Heat And Pressure Simultaneously To Effect Sintering Patents (Class 419/48)
  • Patent number: 12138690
    Abstract: A sintered material includes a composition composed of iron-based alloy, and a texture containing 200 or more and 1350 or less of compound particles having a size of 0.3 ?m or more per unit area of 100 ?m×100 ?m in a cross section, and a relative density is 93% or more.
    Type: Grant
    Filed: January 30, 2019
    Date of Patent: November 12, 2024
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC SINTERED ALLOY, LTD.
    Inventors: Shigeki Egashira, Takayuki Tashiro, Tomoyuki Ishimine, Kosuke Tominaga
  • Patent number: 12123177
    Abstract: A composite tooth is described for working the ground or rocks. The tooth includes a ferrous alloy having a portion reinforced at least partially by an insert. The portion reinforced by the insert is configured to allow, after in-situ reaction, the obtention of an alternating macro-microstructure of millimetric areas concentrated with micrometric globular particles of titanium carbides separated by millimetric areas substantially free of micrometric globular particles of titanium carbides. The millimetric areas concentrated with micrometric globular particles of titanium carbides form a microstructure in which the micrometric interstices between the globular particles are also filled by the ferrous alloy. The macro-microstructure generated by the insert is at least 2 mm, preferably at least 3 mm from a distal surface of the tooth.
    Type: Grant
    Filed: April 30, 2019
    Date of Patent: October 22, 2024
    Assignee: Magotteaux International S.A.
    Inventor: Guy Berton
  • Patent number: 12068118
    Abstract: A method for producing an electrical switch contact arrangement for a vacuum circuit breaker includes the following steps: a) providing two electrical contact pieces made of copper or a copper alloy; b) coating the electrical contact pieces with aluminum or an aluminum alloy, the coating of the contact pieces taking place by means of a cold gas spraying method; c) welding each of the sides coated in method step b) to a current transfer contact; and d) arranging the units obtained in method step b) inside the vacuum circuit breaker. There is also described an electrical switch contact arrangement for a vacuum circuit breaker with the contact pieces produced by the method according to the invention.
    Type: Grant
    Filed: November 17, 2020
    Date of Patent: August 20, 2024
    Assignee: Siemens Energy Global GmbH & Co. KG
    Inventor: Thomas Chyla
  • Patent number: 12006558
    Abstract: A nickel-based alloy powder for additive manufacturing having in weight %: C:0.09 to 0.17, Ti:3.8 to 4.5, Zr:>0.06, W:1.8 to 2.6, and Al:3.0 to 3.8 is disclosed.
    Type: Grant
    Filed: August 2, 2019
    Date of Patent: June 11, 2024
    Assignee: LPW TECHNOLOGY LTD
    Inventor: Neil Harrison
  • Patent number: 11992880
    Abstract: It has been unexpected found that the sound dampening characteristics of powder metal parts can be dramatically improved by incorporating coarse graphite into the part. This is beneficial in applications where parts to generate noise during operation, such as in gears, rotors and sprockets. Surprisingly, the incorporation of the coarse graphite into such parts does not significantly compromise the strength, durability, wear characteristics, or service life of the part. Such parts can also be manufactured to a high level of tolerance and with good uniformity. Such parts are comprised of a sintered powder metal composition which includes 0.1 weight percent to 5 weight percent of a coarse graphite having a particle size wherein at least at least 30 percent of the coarse graphite will not pass through a 325 mesh screen.
    Type: Grant
    Filed: July 21, 2020
    Date of Patent: May 28, 2024
    Assignee: Keystone Powdered Metal Company
    Inventor: Peter G. Imbrogno
  • Patent number: 11971605
    Abstract: A mirror support for an optical mirror and a method for producing an optical mirror are disclosed. In an embodiment a mirror support includes a mirror body comprising a diamond particle reinforced aluminum composite material and a polishing layer arranged on the mirror body, wherein a content of diamond particles in the aluminum composite material is between 5% by mass and 50% by mass inclusive and is selected such that a thermal coefficient of linear expansion of the mirror body is adapted to a thermal coefficient of linear expansion of the polishing layer.
    Type: Grant
    Filed: May 8, 2019
    Date of Patent: April 30, 2024
    Assignee: Fraunhofer-Gesellschaft zur Foerderung der angewandten Forschung e.V.
    Inventors: Jan Kinast, Stefan Risse
  • Patent number: 11938541
    Abstract: A method for manufacturing a wrought metallic article from metallic-powder compositions comprises steps of (1) compacting the metallic-powder composition to yield a compact, having a surface, a cross-sectional area, and a relative density of less than 100 percent, (2) reducing the cross-sectional area of the compact via an initial forming pass of a rotary incremental forming process so that the compact has a decreased cross-sectional area, and (3) reducing the decreased cross-sectional area of the compact via a subsequent forming pass of the rotary incremental forming process by a greater percentage than that, by which the cross-sectional area of the compact was reduced during the initial forming pass.
