Abstract: Solid tungsten carbide is the popular material for these combinations tools. High resultant side forces on the tool during the thread milling phase are caused by relatively high circumferential engagement of the tool and a very low feed per tooth (chip thickness). A combined hole making, threading and chamfering tool with staggered thread cutting teeth doubles chip thickness and reduces side forces (resulting in less engagement), consequently allowing the feed rate to be increased while reducing thread milling time. In addition, this arrangement also reduces tool chatter, thus providing a smoother surface finish in the thread. In one form, the cutting teeth are formed on one or more removable inserts, facilitating replacement or substitution thereof.

Abstract: A thread-producing tool for producing an internal thread includes a body forming a rear shank portion and a front cutting portion. Provided in the body is a lubricant storage chamber for storing liquid lubricant which is driven toward the cutting portion through discharge passages under the action of centrifugal force during a thread-cutting operation.

Abstract: A hole cutting tool for holemaking, chamfering, grooving, threading and/or O-ring grooving. The tool is a rotary tool for holemaking in a workpiece which includes one or more holemaking inserts about the outermost end of the tool, at least a pair of axially spaced apart chamfering inserts radially sunken into the intermediate portion of the tool, and one or more grooving inserts also radially sunken into the intermediate portion of the tool between the chamfering inserts, all of which provides for holemaking with chamfered entrance and exit edges and/or a slot, groove, or threads within the hole. An additional O-ring grooving insert may be provided to cut an annular groove around the hole on an end face of the workpiece.

Abstract: A thread cutting tool is provided to simultaneously cut opposed concentric screw threads on a connector member. The tool comprises a cylindrical body with radially spaced first and second thread cutting sections and is adapted to cut threads in soft materials to obtain a high precision screw threaded connection.

Abstract: A drive collet assembly for an internal thread producing tap. The collet includes a collar that is attached to the stem of the tap using set screws. The collar is received into a recess of the body portion of a drive collet and retained therein using a spring clip. A smaller diameter aperture extends into the body portion above the recess, the aperture receiving a portion of the stem of the tap, the portion has a pair of opposed flats thereon. At least two laterally extending threaded apertures intersect the smaller diameter aperture and each receive a rigid button, a flexible element and a set screw. The set screw can be adjusted to provide a desired breakaway torque which will protect the tap from breakage should an over-torque condition occur. The flexible element will allow the rigid buttons to be forced outwardly so that the drive collet assembly spins freely about the jammed tap, rather than twisting it off.

Abstract: A milling tool 8 includes a tool holder 10 for housing multiple thread cutting inserts 24 for precise milling of threads on a workpiece. The tool holder 10 is rotatable in an orbitable path spaced radially from a milling axis and is simultaneously rotatable about its own axis for repeatedly bringing each of the cutting inserts into engagement with the workpiece. Each cutting insert is precisely positioned within the tool holder by a stop surface 62 located at an axially rearward end of an insert cavity 28 in the tool holder. An axially elongate tool holder groove 32 is provided in communication with a side face of the generally rectilinear insert cavity. Each cutting insert defines a substantially rectangular plate, an end face for mating engagement with the stop surface 62 and an axially elongate insert groove 26 extending from a corresponding side face on the rectangular plate.

Abstract: A lordotic implant has a frusto-conical shape with external threads. Prior to placement of the implant, vertebrae are distracted in a manner to provide a desired lordosis between the vertebrae. The pre-distracted vertebrae are then tapped to provide a tapped bore having a geometry matching the conical geometry of the implant. The threaded implant is then placed within the pre-tapped conical bore.

Abstract: A tap having a reamer edge which is provided at a chamfer part, so that when the thread forming tap is pulled out after the internal thread is formed, a seam portion present at the crest of the internal thread is cut off, whereby even in a blind hole, formation of internal thread and cutting of the seam portion are performed in a single process, and formation of an internal thread and processing of an inside diameter portion are achieved in a single process to obtain concentricity in line with each other. Further, even if there is a deviation in diameter of the hole before threading, the inside of the internal thread is processed to a constant value.

