Abstract: The invention describes a device (1) for calibrating a sintered molded part (2) with an angular toothing (3) by means of a calibrating tool (4), comprising a lower punch (15) for mounting the sintered molded part (2) with a lower punch external toothing (23), a vertically movable and axially rotatably mounted upper punch (8) with an upper punch external toothing (21), as well as an axially rotatably mounted die (14) with a die internal toothing (24). The lower punch (15) is mounted to be moveable only in vertical direction.

Abstract: A system and method for forming a feature on an inner surface of a gear includes a sensor for sensing the position of a feature on the gear, a cutting station having a cutting tool for forming the feature on the inner surface of the gear, and a controller. The controller is operable to determine an amount of rotation necessary to rotate either the gear or the cutting tool such that the feature on the inner surface of the gear is formed at a desired orientation relative to the feature on the outer surface of the gear.

Abstract: A method and a tool for fabricating a toothing at a three-dimensional body produced by forming and fine blanking, especially an attachment for car seat components or the like produced out of a flat strip, wherein the flat strip by forming and fine blanking in a tool is formed into a pot-shaped body with inner forms and a substantially evenly curved edge. Afterwards, a toothing is fabricated into the edge radially extending to the inner side of the body. The toothing in the edge of the pot-shaped body is exclusively produced by cutting and/or shaving with a fine blanking die and/or a shaving device, and a burr and/or shaving chips developing during cutting and/or shaving are pressed into a recess in the base of the pot-shaped body allocated to the toothing.

Abstract: In order to manufacture parts with an outer profile, a workpiece 32 is pressed by a pressure piece 24 through a ring-shaped cutting tool 34. The cutting tool 34 has a plurality of disks with inner cutting edges 62 for removing material from the workpiece 32. The cutting edges are progressively longer in the advance direction, so that each cutting edge removes material chips and the last cutting edge in the advance direction corresponds to the desired outer profile of the part. In order to improve chip removal, the chip chambers 74 located between the cutting edges communicate with the outside through radial connection openings 128 which are distributed all around their circumference. To hold the workpiece 32 securely on the pressure piece 24, a pressure pad 76 extends through the cutting tool 34 and is supported on the side of the workpiece 32 opposite to the pressure piece 32, and a hydraulic piston 80 generates a compression force on the pressure pad 76.

Abstract: During operation of a gear shaping machine comprising a thrust spindle which accommodates a cutting wheel and is guided and disposed in a guidance on the machine housing, the radial force acting on the cutting wheel during operation is detected by means of at least one sensor disposed in the area of the guidance, which detects the changes of the radial force occurring during operational wear of the cutting wheel and uses increases of the radial force, beyond the tolerance typical for this machine, as a signal for influencing the operation of the gear shaping machine, e.g. for stopping the machine.

Abstract: A method of high speed milling, and apparatus for performing the method, comprises directing a jet of hgih pressure coolant at the cutting zone of a rotary cutting tool. The jet of coolant has a delivery pressure of up to 500 bar at a flow rate of up to 60 liters per minute. The method is especially effective when used with a rotary cutting tool having at least 20 cutting edges and up to 100 cutting edges.

Abstract: The present invention provides a tooth profile sizing apparatus and method for helical gears which are capable of shortening a cycle time for the sizing process to improve productivity and to allow production thereof at a low equipment cost. In order to accomplish the above object, the sizing apparatus comprises a lower punch 7 for carrying thereon a gear blank W, which is formed with a rotatable first lower punch 7a and a non-rotatable second lower punch 7b. A sizing die 8 is formed to be rotatable and vertically movable with its inner peripheral teeth s in engagement with the outer peripheral teeth p of the first lower punch 7a. An upper punch 9 for pressing the gear blank W into the sizing die 8 is formed with a rotatable first upper punch 9a and a non-rotatable second upper punch 9b. The upper punch 9 moves in the vertical direction and is provided on its outer circumferential surface with outer peripheral teeth q.

Abstract: First and second shaving dies are mounted one above the other and are respectively provided with continuous shaving edges disposed adjacent to contoured annular facial surfaces which draw the shaved material away from the work piece as the shavings are removed by the associated shaving edge. An air nozzle mounted in proximity to the first die directs a jet of air across the contoured facial surface of the first die to blow the removed material away from the first die to prevent its interfering with the operation of the second die. The second die is located directly below the first die and is provided with a plurality of angularly spaced troughs lying immediately adjacent to and below annular facial surfaces on the second die for carrying the shavings from the shaving edges of the second die to a sump located below the second die.

Abstract: In order to obtain a desired course of a machining line differing from a straight line or a corresponding flank line of a workpiece profile, it is necessary to control the working point of the tool 2 so that on the rectilinear stroke movement of the tool 2, a movement extending transversely thereto is effected by a tool positioning device 4. Such a device is constructed in the form of a toggle mechanism on which further fine control movements can be imposed through a series of adjustment possibilities.

Abstract: A die for use in a punch-press operation has a constant shear angle throughout the entire cutting edge and the surface profile of the die is convex to draw the workpiece away from the cutting edge of the die as the workpiece is being punched out.