    Type: Grant
    Filed: June 9, 2021
    Date of Patent: March 26, 2024
    Assignee: The Boeing Company
    Inventors: Austin E. Mann, Ali Yousefiani, Joe Pecina
  • Patent number: 11919087
    Abstract: A multi-metallic pressure-controlling component and a hot isostatic pressure (HIP) manufacturing process and system are disclosed. An example multi-metallic ram includes a first portion formed from a first metal alloy, a second portion formed from a second metal alloy, and a diffusion bond at an interface between the first metal alloy and the second metal alloy that joins the first metal alloy to the second metal alloy within the multi-metallic ram.
    Type: Grant
    Filed: May 24, 2021
    Date of Patent: March 5, 2024
    Assignee: SCHLUMBERGER TECHNOLOGY CORPORATION
    Inventors: Micah Threadgill, Terry Clancy, Herman Ernesto Amaya, Christopher Nault
  • Patent number: 11904438
    Abstract: A tool bit with a surface layer metallurgically bonded on a substrate layer using electrospark deposition (ESD) that allows the tool bit to reduce camout and engage a fastener head for one-handed starting and removal. The surface layer has a rougher finish, compared to conventional tool bits, and therefore better grips engagement surfaces of a mating recess of the fastener during use. The reduction of camout provides greater durability to the tool bit and resists erosion and wear of the engagement surfaces of the fastener.
    Type: Grant
    Filed: October 27, 2022
    Date of Patent: February 20, 2024
    Assignee: Snap-on Incorporated
    Inventor: Ottoleo Kuter-Arnebeck
  • Patent number: 11885990
    Abstract: An apparatus which includes an ultraviolet laser and at least one reflective mirror having a substrate which is made from beryllium, an aluminum metal matrix, or silicon carbide. The at least one mirror is adapted to reflect a laser beam generated from the ultraviolet laser, which can then be used on a silicon film used in the production of an electronic display. The laser beam can be used to anneal the silicon film, or in a laser lift-off process for separating the silicon film from a temporary substrate upon which the silicon film was mounted.
    Type: Grant
    Filed: August 23, 2019
    Date of Patent: January 30, 2024
    Assignee: Materion Corporation
    Inventors: Ki-Sung Song, Hunho Lee, Edgar E. Vidal, Kyung H. Chung, Jason R. Clune
  • Patent number: 11821524
    Abstract: The present disclosure is a combination of a cylinder and a piston ring, the combination including a cylinder of an internal combustion engine and a piston ring sliding on an inner peripheral surface of the cylinder. The piston ring has an outer peripheral surface sliding on the inner peripheral surface of the cylinder, and the outer peripheral surface is formed of a substantially hydrogen-free amorphous carbon coating. The Vickers hardness Hd of the amorphous carbon coating and the Vickers hardness Hb of the inner peripheral surface of the cylinder satisfy Hd+Hb?2500 HV. The ratio ID/IG of the peak intensity of the D band to the peak intensity of the G band in a Raman spectrum obtained by measuring the amorphous carbon coating by Raman spectroscopy is 0.60 or more and 1.33 or less.
    Type: Grant
    Filed: November 19, 2020
    Date of Patent: November 21, 2023
    Assignee: KABUSHIKI KAISHA RIKEN
    Inventor: Akio Shinohara
  • Patent number: 11745262
    Abstract: The invention relates to a method for producing a metal foam of at least one first metal that contains the main constituent Mg, Al, Pb, Au, Zn, Ti or Fe in a quantity of at least approximately 80 wt. % in relation to the quantity of the at least one first metal, said method comprising the following steps: (I) providing a semi-finished product comprising a foamable mixture that comprises the at least one first metal and at least one foaming agent, (II) submerging the semi-finished product in a heatable bath comprising a liquid, and (III) heating the semi-finished product in the bath in order to foam the foamable mixture by removing gas from the at least one foaming agent for forming the metal foam. The invention also relates to a metal foam, to a composite material that can be obtained by the method, and to a component comprising the metal foam and/or the composite material.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: September 5, 2023
    Assignee: POHLTEC METALFOAM GMBH
    Inventors: Wolfgang Seeliger, Stefan Sattler
  • Patent number: 11725262
    Abstract: A sintered cemented carbide body including tungsten carbide, and a substantially cobalt-free binder including an iron-based alloy sintered with the tungsten carbide. The iron-based alloy is approximately 2-25% of the overall weight percentage of the sintered tungsten carbide and iron-based alloy. The tungsten carbide may be approximately 90 wt % and the iron-based alloy may be approximately 10 wt % of the overall weight percentage of the sintered tungsten carbide and iron-based alloy. The tungsten carbide may comprise a substantially same size before and after undergoing sintering. The iron-based alloy may be sintered with the tungsten carbide using a uniaxial hot pressing process, a spark plasma sintering process, or a pressureless sintering process. The sintered tungsten carbide and iron-based alloy has a hardness value of at least 15 GPa and a fracture toughness value of at least 11 MPa?m.