Abstract: A drilling and thread-milling tool for generating an internal thread in a workpiece, including a proximal shank portion attachable to a driving device for rotating the tool about a rotation axis thereof, and a distal cutting portion rotated with the shank portion about the rotation axis for generating the internal thread while the distal cutting portion is moved relative to the workpiece. The cutting portion has at least one thread-milling tooth on an outer circumferential surface thereof, each tooth having a configuration similar to that of the internal thread, and a height substantially equal to a depth of the internal thread. The cutting portion further has at least one end-cutting edge on a distal end face thereof so as to extend in a radial direction thereof, each end-cutting edge having a maximum diameter which is larger and smaller than a minor diameter and a major diameter of the thread-milling tooth.

Abstract: A thread tapping cutting tool includes a working part with a chamfer portion, control portion, and at least two thread cutting wings (separated by flutes) formed therein. The chamfer portion is at least one half of the length of the working part. Each of the two or more thread cutting wings has a width of not more than 0.2 times a tap drill outer diameter of the working part, and not less than 0.02 times the tap drill outer diameter. The chamfer portion has plane surface lands on the cutting wings at the outer edge, and a relief angle of the plane surface lands is greater than 5 degrees. The core diameter of the cutting wings is defined by the depth of the flutes, and is not more than 0.35 times the tap drill outer diameter.

Abstract: A plug is used in welding a female-threaded boss into a hole through a part, the plug being installed in the boss prior to welding (preferably at the plant of the supplier of the bosses, so that they already have the plug installed when they arrive for welding). The plug has a head and a cylindrical portion extending below the head, the cylindrical portion having male threads adapted to be received by the female threads of the boss. The head has a minimum transverse dimension of at least the maximum transverse dimension of an upper surface of the boss so as to completely cover the upper surface. The cylindrical threaded portion of the plug has thread-cutting edges defined therein, configured to re-tap the threads of the boss when an installed plug is rotated in the direction necessary to remove the plug from the boss.

Abstract: A unitary bore forming and threading tool for producing a variety threaded bores having chamfers and counterbores without a need for tool changes. The improved took preferably includes a shaft of predetermined axial length and having proximal and distal ends, a shank located adjacent the proximal end, a holemaking element located adjacent the distal end, and a threadmill portion located axially between the bit and the shank. The holemaking element further includes a chamfering surface and an end cutting surface. The disclosed tool and method enable creation of a variety of bores such as chamfers, counterbores, and threaded bores by producing bore portions of selectively determined distinct diameters by sequentially axially feeding the tool into the workpiece along distinct tool paths without changing tools. If desired, one or more of the bore portions can be threaded with the threadmill by moving the threadmill in a selectively determined helical or nonhelical path.

Abstract: A nib tap configuration in which the thread turns are of progressively increasing pitch diameter over a range of size limits associated with a standard basic pitch diameter. A particular size limit can be provided by grinding off the turns of a larger limit size. A family of taps covering an extended range of pitch diameter size limits allow selection over the extended range.

Abstract: A boring bit includes a shank adapted to be mounted on a rotary tool. A blade is mounted on the shank and is resiliently deformable to reduce its boring diameter.

Abstract: A tapping collet is actuated by engagement with a mating surface of a collet holder for holding a tap having a round shank portion and a square shank portion. The collet has a plurality of independent gripping jaws circumferentially disposed at essentially 90 degree intervals about a centerline axis through the collet. The gripping jaws have an inner face parallel to the centerline axis and an outer face which defines an outer surface for engaging a collet holder mating surface. Resilient material is disposed between the gripping jaws for holding the jaws in the desired spaced relation. The gripping jaws comprise a step portion which extends radially inward and defines a second inner diameter opening to engage the flat sides of the square shank portion of a tap inserted into the collet. The continuous outer diameter seal is disposed circumferentially about the outer surface of the collet and a continuous inner diameter seal is disposed circumferentially within a first inner diameter opening of the collet.

Abstract: A threaded hole may be formed in a lid of an underground petrol tank without emptying the tank or removing the lid, using a tool (FIG. 3) having a taper tap section (61), an intermediate tap section (62) and a final tap section (63). At the leading end of the tool, there is a reamer section (60) and supported on the free end of the tool is a centerless hole cutter (50). A resilient mounting transmits drive from the main part of the tool to the cutter (50), but allows the cutter to float. A sleeve (23) surrounds the tool, so that a column of inert gas may be caused to lie in the cutting region. A magnet (57) mounted within the cutter (50) catches and holds a released disk of the cover. Also described is a rig (FIG. 1), for operating the tool (FIG. 3), and a method (FIG. 5) of securing a collar threaded into a hole formed by the tool.

