Gear Chamfering Or Deburring Patents (Class 409/8)
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Patent number: 12194554Abstract: A method for deburring an internally toothed workpiece includes providing a workpiece and a deburring tool. The workpiece has an inner toothing produced by hob peeling, with first and second tooth flanks. The deburring tool has a first cutting plate and a second cutting plate, diametrically opposed to the first cutting plate. The method includes rotating the workpiece in a first rotating direction and deburring the first tooth flanks with the first cutting plate while the deburring tool is not rotating. The method also includes shifting the deburring tool relative to the workpiece such that the first cutting plate and the second cutting plate do not contact the workpiece, rotating the workpiece in a second rotating direction, opposite the first rotating direction, further shifting the deburring tool relative to the workpiece, and deburring the second tooth flanks with the second cutting plate while the deburring tool is not rotating.Type: GrantFiled: November 16, 2020Date of Patent: January 14, 2025Assignee: Schaeffler Technologies AG & Co. KGInventor: Norbert Siebenlist
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Patent number: 11980957Abstract: The present invention shows an apparatus for a chamfer machining of a toothed workpiece comprising a workpiece spindle having a workpiece holder rotatably supported about an axis of rotation for holding the workpiece, a tool spindle having a tool holder rotatably supported about an axis of rotation for holding a finger mill, wherein the tool spindle is travelable relative to the workpiece holder via at least one linear axis of the apparatus, and a control having a machining function that rotates the workpiece held in the workpiece holder by controlling the workpiece spindle for the chamfer machining of a toothed workpiece while a finger mill held in the tool holder engages at the edge to be machined. It is characterized in that the machining function varies the rotational speed of the workpiece during the chamfer machining.Type: GrantFiled: April 10, 2019Date of Patent: May 14, 2024Assignee: LIEBHERR-VERZAHNTECHNIK GMBHInventors: Johannes Weixler, Robert Würfel, Alexander Hunt, Johannes van Hauth
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Patent number: 10857608Abstract: The present disclosure relates to an apparatus for chamfering at least one edge of the gearing at the front side of a workpiece having internal gearing comprising at least one rotatably supported workpiece holder for holding the workpiece and comprising at least one rotatably supported tool holder for holding at least one chamfer hob, possibly a chamfer cut hob, wherein the tool holder is arranged and/or arrangeable next to a workpiece held in the workpiece holder and a chamfer hob held in the tool holder is arrangeable by means of a tool arbor in the region of the center opening of the workpiece formed by the internal gearing to be brought into engagement with an edge of the internal gearing on the upper side and/or on the lower side of the workpiece.Type: GrantFiled: June 6, 2018Date of Patent: December 8, 2020Assignee: LIEBHERR-VERZAHNTECHNIK GMBHInventor: Johannes Weixler
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Patent number: 10548696Abstract: A method of manufacturing an article, comprising taking an article formed in an initial state via an additive manufacturing process and performing a second manufacturing process to transform the article into a second state, which comprises mounting the article in a holding device, processing at least one first feature on the article, which comprises processing at least one set of mounting features on the article, re-mounting the article via the at least one set of mounting features, and then processing at least one second feature on the article.Type: GrantFiled: February 1, 2018Date of Patent: February 4, 2020Assignee: RENISHAW PLCInventors: David Beeby, Mark Forman
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Patent number: 10245664Abstract: Bevel gear cutting machines having multiple numerically-controllable axes, a workpiece spindle, which accommodates a bevel gear coaxially in relation to a workpiece spindle axis, and a deburring device having a deburring spindle for accommodating at least one first deburring tool. The bevel gear cutting machines may chamfer tooth edges of the bevel gear in two passes, where, in a first pass, first chamfers are provided on the tooth edges by using the first deburring tool, and, in a second pass, second chamfers are provided in the region of the first chamfers by using the first deburring tool or by using a second deburring tool in a continuous procedure, in which the bevel gear and the first or second deburring tool rotate in a coupled manner while engaged with one another.Type: GrantFiled: September 19, 2017Date of Patent: April 2, 2019Assignee: KLINGELNBERG AGInventors: Ji Kyung Yoon, Jürgen Weber, Karl-Martin Ribbeck
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Patent number: 9643255Abstract: Disclosed herein is a flexible single piece active element for use in connection with aspirating electrosurgical ablators, particularly those configured for bulk tissue vaporization. The active electrode elements of the present invention provide a simple construction suitable for use with a wide array of electrosurgical components and adjustable to wide range of angled positions to permit access to a variety of tissues, in an array of diverse environments and address a host of ablation needs. Additionally, the novel geometry and positioning of both ablation surface and aspiration ports permit aspiration flow to remove primarily waste heat rather than process heat, to thereby improve vaporization efficiency and reduce procedure time. Thus, active electrodes and ablation devices of the present invention maximize efficiency and adaptability while minimizing manufacturing cost and device profile.Type: GrantFiled: February 23, 2015Date of Patent: May 9, 2017Assignee: ElectroMedical Associates, LLCInventor: Robert A. Van Wyk
