfer provided at the bottom edge of the drill insert. Each cutting edge includes a first part edge; a second part edge extending from the first part edge; a third part edge extending away from the central axis, the second and third part edges being joined together by a transition part edge having a concave curved portion and a convex curved portion; and a curved nose portion of predetermined radius disposed at a corner of the insert adjoining the first part edge of one cutting edge with the third part edge of a succeeding cutting edge of the four identical cutting edges.
    Type: Application
    Filed: July 19, 2012
    Publication date: January 24, 2013
    Applicant: KENNAMETAL INDIA LIMITED
    Inventor: KARTHIC RAMESH
  • Publication number: 20130022418
    Abstract: Provided is a cutting tool such that the progress of wear is delayed and that wear resistance is excellent. This cutting tool is configured in such a way that multiple cover layers (7, 8, 9, 10, 11, 12, 14) are formed on the surface of a substrate (6); that the outermost layer (14), which is one of the cover layers, comprises a Ti(CxNyOz)a (x+y+z=1, 0?x?0.6, 0?y?0?0.6, 0.2?z?0.8, 1.0?a?1.7) layer; and that the thickness of that portion of the outermost layer (14) which is located in the center section (3a) of a flank surface is smaller than the surface roughness (Ra) of the outermost layer (14). The outermost layer (14) comes into contact with an article to be cut, leading to a coating being generated, with the result that the progress of wear is restricted.
    Type: Application
    Filed: February 23, 2011
    Publication date: January 24, 2013
    Applicant: KYOCERA CORPORATION
    Inventors: Tsuyoshi Fukano, Takahito Tanibuchi, Kou Ri, Hayato Kubo, Tsuyoshi Yamasaki
  • Publication number: 20130022417
    Abstract: A cutting insert for tooth cutters includes a substantially cuboid basic body. The basic body has two top surfaces on sides opposite each other. The basic body also has four circumferential surfaces which extend in each case from an edge portion of the one top surface to an edge portion of the other top surface. A cutting edge is formed at at least one transition from each circumferential surface to one of the top surfaces.
    Type: Application
    Filed: July 5, 2012
    Publication date: January 24, 2013
    Applicant: Kennametal Inc.
    Inventors: Reinhold Friedrich Gesell, Rene Schumann
  • Patent number: 8356960
    Abstract: A cutting tool includes at least one cutting portion, having an insert pocket, releasably retaining a single-sided cutting insert therein. The cutting portion has a tangential screwing element to clamp the cutting insert in the insert pocket. The screwing element, which comprises a screw, allows releasing and clamping of the cutting insert without having to completely remove the screwing element from the insert pocket. The cutting insert has a top surface, a bottom surface and a peripheral side surface; a recess is formed in the bottom surface. The screwing element is inserted into the recess via the bottom surface. Upon fastening of the screw, a protruding portion of the screwing element clamps the cutting insert in its insert pocket. The cutting insert and protruding portion may have respective geometries allowing them to abut one another at at least two distinct abutment sub-regions.
    Type: Grant
    Filed: October 15, 2009
    Date of Patent: January 22, 2013
    Assignee: Iscar, Ltd.
    Inventors: Alexander Orlov, Danny Chen
  • Patent number: 8348558
    Abstract: The invention relates to a cutting insert having an essentially parallelepiped-shaped basic body with two larger spaced-apart longitudinal surfaces (10,11) which are connected to one another by two smaller transverse surfaces (12, 13) and two smaller longitudinal surfaces (14) designed as rake faces, wherein the smaller longitudinal surfaces (14) form with the adjacent surfaces a respective, encircling, closed cutting line which forms the cutting edges and rounded-off cutting corners, and the larger longitudinal surface (10, 11) merges on both sides via respective rounded-off edges into the smaller transverse surface (12, 13), and one of the rounded-off cutting corners is designed so as to project relative to a basic shape which is determined by the cutting lines, on both sides, of the larger longitudinal surfaces (10, 11) with the smaller longitudinal surfaces (14).
    Type: Grant
    Filed: August 22, 2006
    Date of Patent: January 8, 2013
    Assignee: Kennametal Widia Produktions GmbH & Co.KG
    Inventors: Jürgen Thomas Bär, Jochen Hecht
  • Publication number: 20130004251
    Abstract: An indexable insert (16) having a triangular shape with a top surface and a bottom surface (26), as well as a circumferential surface which connects said surfaces, has cutting edges around the corners (28-32). At least in the region of its edges on the top and bottom surface (26), the indexable insert (16) is identical such that all six cutting edges can be used for the same rotational cutting direction. The secondary cutting edges (46, 48, 50) adjoin two main cutting edges (34, 36, 38) and extend at different angles with respect to the same. Over and above this, a surface corner milling cutter with a corresponding indexable insert (16) is described.
