Including Tool Having Plural Alternatively Usable Cutting Edges Patents (Class 407/113)
  • Patent number: 8979447
    Abstract: The face miller is equipped with a plurality of plate-shaped hard material cutting inserts that are distributed over the circumference. The hard material cutting inserts are located on a graduated circle in pockets of a blade carrier and have a main cutting edge, which is adjusted at a cutting edge angle smaller than 90° relative to the working plane of the miller. In order to ensure maximum machining performance at a good service life, the cutting edge angle is selected to range between 10° and 30°, wherein the main cutting edge at the same time has a slightly convex design. The main cutting edge transitions into the secondary cutting edge via a transition radius having a value that ranges between 0.5 and 1.5 mm. The axial rake angle ranges between 20 and 30°. According to an advantageous further development, the radial rake angle ranges between ?6° and ?10°.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: March 17, 2015
    Assignee: Guehring OHG
    Inventor: Lutfi Bozkurt
  • Patent number: 8979443
    Abstract: A drill insert of the present invention comprises a corner part, and an upper face having a first side and a second side disposed on both sides of the corner part, respectively. The drill insert comprises a first cutting edge formed along the first side; a second cutting edge formed along the second side; a first region of the upper face located along the first cutting edge; a second region of the upper face located along the second cutting edge; and a first raised part disposed in the first region so as to lie at a higher position than the second region. The first raised part has an upper portion; a breaker portion configured to be inclined so as to become at a lower position as the first raised part extends from the upper portion; and a side portion configured to be inclined so as to become at a lower position as the side portion extends from the upper portion. The first raised part is disposed at a position closer to the first cutting edge than a bisector of the corner part when viewed from above.
    Type: Grant
    Filed: October 23, 2008
    Date of Patent: March 17, 2015
    Assignee: Kyocera Corporation
    Inventor: Takashi Okumura
  • Patent number: 8979440
    Abstract: A cutting insert includes an upper surface; a lower surface; a side surface which is connected to each of the upper surface and the lower surface and includes a first side surface, a second side surface and a third side surface being adjacent to each other in order; an upper cutting edge including an upper major cutting edge located at an intersection of the upper surface and the first side surface, and an upper flat cutting edge located closer to the upper major cutting edge in an intersection of the upper surface and the second side surface; and a lower cutting edge including a lower major cutting edge located at an intersection of the lower surface and the third side surface, and a lower flat cutting edge located closer to the lower major cutting edge in an intersection of the lower surface and the second side surface. The second side surface comprises an upper flank surface connected to the upper flat cutting edge, and a lower flank surface connected to the lower flat cutting edge.
    Type: Grant
    Filed: September 15, 2011
    Date of Patent: March 17, 2015
    Assignee: Kyocera Corporation
    Inventor: Hirohisa Ishi
  • Patent number: 8974156
    Abstract: A cutting insert with a substantially triangular or square basic form is particularly suited for face milling at high feed rates. It has convex cutting edges, which are each made up of a circular arc and at least one straight portion. Each cutting edge has, adjoining a cutting corner, a straight face cutting edge that merges with a main cutting edge, having 1 to 3 straight portions, a circular portion with a radius of at most 80% of the radius Ri of the inscribed circle. The cutting edges have an all-round cutting edge chamfer with a chamfer angle ?. This chamfer angle ? has along the cutting corners a value in the range from ?10° to ?20° and changes continuously along sub-portions of the face cutting edge and main cutting edge and along the circular portion to a constant value in the range from 0° to ?10°.
    Type: Grant
    Filed: February 24, 2011
    Date of Patent: March 10, 2015
    Assignee: Ceratizit Austria GmbH
    Inventor: Peter Burtscher
  • Publication number: 20150063933
    Abstract: The invention relates to a deburring tool for deburring edges (1, 1a, 1b), of any desired shape, of recesses in workpieces (19) using at least one cutting blade (2, 2a, 2b, 2?), wherein the deburring tool is in the form of a slotting and/or drawings tool which is rotated incrementally about its longitudinal axis and is driven displaceably in an oscillating manner in the direction of its longitudinal axis.
    Type: Application
    Filed: March 14, 2013
    Publication date: March 5, 2015
    Inventors: Roman Faessler, Heinrich Heule
  • Patent number: 8967921
    Abstract: A cutting insert is capable of boring or drilling without the formation of a prepared hole in a workpiece. A cutting edge includes a cutting edge portion extending from the outer peripheral side to the tool center axis side of a cutting tool body when the cutting insert is attached to a mounting seat, reaching a first plane including the tool center axis, and traversing from one side to the other side of a second plane which is perpendicular to the first plane and which includes the tool center axis.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: March 3, 2015
    Assignee: Tungaloy Corporation
    Inventor: Takashi Yamaguchi
  • Patent number: 8967920
    Abstract: A cutting insert has at least first and second side surfaces, with a chip-control arrangement. The chip-control arrangement includes at least one projection disposed at an intersection of a corner of the cutting insert. When the chip-control arrangement includes two projections they can be disposed symmetrically on both sides of the intersection. Each of the at least one projections is elongated and extends longitudinally along an associated side surface.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: March 3, 2015
    Assignee: Iscar, Ltd.