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Patent number: 9346112Abstract: In a method for producing toothed sections on workpieces, a toothed section is firstly produced by means of a first tool in the region of a first end face of a workpiece to be toothed. The produced toothed section is reworked on the peripheral face by means of at least one second tool in the region of the first end face, while the toothed section is further produced. If the toothed section is also produced in the region of the second end face by means of the first tool, the reworking in the region of the first end face is already completed, so the toothed section can also be reworked in the region of the second end face. Short cycle times are thereby achieved with a low machine-related outlay.Type: GrantFiled: April 5, 2012Date of Patent: May 24, 2016Assignee: MAG IAS GmbHInventors: Holger Fleischer, Mario Wiesel
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Patent number: 9289839Abstract: Method and apparatus wherein the front machining of a gear blank (40) are carried out on a CNC bevel gear generating machine (44) utilizing the motions available in such machines with minimal modifications to the existing machine tool.Type: GrantFiled: December 20, 2010Date of Patent: March 22, 2016Assignee: THE GLEASON WORKSInventors: Hermann J. Stadtfeld, Mark J. Boch, William G. Landry, Andrew S. Price, Joseph A. Courtney, Markus J. Bolze
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Patent number: 8961081Abstract: Gear processing machine (4), such as a gear cutting or grinding machine, wherein a chamfering and/or deburring apparatus (2) and auxiliary spindle (10) are included on the same machine. A transfer mechanism (8) loads, unloads and transfers workpieces between a machining spindle (6) and the auxiliary spindle (10) thereby enabling simultaneous cutting and chamfering and/or deburring processes to be carried out. Via the auxiliary spindle, completed workpieces may be removed from the machine and blank workpieces may be loaded into the machine while another gear is being processed on the machine spindle thereby enhancing machine output and creating a more efficient operation.Type: GrantFiled: September 24, 2010Date of Patent: February 24, 2015Assignee: The Gleason WorksInventors: Craig R. Ronald, Alan S. Metelsky
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Patent number: 8950986Abstract: A method of producing internal gear teeth with deflecting surfaces such that the internal gear teeth are arranged in a component having an end and a longitudinal axis, as well as an end face that is offset relative to the end of the component in the direction of the longitudinal axis. The method comprises the steps of machining the end face of the internal teeth using a conical tool that rotates about a tool axis arranged parallel to the longitudinal axis, the rotating tool first being introduced axially and then moved along a circular path coaxial to the longitudinal axis, and finally being withdrawn parallel to the axis.Type: GrantFiled: September 1, 2010Date of Patent: February 10, 2015Assignee: ZF Friedrichshafen AGInventor: Kim Fuhrer
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Publication number: 20140294530Abstract: An apparatus for chamfering a toothed workpiece with at least one rotatably mounted workpiece spindle and with at least one machining unit with at least one machining head for chamfering a workpiece clamped in a spindle, wherein the machining unit with at least one machining head exclusively comprises chamfer cutters which permit machining of the workpiece on two different sides of the workpiece, in particular Chamfer Cut units, and that the machining unit with at least one machining head comprises a device for loading chamfer cutters and/or for centering chamfer cutters relative to the position of the toothing on the workpiece.Type: ApplicationFiled: March 24, 2014Publication date: October 2, 2014Inventors: Hansjoerg Geiser, Oliver Winkel, Andreas Heidemann
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Patent number: 8807890Abstract: A ring gear or pinion common outside chamfer tool and a common inside chamfer tool are disclosed. The common chamfer tools comprise a shank, a tip end and a chamfering edge. The shank is attachable to a gear cutter and has a tip end formed on the distal end thereof. The chamfering edge is positioned within the tip end and is configured to form a tooth top-land radius of multiple gear ratios. A method of designing a ring gear or pinion common outside chamfer tool and common inside chamfer tool for multiple gear ratios is also described.Type: GrantFiled: September 28, 2012Date of Patent: August 19, 2014Assignee: Ford Global Technologies, LLCInventors: Chunliang Hsiao, Stefano Lombardo, Paul J. Bojanowski
