Abstract: A gear machining apparatus causes a machining tool and a workpiece to rotate at a high speed in synchronization with each other to machine a highly accurate gear through cutting. The machining tool is manufactured such that each of pitches between tool blades of the machining tool is an integer multiple of a pitch between teeth of the gear, the integer multiple being equal to or larger than double. By using the machining tool for cutting performed by the gear machining apparatus, the number of the tool blades of the machining tool, which are brought into contact with the workpiece at the same time, is reduced. Thus, it is possible to suppress occurrence of self-excited vibrations during cutting by reducing the cutting resistance. Thus, it is possible to enhance the tooth trace accuracy of the gear.

Abstract: A translocation-simulating loading apparatus for the gear grinding machine with the shaped grinding wheel is provided. The apparatus includes a load-receiving test piece disposed on the gear grinding machine with the shaped grinding wheel and a load-exerting component for use in loading simulation. The gear grinding machine enables linear movements along the X, Y, and Z axes, a rotary movement around the Y axis, a rotary movement C around the Z axis, and a rotary movement A around the X axis. An angle ? is formed between the axis L of a ball seat of the load-exerting component and the X axis direction of a Y axis component and an angle formed between the normal line of a load receiving face a and the X direction of the coordinate system of the machine tool is ?. A detection method for static stiffness distribution is provided.

Abstract: The present invention relates to a processing head for processing machines, preferably tooth milling and tooth grinding machines, comprising a direct drive which is arranged in a processing head bed of a processing machine, wherein the direct drive comprises at least two motors actuatable in synchronism with each other.

Abstract: The present disclosure relates to a gear cutting machine for gear cutting a workpiece, in particular a toothed wheel, by form milling having at least one cutter head for mounting at least one end mill, wherein the cutter head or the end mill and/or the workpiece mount are adjustable and the end mill axis can be aligned approximately parallel to the machined tooth flank of the clamped workpiece, and wherein the cutter axis can be applied to the flank contour and the end mill has an outer contour corresponding to the flank contour.

Abstract: A cutting blade for face milling wherein the cutting blade is constructed to cut a predetermined final dimension of a tooth slot along a portion of the cutting end (i.e. the primary cutting edge portion) of the blade and to cut the remainder of the tooth slot at an amount less that the predetermined final dimension of the tooth slot along the remaining portion (i.e. the secondary cutting edge portion) of the cutting end. The construction of the inventive cutting blade provides sharing of the cutting load amongst the blade cutting edges and also provides sufficient clearance in the tooth slot whereby the cutting blade can be repositioned to allow truing of the cutter, particularly with respect to the primary portion.

Abstract: In a method and a bar blade for milling spiral bevel gears and hypoid gears, a shaft of the bar blade has a blade profile that is formed by the cross-section of at least one cutting area, at least two free areas, and at least one top area. The blade profile is provided with a first cutting edge for a first flank, a second cutting edge for a second flank that faces the first flank, and a top cutting edge for the bottom of a tooth space. The first and the second cutting edge are embodied as principal cutting edges for completely cutting the first or second flank. The top cutting edge is configured for completely cutting the bottom of the tooth space such that the tooth space comprising the complete final geometry is created in one milling process by means of one and the same bar blade.

Abstract: A cutting tool having a two-sided cutting blade positionable in a tool holder to form a blade hob. The inventive cutting tool can be used to duplicate the generation action of single or multi-threaded, multi-gashed hobs. The two-sided cutting blade includes one or more tooth profile shaped cutting teeth located at each end of a cutting blade body. The cutting teeth on respective ends are axially offset from one another. The cutting blade is moved to a number of generating positions to generate the desired tooth surface on a workpiece.

Abstract: A method includes selecting a first gear ratio and a second gear ratio. A first hypoid gear set defines the first gear ratio and a second hypoid gear set defines the second gear ratio. The first hypoid gear set includes a first ring gear that is formed with at least one first inside blade and at least one first outside blade coupled to a first gear cutter. The second gear set includes a second ring gear that is formed with at least one second inside blade and at least one second outside blade coupled to a second gear cutter. The method also includes identifying parameters of the first inside blade and the second inside blade, commonizing at least a portion of the respective identified parameters and forming at least one of a common inside blade and a common outside blade for forming a first modified ring gear and a second modified ring gear.

Abstract: A method of producing a member with a face-geared surface. An example of the method includes an initial process preparing a work piece and a hob, and a geared surface forming process forming a geared surface on a part of the area. In addition, at least one of the hob and the work piece is retracted in the radial direction of the hob. Further, the geared surface forming process and the retracting process are repeated to produce a full face-geared surface on the work piece.