    Inventor: Roman Krishtul
  • Publication number: 20150056028
    Abstract: A cutting plate (9) having flank faces (5) for installing for machining workpieces having a top clamping face (1) and a bottom clamping face (2) and a peripheral geometry that connects the clamping faces (1, 2) and blades (cutting corners (4) and cutting edges (8) arranged at the transition from each clamping face (1, 2) to the peripheral geometry with positive flank faces (5) arranged below the blades (4, 8). The flank faces are recessed relative to the blades (4, 8) creating a relief angle that is positive on both sides (3). A single contact face (3) is arranged on each side (10) of the peripheral geometry and has the largest width (B1) thereof on center plane (7) of the peripheral geometry. Contact face (3) shrinks from the center plane (7) to cutting edges (8) and has the smallest width (B2) in the area of cutting edges (8).
    Type: Application
    Filed: March 28, 2013
    Publication date: February 26, 2015
    Applicant: CeramTec GmbH
    Inventor: Raouf Ben Amor
  • Patent number: 8962715
    Abstract: Disclosed are stabilized aqueous polymer compositions containing A) a stabilizing amount of a least a sulfur dye or containing a stabilizing amount of a sulfur dye with a compound comprising a heterocyclic system containing nitrogen and sulphur as ring heteroatoms and B) at least one polymer comprising groups which are capable of complex formation with ions. The aqueous polymer compositions are stabilized against thermal or other degradation processes of the polymer by addition of component A) to allow their use even under harsh conditions.
    Type: Grant
    Filed: September 16, 2009
    Date of Patent: February 24, 2015
    Assignee: Tougas Oilfield Solutions GmbH
    Inventors: Friedrich Engelhardt, Werner Spielmann, Christian Bremer, Anja Obermüller, Joachim Christian
  • Patent number: 8961076
    Abstract: A cutting insert of the present invention includes an upper surface; a lower surface; a side surface; a cutting edge which is located along an intersection of the upper surface and the side surface, and comprises a major cutting edge, a flat cutting edge, and a minor cutting edge located between the major cutting edge and the flat cutting edge; and a land part located along the cutting edge on the upper surface. The land part includes a minor cutting edge land portion located correspondingly to the minor cutting edge. The minor cutting edge land portion is inclined downward toward a central part of the upper surface. The present invention also provides a cutting tool including the cutting insert, and a method of manufacturing a machined product by using the cutting tool.
    Type: Grant
    Filed: June 28, 2010
    Date of Patent: February 24, 2015
    Assignee: Kyocera Corporation
    Inventors: Hirohisa Ishi, Yongbo Xu
  • Publication number: 20150043981
    Abstract: To reduce burrs that may be formed at a corner portion of a machined surface in a face milling process, there is provided a cutting insert that does not tend to form burrs. A milling cutting insert includes cutting edges provided as ridges each defined by an upper or lower face and a side face that intersect each other, the cutting edges including a flat cutting edge. The cutting edge include a major cutting edge provided between adjacent ones of corner portions, the flat cutting edge provided at the corner portion, and a minor cutting edge provided between the major cutting edge and the flat cutting edge. A surface roughness of a side face that is continuous with the major cutting edge is higher than a surface roughness of a side face that is continuous with the minor cutting edge.
    Type: Application
    Filed: October 15, 2013
    Publication date: February 12, 2015
    Inventors: Yoshinari Nagami, Atsuhiko Maeta
  • Patent number: 8950984
    Abstract: A cutting insert having a plurality of corner cutting edges has an upper face, a lower face, two longitudinal side faces and two transversal side faces connecting the upper face and the lower face. A through hole passes through central parts of the upper face and the lower face. The longitudinal side faces are opposite to each other and normal to both upper and lower faces, as are the transversal side faces. The upper face and the lower face are each provided with two chip discharge grooves, each chip discharge groove extending along a corresponding one of the transversal side faces, the two chip discharge grooves being inclined oppositely in the transverse direction so that the upper face and the lower face are each provided with two corner cutting edges at diagonally opposite corners. The longitudinal length of the insert is longer than the transversal length of the insert. The cutting insert can be mounted stably to a small-diametered cutter with a sufficient mounting surface.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: February 10, 2015
    Assignee: TaeguTec, Ltd.
    Inventors: Chang Hee Choi, Chang Gyu Park, Kang Sool Jung
  • Publication number: 20150037106
    Abstract: An indexable cutting insert having a top surface, a bottom surface, and a plurality of side surfaces. A main cutting edge, a ramping cutting edge, a wiper cutting edge, and a nose radius cutting edge are formed at the intersection between the top surface and the side surfaces. Two diagonally side surfaces further comprise a first side surface and a second side surface. The second side surface extends the entire length of the main cutting edge. The first and second side surfaces and two other side surfaces contact an insert pocket of the milling cutter when the cutting insert is mounted the insert pocket of the high-speed milling cutter, thereby providing four-point contact between the cutting insert and the insert pocket.