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Patent number: 8769820Abstract: A method and a device for machining the tooth edges (23, 25) developed between each end face (22, 24) and the tooth flanks (26, 27) of end-cut work wheels (2). The axis of rotation (20) of the spindle that carries the machining tool (21) is displaced around an orthogonal swivel axis (16) relative to the tool axis of rotation so that the cutting directions are opposite to each other with respect to the work wheel (2) in the machining of the lower tooth edges (23) and the upper tooth edges (25).Type: GrantFiled: April 8, 2010Date of Patent: July 8, 2014Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventors: Matthias Philippin, Juergen Pastow
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Patent number: 8732937Abstract: A method and apparatus for cutting teeth in workpieces, wherein, in a roughing operation, a substantially uncut blank receives rough teeth using a cutting tool having cutting teeth. Operation teeth are produced, the tooth width of which is defined by the spacing between the flanks of the teeth and is greater than the target dimension. In a subsequent deburring operation, a chamfer is incorporated into the end face edge of the tooth flanks, accompanied by the removal of an end face burr. Lastly, in a smoothing operation, the tooth width of the teeth is brought to the target dimension by machining the tooth flanks.Type: GrantFiled: October 30, 2013Date of Patent: May 27, 2014Assignee: Profilator GmbH & Co. KGInventors: Erich Prock, Marcel Sobczyk
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Patent number: 8684637Abstract: An arrangement for the non-rotational connection between a toothed tool wheel for the machining of end peripheral areas of tooth flanks, having an axis of rotation, and a tool holding fixture that can be rotationally driven around an axis of rotation. Said arrangement has an elastic means with a restoring force against which the direction of the axis of rotation of the tool wheel can be displaced relative to the direction of the axis of rotation of the tool holding fixture.Type: GrantFiled: April 13, 2010Date of Patent: April 1, 2014Assignee: The Gleason WorksInventors: Karl Schaeferling, Gerhard Reichert
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Patent number: 8596939Abstract: A method for cutting teeth in workpieces, wherein, in a roughing operation, a substantially uncut blank receives rough teeth using a cutting tool having cutting teeth. Operation teeth are produced, the tooth width of which is defined by the spacing between the flanks of the teeth and is greater than the target dimension. In a subsequent deburring operation, a chamfer is incorporated into the end face edge of the tooth flanks, accompanied by the removal of an end face burr. Lastly, in a smoothing operation, the tooth width of the teeth is brought to the target dimension by machining the tooth flanks.Type: GrantFiled: July 12, 2011Date of Patent: December 3, 2013Assignee: Profilator GmbH & Co. KGInventors: Erich Prock, Marcel Sobczyk
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Publication number: 20130243539Abstract: A chamfering method comprising defining a tooth edge utilizing theoretical data, defining an actual tooth edge utilizing the theoretical tooth edge data, defining a motion path of a chamfering tool and chamfering the actual tooth edge by moving the chamfering tool and the actual tooth edge relative to one another according to the motion path to chamfer the actual tooth edge.Type: ApplicationFiled: September 10, 2012Publication date: September 19, 2013Applicant: THE GLEASON WORKSInventor: Markus Augsburg
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Patent number: 8523499Abstract: The present invention aims to provide a working device for deburring or chamfering easily, for example on the both sides of a gear, and for desired deburring or chamfering effectively on a large-sized gear, and comprises a base stage, a workpiece hold and rotate device mounted thereon for holding and rotating a workpiece, a working device mounted on the base stage and movable to and from the workpiece and having a working tool for working against obverse and reverse sides of the workpiece, a pressing device for pressing the working device toward the workpiece, and a tracing device on the working means, composed of a workpiece obverse side tracing member corresponding to the obverse side of workpiece, and a workpiece reverse side tracing member corresponding to the reverse side of workpiece, for moving the working device in forward and rearward directions by becoming in contact with and tracing shape of the workpiece.Type: GrantFiled: September 1, 2008Date of Patent: September 3, 2013Assignee: Senjo Seiki Co., Ltd.Inventors: Takeshi Senjo, Masaharu Nakajima
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Publication number: 20130121779Abstract: The present disclosure relates to a method for machining tooth edges of a toothed workpiece, in which a tool clamped on a tool spindle is used for machining a tooth edge of the workpiece, wherein the machining of the tooth edge is effected by a rolling movement of the tool and the workpiece, wherein advancing the tool to the tooth edge is effected via the movement of a carrier arm on which the tool spindle is arranged and which has at least two axes of rotation.Type: ApplicationFiled: November 1, 2012Publication date: May 16, 2013Applicant: LIEBHERR-VERZAHNTECHNIK GMBHInventor: Liebherr-Verzahntechnik GmbH
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Publication number: 20130022424Abstract: A ring gear or pinion common outside chamfer tool and a common inside chamfer tool are disclosed. The common chamfer tools comprise a shank, a tip end and a chamfering edge. The shank is attachable to a gear cutter and has a tip end formed on the distal end thereof. The chamfering edge is positioned within the tip end and is configured to form a tooth top-land radius of multiple gear ratios. A method of designing a ring gear or pinion common outside chamfer tool and common inside chamfer tool for multiple gear ratios is also described.Type: ApplicationFiled: September 28, 2012Publication date: January 24, 2013Inventors: Chunliang Hsiao, Stefano Lombardo, Paul J. Bonjanowski