Abstract: In the single-indexing method, the blades are positioned in a circle on a cutter head, so that all of the blades run through a tooth space to be produced during cutting of a bevel gear. The workpiece is then rotated by one pitch and the continuously rotating cutter head may then cut the next tooth space. Since the blades do not all have their intended shapes and positions, different structures arise on the tooth flanks, which lead to deviations in the pitch measurement. In order to avoid this, a face-milling method is suggested in which the cutter head gets the same angular position around its axis in relation to the tooth space to be produced as for the preceding space. This has the result that all tooth spaces are not more precise overall, but their surface structures are identical and the pitch measurement is thus not falsified.

Abstract: One-piece cutter body for gear cutting operations. The one-piece cutter body has a plurality of circumferentially spaced slots for receipt of gear cutting blade. The slots are formed by a heatless electroerosive process, preferably electron-discharge machining (EDM) process utilizes computer numerical control (CNC) methods. A cutter body having outstanding strength and durability with highly precise slot configurations is obtained.

Abstract: An apparatus and method for milling internal gears and splines using a pair of opposed milling cutters disposed internally in a gear or spline blank. The apparatus generally milling gear teeth on generally opposite sides of the blank with an indexing mechanism for manipulating the orientation of the milling apparatus with respect to the blank. Also disclosed are internal gears having milled teeth which are manufactured using the apparatus and the method.

Abstract: A cutter head including a cutter body portion having a first outer surface and a second outer surface located inward of the first outer surface. Both first and second outer surfaces are interrupted by a plurality of blade receiving slots which extend inward into the cutter body portion. The first and second outer surfaces are arranged such that an annular projection is formed protruding from the second outer surface and extending to the first outer surface. The annular projection is also interrupted by the plurality of cutting blade slots thus forming a plurality of individual projections. The cutter head additionally includes a clamping ring extending about the cutter body and secured to the annular projection.

Abstract: A CNC machine for producing spiral-toothed bevel gears is described, which has a first carriage supporting a tool spindle and is displaceable in height, and whose guide is disposed on a lateral surface of a machine housing, which is horizontally guided in a straight coordinate axis on a machine base. The tool spindle axis is parallel with the lateral surface and with the coordinate axis. Furthermore, the machine has a workpiece spindle support having a second carriage and a pivoting device with a vertical axis and is also horizontally guided on the machine base. The parallel arrangement of the tool spindle axis results in a new machine concept with a compact structure and optimal chip flow. Therefore the machine is particularly suited for heavy-duty dry milling. Since the tool spindle is not located above the area of the machine having a horizontal guide, it is possible to arrange a chip collector underneath the tool spindle, which can be reached by the chips essentially under the force of gravity.

Abstract: An apparatus for positioning a gear blank on a workpiece spindle of a gear generating machine. An indicating element orientates cutter blades of a milling cutter of a gear generating machine relative to a gear blank and rough cut teeth of the gear blank.

Abstract: A tool having only an end cutting-edge carries out a first movement of penetration into a screw blank so as to produce a groove having flanks substantially parallel to the pinion axis. The tool-holder is angularly displaced with respect to the spindle which carries the screw blank. A second movement of tool penetration takes place while the relative displacement is progressively reduced in order to obtain an inclined flank which produces a V-shaped profile. The screw is intended to form part of a compression and expansion machine and to cooperate with at least one pinion having V-form teeth.

Abstract: An apparatus for producing pairs of spur gears by cutting tooth gaps with a rotating end cutter head or face milling cutter, wherein, in order to manufacture the one spur gear, one of the elements--the spur gear or the end cutter head--carries out an arcuate or circular rolling movement about an axis which coincides or approximately coincides with the gear axis of the other gear, and the other gear is produced by a cutting-in depth or plunge cut operation without any rolling movement.

Abstract: A CNC machine for producing spiral-toothed bevel gears is described, which has a first carriage supporting a tool spindle and is displaceable in height, and whose guide is disposed on a lateral surface of a machine housing, which is horizontally guided in a straight coordinate axis on a machine base. The tool spindle axis is parallel with the lateral surface and with the coordinate axis. Furthermore, the machine has a workpiece spindle support having a second carriage and a pivoting device with a vertical axis and is also horizontally guided on the machine base. The parallel arrangement of the tool spindle axis results in a new machine concept with a compact structure and optimal chip flow. Therefore the machine is particularly suited for heavy-duty dry milling. Since the tool spindle is not located above the area of the machine having a horizontal guide, it is possible to arrange a chip collector underneath the tool spindle, which can be reached by the chips essentially under the force of gravity.