    Type: Application
    Filed: June 15, 2012
    Publication date: January 3, 2013
    Applicant: KENNAMETAL INC.
    Inventors: Martin Hausmann, Jürgen Zastrozynski, Carsten Schwaner
  • Patent number: 8342779
    Abstract: In a cutting insert of the invention, a protruded portion formed on an upper surface lying more inward than a breaker groove along a corner comprises a breaker projection adjacentmost to the corner; a breaker wall face formed connectedly with the breaker projection so as to project more upward than the breaker projection; and a breaker side face formed connectedly with the breaker wall face. The breaker wall face is formed to have a smaller width toward the projecting direction of the breaker wall face, and inclined to have a higher position as it departs from the corner. The breaker side face is formed to have a larger width as it departs from the corner. The height of the breaker projection is not more than half of the height of the top of the breaker wall face, and is lower than the height of the cutting edge along the corner. A cutting method using a cutting tool comprising the cutting insert is also provided.
    Type: Grant
    Filed: August 29, 2008
    Date of Patent: January 1, 2013
    Assignee: Kyocera Corporation
    Inventor: Youji Kobayashi
  • Patent number: 8337123
    Abstract: A cutting insert and a cutting tool, with which concentration of stress on a flank corresponding to a first cutting edge (main cutting edge) comprising a plurality of surfaces is reduced, and to provide a cutting method using the cutting tool.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: December 25, 2012
    Assignee: KYOCERA Corporation
    Inventor: Takuya Ishida
  • Publication number: 20120321400
    Abstract: A cutting insert having a base portion structured to be coupled to a tool body, the base portion having a leading end, a trailing end, and a mounting face extending therebetween. A number of cutting portions extend from the base portion opposite the mounting face. Each cutting portion of the number of cutting portions includes a cutting face disposed adjacent the leading end of the base. The cutting face having an angled portion disposed at a first angle with respect to a reference plane oriented parallel to the leading end and perpendicular to the mounting face. The cutting face also having a curved portion disposed between the angled portion and the base portion.
    Type: Application
    Filed: June 14, 2011
    Publication date: December 20, 2012
    Inventors: MICHAEL ANTHONY WEISEL, NEAL STUART MYERS, KAREN ANNE CRAIG
  • Publication number: 20120315098
    Abstract: The present application presents a cutter element fabricated from a material harder than the surface to be cut having a fluted cube that continuously presents an acute angle to the cutter edge thereby prolonging the wear of the cutter as the cutter element wears. Six-sides of the cutter element can provide four, five or six fluted sides and the flutes can be parallel on opposing sides or could provide perpendicular flutes on each of the four, five or six sides. In an alternative embodiment, two of the six sides of the cube can be concave thereby providing a chip breaker indentation in the cube to remove cuttings from the surface being scrapped or cut.
    Type: Application
    Filed: February 25, 2011
    Publication date: December 13, 2012
    Applicant: DYNALLOY INDUSTRIES
    Inventors: Reuben L. Tamez, Christopher Leija
  • Patent number: 8328471
    Abstract: A metalcutting insert that is useful in chipforming and material removal from a workpiece The metalcutting insert includes a metalcutting insert body, which includes a cutting edge having at least one discrete cutting location. The metalcutting insert body further contains a distinct interior coolant passage communicating with the discrete cutting location. The distinct interior coolant passage has a coolant passage inlet defining a coolant passage inlet cross-sectional area, a coolant passage discharge defining a coolant passage discharge cross-sectional area, and an axial coolant passage length. The distinct interior coolant passage defines a coolant flow cross-sectional area along the axial coolant passage length thereof. The coolant passage inlet cross-sectional area is substantially the same as the coolant passage discharge cross-sectional area. The geometry of the coolant flow area changes along the axial coolant passage length.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: December 11, 2012
    Assignee: Kennametal Inc.
    Inventors: Joseph Nelson, Linn Andras, Thomas Muller, Paul Prichard, Brad Hoffer
  • Patent number: 8328472
    Abstract: A cutting insert of the present invention has a body, auxiliary cutting edges of a convex curve shape and main cutting edges. The body has a top surface, a bottom surface, side surfaces connecting the top and bottom surfaces, and corner surfaces connecting the adjacent side surfaces. The auxiliary cutting edges are formed at intersections between the top and bottom surfaces and the side surfaces. The main cutting edges are formed at intersections between the top and bottom surfaces and the corner surfaces. The main cutting edge in the top surface extends from an end of an adjacent auxiliary cutting edge to its center in a direction toward the bottom surface and from the center to an end of another adjacent auxiliary cutting edge in a direction away from the bottom surface.