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Publication number: 20120251258Abstract: Position adjustments of a chamfering cutter and a deburring cutter in a chamfering device with respect to a workpiece can be easily carried out. The chamfering device has a chamfering cutter, a deburring cutter which has a diameter different from that of the chamfering cutter; a cutter swing block, a cutter longitudinal feed block, and a base block, which rotatably support the chamfering cutter and the deburring cutter and are capable of subjecting the chamfering cutter and the deburring cuter to position adjustment with respect to the workpiece. The longitudinal feed block can perform single-axis feeding with respect to the workpiece. The chamfering cutter and the deburring cutter are disposed so that the cutting change amount of the chamfering cutter and that of the deburring cutter will be approximately equal to each other throughout the diameter range of the workpiece to be processed.Type: ApplicationFiled: October 6, 2010Publication date: October 4, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Koichi Masuo, Takahide Tokawa
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Publication number: 20120183368Abstract: A method of producing internal gear teeth with deflecting surfaces such that the internal gear teeth are arranged in a component having an end and a longitudinal axis, as well as an end face that is offset relative to the end of the component in the direction of the longitudinal axis. The method comprises the steps of machining the end face of the internal teeth using a conical tool that rotates about a tool axis arranged parallel to the longitudinal axis, the rotating tool first being introduced axially and then moved along a circular path coaxial to the longitudinal axis, and finally being withdrawn parallel to the axis.Type: ApplicationFiled: September 1, 2010Publication date: July 19, 2012Applicant: ZF FRIEDRICHSHAFEN AGInventor: Kim Fuhrer
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Publication number: 20120155980Abstract: Gear processing machine (4), such as a gear cutting or grinding machine, wherein a chamfering and/or deburring apparatus (2) and auxiliary spindle (10) are included on the same machine. A transfer mechanism (8) loads, unloads and transfers workpieces between a machining spindle (6) and the auxiliary spindle (10) thereby enabling simultaneous cutting and chamfering and/or deburring processes to be carried out. Via the auxiliary spindle, completed workpieces may be removed from the machine and blank workpieces may be loaded into the machine while another gear is being processed on the machine spindle thereby enhancing machine output and creating a more efficient operation.Type: ApplicationFiled: September 24, 2010Publication date: June 21, 2012Applicant: THE GLEASON WORKSInventors: Craig R. Ronald, Alan S. Metelsky
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Patent number: 8186032Abstract: Tool arrangement for the production of helical teeth in gear wheels, wherein a roughing hob (20), at least one deburring cutter (16, 18) and a finishing hob (12) can be fastened on a common mandrel (14) in a predetermined rotational position relative to one another, and the teeth of the finishing hob, which are situated along a helical line, each have a different cross section such that the engagement angle of the right or left flanks decreases continuously starting from a maximum value of the first tooth up to the last tooth, and the maximum engagement angle of the right flanks of the first or last tooth coincides with the minimum engagement angle of the left flanks, and vice versa.Type: GrantFiled: September 6, 2006Date of Patent: May 29, 2012Assignees: Liebherr-Verzahntechnik GmbH, Fette GmbHInventors: Wolfgang Carmincke, Oliver Winkel
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Patent number: 8118522Abstract: A working apparatus, provided with a base stage, work hold and rotation device for holding and rotating a work, working device movable toward and away from the work via slider mechanism and having a working tool, press structure for pressing the working tool toward the work via the working device, and trace device pressed toward the work together with the working tool by the press structure and in contact with the work and moving the working device as a whole in forward and rearward directions according to outer shape of the work. By pressing of the pressing structure, the working tool deburrs and chamfers under control of working volume by the trace device. The work hold and rotation device has work rotation axis angle adjustment mechanism, for adjusting angle of rotation axis of the work by holding the work. The working apparatus can precisely deburr and chamfer complicated shape of work such as worm gear.Type: GrantFiled: September 5, 2008Date of Patent: February 21, 2012Assignee: Senjo Seiki Co., Ltd.Inventor: Masaharu Nakajima