    Type: Application
    Filed: July 30, 2013
    Publication date: February 5, 2015
    Applicant: Kennametal Inc.
    Inventor: Jeffrey Francis Kovac
  • Publication number: 20150023743
    Abstract: A cutting insert includes a top face, a bottom face and a plurality of side walls extending between the top face and the bottom face. A central axis of the cutting insert extends through the top face and the bottom face. A peripheral cutting edge is defined at the juncture of each side wall and the top face. Each cutting edge includes a linear cutting edge portion having an end portion that connects to a concave cutting edge portion that curves inwardly in a plane that is perpendicular to a first plane containing the central axis, wherein at least one linear cutting edge portion and its corresponding end portion are parallel to the first plane containing the central axis.
    Type: Application
    Filed: October 10, 2014
    Publication date: January 22, 2015
    Inventor: Karthic Ramesh
  • Publication number: 20150016900
    Abstract: A cutting insert includes two supporting surfaces and four side surfaces located between the two supporting surfaces. Each side surface intersects with two other side surfaces of the four side surfaces to form four corners. The four side surfaces intersect with the two supporting surfaces to form, at two of the four corners, four cutting corners, each cutting corner including a first and a second cutting edge component, and to form, at two other ones of the four corners, four non-cutting corners. Each supporting surface includes a surface portion and an angled supporting surface. A plane of the angled supporting surface intersects with a plane of the surface portion along a line of intersection and forms a non-zero angle with the plane of the surface portion. A toolholder and a cutting tool are also disclosed.
    Type: Application
    Filed: December 20, 2012
    Publication date: January 15, 2015
    Inventor: Mikael Jansson
  • Publication number: 20150016899
    Abstract: The invention relates to a cutting insert (1) for cutting a thread, having a base surface (2), a top surface (3), and lateral surfaces (4, 5, 6, 7) which connect the base surface (2) and the top surface (3) to each other. Multiple cutting teeth (8) which are arranged in a row (33, 34) and which comprise cutting edges (9) are formed on the top surface (3). The top surface (3) has opposing regions (31, 32) which slope downward towards the outside from a center (10) and on each of which a row (33, 34) of cutting teeth is arranged. The regions (31, 32) are rotated relative to one another about an axis (X). In this manner, a cutting insert (1) is provided which can be produced in a simple manner and which has a long service life.
    Type: Application
    Filed: December 28, 2012
    Publication date: January 15, 2015
    Inventor: Walter Baernthaler
  • Patent number: 8931979
    Abstract: A cutting insert has top and bottom surfaces in the thicknesswise direction, and front and rear surfaces in the widthwise direction. First and second cutting edges are formed in the lengthwise direction at intersection portions where the top surface intersects with the front and rear surfaces. Third and fourth cutting edges are formed in the lengthwise direction at intersection portions where the bottom surface intersects with the front and rear surfaces. The first to fourth cutting edges are divided by a plurality of recesses. The plurality of recesses are symmetric with respect to the lengthwise centerline (A), which runs between the first and third cutting edges on the front surface and are asymmetric with respect to the thicknesswise centerline (B) perpendicular to the lengthwise centerline (A).
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: January 13, 2015
    Assignee: TaeguTec, Ltd.
    Inventors: Chang Hee Choi, Chang Gyu Park
  • Patent number: 8926234
    Abstract: An indexable end-milling insert including an underside, an upperside and a plurality of cutting edges that are formed between the upperside and a number of clearance sides and that include a chip-removing main edge as well as a surface-wiping wiper edge. The cutting insert has a square basic shape and includes four main edges and four wiper edges that are countersunk to a lower level than the main edges. The wiper edge is included in a lip projecting in relation to a secondary clearance surface and has a tertiary clearance surface, which laterally transforms into a primary clearance surface. The primary clearance surface has a width that decreases from the two opposite ends thereof toward a section having a smallest width therebetween.
    Type: Grant
    Filed: May 2, 2008
    Date of Patent: January 6, 2015
    Assignee: Sandvik Intellectual Property AB
    Inventors: Tord Engström, Göran Pantzar, Patrik Svedberg, Magnus Åström
  • Publication number: 20150000481
    Abstract: An indexable cutting insert comprises a flank face having a generally parallelogram shape and a plurality of side faces. The flank face is bounded by a plurality of edges. Each edge joins the flank face with one of the side faces. The plurality of edges comprises a first cutting edge and a second cutting edge. The first cutting edge has a shape corresponding to a portion of a first bent curve and the second cutting edge has a shape corresponding to a portion of a second bent curve. The second bent curve is obtainable by a translation of the first bent curve along a width direction of the cutting insert The cutting insert has a two-fold rotational symmetry with respect to an axis of symmetry that is perpendicular to the width direction, a longitudinal direction of the cutting insert being perpendicular to the width direction and the axis of symmetry.
