Abstract: A method includes providing a collection of particulate material and forming a first article therefrom. Forming the first article includes forming an outer shell with an outer surface that defines an outer periphery of the first article; forming a relief area of the first article that supports the outer shell, including forming a relief void in the relief area; and collecting a collection of the particulate material within the outer shell during formation of the first article. Moreover, the method includes encasing the first article with an outer member. The outer member defines an internal cavity with an internal surface that corresponds to the outer surface of the outer shell. The method further includes heating, which deforms the first article selectively at the relief void.

Abstract: A sleeve mold for a method of high-throughput hot isostatic pressing micro-synthesis for combinatorial materials includes a honeycomb-array-sleeve and an upper cover, wherein a plurality of single cells are tightly arranged inside the honeycomb-array-sleeve, an exhaust tube is arranged on the upper cover, after the single cells are filled with powder materials, the upper cover is sealed welding on the honeycomb-array-sleeve, and the honeycomb-array-sleeve and the upper cover are both integrally produced by additive manufacturing. According to the method and the sleeve mold, the powder metallurgy hot isostatic pressing process is utilized to prepare small-size bulk combinatorial materials with multiple discrete components rapidly at one time.

Abstract: A method of manufacturing an austenitic iron alloy comprising placing austenitic iron alloy powder in a can, evacuating air and other gases from the can, supplying nitrogen gas into the can, sealing the can and then hot isostatically pressing the austenitic iron alloy powder in the can to diffuse the nitrogen into the austenitic iron alloy powder and to produce a nitrogen enriched austenitic iron alloy bar and removing the can from the nitrogen enriched austenitic iron alloy bar.

Abstract: Crack-free powder-based, near net shaped parts are fabricated using a die assembly and cold isostatic pressing. Soft materials are introduced on both sides of die components in order to balance compression loads applied to the die component, and thereby avoid deformation of the die component.

Abstract: Disclosed is a Hot Isostatic Pressed ferritic-austenitic steel alloy, as well objects thereof. The elementary composition of the alloy comprises, in percentages by weight: C 0-0.05; Si 0-0.8; Mn 0-4.0; Cr more than 29-35; Ni 3.0-10; Mo 0-4.0; N 0.30-0.55; Cu 0-0.8; W 0-3.0; S 0-0.03; Ce 0-0.2; the balance being Fe and unavoidable impurities. The objects can be particularly useful in making components for a urea production plant that require processing such as machining or drilling. A preferred use is in making, or replacing, liquid distributors as used in a stripper as is typically present in the high-pressure synthesis section of a urea plant.

Abstract: A composition filled with actinide powder, comprising an organic matrix and an actinide powder or a mixture of actinide powders, comprises at least: a plasticizer comprising an alkane whose longest radical chain comprises at least a few tens of carbon atoms and is in a volume content of between 20% and 70% of the total volume of the organic compounds alone; a binder comprising at least one polyolefinic polymer and which is in a volume content of between 20% and 50% of the total volume of the organic compounds alone; a dispersant comprising a carboxylic acid or salts thereof, the volume content of which is less than 10% of the total volume of the organic compounds alone; said actinide powder or said mixture of actinide powders represent between 40% and 65% of the volume of the filled matrix.

Abstract: The present invention relates to a high speed steel with a chemical composition that comprises, in % by weight: 0.6-2.1 C 3-5 Cr 4-14 Mo max 5 W max 15 Co 0.5-4 V, balance Fe and impurities from the manufacturing of the material, which steel is powder metallurgically manufactured and has a content of Si in the range of 0.7<Si?2.

Abstract: The invention relates to a method for producing a strand-like, particularly band-like semi-finished part for electrical contacts, wherein the semi-finished part has a top side intended for making the electrical contact, said top side made from a silver-based composite material in which one or multiple metal oxides or carbon are embedded, and has a carrier layer supporting the composite material made of silver or a silver-based alloy, said method having the following steps: Powder-metallurgic production of a block made from the silver-based composite material, encasing of the block made of the composite material with a powder made primarily of silver, compressing the block, encased by the metal powder, to condense the metal powder, sintering the compressed block, reshaping the sintered block by extrusion pressing, creating a partial strand with a top side made from composite material and a bottom side made from silver or a silver-based alloy.