Abstract: The method is used for machining flanks of unhardened or hardened, spur-toothed or helical-toothed, internally toothed or externally toothed cylindrical gears by skiving. Basic rotation is produced between a tool and a workpiece. In addition, a helical motion between the tool and the workpiece is produced. The relative motion between the tool and the workpiece is executed with high accuracy, and any variations in the relative motion are corrected. The tooth number z.sub.0 of the tool, for minimizing the effect of the variations of the tool and its mounting, is fixed in such a way that, in the case of z.sub.0 .gtoreq.z.sub.2 (z.sub.2 is the tooth number of the workpiece, z.sub.0 is the tooth number of the skiving tool), the ratio i=z.sub.0 /z.sub.2, and in the case of z.sub.0 >z.sub.2, the reciprocal of the ratio 1/i=z.sub.2 /z.sub.0, result in an integral value or the ratio of two integral numbers, the amount of which is as small as possible.

Abstract: A press for manufacturing helical gears having a punch with a cutting edge; a die with a cutting edge, one of the cutting edges being shaped as a helical gear and the other having a shape corresponding to the shape of the one cutting edge; and a bolster rotatable about an axis and provided with one of the die and the punch. The die and said punch are pressed together and the bolster is rotatably driven by a driving element in response to a lead of a helical gear to be manufactured. The stroke of the punch is detected and a desired rotation angle of a driving element is calculated and then signalled to the driving element.

Abstract: A pressurized or hydraulic clamp, with piston reset, for securing tools or workpieces, such as grinding wheels, milling tools, and the like, to a shaft. By pressurizing with a hydraulic fluid, a floating piston is pressed out of the clamping unit to hold the workpieces or tools against a support. In order to retract the piston when the hydraulic pressure is released, the circular piston is provided with a bead on its outside or inside, depending upon the application; the bead is connected to one or more springs. The springs, which are pre-tensioned in the starting position, and are further tensioned when the piston is driven out, automatically reset the piston when the pressure is released.

Abstract: The helical guide apparatus includes a main spindle, a male pattern, a first female pattern and a second female pattern which are operatively associated with one another. As the main spindle adapted to reciprocably move in the axial direction and rotate in the circumferential direction is reciprocably driven in the axial direction by first reciprocable driving means, it carries out reciprocable rotational movement in accordance with a lead which is determined by a combination of the first helical projection on the male pattern and the first helical recess on the first female pattern.

Abstract: A broaching machine for pot-broaching teeth or ribs on the exterior of a workpiece in which the workpiece is not suitable for having sliding contact with axially extending guide surfaces in the broach to maintain the workpiece centralized therein. The machine comprises a toothed pusher on which a workpiece is centered, the teeth of the pusher registering with the teeth formed in the workpiece by broaching slots therein, at least some of the pusher teeth having end surfaces extending radially beyond the teeth formed by broaching on the workpiece, to maintain the crests of the teeth or ribs on the workpiece in clearance as the workpiece moves through the broach.

Abstract: A structure and method of use of a gear shaper for making a helical gear from a gear blank, and a method of use thereof. The gear shaper includes a helical guide having a lead L, a cutter spindle movable along the helical guide, and a pinion cutter on the spindle. The pinion cutter has an angle of twist .phi. and a normal module m.sub.n such that the quantity Z=(L.sin .phi.)/(m.sub.n..pi.) is a non-integer, a number of teeth given by the integer closest to and less than Z, a pitch circle diameter equal to (L.tan .phi.)/.pi., and a circular pitch which is larger than m.sub.n..pi. at one and only one location on its circular periphery and a circular m.sub.n..pi. at all other locations on its circular periphery. For a gear shaper having a helical guide of given lead L, a pinion cutter of appropriate angle of twist .phi. and normal module m.sub.n can be utilized to manufacture a helical gear of angle of twist .phi. and module m.sub.

Abstract: The gear shaping machine is of simplified construction and is dedicated essentially to forming only a single type of gear or a narrow range of gears. To enable the machine to be of simplified construction, the drive train between the cutter and work spindles consists of only four gears in a machine for cutting internal gears and consists of only four gears and a direction-changing idler in a machine for cutting external gears. Relative infeeding of the cutter and the work blank is effected by pivoting one of the spindles relative to the other spindle with one of the drive gears walking around another one of the drive gears during such pivoting. The differential rotation of the spindles produced by the pivoting action is negated in order to keep the spindles in proper rotational relationship.

Abstract: A broaching machine broaches a multiplicity of generally flat work pieces having a projection at only one side, which are advanced in a single file with the projections extending in the same direction. In order to broach the work pieces in stacked pairs in which the peripheries of the work pieces are continuous, rather than spaced apart by confronting projections, half of the work pieces are inverted and a pair consisting of one inverted work piece and one work piece which has not been inverted are stacked together and presented to a pot broach which broaches the peripheries of both work pieces of the pair in continuous cutting strokes. The finished work pieces are advanced away from the broaching station in stacked condition and are separated into two groups, one of which consists of the bottom work pieces of the pair and the otherconsists of the top work pieces of the pair. This places all work pieces in the same orientation with respect to the lateral projection.