    Type: Grant
    Filed: August 12, 2022
    Date of Patent: August 15, 2023
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: John J. Pittari, III, Steven M. Kilczewski, Jeffrey J. Swab, Kristopher A. Darling, Billy C. Hornbuckle, Heather A. Murdoch, Robert J. Dowding
  • Patent number: 11702369
    Abstract: A method of making a ceramic composite component includes providing a fibrous preform or a plurality of fibers, providing a first plurality of particles, coating the first plurality of particles with a coating to produce a first plurality of coated particles, delivering the first plurality of coated particles to the fibrous preform or to an outer surface of the plurality of fibers, and converting the first plurality of coated particles into refractory compounds. The first plurality of particles or the coating comprises a refractory metal.
    Type: Grant
    Filed: November 2, 2020
    Date of Patent: July 18, 2023
    Assignee: Raytheon Technologies Corporation
    Inventors: Wayde R. Schmidt, Paul Sheedy
  • Patent number: 11685971
    Abstract: A degradable, high-strength zinc composition suitable for use in producing degradable tools and components for in use in oil and gas and related application fields.
    Type: Grant
    Filed: April 23, 2019
    Date of Patent: June 27, 2023
    Assignee: TERVES, LLC
    Inventors: Andrew Sherman, Josh Caris, Nicholas Farkas, Gabriel Santillan
  • Patent number: 11638987
    Abstract: A tool bit for driving a fastener includes a shank having a tool coupling portion configured to be coupled to a tool. The tool coupling portion has a hexagonal cross-sectional shape. The shank also has a head portion configured to engage the fastener. The head portion is composed of powdered metal (PM) steel having carbide particles distributed uniformly throughout the head portion.
    Type: Grant
    Filed: December 3, 2018
    Date of Patent: May 2, 2023
    Assignee: MILWAUKEE ELECTRIC TOOL CORPORATION
    Inventors: James J. Van Essen, Michael J. Zimmermann, Smith C. Theiler, Zachary J. Geschke, Carl Dietz
  • Patent number: 11614136
    Abstract: A method of manufacturing a plurality of wear liner segments may comprise selecting a number of wear liner segments for a wear liner assembly. The wear liner assembly may be annular in shape. The number of wear liner segments may selected based on minimizing a waste portion of a textile board and/or maximizing a production capacity of a plurality of the wear liner assembly.
    Type: Grant
    Filed: January 14, 2020
    Date of Patent: March 28, 2023
    Assignee: GOODRICH CORPORATION
    Inventors: Scott Whittle, Nathaniel John Herrmann
  • Patent number: 11491718
    Abstract: Methods, systems, and apparatus, for hybrid additive manufacturing of parts. In one aspect, a method includes providing a workpiece and manufacturing multiple additive layers on a surface of the workpiece. Manufacturing each of the multiple additive layers includes forming one or more formed layers on a surface of the workpiece by depositing a quantity of powder material on a growth surface, the growth surface inclusive of at least one of a first surface of the workpiece and a second surface of a previously formed layer, and applying a first amount of energy to the quantity of powder material to fuse the particles of the powder material into a formed layer fused to the growth surface, where the formed layer includes a formed surface, and further applying a secondary process to a particular area of the formed surface of the one or more formed layers on the workpiece.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: November 8, 2022
    Assignee: NUtech Ventures
    Inventors: Michael Patrick Sealy, Haitham Hadidi, Guru Charan Reddy Madireddy, Cody Kanger
  • Patent number: 11434549
    Abstract: A sintered cemented carbide body including tungsten carbide, and a substantially cobalt-free binder including an iron-based alloy sintered with the tungsten carbide. The iron-based alloy is approximately 2-25% of the overall weight percentage of the sintered tungsten carbide and iron-based alloy. The tungsten carbide may be approximately 90 wt % and the iron-based alloy may be approximately 10 wt % of the overall weight percentage of the sintered tungsten carbide and iron-based alloy. The tungsten carbide may comprise a substantially same size before and after undergoing sintering. The iron-based alloy may be sintered with the tungsten carbide using a uniaxial hot pressing process, a spark plasma sintering process, or a pressureless sintering process. The sintered tungsten carbide and iron-based alloy has a hardness value of at least 15 GPa and a fracture toughness value of at least 11 MPa?m.