    Type: Application
    Filed: April 26, 2013
    Publication date: January 1, 2015
    Applicant: Sumitomo Electric Hardmetal Corp.
    Inventors: Christoph Zeiner, Andreas Widmann, Yoshikatsu Mori, Makoto Abe
  • Publication number: 20140377020
    Abstract: A cutting insert has cutting edge portions at intersection ridge portions between each of two end surfaces at the opposite side to each other and the peripheral side surface. Both the end surfaces are formed to be plane-symmetrical. In each end surface, long side portions and short side portions are alternately connected through raised corners or lowered corners. Each cutting edge portion is formed in regard to the raised corner, and has a corner cutting edge formed in the raised corner, a major cutting edge connected to the corner cutting edge and extending in the long side portion, and a minor cutting edge connected to the corner cutting edge at the opposite side and extending in the short side portion.
    Type: Application
    Filed: February 19, 2013
    Publication date: December 25, 2014
    Inventors: Masahiro Kurokawa, Takashi Yamaguchi
  • Patent number: 8915681
    Abstract: A cutting insert with a first flat and major cutting edges in order in an intersection region of a first side surface and an upper surface, and a second flat and major cutting edges in order in an intersection region of a second side surface and upper surface. The first and second side surfaces include respective first and second chamfered side surfaces, respective first and second corner side surfaces, and respective first and second major side surfaces in order. The intersection region of the second side surface and upper surface includes a first intersection region of the second chamfered side surface and upper surface, and a second intersection region of the second corner side surface and upper surface. The second flat cutting edge is located from the first intersection region to the second intersection region, and has a lowermost portion in the first intersection region in a side view.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: December 23, 2014
    Assignee: Kyocera Corporation
    Inventor: Hirohisa Ishi
  • Patent number: 8905686
    Abstract: An indexable insert has a triangular shape with a top surface and a bottom surface, as well as a circumferential surface that connects said the top and bottom surfaces, and cutting edges around the corners. At least in the region of its edges on the top and bottom surface, the indexable insert is identical such that all six cutting edges can be used for the same rotational cutting direction. The secondary cutting edges adjoin two main cutting edges and extend at different angles with respect to the same. In addition, a surface corner milling cutter with a corresponding indexable insert is described.
    Type: Grant
    Filed: June 15, 2012
    Date of Patent: December 9, 2014
    Assignee: Kennametal Inc.
    Inventors: Martin Hausmann, Jürgen Zastrozynski, Carsten Schwaner
  • Patent number: 8905683
    Abstract: A cutting tool has a cutting insert removably secured to a tool body by a fastening member. The cutting insert includes a clamping bore having at least two upper and at least two lower clamping portions intersecting a first and a second horizontal plane, respectively, the first and second horizontal planes being perpendicular to a central axis and spaced apart from each other, and the clamping bore being non-circular at cross-sections taken in the first and second horizontal planes. Upper and lower imaginary lines tangential to the at least two upper and the at least two lower clamping portions, respectively, form zero or acute first and second clamping angles with the central axis, the first and second clamping angles being different. Exactly two upper and exactly two lower clamping portions are in simultaneous clamping contact with an equal number of corresponding clamping zones on the fastening member.
    Type: Grant
    Filed: May 7, 2012
    Date of Patent: December 9, 2014
    Assignee: Iscar, Ltd.
    Inventors: Amir Satran, Evgeny Tulchinsky
  • Patent number: 8905685
    Abstract: This roughing insert is provided with an insert body, and a waveform cutting edge which is formed on an intersecting ridge line portion between a rake face and a flank face of the insert body, and which undulates along this intersecting ridge line portion. The waveform cutting edges are formed on the insert body respectively at positions which are rotationally symmetrical at predetermined angular intervals around a reference line of the insert bodies. These waveform cutting edges which are positioned rotationally symmetrically to each other are formed such that, when the insert bodies are rotated by the predetermined angle around the reference line, one or more portions of the waveform cutting edges do not match each other and are mutually asymmetrical.
    Type: Grant
    Filed: September 13, 2007
    Date of Patent: December 9, 2014
    Assignee: Mitsubishi Materials Corporation
    Inventors: Nobukazu Horiike, Jun Kitajima
  • Publication number: 20140348601
    Abstract: A cutting insert includes opposing forward and rear surfaces and a peripheral surface extending therebetween. The peripheral surface includes opposing side surfaces and opposing upper and lower surfaces. The upper surface and the forward surface intersect to form a main cutting edge having an associated relief surface that extends therefrom in the forward surface. One of the side surfaces comprises an insert side abutment surface. The rear surface comprises an insert rear abutment surface. The lower surface comprises an insert lower abutment surface. The insert rear and insert lower abutment surfaces form an obtuse abutment angle with respect to each other. In a side view along a side axis, a relief surface line tangent to the relief surface intersects the insert lower abutment surface.