Abstract: A tap is disclosed wherein a cutting zone has bottom teeth with axial and radial form relief. A pilot means below the cutting zone has at least one zone of axial and radial form relief oriented opposite from the teeth form relief. A flute extends through both pilot means and cutting zone.

Abstract: A hole tapping device having a motor driven tapping tool with a bracing frame for resisting reverse torque on the motor frame caused by resistance of the rotation of the tapping tool within a bore being tapped. The bracing frame has adjustable arms which provide adjustment in the radial and angular direction and which clamp stationary protrusions on the workpiece with rollers to hold the bracing frame against rotation in both directions about the axis of the bore. The adjustments of the frame provide great geometric versatility. The rollers provide for a smooth translation of the motor and bracing frame along the axis of the bore being tapped. A single coupler and a series of inserts allow for a series of differently sized tap tools to be driven through the use of a single coupler.

Abstract: A piloted hand tool adaptor for connecting a conventional rotary hand tool or rotary cutting tool to the chuck of a rotary-operated machine such as a lathe or drill press in order to provide mechanical axial support and alignment of the tool to a work piece while allowing manual rotation and advancement of the tool towards the work piece. One end of the adaptor has means such as a socket to attach to the butt-end and T-bar handle of a rotary hand tool such as a common tap handle. The other end of the adaptor has a two element axial support system such as a pilot and bushing, grippable within the chuck of the rotary-operated machine, which provides axial or lateral support and alignment without affecting manual control of rotational and longitudinal motion. The adaptor may have a supplemental detachable handle bar oriented perpendicular to the T-bar handle of the hand tool.

Abstract: A threading tap comprises a cylindrical shaft and a threading portion. At least the threading portion comprises a compound material comprising a core of high speed steel or tool steel and a cover of "Coronite".RTM., i.e., a hard material with 30 to 70% by volume of submicronic hard materials in the form of carbides, nitrides and/or carbonitrides of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and/or W in a metallic matrix based on Fe, Co and/or Ni. The chip surfaces adjacent to the cutting edges of the cutting threads have a negative rake angle. The threading tap has proven to be excellent at the threading of titanium-based alloys.

Abstract: A thread cutting tool which can be configured to cut threads in a variety of bore sizes using universal thread cutting chasers mounted in select radial extension such as by using variable length tool blocks which are themselves interfit within retaining slots in the head portion of the tool, or by providing alternate radial position notches an the head portion for mounting the cutting chasers. By using variable tool blocks mounted to the head portion of the tool, universal thread cutting chasers having a preselected thread pitch can be utilized for multiple bore sizes, thus saving the expense of providing chasers or head portions corresponding to each bore size. Alternately, by providing alternate radial position notches in the head portion for mounting the cutting chasers, a single tool can be used for different bore sizes, such as for undertaking a start thread cut in a bore and then undertaking a finish thread cut in the pre-cut bore using an alternate radial position for the chasers.

Abstract: A spade in a bit body is disclosed to have a planar body shaped with two intersecting cutting faces. The cutting faces extend to side faces defining spade width for cutting a hole to gauge. Inserts positioned in the body are at the comer of the spade. The inserts are formed of very hard material, and provide longer life.

Abstract: A threaded hole (20) in a workpiece (22) is formed by rapidly spinning an elongated tool (24) having a drill point (64) at one end, at least one longitudinally extending flute (80) having thread milling faces (84) for milling the thread to be formed, and wherein the tool (24) is first moved axially to carry the drill point (64) against and into the workpiece (22) to form a hole (66), then is displaced radially a distance equal to the thread depth to be formed, then is moved orbitally around the hole (66) to mill threads therein, then is displaced back to the center of the hole (20) and then is retracted from the hole (20). To form a helical thread in the hole (20), the tool (24) is shifted axially one thread pitch during the orbital movement. A thread milling drill head (26) is disclosed for chucking the tool (24) and shifting it through the aforesaid movements.

Abstract: A combination tool is disclosed for drilling a hole in a workpiece on the inward feed of the tool and for threading the hole during retraction of the tool. The tool that has a straight body with a drill point at the forward end, a shank at the rearward end and a thread-form mill between the drill point and the shank.