    Type: Grant
    Filed: November 9, 2017
    Date of Patent: September 6, 2022
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: John J. Pittari, III, Steven M. Kilczewski, Jeffrey J. Swab, Kristopher A. Darling, Billy C. Hornbuckle, Heather A. Murdoch, Robert J. Dowding
  • Patent number: 11383873
    Abstract: In a method and apparatus for producing a small pouch with a predetermined amount of particulate material therein, a predetermined amount of the particulate material is portioned from a bulk supply and compacted into a single discrete caplet. The caplet is then deposited into an open hollow pouch closed at one end thereof, and the open end is then closed with the caplet between the closed ends of the pouch. The caplet in the pouch is then compressed to return it to its particulate form. The particulate material may be granular or shredded tobacco.
    Type: Grant
    Filed: September 28, 2020
    Date of Patent: July 12, 2022
    Assignee: Philip Morris USA Inc.
    Inventors: Martin T. Garthaffner, Barry S. Smith
  • Patent number: 11370908
    Abstract: Provided is a curable composition containing a reactive mixture of components including an polyethersulfone having a chemical group reactive with an epoxide, a cycloaliphatic polyepoxide resin, a polyepoxide having a functionality greater than two, a liquid diepoxide resin, a first curative containing 9,9-bis(aminophenyl)fluorene or a derivative therefrom and having a curing onset temperature of from 150° C. to 200° C. The components can further comprise a second curative having a curing onset temperature of from 60° C. to 180° C. When thermally curing this composition, the second epoxy curative starts to cure before the first epoxy curative, thereby inhibiting vertical flow of the adhesive during the curing process.
    Type: Grant
    Filed: June 25, 2019
    Date of Patent: June 28, 2022
    Assignee: 3M Innovative Properties Company
    Inventors: Lianzhou Chen, Dmitriy Salnikov
  • Patent number: 11103926
    Abstract: An inventive method is provided for synthesizing an intermetallic compound. According to exemplary inventive practice, two metallic elements are weighed out in quantities corresponding to their molecular weights in an intermetallic compound of interest. The two metallic elements are mixed together to produce a metallic mixture in powder form. According to many inventive embodiments, a ball-mill device is implemented to thoroughly or intimately mix the two metallic elements into a fine powder. The powdered metallic mixture is exothermically reacted to produce an at least substantially pure intermetallic compound in powder form. According to many inventive embodiments, the exothermic reaction is brought about in a vacuous or inert-gaseous (e.g., helium) environment through electrification of a tungsten wire filament that is completely embedded in the powdered metallic mixture.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: August 31, 2021
    Assignee: The United States of America, as represented by the Secretary of the Navy
    Inventors: William A. Ferrando, Mark M. Opeka, James A. Zaykoski
  • Patent number: 10926334
    Abstract: A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.
    Type: Grant
    Filed: January 27, 2020
    Date of Patent: February 23, 2021
    Assignee: Tenneco Inc.
    Inventors: Philippe Beaulieu, Denis B. Christopherson, Jr., Leslie John Farthing, Todd Schoenwetter, Gilles L'Espérance
  • Patent number: 10569362
    Abstract: A method of making a component includes depositing a metallic powder on a workplane; directing a beam from a directed energy source to fuse the powder in a pattern corresponding to a cross-sectional layer of the component; repeating in a cycle the steps of depositing and fusing to build up the component in a layer-by layer fashion; and during the cycle of depositing and melting, using an external heat control apparatus separate from the directed energy source to maintain a predetermined temperature profile of the component, such that the resulting component has a directionally-solidified or single-crystal microstructure.
    Type: Grant
    Filed: November 12, 2014
    Date of Patent: February 25, 2020
    Assignee: General Electric Company
    Inventors: Todd Jay Rockstroh, Michael Francis Xavier Gigliotti, William Thomas Carter, David Henry Abbott, Rajendra Machukar Kelkar
  • Patent number: 10202820
    Abstract: A lightweight, selectively degradable composite material includes a compacted powder mixture of a first powder and a second powder. The first powder comprises first metal particles comprising Mg, Al, Mn, or Zn, having a first particle oxidation potential. The second powder comprises low-density ceramic, glass, cermet, intermetallic, metal, polymer, or inorganic compound second particles. At least one of the first particles and the second particles includes a metal coating layer of a coating material disposed on an outer surface having a coating oxidation potential that is different than the first particle oxidation potential. The compacted powder mixture has a microstructure comprising: a matrix comprising the first metal particles; the second particles dispersed within the matrix; and a network comprising interconnected adjoining metal coating layers that extends throughout the matrix, the lightweight, selectively degradable composite material having a density of about 3.5 g/cm3 or less.