    Type: Application
    Filed: May 21, 2013
    Publication date: November 27, 2014
    Applicant: Iscar, Ltd.
    Inventor: Gil Hecht
  • Publication number: 20140348599
    Abstract: An indexable cutting insert having a triangular shape includes three sides and three cutting corners. A first planar surface and a second, parallel planar surface connects the three sides. In one embodiment, three major cutting edges are formed at an intersection between a respective side and the first planar surface. In another embodiment, six major cutting edges are formed at an intersection between a respective side and the planar surfaces. In another embodiment, six major right-handed cutting edges and six major left-handed cutting edges are formed at an intersection between the sides and the first and second planar surfaces.
    Type: Application
    Filed: May 23, 2013
    Publication date: November 27, 2014
    Applicant: Kennametal Inc.
    Inventors: Jeffrey Francis Kovac, Jeremy Joseph Verellen, Konrad Spitzenberger
  • Publication number: 20140341670
    Abstract: A cutting insert for milling operations, such as, face milling, slot milling, plunge milling, and ramping operations. The cutting insert exhibits a combination of favorable cutting edge strength, and unique cutting edge geometry, thus, allowing milling operations at relatively high feed rates. The cutting insert includes at least four cutting edges, wherein at least one of the cutting edges is a convex cutting edge. Certain embodiments of square cutting inserts will have four convex cutting edges which may be connected by nose corners. The convex cutting edge may comprise at least one of a circular arc, a portion of an ellipse, a portion of a parabola, a multi-segment spline curve, a straight line, or combinations of these. Wherein the convex cutting edge comprises a circular arc, the circular arc may have a radius greater than or equal to two times a radius of the largest circle that may be inscribed on the top surface.
    Type: Application
    Filed: July 21, 2014
    Publication date: November 20, 2014
    Inventors: Gilles Festeau, Jean-Luc Dufour, X.Daniel Fang, David J. Wills
  • Publication number: 20140334889
    Abstract: An indexable cutting tool of a lever-lock type applies a clamping force. At a bottom of an insert fixing portion, there is formed a pillar-shaped lever in a state in which one end protrudes from a placement surface of the insert fixing portion. A screw applies a pressing force to the lever between the one end and a portion such that the lever is pressed and inclined with the portion s a fulcrum in the middle of the lever so that the one end applies a clamping force to the cutting insert.
    Type: Application
    Filed: November 29, 2012
    Publication date: November 13, 2014
    Inventor: Ryo Hirukawa
  • Patent number: 8882407
    Abstract: A cutting insert is provided including at least three cutting edges, each cutting edge including a primary cutting edge. Each primary cutting edge is associated with a respective different side surface of the cutting insert, each side surface having a respective rake surface and a clearance surface. The clearance surface is of varying width.
    Type: Grant
    Filed: June 15, 2011
    Date of Patent: November 11, 2014
    Assignee: Seco Tools AB
    Inventor: Adnan Agic
  • Patent number: 8882408
    Abstract: A cutting insert having a cutting edge is located along an intersection of the upper surface and the side surface, having a major cutting edge, a second cutting edge, and a minor cutting edge located between the major cutting edge and the flat cutting edge. The upper surface includes a flat part located away from the cutting edge, and a rake face inclined downward from the cutting edge to the flat part. In at least a part between the major cutting edge and the flat part, a groove part lies along the major cutting edge. The groove part includes the rake face and a rising face inclined upward from the rake face to the flat part. A connection part where the rake face and the flat part exist continuously extends from the minor cutting edge to a boundary of the minor cutting edge and the major cutting edge.
    Type: Grant
    Filed: June 28, 2010
    Date of Patent: November 11, 2014
    Assignee: Kyocera Corporation
    Inventor: Hirohisa Ishi
  • Patent number: 8882405
    Abstract: A double-sided, indexable face milling insert, including an upperside, an underside, and a neutral plane (NP) parallel to the upperside and the underside, the neutral plane forming a right angle with a geometrical center axis (C2). A plurality of indexable cutting edges are formed along circumferential borderlines in transitions between a number of clearance surfaces and the upperside as well as the underside. Each cutting edge includes a chip-removing main edge and a surface-wiping secondary edge, the secondary edge forming an obtuse angle with the main edge in planar view. A corner clearance surface extends between and connects each pair of upper and lower secondary edges, the corner clearance surface including first and second part surfaces which each form an acute angle (?) in side elevation view with respective reference planes (RP) parallel to the neutral plane.