Abstract: In a tap having a lead part and a complete thread part contiguous to the lead part, a relief is formed on at least one of a leading flank and a following flank of each of a plurality of thread ridges formed on the rear end side of the lead part and each of a plurality of thread ridges formed on the front end side of the contiguous complete thread part, so that the portion of an internal thread having been cut already by the preceding cutting edge may not be cut again and widened by the succeeding cutting edge.

Abstract: Worn screw threads in the lower unit of a motorboat are repaired by cutting off the trailing end of a housing that is formed integral with the lower unit. The cut off part has the worn screw threads formed in it. A replacement part having pre-formed screw threads is welded into place to replace the cut off part, and a screw thread-cutting tool is used to clean and remove warpage from the screw threads in the replacement part after the welding is completed. An alignment tool holds the replacement part during the welding procedure.

Abstract: An adjustably expandable fluted tap to reform damaged threads defined in a blind hole, such as a spark plug hole. The tool provides an elongate body with a first end defining an expandable fluted tap having a relaxed diameter smaller than but matingly similar to the threads to be repaired, and a second end defining a butterfly handle. The body defines a medial channel carrying an arbor with a first end having a tapered forcing cone for expanding the fluted tap, and a second end threadedly engaged in a round knurled nut carried externally of the second end of the body. The tap is inserted in a hole beyond the damaged threads, the knurled nut tightened to retract the forcing cone to expand the fluted tap into mating engagement with the undamaged threads and the tool is then screwed out of the hole by revolving the butterfly handle to reform the damaged threads as it is withdrawn therepast.

Abstract: The invention provides an improved standardized blank adapted for making taps for making tapped holes and an improved positive lock tap holder. A standardized tap blank is provided which is standardized as to diameter, overall length, and shank length. Such a blank is adapted to manufacture a wide range of taps of varying thread sizes, both U.S. and British standards, and metric standard. For broadening the range of capacities that the blanks are adapted for, a set is provided including two additional standardized blanks, standardized as to a different diameter shank length and overall length. Each standardized blank is provided with a square end, standardized as to the square sides and overall length. The standardized tap blanks are further provided with an annular groove to for holding balls.

Abstract: A threading tool for repairing, in situ, threads within a bore of a head of an internal combustion engine without the danger of particulate waste falling into the engine housing. The threading tool can be used separately or in combination with a reaming tool for deburring, in situ, rough edges generally at the crest of threads within a bore of a head of an internal combustion engine without the danger of particulate waste falling into the engine housing.

Abstract: A tap for forming internal threads on the inner wall of a bore wherein the shank portion has a rupture location at the time of over torquing. The rupture location may be created by the junction of two shank parts having different sized cross sections, an internal cavity within the axial bore of the shank, opposing holes perpendicular to the longitudinal axis of the shank, the junction of two coaxial bores in the shank having different sized diameters, junction of two shank parts with one such part being of softer material than the other, or opposing notches formed on the exterior of the shank.

Abstract: A tap having a main body having a crest, a heel, and an outer circumference is disclosed. The tap main body has a male screw part at the crest side. At this male screw part, a plurality of grooves opening to the crest and the outer circumference of tap main body is formed. A tap main body has a cutting edge at each ridge part defined by a wall of said plurality of grooves and an outer circumference of a male screw part. These cutting edges each have a crest part and a heel part. The crest part of at least one cutting edge has an axial rake angle which differs from an axial rake angle of the crest part of another cutting edge.

Abstract: Machine thread cleaning tool which is quick and simple and does not recut threads and therefore does not require replacing connecting components, but merely removes corrosion and dirt. The tool, or chaser, does not require that components extending outward from the machine casing be removed and the chasing can be accomplished using a basic spanner wrench. The tool comprises a disk with bores through the center thickness and parallel grooves running along the circumference of the disk and across the entire thickness.

Abstract: There is a tap whose thread portion 2 forms a cutting section 5 and a guiding section 6 and is provided on a plurality of adjacent thread teeth of the cutting section 5 with a relief 8. It is desirable that a further machining measure be provided for the tap whereby favorable compromises can be obtained with respect to guidance and friction. This is achieved in that the relief 8 of the adjacent cutting-section 5 thread teeth--seen in a longitudinal direction--have a clearance angle which varies increasingly or decreasingly. Varying the relief enables the requirements with respect to avoiding incorrect tapping and avoiding friction-generated cold welding to be met and matched up in an improved manner.