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Publication number: 20110229282Abstract: A machining section of a gear machining apparatus includes a workpiece support in the form of a shaft that pivotally supports the workpiece gear and a cutter support in the form of a shaft that supports the chamfering cutter so that the chamfering cutter meshes with the workpiece gear attached to the shaft. The shaft is angled so that the chamfering cutter meshes with the workpiece gear at an axis-crossing angle to being zero degree and machining teeth of the chamfering cutter do not interfere with a tooth face the workpiece gear. A gear machining method is also provided.Type: ApplicationFiled: July 30, 2008Publication date: September 22, 2011Applicants: HONDA MOTOR CO., LTD., SANYOMACHINE CO., LTD.Inventors: Katsuyoshi Ohno, Tatsuo Yokoi, Nobuaki Ogawa, Kenji Narahashi, Shimpei Nakada
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Patent number: 8006359Abstract: A machine tool for processing tooth formations of workpieces, includes a rotary holder which can be rotated about a main axis A, two workpiece spindles which are arranged on the rotary holder, with the workpiece spindles having spindle axes (Sa, Sb) which are orientated parallel with the main axis A, in particular with the workpiece spindles being arranged symmetrically about the main axis A, and a tool holder for a tool for processing a workpiece on one of the workpiece spindles, is characterized in that the main axis A of the rotary holder extends horizontally. With this machine tool, contamination of the rotary holder and tool spindles by removed chips can be reduced and the structural complexity for a relative feed movement of the tool with respect to the workpiece parallel with the spindle axes can be reduced.Type: GrantFiled: December 8, 2006Date of Patent: August 30, 2011Assignee: Felsomat GmbH & Co. KGInventor: Helmut Jaeger
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Publication number: 20110116885Abstract: A ring gear or pinion common outside chamfer tool and a common inside chamfer tool are disclosed. The common chamfer tools comprise a shank, a tip end and a chamfering edge. The shank is attachable to a gear cutter and has a tip end formed on the distal end thereof. The chamfering edge is positioned within the tip end and is configured to form a tooth top-land radius of multiple gear ratios. A method of designing a ring gear or pinion common outside chamfer tool and common inside chamfer tool for multiple gear ratios is also described.Type: ApplicationFiled: November 13, 2009Publication date: May 19, 2011Inventors: Chunliang Hsiao, Stefano Lombardo, Paul J. Bojanowski
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Patent number: 7937182Abstract: By coordinating the amount and course of the crowning of the tool and the diagonal ratio, a twist is created with a simple tool, and superimposed on the natural twist, thus resulting in the twist required for the work piece. Furthermore, an additional portion of the crowning is superimposed on the portion of the crowning of the work piece which is the result of the crowning of the tool during the machining in the diagonal method, thus resulting in the required crowning of the work piece, with the additional portion of the crowning being generated by changing the spacing between tool and work piece during the machining.Type: GrantFiled: May 22, 2008Date of Patent: May 3, 2011Assignee: Gleason-Pfauter Maschinenfabrik GmbHInventor: Ingo Faulstich
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Patent number: 7899572Abstract: The machining of drills (1) includes an operation for chamfering the cutting edges (8) performed in two steps. In the first step the rotating grindstone (15) is directed to various locations of the cutting edge (8) and the point of contact is detected by an electronic appliance (17) whereof the electronic module (19) controls the stoppage of the grindstone, its return to the starting position and the recording of the position of the grindstone at the time of contact. In the second step the grindstone (15) is controlled to follow the left line obtained by connecting the points registered during the first step.Type: GrantFiled: July 20, 2006Date of Patent: March 1, 2011Assignee: Rollomatic SAInventor: Patrick Fritschy
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Publication number: 20110044777Abstract: The present invention aims to provide a working device for deburring or chamfering easily, for example on the both sides of a gear, and for desired deburring or chamfering effectively on a large-sized gear, and comprises a base stage, a workpiece hold and rotate means mounted thereon for holding and rotating a workpiece, a working means mounted on the base stage and movable to and from the workpiece and having a working tool for working against obverse and reverse sides of the workpiece, a pressing means for pressing the working means toward the workpiece, and a tracing means on the working means, composed of a workpiece obverse side tracing member corresponding to the obverse side of workpiece, and a workpiece reverse side tracing member corresponding to the reverse side of workpiece, for moving the working means in forward and rearward directions by becoming in contact with and tracing shape of the workpiece.Type: ApplicationFiled: September 1, 2008Publication date: February 24, 2011Inventors: Takeshi Senjo, Masaharu Nakajima
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Publication number: 20100278605Abstract: A method and a device for machining the tooth edges (23, 25) developed between each end face (22, 24) and the tooth flanks (26, 27) of end-cut work wheels (2). The axis of rotation (20) of the spindle that carries the machining tool (21) is displaced around an orthogonal swivel axis (16) relative to the tool axis of rotation so that the cutting directions are opposite to each other with respect to the work wheel (2) in the machining of the lower tooth edges (23) and the upper tooth edges (25).Type: ApplicationFiled: April 8, 2010Publication date: November 4, 2010Applicant: GLEASON-PFAUTER MASCHINENFABRIK GMBHInventors: Matthias Philippin, Juergen Pastow