    Type: Grant
    Filed: November 16, 2009
    Date of Patent: November 11, 2014
    Assignee: Sandvik Intellectual Property AB
    Inventors: Amil Oprasic, Lennart Wihlborg, Leif Widin, Stefan Roman
  • Patent number: 8882402
    Abstract: An anti-rotation mounting mechanism is provided between an indexable insert and an insert-receiving pocket in the body of a machine tool, such as a milling cutter. The mechanism includes a plurality of curved stop surfaces uniformly disposed around the side surface of the insert, a portion of which is obliquely oriented with respect to the side surface of the insert, and an anti-rotation feature in the pocket of the tool body having a pair of engagement portions that are substantially complementary in shape to that of the stop surfaces for forming an interference joint between the pocket and the insert. The anti-rotation feature further includes a central planar portion that does not engage the stop surfaces. The mechanism effectively prevents rotation between the insert and pocket without the formation of point-type, localized stresses which can chip or break the insert.
    Type: Grant
    Filed: November 22, 2011
    Date of Patent: November 11, 2014
    Assignee: Kennametal Inc.
    Inventor: Brad Daniel Hoffer
  • Patent number: 8876440
    Abstract: A cutting insert, and more particularly, an improved double-sided cutting insert is provided, which provides improved machinability obtained due to increased rake angle, without compromising coupling state. The double-sided cutting insert includes a top surface, a bottom surface, a plurality of lateral relief surfaces connecting the top and bottom surfaces, and a cutting edge formed by the top and bottom surfaces and the plurality of lateral relief surfaces, in which one or more lateral relief surfaces of the plurality of lateral relief surfaces are formed into three stages in sequence which are a first positive surface, a negative surface and a second positive surface in a direction from the top surface to the bottom surface.
    Type: Grant
    Filed: August 9, 2012
    Date of Patent: November 4, 2014
    Assignee: Korloy Inc.
    Inventors: Ki-Chan Nam, Sang-Yong Lee, Wook-Jung Sung, Dong-Bok Park, Jong-Chan Lee
  • Patent number: 8876441
    Abstract: A cutting insert has an approximately polygonal plate shape with a cutting edge formed on a intersection portion between a rake face and a flank. A chip breaker is formed on the rake face, and a chip-breaker concave portion is defined by an inclined surface which is curved in a concave manner and which is smoothly connected to the bottom surface portion while being gradually inclined toward the bottom surface portion, from a peripheral edge portion on a nose portion side to a bottom surface portion.
    Type: Grant
    Filed: November 2, 2012
    Date of Patent: November 4, 2014
    Assignee: Tungaloy Corporation
    Inventor: Shinya Majima
  • Patent number: 8858127
    Abstract: A cutting insert has eight identical main cutting edges. Four main cutting edges can operate with a positive axial rake and four can operate with a negative axial rake. The cutting insert has two opposing identical end surfaces and a peripheral surface extending between the end surfaces. The cutting insert is square-shaped in end views. Each end surface has four corners, two lowered corners and two raised corners. A diagonal line passes through the lowered corners of each end surface. For a given orientation of the cutting insert the peripheral surface has a V-shape in views along the two diagonal lines associated with each end surface, the two V-shapes being identical in form and oriented in opposite directions.
    Type: Grant
    Filed: May 14, 2012
    Date of Patent: October 14, 2014
    Assignee: Iscar, Ltd.
    Inventors: Amir Satran, Evgeny Tulchinsky
  • Patent number: 8858126
    Abstract: A cutting tool includes a body having a forward end and a rearward end. The forward end includes an insert-receiving pocket with a threaded hole having a center axis. The cutting tool further includes a cutting insert with a countersunk bore with a center axis. The cutting tool includes an error proofing feature for preventing the cutting insert to be properly mounted in an insert-receiving pocket when an offset distance between the center axis of the threaded hole of the insert-receiving pocket and the center axis of the countersunk bore of the cutting insert is greater than a predetermined percentage of the outer diameter of the threaded screw.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: October 14, 2014
    Assignee: Kennametal Inc.
    Inventors: Michael Glenn Morrison, Srikanth Bontha, Juan Seculi, Thomas Jerry Long, II, Jeremy Joseph Verellen, Ravishankar Iyer
  • Patent number: 8858130
    Abstract: An indexable, invertable cutting insert has radially-oriented positioning segments on a front face of the insert and radially-oriented positioning segments on the back face of the insert. The radially-oriented positioning segments are shifted on the front face relative to those on the back face such that, when the cutting insert is engaged within the toolholder, the cutting segment utilized on the front face will never be directly opposite the cutting segment utilized on the back face. A toolholder system is made up of the cutting insert and a toolholder capable of securing and indexing the cutting insert.
    Type: Grant
    Filed: April 24, 2012
    Date of Patent: October 14, 2014
    Assignee: Kennametal Inc.
    Inventors: Lewis Ray Morrison, Howard Murphy, Gianfranco Accardi, Marco Procopio, Andreas Lieber, Juan Seculi, Kumar Reddy Mylavaram Nikhilesh
  • Patent number: 8858131
    Abstract: The invention relates to an indexable cutting insert having two faces, having a passage opening which extends from one face to the other, having a plurality of cutting corners which each have, toward the face, a continuously curved cutting edge, and a plurality of flanks which are arranged in pairs on one side and on the other side of the cutting corners. One cutting edge has a positive clearance angle and the other has a negative clearance angle. Each cutting corner is formed by two partial surfaces which adjoin one another along a line running parallel to the central axis of the passage opening.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: October 14, 2014
    Assignee: Kennametal Inc.