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: February 12, 2019
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Zhiyue Xu, Bobby J. Salinas, Zhihui Zhang
  • Patent number: 10183331
    Abstract: A method manufactures a metal alloy part by spark plasma sintering. The method includes the simultaneous application, inside a die, of a uniaxial pressure and of an electric current to a powder component material that has the following composition: 42 to 49% aluminum, 0.05 to 1.5% boron, at least 0.2% of at least one element selected from tungsten, rhenium and zirconium, optionally 0 to 5% of one or more elements selected from chromium, niobium, molybdenum, silicon and carbon, the balance being titanium and the total of the elements without aluminum and titanium being between 0.25 and 12%.
    Type: Grant
    Filed: June 11, 2014
    Date of Patent: January 22, 2019
    Assignees: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE—CNRS—, ONERA (OFFICE NATIONAL D'ETUDES ET DE RECHERCHES AÉROSPATIALES)
    Inventors: Alain Couret, Jean-Philippe Monchoux, Marc Thomas, Thomas Voisin
  • Patent number: 10173930
    Abstract: In one aspect, sintered ceramic bodies are described herein which, in some embodiments, demonstrate improved resistance to wear and enhanced cutting lifetimes. For example, a sintered ceramic body comprises tungsten carbide (WC) in an amount of 40-95 weight percent, alumina in an amount of 5-30 weight percent and ditungsten carbide (W2C) in an amount of at least 1 weight percent.
    Type: Grant
    Filed: July 5, 2017
    Date of Patent: January 8, 2019
    Assignee: KENNAMETAL INC.
    Inventors: Jason Goldsmith, Sheng Chao
  • Patent number: 10138913
    Abstract: A cartridge assembly having a chamber for containing hydraulic fluid, an intensifier element capable of reciprocating in the chamber and displacing the hydraulic fluid responsive to a drive system acting on the intensifier element, and a piston capable of reciprocating in the chamber and being displaceable responsive to a change in the pressure of the hydraulic fluid. The cartridge assembly is configured so that when the pressure in the fluid increases responsive to a first force being applied by the drive system on the intensifier, the hydraulic fluid will exert a second force on the piston, the second force being greater than the first force; the mass of the hydraulic fluid being substantially conserved within the cartridge assembly.
    Type: Grant
    Filed: March 22, 2013
    Date of Patent: November 27, 2018
    Assignee: Element Six Limited
    Inventors: Maximilian Voggenreiter, Thomas Heinrich Voggenreiter, Michael Martin Petri
  • Patent number: 9903212
    Abstract: A method of manufacturing an assembly (10), including: positioning a first component (12) and a second component (14) in a desired positional relationship with each other; and building-up a locking component (16) by depositing layer after layer of material onto a surface (24, 26) of the assembly until a completed locking component is formed in-situ that holds the first component and the second component in the desired positional relationship.
    Type: Grant
    Filed: July 30, 2013
    Date of Patent: February 27, 2018
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventor: Allister William James
  • Patent number: 9707607
    Abstract: Disclosed is an impact extrusion can making system that uses induction heating to preheat an extruder punch and an extruder forming die, to increase yield during a cold start. In addition, a highly precise laser measuring device is used to measure dome thickness, so that stroke length and/or position of an extruder and/or extrusion die can be automatically adjusted in a predictive control system. High quality products with high yield are produced using these techniques.
    Type: Grant
    Filed: October 24, 2014
    Date of Patent: July 18, 2017
    Assignee: Integrated Packaging Solutions, LLC
    Inventors: Michael W. Calahan, Kevin M. Gillest
  • Patent number: 9709058
    Abstract: A compressor includes a closed container, a compression element disposed in the closed container, and a motor disposed in the closed container to drive the compression element via a shaft. The compression element includes a first and second bearings supporting the shaft. At least one cylinder having at least one cylinder chamber is disposed between the first and second bearings, with at least one roller fitted to the shaft disposed in the at least one cylinder chamber. The first bearing is disposed closer to the motor than the second bearing. The first and second bearings have first and second annular grooves formed in first and second opposing surfaces opposed to end faces of the at least one roller. The first and second annular grooves are opened to the at least one cylinder chamber. A width of the second annular groove is larger than a width of the first annular groove.
    Type: Grant
    Filed: August 29, 2012
    Date of Patent: July 18, 2017
    Assignee: Daikin Industries, Ltd.