Abstract: Methods and apparatus for producing an object, the method comprising: performing an Additive Manufacturing process to produce an intermediate object from provided metal or alloy, whereby the intermediate object comprises regions having a contaminant concentration level above a threshold level; based upon one or more parameters, determining a temperature and a duration; and performing, on the intermediate object, a contaminant dispersion process by, for a duration that is greater than or equal to the determined duration, heating the intermediate object to a temperature that is greater than or equal to the determined temperature and less than the melting point of the metal or alloy, the contaminant dispersion process being performed so as to disperse, within the intermediate object, a contaminant from regions of high contaminant concentration to regions of low contaminant concentration until the intermediate object comprises no regions having a contaminant concentration level above the threshold level.

Abstract: A method for producing a component of a titanium-aluminum base alloy comprising hot isostatically pressing the alloy to form a blank, subjecting the blank to a hot forming by a rapid solid-blank deformation, followed by a cooling of the component to form a deformation microstructure with high recrystallization energy potential, thereafter subjecting the component to a heat treatment in the range of the eutectoid temperature (Teu) of the alloy, followed by cooling in air, to form a homogeneous, fine globular microstructure composed of phases GAMMA, BETA0, ALPHA2 and having an ordered atomic structure at room temperature. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: A method for producing a metal article according to one embodiment may involve the steps of: Providing a composite metal powder including a substantially homogeneous dispersion of molybdenum and molybdenum disulfide sub-particles that are fused together to form individual particles of the composite metal powder; and compressing the molybdenum/molybdenum disulfide composite metal powder under sufficient pressure to cause the mixture to behave as a nearly solid mass.

Abstract: The present invention is directed to a process for producing high density, refractory metal products via a press/sintering process. The invention is also directed to a process for producing a sputtering target and to the sputtering target so produced.

Abstract: A method for preparing a porous metal article using a powder metallurgy forming process is provided which eliminates the conventional steps associated with removing residual carbon. The method uses a feedstock that includes a ferrous metal powder and a polycarbonate binder. The polycarbonate binder can be removed by thermal decomposition after the metal article is formed without leaving a carbon residue.

Abstract: The invention discloses a novel implant provided with a macroporous surface on the top surface, and a method for the production of such a metallic and/or ceramic implant having a textured, particularly porous, surface for the at least partial insertion in hard tissue, such as in a bone, and/or into soft tissue. The implant is produced as a green compact, at least in sections, using a cold isostatic pressing, casting, and/or injecting (CIM, MIM) with subsequent sintering to obtain an implant, and is particularly characterized in that the surface is modified and/or prepared before sintering such that a macroporous surface is present after sintering without requiring any finishing.

Abstract: The invention relates to a method for producing a penetrator (10) from a tungsten heavy metal with a high fraction of tungsten and an outer sheath (7), which consists of a material that is more ductile in relation to the penetrator core (6). To produce a penetrator (10) of this type in a cost-effective manner, according to the invention a twin-hopper filling device, which corresponds to the dimensions of the penetrator core (6), is introduced concentrically into a compression mold (1) that corresponds to the outer dimensions of the penetrator (10). The inner pipe (3) is filled with a first tungsten powder blend with a high fraction of tungsten for producing the penetrator core (6), while the annular gap between the outer wall of the inner pipe and the inner wall of the compression mold (1) is filled with a second tungsten powder blend with a lower fraction of tungsten, (approximately between 85% and 91%), than the first powder blend.

Abstract: A method for producing a metal article may include: Producing a supply of a composite metal powder by: providing a supply of molybdenum metal powder; providing a supply of a sodium compound; combining the molybdenum metal powder and the sodium compound with a liquid to form a slurry; feeding the slurry into a stream of hot gas; and recovering the composite metal powder; and consolidating the composite metal powder to form the metal article, the metal article comprising a sodium/molybdenum metal matrix. Also disclosed is a metal article produced accordance with this method.

Abstract: Disclosing herein is a method for manufacturing nickel-titanium compositions. The method includes disposing a powdered composition in a mold; the powdered composition comprising nickel and titanium; the titanium being present in an amount of about 38 to about 42 wt % and the nickel being present in an amount of about 58 to about 62 wt %; sintering the powdered composition to produce a sintered preform; compacting the preform; machining the preform to form an article; heat treating the article; the annealing being conducted at a temperature of about 1650° F. to about 1900° F. at a pressure of about 3 Torr to about 5 Kg-f/cm2 for a time period of about 10 minutes to about 5 hours; and quenching the article.