    Inventor: Sebastian Scheicher
  • Publication number: 20140298967
    Abstract: A cutting insert comprises an upper surface sequentially including a first and second rake surface. The first rake surface is inclined toward the lower surface, going inward from the cutting edge at a first rake angle on a basis of a perpendicular plane perpendicular to a central axis extending between the upper surface and a lower surface. The second rake surface, located more inward than the first rake surface, is inclined toward the lower surface at a second rake angle different from the first rake angle on the basis of the perpendicular plane. An intersecting part of the first rake surface and the second rake surface includes a protruded part located at a highest position in a region of the intersecting part along the second side surface. A cutting tool with the cutting insert, and a method of producing a machined product using the cutting tool are provided.
    Type: Application
    Filed: August 30, 2012
    Publication date: October 9, 2014
    Applicant: KYOCERA Corporation
    Inventor: Hirohisa Ishi
  • Publication number: 20140294524
    Abstract: A cutting insert for machining a workpiece includes a top surface; a bottom surface. A plurality of peripheral side surfaces extend between the top and bottom surfaces. Each side surface includes an arcuate-shaped surface and a substantially planar surface. Each substantially planar surface is formed with a true angle with respect to a plane perpendicular to the top and bottom surfaces that results in a relatively smaller resultant angle when mounted in a slotting cutter to produce a true 90 degree wall on a workpiece during a slotting cutting operation.
    Type: Application
    Filed: March 12, 2014
    Publication date: October 2, 2014
    Inventors: Prem Kumar, Sivapapachari Chennuri
  • Publication number: 20140294525
    Abstract: A rhombus-shaped cutting insert has opposing upper and lower surfaces, and a peripheral side surface extending therebetween having alternating obtuse and acute corner surfaces separated by four relief surfaces. The cutting insert is removably secured in an insert receiving pocket of a tool holder and indexable about a central axis. A nose cutting edge is formed at the intersection of one of the upper and lower surfaces with each of the two acute corner surfaces. One of the upper and lower surfaces has an engagement surface having a single primary and four secondary engagement elements. The primary and secondary engagement elements or portions thereof, exhibit minor symmetry about primary and secondary engagement planes. The primary engagement plane contains the central axis and intersects each nose cutting edge, and each secondary engagement plane does not contain the central axis and forms an acute engagement angle with the primary engagement plane.
    Type: Application
    Filed: March 26, 2013
    Publication date: October 2, 2014
    Applicant: Iscar, Ltd.
    Inventor: Gil Hecht
  • Patent number: 8845241
    Abstract: A radius end mill including an end mill body which is rotated around an axis thereof; a chip discharge flute being provided at an outer periphery of a tip portion of the end mill body; a gash being provided at a tip portion of the chip discharge flute; a rake face being formed on a wall face facing an end-mill rotational direction in the chip discharge flute or the gash; a cutting edge being formed on the rake face; the cutting edge including an end cutting edge, an outer peripheral cutting edge, and a convex circular-arc-shaped corner cutting edge; the end cutting edge being formed at a side ridge portion on the tip portion of the rake face; the outer peripheral cutting edge being formed at a side ridge portion on the outer peripheral side of the rake face; the convex circular-arc-shaped corner cutting edge being formed at a corner side ridge portion formed by the end cutting edge and the outer peripheral cutting edge; wherein the corner cutting edge has a positive cutting edge inclination angle; and the por
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: September 30, 2014
    Assignee: Mitsubishi Materials Corporation
    Inventor: Taro Abe
  • Publication number: 20140286719
    Abstract: A cutting insert includes a top face, a bottom face and a plurality of side walls extending between the top face and the bottom face. A peripheral cutting edge is defined at the juncture of each side wall and the top face. Each cutting edge includes a linear cutting edge portion and a concave cutting edge portion that curves inwardly in a plane that is perpendicular to a plane containing a central axis of the cutting insert. A radiused corner portion connects two adjacent cutting edges. Each linear cutting edge portion extends from one radiused corner portion to the concave cutting edge portion and the concave cutting edge portion extends from the linear cutting edge portion to another radiused corner portion.
    Type: Application
    Filed: February 26, 2014
    Publication date: September 25, 2014
    Applicant: KENNAMETAL INDIA LIMITED
    Inventor: Karthic Ramesh
  • Patent number: 8840342
    Abstract: A cutting insert for use in a chipforming material removal operation that includes a cutting insert body, which has a seating surface, a flank face, and a corner cutting region at the intersection of a peripheral edge and the flank adjacent corresponding corners thereof. The cutting insert body contains a central aperture. The seating surface contains a coolant delivery trough, which has a radial orientation toward a corresponding corner cutting region. The coolant delivery trough has a radial outward end terminating at the peripheral edge and a radial inward end opening into the central aperture. There are a pair of lateral topographic regions wherein the one lateral topographic region is along one side of the coolant delivery trough and the other lateral topographic region is along other side of the coolant delivery trough.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: September 23, 2014
    Assignee: Kennametal Inc.