    Inventors: Takehiro Kanayama, Naoto Tomioka, Yuuichirou Watanabe
  • Patent number: 9701587
    Abstract: Provided is a method for producing an inorganic fiber-bonded ceramic material, which can produce, at a high yield, an inorganic fiber-bonded ceramic material with fewer defects, and with an end part and a central part equivalent to each other in microstructure and mechanical properties, and also makes it possible to increase the ceramic material in size. The method for producing an inorganic fiber-bonded ceramic material is characterized in that it includes: a first pressing step of setting, in a carbon die, a laminate to be surrounded by a ceramic powder, the laminate obtained by stacking a coated inorganic fiber shaped product including an inorganic fiber part of inorganic fibers that have a pyrolysis initiation temperature of 1900° C. or lower, and a surface layer of an inorganic substance for bonding the inorganic fibers to each other, and pressing the laminate at a temperature of 1000 to 1800° C.
    Type: Grant
    Filed: March 21, 2013
    Date of Patent: July 11, 2017
    Assignee: Ube Industries, Ltd.
    Inventors: Kenji Matsunaga, Shinji Kajii, Shohei Suizu, Tsutomu Kodama
  • Patent number: 9199308
    Abstract: One embodiment of the invention may include a method of producing a composite article comprising a container, filling the container with a powdered metal, and compacting the powdered metal in the container such that an interfacial bond is created between the compacted powdered metal and the container.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: December 1, 2015
    Assignee: GM Global Technology Operations LLC
    Inventors: Chongmin Kim, Anil K. Sachdev
  • Patent number: 9079246
    Abstract: A method of making a powder metal compact is disclosed. The method includes forming a coated metallic powder comprising a plurality of coated metallic powder particles having particle cores with nanoscale metallic coating layers disposed thereon, wherein the metallic coating layers have a chemical composition and the particle cores have a chemical composition that is different than the chemical composition of the metallic coating layers. The method also includes applying a predetermined temperature and a predetermined pressure to the coated powder particles sufficient to form a powder metal compact by solid-phase sintering of the nanoscale metallic coating layers of the plurality of coated powder particles to form a substantially-continuous, cellular nanomatrix of a nanomatrix material, a plurality of dispersed particles dispersed within the cellular nanomatrix and a solid-state bond layer extending throughout the cellular nanomatrix.
    Type: Grant
    Filed: December 8, 2009
    Date of Patent: July 14, 2015
    Assignee: Baker Hughes Incorporated
    Inventors: Zhiyue Xu, Gaurav Agrawal, Bobby Salinas
  • Patent number: 9011763
    Abstract: The present invention is generally directed to nanocomposite thermoelectric materials that exhibit enhanced thermoelectric properties. The nanocomposite materials include two or more components, with at least one of the components forming nano-sized structures within the composite material. The components are chosen such that thermal conductivity of the composite is decreased without substantially diminishing the composite's electrical conductivity. Suitable component materials exhibit similar electronic band structures. For example, a band-edge gap between at least one of a conduction band or a valence band of one component material and a corresponding band of the other component material at interfaces between the components can be less than about 5kBT, wherein kB is the Boltzman constant and T is an average temperature of said nanocomposite composition.
    Type: Grant
    Filed: September 20, 2012
    Date of Patent: April 21, 2015
    Assignees: Massachusetts Institute of Technology, Trustees of Boston College
    Inventors: Gang Chen, Mildred Dresselhaus, Zhifeng Ren
  • Patent number: 8961647
    Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.
    Type: Grant
    Filed: December 4, 2012
    Date of Patent: February 24, 2015
    Inventors: Thomas G. Haynes, III, Martin Walcher, Martin Balog
  • Patent number: 8961719
    Abstract: A method for making a treated super-hard structure, the method including providing a super-hard structure comprising super-hard material selected from polycrystalline cubic boron nitride (PCBN) material or thermally stable polycrystalline diamond (PCD) material; subjecting the super-hard structure to heat treatment at a treatment temperature of greater than 700 degrees centigrade at a treatment pressure at which the super-hard material is not thermodynamically stable, for a treatment period of at least about 5 minutes to produce the treated super-hard structure.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: February 24, 2015
    Assignee: Element Six Limited
    Inventors: Stig Åke Andersin, Bernd Heinrich Ries, Frank Friedrich Lachmann, Lars-Ivar Nilsson
  • Patent number: 8951465
    Abstract: A method for preparing an implant having a porous metal component. A loose powder mixture including a biocompatible metal powder and a spacing agent is prepared and compressed onto a metal base. After being compressed, the spacing agent is removed, thereby forming a compact including a porous metal structure pressed on the metal base. The compact is sintered, forming a subassembly, which is aligned with a metal substrate portion of an implant. A metallurgical bonding process, such as diffusion bonding, is performed at the interface of the subassembly and the metal substrate to form an implant having a porous metal component.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: February 10, 2015
    Assignee: Biomet Manufacturing, LLC
    Inventor: Gautam Gupta
  • Publication number: 20150034483
    Abstract: Provided is a Fe—Co-based alloy sputtering target material having a composition represented as an atomic ratio by the compositional formula: (Fea—Co100-a)100-b-c-d—Tab—Nbc-Md, wherein 0<a?80, 0?b?10, 0?c?15, 5?b+c?15, 2?d?20, 15?b+c+d?25, and M represents one or more elements selected from the group consisting of Mo, Cr and W, with the balance consisting of unavoidable impurities, wherein the sputtering target material has a bending fracture strain ?fB at 300° C. of 0.4% or more.