    Type: Grant
    Filed: August 30, 2007
    Date of Patent: December 11, 2012
    Assignee: TaeguTec, Ltd.
    Inventors: Chang Hee Choi, Chang Gyu Park
  • Publication number: 20120308318
    Abstract: A cutting insert with a substantially triangular or square basic form is particularly suited for face milling at high feed rates. It has convex cutting edges, which are each made up of a circular arc and at least one straight portion. Each cutting edge has, adjoining a cutting corner, a straight face cutting edge that merges with a main cutting edge, having 1 to 3 straight portions, a circular portion with a radius of at most 80% of the radius Ri of the inscribed circle. The cutting edges have an all-round cutting edge chamfer with a chamfer angle ?. This chamfer angle ? has along the cutting corners a value in the range from ?10° to ?20° and changes continuously along sub-portions of the face cutting edge and main cutting edge and along the circular portion to a constant value in the range from 0° to ?10°.
    Type: Application
    Filed: February 24, 2011
    Publication date: December 6, 2012
    Applicant: CERATIZIT AUSTRIA GMBH
    Inventor: Peter Burtscher
  • Publication number: 20120308317
    Abstract: A cutting insert has top and bottom surfaces in the thicknesswise direction, and front and rear surfaces in the widthwise direction. First and second cutting edges are formed in the lengthwise direction at intersection portions where the top surface intersects with the front and rear surfaces. Third and fourth cutting edges are formed in the lengthwise direction at intersection portions where the bottom surface intersects with the front and rear surfaces. The first to fourth cutting edges are divided by a plurality of recesses. The plurality of recesses are symmetric with respect to the lengthwise centerline (A), which runs between the first and third cutting edges on the front surface and are asymmetric with respect to the thicknesswise centerline (B) perpendicular to the lengthwise centerline (A).
    Type: Application
    Filed: February 18, 2011
    Publication date: December 6, 2012
    Applicant: TAEGUTEC, LTD.
    Inventors: Chang Hee Choi, Chang Gyu Park
  • Publication number: 20120301233
    Abstract: The invention relates to a side-milling cutter for producing a toothing system, having at least one insert having a rectangular cross section arranged in a holding pocket as an insert seat, having two top surfaces facing away from each other, having two long insert sides located opposite each other and also having two narrow insert sides located opposite each other. Of four cutting edges of the insert which extend along the long insert sides in the longitudinal direction, in each case two cutting edges delimit the top surfaces of the insert at the edge, each cutting edge extending in a curve.
    Type: Application
    Filed: February 7, 2011
    Publication date: November 29, 2012
    Applicant: KENNAMETAL INC.
    Inventors: Reinhold Friedrich Gesell, Rene Schumann
  • Patent number: 8317436
    Abstract: A cutting tool holder adapted for mounting thereon a cutting insert having a top face, a bottom face and formed with an insert bore having an inner surface extending between the top and the bottom face. The holder comprises a seat defined by a bottom surface and at least one side wall angled to the bottom surface, a seat bore with a bore axis having an open end at the bottom surface of the seat, and a securing mechanism for securing the cutting insert in the seat. The securing mechanism comprises a securing pin received within the seat bore and having a body with an outer surface extending between a proximal end and a distal end of the body and defining a pin axis therealong.
    Type: Grant
    Filed: December 10, 2008
    Date of Patent: November 27, 2012
    Assignee: No Screw Ltd
    Inventor: Gershon Harif
  • Patent number: 8317435
    Abstract: The invention relates to a cutting insert for clamping into a disc-type or strip-shaped tool body, in particular, for milling crankshafts, whereby the insert is substantially cuboid-shaped and has two front faces, two side faces, serving as cutting faces as well as an upper and a lower side face, whereby a convex face is arranged between the front faces and the upper and lower side faces, so that the upper and lower side faces and the convex face form cutting edges each with a side face. According to invention, the cutting insert has an inwardly-tapered face adjoining the convex face, which allows the cutting edge to protrude and tapered chamfers are provided between the inwardly-tapered faces of the front face on both sides of a planar supporting surface to the outer edge.
    Type: Grant
    Filed: April 4, 2006
    Date of Patent: November 27, 2012
    Assignee: Kennametal Widia Produktions GmbH & Co., KG
    Inventors: Markus Heinloth, Jürgen Bär, Martin Hausmann, Carsten Schwaner