Abstract: There is a tap having a tapered threaded portion 2 whose thread teeth 4 located in the tapered section are provided with a relief arranged at a clearance angle. It is desirable that the cutting moment and friction should decrease to the back towards the greater diameter. This is achieved in that the clearance angle of the thread teeth 4 in the tapered section 2 remains constant or increases towards the back. A simple machining measure permits the cutting moment and friction to be variably controlled over a wide range.

Abstract: A threadmilling tool is described, of the type that includes a thread cutting insert 14 (FIG. 1) that mounts on an insert holder 12 which is turned by a milling machine, wherein the insert provides four separate cutting edges 30-36 and can be accurately relocated on the holder. The insert has a cross-section forming a mount portion 50 (FIG. 5) with six straight locating sides 51-56 lying on the sides of an imaginary bisymmetrical polygon 58, and forming a radially outwardly-extending arm 60, 62 at each corner of the polygon. Each arm has an outer border 70 and a pair of opposite sides 72, 74 that extend largely radially from the axis 24 of the polygon, and each arm forms a cutting edge (e.g. 30) at the intersection of the outer border and each side of the arm. A tool holder 16 (FIG. 2) for holding the insert, has walls forming, in cross-section, a pair of straight holder positioning surfaces 80, 82 that abut a pair of insert locating sides, while avoiding contact with the arms 60, 62.

Abstract: The present invention relates to an improved thread-tapping device which permits both conventional and non-conventional driving means to be used to drive the tap to form threads in a hole. The improved thread tap has a conventional set of flats arranged in a square configuration with each flat being spaced about the circumference of the shank at approximately 90 degrees with respect to one another. This first set of flats extends longitudinally at or about a free end of the shank of the thread tap in the direction of the cutting portion of the thread tap. Positioned between this first set and the cutting portion is a second mounting section which has a plurality of flats divisible by three. This second set of flats is circumferentially spaced about the shank of the thread tap and longitudinally extends from about the terminus of the first set in the direction of the cutting portion. The first set of flats is conventional and can be mounted within a conventional tap driving device.

Abstract: A drilling and thread-milling tool is disclosed which has at its front-end 7 at least one end-cutting edge 8 for making a core-diameter hole and, behind it, non-pitched thread-milling teeth 4 to generate thread pitches and for which are provided an axial motion, rotation about its own axis as well as a helical motion. It is desirable that one tool should be adapted for making core-diameter holes of different diameters essentially by means of the end-cutting edge. This is accomplished in as much as the outer diameter of the end-cutting edge 8 is equal to or smaller than the minor diameter of the thread-milling teeth 4, in that the number of thread-milling teeth 4 arranged in axial succession is less than the number of thread pitches to be produced, in that provision is made for the simultaneous cutting of the core-diameter hole and thread pitches and in that the helical motion serving to generate the thread pitches consists of a number of orbits corresponding to the number of thread pitches to be generated.

Abstract: In a thread milling cutter comprising at its tip cutting edges for making a bore, said cutting edges are formed as face milling cutting edges which enclose a mutual angle of 180.degree. or more, so that the thread milling cutter on reaching the intended drill hole depth and in order to be laterally moved need not first be raised. Also, it is possible with the thread milling cutter according to the invention when using said cutter to make threads of any desired diameter with the same thread pitch because the tool tip does not run against the drill hole bottom when laterally moved or offset as with the known thread milling cutter.In addition it is possible with the same tool to provide the thread at the entry with an edge-chamfer in such a manner that impairment thereof by formation of burrs is impossible.

Abstract: A combined drilling and threading tool comprises a shank having a conical front portion defined by hole-cutting edges, and spirally curved ribs disposed rearwardly of the edges. A row of thread-cutting teeth is disposed along the leading edge of each rib. Each tooth includes a thread-cutting edge facing in the direction of tool rotation, and a side surface extending away from the direction of rotation. The side surface is shaped to produce axial and radial clearance relative to the thread being cut. Each tooth terminates at a location intermediate the leading and trailing edges of its associated rib.