    Type: Application
    Filed: May 30, 2013
    Publication date: February 5, 2015
    Inventors: Jun Fukuoka, Kazuya Saito, Kouichi Sakamaki, Tomoyuki Hata
  • Publication number: 20140377120
    Abstract: A method of manufacturing a thermoelectric material comprising: ball-milling a compound comprising a plurality of components, the first component M comprising at least one of a rare earth metal, an actinide, an alkaline-earth metal, and an alkali metal, the second component T comprising a metal of subgroup VIII, and the third component X comprises a pnictogen atom. The compound may be ball-milled for up to 5 hours, and then thermo-mechanically processed by, for example, hot pressing the compound for less than two hours. Subsequent to the thermo-mechanical processing, the compound comprises a single filled skutterudite phase with a dimensionless figure of merit (ZT) above 1.0 and the compound has a composition following a formula of MT4X12.
    Type: Application
    Filed: June 19, 2014
    Publication date: December 25, 2014
    Inventors: Qing Jie, Zhifeng Ren
  • Publication number: 20140356218
    Abstract: A method for producing a high speed steel that with reference to its chemical composition consists of the following elements: 1-3 wt-% carbon (C), 3-6 wt-% chromium (Cr), 0-7 wt-% molybdenum (Mo), 0-15 wt-% tungsten (W), 3-14 wt-% vanadium (V), 0-10 wt-% cobalt (Co), 0-3 wt-% niobium (Nb), 0-0.5 wt-% nitrogen (N), 0.2-1 wt-% yttrium (Y), and remainder iron (Fe) and unavoidable impurities, and wherein Mo+0.5W=2-10 weight %, characterized in that the method comprises the steps of: providing a powder comprising the elements of the high speed steel, forming a body of the powder, and subjecting the body to elevated heat and pressure such that a consolidation of the powder thereof is achieved.
    Type: Application
    Filed: September 19, 2012
    Publication date: December 4, 2014
    Applicant: SANDVIK INTELLECTUAL PROPERTY AB
    Inventor: Tomas Berglund
  • Publication number: 20140346038
    Abstract: Provided are a crystalline alloy having significantly better thermal stability than an amorphous alloy as well as glass-forming ability, and a method of manufacturing the crystalline alloy. The present invention also provides an alloy sputtering target that is manufactured by using the crystalline alloy, and a method of manufacturing the alloy target. According to an aspect of the present invention, provided is a crystalline alloy having glass-forming ability which is formed of three or more elements having glass-forming ability, wherein the average grain size of the alloy is in a range of 0.1 ?m to 5 ?m and the alloy includes 5 at % to 20 at % of aluminum (Al), 15 at % to 40 at % of any one or more selected from copper (Cu) and nickel (Ni), and the remainder being zirconium (Zr).
    Type: Application
    Filed: December 4, 2012
    Publication date: November 27, 2014
    Inventors: Seung-Yong Shin, Kyoung-Il Moon, Ju-Hyun Sun, Chang-Hun Lee
  • Publication number: 20140334964
    Abstract: Titanium alloy containing iron, that is, iron-containing titanium alloy having high strength and hardness in which iron in a composition which cannot be realized in a conventional method, is contained with no segregation, and is provided in lower cost. The ?+? titanium alloy or ? titanium alloy is produced by a forming process such as hot extrusion of titanium alloy powder containing 3 to 15 mass % of iron powder. The method for production of the ?+? titanium alloy or ? titanium alloy includes a step of mixing 3 to 15 mass % of iron powder and titanium alloy powder as the remainder, and a step of performing a forming process of hot extrusion on this powder mixture.
    Type: Application
    Filed: December 16, 2011
    Publication date: November 13, 2014
    Inventors: Osamu Kanou, Satoshi Sugawara, Hideo Takatori
  • Patent number: 8883047
    Abstract: Compositions related to skutterudite-based thermoelectric materials are disclosed. Such compositions can result in materials that have enhanced ZT values relative to one or more bulk materials from which the compositions are derived. Thermoelectric materials such as n-type and p-type skutterudites with high thermoelectric figures-of-merit can include materials with filler atoms and/or materials formed by compacting particles (e.g., nanoparticles) into a material with a plurality of grains each having a portion having a skutterudite-based structure. Methods of forming thermoelectric skutterudites, which can include the use of hot press processes to consolidate particles, are also disclosed. The particles to be consolidated can be derived from (e.g., grinded from), skutterudite-based bulk materials, elemental materials, other non-Skutterudite-based materials, or combinations of such materials.