Abstract: A method for providing a porous metal implant. A mixture of biocompatible metal, a spacing agent, and a binder is provided. The mixture is formed into a shape and the spacing agent is removed to form a plurality of pores in the implant. A shaped porous metal is also provided.

Abstract: A method for preparing metal-matrix composites including cold-process isostatic compaction of previously mixed powders and hot-process uniaxial pressing of the resulting compact is disclosed. The method enables metal-matrix composites with improved properties to be obtained. A device for implementing isostatic compaction comprising a latex sheath into which the mixture of powders is poured, a perforated cylindrical container in which the latex sheath is arranged, and means for sealed insulation of the mixture of powders contained in the sheath is also disclosed.

Abstract: Methods of forming bit bodies for earth-boring bits include assembling green components, brown components, or fully sintered components, and sintering the assembled components. Other methods include isostatically pressing a powder to form a green body substantially composed of a particle-matrix composite material, and sintering the green body to provide a bit body having a desired final density. Methods of forming earth-boring bits include providing a bit body substantially formed of a particle-matrix composite material and attaching a shank to the body. The body is provided by pressing a powder to form a green body and sintering the green body. Earth-boring bits include a unitary structure substantially formed of a particle-matrix composite material. The unitary structure includes a first region configured to carry cutters and a second region that includes a threaded pin. Earth-boring bits include a shank attached directly to a body substantially formed of a particle-matrix composite material.

Abstract: Disclosed herein is a ring cutter for a tunneling apparatus, the ring cutter formed by a process in one form comprising several steps. In one form, this mold is sacrificial, and may be a pair of parallel cylinders such as an outer and an inner cylinder with a gap there between. In one manufacturing process, a single mold is used to produce multiple cutters which are cast simultaneously within the single mold. In one form, the mold is formed in the final shape of the cutter, such that the cutter requires no further machining to be used in a tunneling apparatus. Another step being: disposing a volume of powdered metal, such as a nickel based alloy, into the mold. The powdered metal may then be subjected to isostatic gas pressures, and elevated sintering temperatures simultaneously (HIP) with the isostatic gas pressure to consolidate the powdered metal.

Abstract: The present invention relates to the field of solid state capacitors, and in particular to capacitors that have an anode body formed of porous valve action material, such as tantalum, niobium or niobium monoxide. According to one aspect of the present invention, there is provided a method of forming capacitor anode bodies from valve action material comprising the steps of: providing a capacitor grade powder of the valve action material, charging the powder into a press mold, compacting the powder in the mold so as to shape the powder into an anode body shape, stabilizing the body shape, for example by sintering of the material to form an inter-connected porous body, characterized in that the molding process involves the use of a lubricant applied locally to lubricate the interface between an outside surface of the anode body and a molding surface of the mold.

Abstract: Molybdenum titanium sputter targets are provided. In one aspect, the targets are substantially free of the ?(Ti, Mo) alloy phase. In another aspect, the targets are substantially comprised of single phase ?(Ti, Mo) alloy. In both aspects, particulate emission during sputtering is reduced. Methods of preparing the targets, methods of bonding targets together to produce large area sputter targets, and films produced by the targets, are also provided.

Abstract: Methods of forming bit bodies for earth-boring bits include assembling green components, brown components, or fully sintered components, and sintering the assembled components. Other methods include isostatically pressing a powder to form a green body substantially composed of a particle-matrix composite material, and sintering the green body to provide a bit body having a desired final density. Methods of forming earth-boring bits include providing a bit body substantially formed of a particle-matrix composite material and attaching a shank to the body. The body is provided by pressing a powder to form a green body and sintering the green body. Earth-boring bits include a unitary structure substantially formed of a particle-matrix composite material. The unitary structure includes a first region configured to carry cutters and a second region that includes a threaded pin. Earth-boring bits include a shank attached directly to a body substantially formed of a particle-matrix composite material.