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Publication number: 20100272535Abstract: An arrangement for the non-rotational connection between a toothed tool wheel for the machining of end peripheral areas of tooth flanks, having an axis of rotation, and a tool holding fixture that can be rotationally driven around an axis of rotation. Said arrangement has an elastic means with a restoring force against which the direction of the axis of rotation of the tool wheel can be displaced relative to the direction of the axis of rotation of the tool holding fixture.Type: ApplicationFiled: April 13, 2010Publication date: October 28, 2010Applicant: THE GLEASON WORKSInventors: Karl Schaeferling, Gerhard Reichert
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Patent number: 7794186Abstract: A gear cutting machine wherein a chamfer/deburr device and tool are fastened to a fixed component of the gear cutting machine. In this way, it is possible to adjust the chamfering/deburring tool into the working position in a simple and dependable manner to remove the edges from a gear. The device preferably has a linear track as well as a pivot axis, which can position the tool into the optimum position for the chamfering and/or deburring of the gear.Type: GrantFiled: July 6, 2006Date of Patent: September 14, 2010Assignee: The Gleason WorksInventors: Klaus Peiffer, Matthias Philippin
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Patent number: 7624505Abstract: The invention relates to a method for tooth-machining of workpieces (3), especially gear wheels, comprising milling, deburring by hobbing and integrated secondary deburring. The method proceeds on a machine tool (1) having two workpiece spindles (11, 12) which may exchange places. A workpiece (3) is mounted on a first workpiece spindle (11), followed by the workpiece spindles (11, 12) exchanging places, followed by pre-milling and, where applicable, cutting (=deburring by shaving) of the workpiece (3), followed by a further exchange of places, followed by chamfering and cutting of the workpiece (3), followed by a further exchange of places, followed by a finish-milling of the workpiece (3), followed by a further exchange of places, followed by a workpiece change. At the same time, the same procedure takes place on the second workpiece spindle (12), staggered in time by an exchange of places of the workpiece spindles (11, 12).Type: GrantFiled: July 20, 2007Date of Patent: December 1, 2009Assignee: Felsomat GmbH & Co. KGInventors: Helmut F. Jaeger, Juergen Peschina
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Patent number: 7507057Abstract: The invention pertains to a deburring tool for deburring the interior and/or exterior of work pieces, for example, abutting edges on intersecting bores or on longitudinal and transverse grooves in bores or on transverse bores in a deep-hole bore with different diameters of an engine block, tubular work piece ends, edges on and in flat work piece surfaces or surfaces of a toothed wheel or a sprocket wheel. The deburring tool can be used in machine tools and is pressure-controlled. The cutting forces can be variably adapted to the burr dimensions that change during the machining process and to different materials. Corresponding embodiments of the deburring tool ensure the deburring of different work pieces with a good quality and in a short period of time. The inventive deburring tool is particularly advantageous in that it can be used in intermittent assembly lines with the latest manufacturing technologies.Type: GrantFiled: March 27, 2003Date of Patent: March 24, 2009Assignee: Beier Entgrattechnik Spezial-Entgrat WerkzeugeInventor: Hans-Michael Beier
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Publication number: 20080292420Abstract: By coordinating the amount and course of the crowning of the tool and the diagonal ratio, a twist is created with a simple tool, and superimposed on the natural twist, thus resulting in the twist required for the work piece. Furthermore, an additional portion of the crowning is superimposed on the portion of the crowning of the work piece which is the result of the crowning of the tool during the machining in the diagonal method, thus resulting in the required crowning of the work piece, with said additional portion of the crowning being generated by changing the spacing between tool and work piece during the machining.Type: ApplicationFiled: May 22, 2008Publication date: November 27, 2008Inventor: Ingo Faulstich
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Patent number: 7431544Abstract: Bevel gear cutting machine for chamfering and/or deburring edges on the teeth of a bevel gear. The gear-cutting machine comprises a workpiece spindle, which receives the bevel gear coaxially of a spindle axis. Furthermore, a deburring spindle is provided for the receiving of a deburring tool and several numerically controllable axes are given. A deburring blade head with several blade cutter-like blade inserts serves as deburring tool, whereby the blade inserts are insertable in recesses of the deburring blade head essentially radially oriented to a deburring spindle axis (E) and comprise edges for chamfering and/or deburring.Type: GrantFiled: May 12, 2005Date of Patent: October 7, 2008Assignee: Klingelnberg GmbHInventor: Karl-Martin Ribbeck