Abstract: Apparatus and cutting insert for milling threads into a workpiece using a single hard cutting insert having a plurality of cutting teeth or a plurality of hard cutting inserts each providing a single cutting surface.

Abstract: A combination tool is disclosed for drilling a hole in a workpiece on the inward feed of the tool and for threading the hole during retraction of the tool. The tool comprises a straight body with a drill point at the forward end, a shank at the rearward end and a thread-form mill between the drill point and the shank.

Abstract: A tap for forming threads on the inside of a bore which includes a hexagonal central pilot bore and transverse dihedral shafts constituting means for extracting a tap broken within a bore and also constituting means for depositing lubrication or coolant or introducing pressurized air to the cutting dies of the tap. Slots are formed in the distal end of the tap to allow a flat bladed instrument to be inserted for removal of a broken tap part.

Abstract: A self-tapping and/or self-carving stud having two or more right angle elongate grooves of alternate length in the tapered thread or projecting helical ribs. The right angled grooves enable tapping debris to accumulate in the grooves to help lock the threads for fastening the stud, particularly in irregular holes. The alternate length of the grooves helps make this stud design unbreakable, thus unbeatable for special situations especially in exhaust manifold applications.

Abstract: A combination tool is disclosed for drilling a hole in a workpiece on the inward feed of the tool and for threading the hole during retraction of the tool. The tool comprises a straight body with a drill point at the forward end, a shank at the rearward end and a thread-form mill between the drill point and the shank.

Abstract: A self-locking fastener includes a male member, such as a bolt, having a standard, helical, male thread of constant diameter which is deformed by the special female locking threads of a female member, such as a nut. The female threads are defined by leading and trailing flanks which converge to provide a truncated root that frictionally engages and deforms a portion of the male crest. The trailing flanks of the male and female threads are inclined at the same angle and frictionally engage each other throughout their entire depth. The leading flanks of the male and female threads diverge away from each other to provide a space adjacent the truncated female root for receiving the deformed portion of the male crest therewithin. The deformed portion of the male crest and the full engagement of the trailing flanks produces firm metal-to-metal contact between the members throughout the entire length of the female thread, thereby procluding lateral movement of one member relative to the other.

Abstract: A thread forming tool comprising a metal cylinder having a thread tap mounted in an open-sided chamber in the cylinder so that the longitudinal axis of one set of teeth on the tap is parallel with the longitudinal center axis of the cylinder and positioned so the teeth project radially outward from the cylindrical surface of the cylinder. A lock structure secures the tap against rotation relative to the cylinder, and driving structure on the cylinder is operable to rotate it around its longitudinal center axis as the tap teeth form threads on a bore through which the cylinder is driven. Different size threads can be cut with a given tap by sequentially positioning the tap at different angles of rotation relative to a center line through the centers of the tap and the cylinder.

Abstract: A threading tool is disclosed featuring the combined utilization of a multi-toothed thread chaser insert with a single point indexable thread chaser insert. In generating a desired thread form, successive teeth of the multi-toothed chaser perform the initial cutting passes on a workpiece, while the tooth of the single tooth chaser performs the final finishing cutting operation.

Abstract: A tapping tool for making a vibration-resistant prevailing torque fastener combination comprising a conventional first element having a standard thread form with first flank angles and a modified second element having a thread form characterized by second steeper flank angles over the entire length thereof, and a truncated root caused by foreshortening of the flanks over a portion of the thread length to produce a helical flat which firmly engages and typically deforms the crest of the first element when threadedly engaged therewith. A difference in flank angles provides longitudinal clearance to receive the deformed material during the threaded engagement.

Abstract: A tapping tool for making a vibration-resistant prevailing torque fastener combination comprising a conventional first element having a standard thread form with first flank angles and a modified second element having a thread form characterized by second steeper flank angles over the entire length thereof, and a truncated root caused by foreshortening of the flanks over a portion of the thread length to produce a helical flat which firmly engages and typically deforms the crest of the first element when threadedly engaged therewith. A difference in flank angles provides longitudinal clearance to receive the deformed material during the threaded engagement.

Abstract: A combination tool is disclosed for drilling a hole in a workpiece on the inward feed of the tool and for threading the hole during retraction of the tool. The tool comprises a straight body with a drill point at the forward end, a shank at the rearward end and a threadform mill between the drill point and the shank.