Abstract: An AlRu sputtering target that is a sintered body composed of an AlRu intermetallic compound of 95 vol. % or more is provided. It is manufactured by a stable and low-cost method that provides it with an even texture, significantly reduces oxygen, prevents or suppresses the generation of particles, and improves the yield ratio of deposition goods.

Abstract: A manufacturing process that comprises placing an article within a particulate medium (4), the article being provided with a molded body (8) of small ceramic particles. On application of heat and pressure the small ceramic particles are pushed between the particulate medium (4) to permit localized deformation of the article (2).

Abstract: Disclosed is a method for manufacturing an ultrasonic horn for transporting ultrasonic energy to an operating location.

Abstract: A first green or brown object is sintered while being supported by a second green or brown object in a furnace, and a body of an earth-boring tool is formed from the first object. An object is sectioned to form first and second structures, and the first structure is sintered within a furnace while it is supported by (e.g., resting on) the second structure. A layer of powder material is provided on a green or brown object, another green or brown object is rested on the powder material over the first green or brown object, and the first and second green or brown objects are sintered with the powder material therebetween. Intermediate structures formed during fabrication of a body of an earth-boring tool include a layer of powder between a green or brown tool body precursor and a green or brown structure supporting the green or brown tool body.

Abstract: A feedstock composition and a method of forming metal articles using powder metallurgy techniques comprise mixing metal powders and a novel aromatic binder system. The composition of the novel feedstock comprises an aromatic binder system and a metal powder. The aromatic binder system comprises an aromatic species and can further comprise lubricants, surfactants, and polymers as additives. The metal powder comprises elemental metals, metal compounds, and metal alloys, particularly for highly-reactive metals. The method of forming metal articles comprises the steps of providing and mixing the metal powder and the aromatic binder system to produce a novel feedstock. The method further comprises processing the novel feedstock into a metal article using a powder metallurgy forming technique. Metal articles formed using the present invention have an increase in carbon and oxygen contents each less than or equal to 0.2 wt % relative to the metal powder used to fabricate the article.

Abstract: A compositionally graded gas turbine disk is made by placing a cylindrically symmetric slip case concentrically into an interior of a cylindrically symmetric outer container. A first nickel-base superalloy powder is loaded into a radially inner first portion of the interior and a second nickel-base superalloy powder is loaded into a radially outer second portion of the interior. The slip case is removed so that the first nickel-base superalloy powder and the second nickel-base superalloy powder contact in the transition region and form a non-compacted powder mass. The non-compacted powder mass is processed into a gas turbine disk, typically by compacting the non-compacted powder mass to form a compacted powder mass, and thereafter heat treating the compacted powder mass.

Abstract: Disclosed is a method for manufacturing an ultrasonic horn for transporting ultrasonic energy to an operating location.

Abstract: A sputtering target made of an Ag base alloy containing 0.6 to 10.5 atomic % Ta and 2 to 13 atomic % Cu, is characterized in that: when the sputtering surface of the sputtering target is image-analyzed, (1) the ratio of the total area of Ta particles having a circle equivalent diameter of from 10 ?m or more to 50 ?m or less, to the total area of all Ta particles, is 60% or more, and the average distance between the centers of gravity of Ta particles is from 10 ?m or more to 50 ?m or less; and (2) the ratio of the total area of Cu particles having a circle equivalent diameter of from 10 ?m or more to 50 ?m or less, to the total area of all Cu particles, is 70% or more, and the average distance between the centers of gravity is from 60 ?m or more to 120 ?m or less.

Abstract: A wear-resistant material comprising an alloy that contains: 1.5-5.5 wt. % carbon, 0.1-2.0 wt. % silicon, max. 2.0 wt. % manganese, 3.5-30.0 wt. % chromium, 0.3-10 wt. % molybdenum, 0-10 wt. % tungsten, 0.1-30 wt. % vanadium, 0-12 wt. % niobium, 0.1-12 wt. % titanium and 1.3-3.5 wt. % nickel, the remainder being comprised of iron and production-related impurities, whereby the carbon content fulfils the following condition: CAlloy [w %]=S1+S2+S3 where S1=(Nb+2(Ti+V?0.9))/a, S2=(Mo+W/2+Cr?b)/5, S3=c+(TH?900)·0.0025, where 7<a<9, 6<b<8, 0.3<c<0.5 and 900° C.<TH<1,220° C. Also. method for producing the wear-resistant material and to uses of the material.