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Patent number: 7422397Abstract: A bevel gear cutting machine, which is designed for, among other things, chamfering and/or deburring edges on the teeth of a bevel gear. The gear cutting machine has a workpiece spindle which receives the bevel gear coaxially. A carriage is provided, which receives a plate-shaped cutter head having multiple bar blades. The gear cutting machine has multiple numerically controllable axes, which are activatable via a programmable controller, one of the axes forming a workpiece spindle axis of the workpiece spindle. Another axis is used as the tool spindle axis of the plate-shaped cutter head.Type: GrantFiled: March 18, 2005Date of Patent: September 9, 2008Assignee: Klingelnberg GmbHInventors: Harmuth Müller, Karl-Martin Ribbeck
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Patent number: 7310863Abstract: The present invention provides a hobbing machine. The hobbing machine includes a clamp fixture adapted to retain a gear blank. A motor is operatively connected to the clamp fixture and is configured to rotate the clamp fixture and the gear blank together at a predetermined speed. A rotatable cutter is translatable into engagement with the gear blank and is configured to cut the gear blank and thereby produce a plurality of gear teeth. A de-burring tool is translatable into engagement with the gear blank and is configured to remove burrs from the gear blank as the gear teeth are being cut. A motorized spindle is operatively connected to the de-burring tool, and is configured to power and rotate the de-burring tool at a predefined speed to optimize the removal of the burrs.Type: GrantFiled: January 4, 2007Date of Patent: December 25, 2007Assignee: GM Global Technology Operations, Inc.Inventors: Jeffrey R. Lee, Frank H. Kays, Travis M. Thompson, Stephen D. Doubler
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Publication number: 20070186398Abstract: The present invention provides a hobbing machine. The hobbing machine includes a clamp fixture adapted to retain a gear blank. A motor is operatively connected to the clamp fixture and is configured to rotate the clamp fixture and the gear blank together at a predetermined speed. A rotatable cutter is translatable into engagement with the gear blank and is configured to cut the gear blank and thereby produce a plurality of gear teeth. A de-burring tool is translatable into engagement with the gear blank and is configured to remove burrs from the gear blank as the gear teeth are being cut. A motorized spindle is operatively connected to the de-burring tool, and is configured to power and rotate the de-burring tool at a predefined speed to optimize the removal of the burrs.Type: ApplicationFiled: January 4, 2007Publication date: August 16, 2007Applicant: GM Global Technology Operations, Inc.Inventors: Jeffrey R. Lee, Frank H. Kays, Travis M. Thompson, Stephen D. Doubler
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Patent number: 7103973Abstract: A method for the manufacture of a toothed gear from a gear blank wherein the gear blank loaded into a machine tool and rotationally driven is machined by a hobbing cutter disposed on a rotationally driven tool shaft and the rough-hobbed gear, once produced, is subsequently cleared of burr by means of a rotationally driven deburring tool by causing it to chamfer the front-end edges of the inter-teeth grooves, wherein the number of revolutions of said deburring tool and rough-machined gear has a constant ratio, wherein the removal of burr is performed on said rough-machined gear invariably loaded on said machine tool in a continuous pass by using a deburring tool which is similar to a side milling cutter, has cutting teeth, and is fixedly disposed for rotation on the shaft of said hobbing cutter, wherein the front-end edges of the inter-teeth grooves are successively machined in the way of a gear hobbing process, and wherein said shaft is changed from the gear hobbing setting over to a burr removal setting.Type: GrantFiled: June 22, 2004Date of Patent: September 12, 2006Assignee: Fette GmbHInventors: Alfred Wolff, Siegfried Thiesies, Wolfgang Carmincke
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Patent number: 6840720Abstract: A machine for deburring and fine machining of the tooth flanks of toothed workpieces with a gear-shaped fine machining tool, preferably, a shaving wheel, which is in rolling engagement with a workpiece, comprising a tool spindle, a motor for driving the tool spindle, a workpiece spindle with a clamping device for the workpiece, a motor for driving the workpiece spindle, a sensor correlated with the workpiece spindle for determining the angular position of the teeth of the workpiece relative to the axis of the workpiece and an electronic gear coupling the drive motors of the tool spindle and of the workpiece spindle which, as a function of the signal of the sensor, rotates the fine machining tool and the workpiece such relative to one another that tooth and gap are aligned.Type: GrantFiled: May 9, 2002Date of Patent: January 11, 2005Assignee: The Gleason WorksInventor: Johann Mall
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Publication number: 20040179915Abstract: A dynamical instrument for machining comprising a sensor responsive to a non-rotating part of a machine proximate the tool of the machine for outputting a vibration signal, and a processor responsive to the sensor output configured to calculate a plurality of signature quantities which characterize the dynamics of the vibration signal and correlate the signature quantities to detect parameters associated with the operation of the machine.Type: ApplicationFiled: March 10, 2003Publication date: September 16, 2004Inventors: Wayne S. Hill, Bruce N. Barck