    Inventors: Shi Chen, Nicholas Joseph Henry, Kent Peter Mizgalski
  • Patent number: 8834075
    Abstract: A cutting insert has a top surface and a bottom surface having a parallelogram shape, and four side surfaces connecting the top and bottom surfaces. One or more primary cutting edges are formed at intersections between the top and bottom surfaces and two opposing side surfaces. Secondary cutting edges are formed at intersections between the top and bottom surfaces and two other opposing side surfaces. The primary cutting edge forms a first angle with respect to a median plane parallel to the top and bottom surfaces. The secondary cutting edge forms a second angle with respect to the median plane. The top and bottom surfaces have a mounting surface and a rack surface, wherein the rack surface extends inwardly from the cutting edge toward the median plane. The top and bottom surfaces of the cutting insert have mirror symmetry with respect to the median plane.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: September 16, 2014
    Assignee: TaeguTec, Ltd.
    Inventors: Chang Hee Choi, Chang Gyu Park
  • Patent number: 8834076
    Abstract: The invention relates to a side-milling cutter for producing a toothing system, having at least one insert having a rectangular cross section arranged in a holding pocket as an insert seat, having two top surfaces facing away from each other, having two long insert sides located opposite each other and also having two narrow insert sides located opposite each other. Of four cutting edges of the insert which extend along the long insert sides in the longitudinal direction, in each case two cutting edges delimit the top surfaces of the insert at the edge, each cutting edge extending in a curve.
    Type: Grant
    Filed: February 7, 2011
    Date of Patent: September 16, 2014
    Assignee: Kennametal Inc.
    Inventors: Reinhold Friedrich Gesell, Rene Schumann
  • Patent number: 8827602
    Abstract: A tool holder having a cutting insert comprising an upper face having a pair of protruding surfaces, i.e. an abutment surface for clamping of the insert by means of a screw in a tool holder, and a deflection surface for deflecting chips away from the screw.
    Type: Grant
    Filed: March 10, 2009
    Date of Patent: September 9, 2014
    Assignee: Safety
    Inventor: Richard Fouquer
  • Publication number: 20140248098
    Abstract: A cutting insert includes a top surface, a bottom surface and a plurality of peripheral side surfaces. The top and bottom surfaces and the side surfaces are joined to form rounded cutting corners. A plurality of cutting edges are formed at an intersection between the top surface and the plurality of side surfaces. A pair of asymmetric chip formers are proximate opposite rounded cutting corners. A distance between the opposite rounded cutting corners and the asymmetric chip formers varies in such a way that a ratio of a chip thickness and the distance is substantially constant as a function of a depth of cut.
    Type: Application
    Filed: March 4, 2014
    Publication date: September 4, 2014
    Inventor: Sreekala Pacheri
  • Patent number: 8821079
    Abstract: An indexable cutting insert has opposing rhombus-shaped upper and lower surfaces and a peripheral side surface therebetween with alternating obtuse and acute corner surfaces. A nose cutting edge is formed at the intersection of the upper surface with each of the two acute corner surfaces. The lower surface includes a base surface from which a central boss and exactly two engagement ridges protrude. Each engagement ridge extends from the central boss to intersect with its respective acute corner surface, and the base surface is divided into two base sub-surfaces. The insert may be clamped against a seating surface of a tool holder pocket solely by the engagement ridge located closest to the operative nose cutting edge making contact with a corresponding single engagement groove, and the two base sub-surfaces making contact with two coplanar raised support surfaces.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: September 2, 2014
    Assignee: Iscar, Ltd.
    Inventor: Gil Hecht
  • Patent number: 8821080
    Abstract: A cutting insert for milling operations, such as, face milling, slot milling, plunge milling, and ramping operations. The cutting insert exhibits a combination of favorable cutting edge strength, and unique cutting edge geometry, thus, allowing milling operations at relatively high feed rates. The cutting insert includes at least four cutting edges, wherein at least one of the cutting edges is a convex cutting edge. Certain embodiments of square cutting inserts will have four convex cutting edges which may be connected by nose corners. The convex cutting edge may comprise at least one of a circular arc, a portion of an ellipse, a portion of a parabola, a multi-segment spline curve, a straight line, or combinations of these. Wherein the convex cutting edge comprises a circular arc, the circular arc may have a radius greater than or equal to two times a radius of the largest circle that may be inscribed on the top surface.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: September 2, 2014
    Assignee: Kennametal Inc.
    Inventors: Gilles Festeau, Jean-Luc Dufour, X. Daniel Fang, David J. Wills