Abstract: The present invention relates to a method for manufacturing a dental scaler tip using a powder injection molding process which can produce the article in large quantities to save the manufacturing cost and forms an eccentric discharge port of a scaler tip to operate the mould using only one core pin, a mould used for the same that is provided with slide cores having the various shapes machined according to the article to enable the uniform article to be manufactured rapidly to enhance a characteristic and design of the article, and a scaler tip manufactured by the same that is more excellent in shape-reliability and injects fluid to a front end thereof along a curved section of the tip section to perform effectively an operation.

Abstract: Method for manufacturing complex shape parts including parts with cavities from powder materials by Hot Isostatic Pressing (HIP) with controlled pressure inside the HIP tooling and multi-layer inserts including hollow inserts. Controlled pressure inside the HIP tooling is provided by injecting the HIP gas media into the cavities of the hollow inserts.

Abstract: This invention concerns particulate reinforced Al-based composites, and the near net shape forming process of their components. The average size of the reinforced particle in the invented composites is 0.1–3.5 ?m and the volume percentage is 10–40%, and a good interfacial bonding between the reinforced particulate and the matrix is formed with the reinforced particles uniformly distributed. The production method of its billet is to have the reinforced particles and Al-base alloy powder receive variable-speed high-energy ball-milling in the balling drum. Then, with addition of a liquid surfactant, the ball-mill proceeds to carry on ball-milling. After the ball-milling, the produced composite powder undergoes cold isostatic pressing and the subsequent vacuum sintering or vacuum hot-pressing to be shaped into a hot compressed billet, which in turn undergoes semisolid thixotropic forming and may be shaped into complex-shaped components. These components can be used in various fields.

Abstract: A material for a semiconductor-mounting heat dissipation substrate comprises a copper-molybdenum rolled composite obtained by impregnating melted copper into a void between powder particles of a molybdenum powder compact to obtain a composite of molybdenum and copper and then rolling the composite. In a final rolling direction of a plate material, the coefficient of linear expansion is 8.3×10?6/K at 30–800° C. The material for a semiconductor-mounting heat dissipation substrate is superior in thermal conductivity to a CMC clad material and easy in machining by a punch press. The substrate material is used as a heat dissipation substrate (13) of a ceramic package (11).

Abstract: A method for manufacturing ceramic balls useful as ball bearings is described, wherein spherical green bodies are formed into ceramic balls having few pores and substantially uniform strength distribution, using a rubber die having a hardness not higher than 65.

Abstract: The aim of the invention is to provide filtering candles (1) comprising a sintered filtering tube (2) and a collar (3) which is connected thereto, and having an increased shelf life and improved resistance values. To this end, the collar (3) comprises an annular collar wall (4) which oriented towards the filtering tube (2) from the neck. Said wall comprises at least one recess (8) which is arranged in a perpendicular manner and at an angle in relation to a plane which is perpendicular to the axis of the filtering tube.

Abstract: A method of firing magnetic cores includes the steps of attaching a powder to the surface of a plurality of flattened-ring compact bodies made of a magnetic material, arranging the plurality of flattened-ring compact bodies adjacently so that the axes of flattened through-holes of the flattened-ring compact bodies are vertically oriented, and firing the flattened-ring compact bodies while the powder is interposed between the adjacent flattened-ring compact bodies. Alternatively, a method of firing magnetic cores includes the steps of attaching a powder to the surface of a plurality of thin compact bodies made of a magnetic material, vertically arranging the plurality of thin compact bodies adjacently, and firing the thin compact bodies while the powder is interposed between the adjacent thin compact bodies.

Abstract: A sinter metal part with a homogeneous distribution of non-homogeneously melting components, essentially comprising non-homogeneously melting non ferrous metal powder mixtures, produced in the following manner: continuous isostatic pressure sintering of the starting material to obtain densities which substantially correspond to the density of a high-temperature isostatically pressed solid having the same composition, using die in conditions avoiding the occurrence of a liquid phase in powder at temperatures of up to 70% of the metal melting point, preferably up to 60% of the metal melting point, forming a sinter profile substantially possessing a final contour.