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Patent number: 6676337Abstract: A tool for chamfering and deburring of end face tooth edges of spur and helical gears comprising (1) at least one rolling deburring wheel for machining the tooth edges, arranged at an end face relative to the workpiece and meshing therewith, and (2) a toothed spacer wheel, positioned axially adjacent to the rolling deburring wheel and fixedly connected thereto and meshing with the workpiece. The spacer wheel being formed as a driving wheel about a portion of its periphery and as a smoothing wheel for machining the edge zones of the tooth flanks about the remaining portion of the periphery. The spacer wheel is divided into at least two discs which are connected to one another so as to be rotationally adjustable.Type: GrantFiled: May 9, 2002Date of Patent: January 13, 2004Assignee: The Gleason WorksInventor: Thomas Daniek
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Patent number: 6571475Abstract: A method of chamfering and deburring the teeth of a gear having first teeth, each of the first teeth having a first and a second side and respective end faces; the method providing for meshing the gear with at least one tool having a ring gear meshing with the first teeth at edges formed between the first and second sides and the end faces; exerting compression between the first teeth of the gear and the ring gear; effecting a first permanent deformation of the edges to form first chamfer faces; and effecting at least a second permanent deformation between the first and second sides and the respective end faces; the first and the second permanent deformation being effected by means of enbloc tools having a first number of teeth and a second number of teeth.Type: GrantFiled: April 7, 2000Date of Patent: June 3, 2003Assignee: Samputensili S.p.A.Inventor: Umberto Tomei
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Patent number: 6050755Abstract: Apparatus for chamfering and deburring the tooth end edges of straight and skew-teeth gears, comprising at least one deburring wheel arranged endways with respect to the work and meshing with it in finishing the tooth edges, comprising a toothed guide gear arranged axially beside the deburring wheel, joined to it nonrotatably and meshing with the work, comprising at least one secondary burr disk arranged rotatably endways with respect to the work on the same side as the deburring wheel and finishing the tooth edges, and comprising a machine frame featuring a work clamping fixture and a bed for a slide supporting the tool consisting of deburring wheel and guide gear, and supporting the secondary burr disk, said slide allowing infeed transverse to the axis of rotation of the work.Type: GrantFiled: August 21, 1998Date of Patent: April 18, 2000Assignee: The Gleason WorksInventors: Manfred Huber, Karl Schaferling
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Patent number: 5876159Abstract: A sprocket trimming method for a multi-stage sprocket assembly is disclosed which includes the steps of: (1) aligning the two sprockets at a gear shift position where a chain is escaping from one sprocket and engaging with another sprocket and is being tilted at a tilting angle; (2) using a computer aided design simulation to simulate how the gear shift operation is taking place and thus identify the portion of the sprocket tooth that will be overlapped and/or interfered with the chain when the chain is moved from an escaping sprocket tooth to an engaging sprocket tooth; and (3) trimming the overlapping and interference portion of the sprocket teeth to a depth according to the following equation: ##EQU1## wherein: D is the depth of the overlapping and interference portion of the sprocket teeth to be trimmed, w is the pitch width of the chain, Lc is the pitch length of the chain, .theta.Type: GrantFiled: April 23, 1997Date of Patent: March 2, 1999Assignee: Industrial Technology Research InstituteInventors: Ching-Huan Tseng, Chwan-Cherng Wang, Chung-Biau Tsay, Chung-Ping Chiang, Pai-Hsiang Hsu
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Patent number: 5154553Abstract: An apparatus allows for chamfering and deburring the end edges of a toothed production gear in a single operation and with one and the same tool. The tool includes two pressure wheels. Provided on each pressure wheel, axially side by side, are a ring of guide teeth and a ring of deburring teeth projecting circumferentially beyond the ring of the guide teeth. The rings have a filleted transition between them and together form chamfering teeth by means of which the end edges of the production wheels are pressed radially and axially against the production gear by means of adjusting drives.Type: GrantFiled: January 4, 1990Date of Patent: October 13, 1992Assignee: Maag Gear-Wheel & Machine Company LimitedInventor: Max Baumstark
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Patent number: 5133627Abstract: Prior art non-generated, tip-relieved spiral bevel gears had tip-relieved surfaces that were nonuniform from the toe to the heel thereof. The subject tip-relieved spiral bevel gear is adapted to be manufactured by a gear generating machine, and includes a plurality of modified gear teeth individually having a convex tooth face and a relatively uniform tip-relieved surface on the convex tooth face from the toe to the heel portion thereof essentially parallel to the face angle at the outer tip surface. A two-pass method of machining the modified gear teeth is described.Type: GrantFiled: June 24, 1991Date of Patent: July 28, 1992Assignee: Caterpillar Inc.Inventor: Charles E. Lindsey