    Type: Grant
    Filed: April 30, 2009
    Date of Patent: November 11, 2014
    Assignees: Massachusetts Institute of Technology, Trustees of Boston College
    Inventors: Zhifeng Ren, Jian Yang, Xiao Yan, Qinyu He, Gang Chen, Qing Hao
  • Patent number: 8845956
    Abstract: The disclosure relates to a method for production of a component, such as a contact piece, for a switchgear assembly. To introduce a slot and apply a contact outer contour directly during the powder-metallurgical production process of the contact material, contouring in the form of a slot or slots is introduced into the powder-metal material, which is located in a mold, essentially in a direction parallel to a normal to a surface of the component, to form the component with a slot.
    Type: Grant
    Filed: November 30, 2009
    Date of Patent: September 30, 2014
    Assignee: ABB Technology AG
    Inventors: Dietmar Gentsch, Guenter Pilsinger
  • Patent number: 8834785
    Abstract: A method for producing a metal article according to one embodiment may involve the steps of: Providing a composite metal powder including a substantially homogeneous dispersion of molybdenum and molybdenum disulfide sub-particles that are fused together to form individual particles of the composite metal powder; and compressing the molybdenum/molybdenum disulfide composite metal powder under sufficient pressure to cause the mixture to behave as a nearly solid mass.
    Type: Grant
    Filed: July 11, 2011
    Date of Patent: September 16, 2014
    Assignee: Climax Engineered Materials, LLC
    Inventors: Matthew C. Shaw, Carl V. Cox, Yakov Epshteyn
  • Patent number: 8795585
    Abstract: There is provided cryogenic milled nanophase copper alloys and methods of making the alloys. The alloys are fine grained having grains in the size range from about 2 to about 100 nanometers, and greater. The nanophase alloys possess desirable physical properties stemming from the fine grain size, such as potentially high strength. Some embodiments of the cryogenic milled copper alloys may also be tailored for ductility, toughness, fracture resistance, corrosion resistance, fatigue resistance and other physical properties by balancing the alloy composition. In addition, embodiments of the alloys generally do not require extensive or expensive post-cryogenic milling processing.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: August 5, 2014
    Assignee: The Boeing Company
    Inventors: Barun Majumdar, James D. Cotton, Clifford C. Bampton
  • Patent number: 8795489
    Abstract: [Problems] To provide a sputtering target that is capable of forming a Cu—Ga film to which Na is favorably added by a sputtering method, and a method for producing the same. [Means for Solving the Problems] The sputtering target is provided wherein 20 to 40 at % of Ga and 0.05 to 1 at % of Na are contained as metal components except fluorine (F) of the sputtering target, a remaining portion has a component composition consisting of Cu and unavoidable impurities, and Na is contained in the state of a NaF compound. Also, a method for producing the sputtering target includes the steps of forming a molded article consisting of a mixed powder of NaF powder and Cu—Ga powder or a mixed powder of NaF powder, Cu—Ga powder, and Cu powder; and sintering the molded article in a vacuum atmosphere, an inert gas atmosphere, or a reducing atmosphere.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: August 5, 2014
    Assignee: Mitsubishi Materials Corporation
    Inventors: Shoubin Zhang, Yoshinori Shirai
  • Patent number: 8790438
    Abstract: A colored metal composite including a metal matrix; and colored particles distributed throughout the metal matrix AND/OR a method including providing metal powder as a first phase of a composite; providing colored particles to form a second phase of the composite; mixing the metal powder and colored particles; and sintering the metal powder around the colored particles to form a metal matrix that has colored particles distributed throughout.
    Type: Grant
    Filed: December 29, 2009
    Date of Patent: July 29, 2014
    Assignee: Nokia Corporation
    Inventors: Caroline Elizabeth Millar, Stuart Paul Godfrey
  • Patent number: 8784728
    Abstract: There is provided cryogenic milled copper alloys and methods of making the alloys. The alloys are fine grained and possess desirable physical properties stemming from the fine grain size. Embodiments include desirable physical properties, such as potentially high strength. Some embodiments of the cryogenic milled copper alloys may also be tailored for ductility, toughness, fracture resistance, corrosion resistance, fatigue resistance and other physical properties by balancing the alloy composition. In addition, embodiments of the alloys generally do not require extensive or expensive post-cryogenic milling processing.
    Type: Grant
    Filed: December 5, 2006
    Date of Patent: July 22, 2014
    Assignee: The Boeing Company
    Inventors: Clifford C. Bampton, James D. Cotton, Barun Majumdar