Abstract: A method of producing a mold cavity insert using powder metals includes the steps of providing a master die having a pattern with a shape that defines a mold cavity, applying powder metal in the master die, and compacting the powder metal within the master die with a press assembly to form a compacted part. The method further includes the steps of removing the compacted part from the master die, placing the compacted part in a furnace, and heating the compacted part in the furnace to an elevated temperature to cure the part and provide a mold cavity insert that may be employed in a mold.

Abstract: Disclosed are a tungsten material for a penetrating splinter shell and forming method thereof enabling a penetrator to perforate a hard target on high-speed impact as well as having the following splinter cause a severe damage on an inner component by changing a breakage characteristic of the material into brittle fracture from ductile fracture in a manner that a mechanical characteristic of the material is adjusted by controlling a sintering condition and a composition ratio of a tungsten heavy alloy material having Mo added thereto. The present invention includes the steps of mixing 90˜95 wt % W powder, 3.0˜8.0 wt % Mo powder, 0.5˜3.0 wt % Ni powder, and 1.0˜4.0 wt % Fe powder with each other, molding the mixed powders, and sintering the molded powders.

Abstract: A low cost titanium, titanium alloy material, or Ti matrix composite comprising clean and divided titanium turnings that are blended with titanium, titanium alloy powder, and/or ceramic powder and consolidated is provided. A method of making the material is also provided. The low cost material is formed into preshapes, such as a billet, which is subsequently used as feedstock for extrusion, forging, casting, or rolling.

Abstract: A method of producing a liner for a shaped charge comprising mixing a composition of powdered metal with plasticizers and binders to form a paste. The paste is then particulated and injected into an injection mold. The paste is molded into a molded liner shape and then chemically treated to remove plasticizers and binders from the molded liner shape. After being removed from the injection mold the molded liner shape is sintered inside of a furnace. The powdered metal composition can be comprised of a mixture of from 60% to 97% by weight of powdered heavy metal and from 40% to 3% by weight of cobalt, or the powdered metal composition can be comprised of a mixture of from 60% to 97% by weight of powdered heavy metal and from 40% to 3% of copper, the preferred heavy metal being tungsten.

Abstract: An electrically conductive titanium dioxide sputter target with an electrical resistivity of less than 5 &OHgr;-cm, which contains as an additive at least one doping agent or a mixture of doping assents in an amount of less than 5 mole %. The doping agent or agents are selected from the group including indium oxide, zinc oxide, bismuth oxide, aluminun oxide, gallium oxide, antimony oxide, and zirconium oxide. This treatment renders the titanium dioxide sputter target suitable for use in a direct-current sputtering process without any negative effects on the properties of the coating.

Abstract: A method is provided for fabricating metallic microstructures, i.e., microcomponents of micron or submicron dimensions. A molding composition is prepared containing an optional binder and nanometer size (1 to 1000 nm in diameter) metallic particles. A mold, such as a lithographically patterned mold, preferably a LIGA or a negative photoresist mold, is filled with the molding composition and compressed. The resulting microstructures are then removed from the mold and the resulting metallic microstructures so provided are then sintered.

Abstract: A low cost titanium, titanium alloy material, or Ti matrix composite comprising clean and divided titanium turnings that are blended with titanium, titanium alloy powder, and/or ceramic powder and consolidated is provided. A method of making the material is also provided. The low cost material is formed into preshapes, such as a billet, which is subsequently used as feedstock for extrusion, forging, casting, or rolling.

Abstract: A porous metal filter possessing enhanced anticorrosive properties is provided including sintered metal particles composed of an alloy composition of iron aluminide having a range in concentration corresponding to Fe3Al to FeAl phases and having a Bubble Point ratio of about 1.6 or less.

Abstract: Oxide dispersion strengthening of porous metal articles includes the incorporation of dispersoids of metallic oxides in elemental metal powder particles. Porous metal articles, such as filters, are fabricated using conventional techniques (extrusion, casting, isostatic pressing, etc.) of forming followed by sintering and heat treatments that induce recrystallization and grain growth within powder grains and across the sintered grain contact points. The result is so-called “oxide dispersion strengthening” which imparts, especially, large increases in creep (deformation under constant load) strength to the metal articles.