Powder Next To Solid Patents (Class 419/8)
  • Patent number: 4455353
    Abstract: Article produced in a mould for a plastics moulding tool having a mould surface defining the contours of the article, with the article comprising a body formed from a composition comprising a sinterable material having a sintering temperature which material, before sintering, is shapable into a desired shape and which during sintering forms a porous body having pores, the sinterable material being at least partially sintered in the mould, and also comprising a matrix having a lower melting point than the sintering temperature of the sinterable material, with the matrix comprising a matrix metal which is infiltrated in the porous body to substantially fill the pores.
    Type: Grant
    Filed: September 28, 1981
    Date of Patent: June 19, 1984
    Assignee: Uddeholms Aktiebolag
    Inventor: Lars M. Bruce
  • Patent number: 4455278
    Abstract: A method is described for producing articles having a metal core, an intermediate powder metallurgy layer, and an exterior wear- and chip-resistant layer on the portions thereof requiring the same, which comprises:applying to a bearing metal core, powdered steel alloy containing about 3.5% nickel by weight by cold isostatic compaction in a compressible mold under a pressure of about 6000 atmospheres to provide an intermediate powder metallurgical layer having a density of about 90%;sintering said intermediate layer on said core in an atmosphere of hydrogen at about 1200.degree. C. for about one hour;applying a wear- and chip-resistant layer to selected portions of said sintered intermediate powder metallurgical layer by plasma spraying; andhot isostatically compacting the sprayed article in a thin-walled deep-drawn vessel of low carbon steel having a wall thickness of about 0.
    Type: Grant
    Filed: August 10, 1982
    Date of Patent: June 19, 1984
    Assignee: SKF Industrial Trading & Development Company, B.V.
    Inventors: Hans B. van Nederveen, Martin B. Verburgh
  • Patent number: 4445259
    Abstract: A method of manufacturing a bladed element of a rotary fluid machine, for example a turbine or compressor, includes the steps of securing a plurality of blades in a gas-tight manner in respective openings in a wall of a hollow casing with one end of each blade in the hollow interior of the casing and the remainder of the blade externally of the casing, filling the casing with powder which surrounds the blade ends within the casing, hermetically sealing the casing, and isostatically pressing the casing around the blade ends in order to form the casing, the powder and the blade ends into a monolithic body.
    Type: Grant
    Filed: August 13, 1982
    Date of Patent: May 1, 1984
    Assignee: Stal-Labal Turbin AB
    Inventor: Ragnar Ekbom
  • Patent number: 4412643
    Abstract: The invention provides a novel method for firmly bonding a porous body, e a sintered body prepared by the powder metallurgical techniques with a metal powder, and a fusion-made body, e.g. an iron casting body, hitherto undertaken by the method of pressure welding or diffusion bonding. The inventive method utilizes the principle of infiltration and an infiltrater material is placed at the contacting portion between the porous body and the fusion-made body and heated at a temperature to exceed the melting point of the infiltrater material in vacuum so that the molten infiltrater material is infiltrated into the porous body leading to strong bonding upon solidification to have the porous body and the fusion-made body integrally bonded together.
    Type: Grant
    Filed: March 6, 1981
    Date of Patent: November 1, 1983
    Assignee: Director-General of the Agency of Industrial Science and Technology
    Inventors: Tomio Sato, Kunio Okimoto, Toshio Yamakawa
  • Patent number: 4389462
    Abstract: A composite article having particular utility as a welding stud and a process for producing the article. The article is comprised of a pin and an enclosing member formed from a dissimilar material. The pin is comprised of a head and a shank. The pin is formed from a metal. The cross-section of the head is larger than that of the shank in a direction normal to the length of the pin. The enclosing member fits over and is adhered to the shank. The enclosing member is formed from material in powder form. It is placed upon the shank and sintered thereon. The enclosing member fits up against the head so that the article is substantially devoid of a gap therebetween. The absence of a gap is attributable to the shape of the shank. The cross-section of the shank is larger, in a direction normal to the length of the pin, adjacent the head than over other parts thereof.
    Type: Grant
    Filed: July 8, 1981
    Date of Patent: June 21, 1983
    Assignee: Cabot Corporation
    Inventors: Paul J. Walsh, Jeffrey A. Burkart
  • Patent number: 4386959
    Abstract: Joined connections between a metallic compact body made by melting metallurgy and a body made by powder metallurgy are prepared by providing a pre-formed, unsintered pressed body having at least one component which forms a liquid phase at the sintering temperature, placing the pre-formed body directly in contact with a metallic compact body without application of external pressure and subjecting the contacted bodies to a temperature sufficient to sinter the pressed body but below the liquidus temperature of the compact body.
    Type: Grant
    Filed: June 30, 1980
    Date of Patent: June 7, 1983
    Assignee: Thyssen Edelstahlwerke AG
    Inventor: Fritz Frehn
  • Patent number: 4383854
    Abstract: A method of creating a controlled interior surface configuration of passages within a substrate, particularly cooling passages of nozzles or buckets of a gas turbine, involves the hot isostatic pressing of a leachable passage insert whose surface carries the female image of the desired interior surface configuration inside the substrate followed by leaching of the insert from the substrate.
    Type: Grant
    Filed: December 29, 1980
    Date of Patent: May 17, 1983
    Assignee: General Electric Company
    Inventors: Peter V. Dembowski, Peter W. Schilke
  • Patent number: 4365679
    Abstract: A drill bit with cutting teeth for drilling in rock comprising:a core member having raceways for rolling elements for rotation of the drill bit,a supporting layer exteriorly shaped to define cutting teeth and formed of highly compacted sintered powder material of substantially 90% density, isostatically bonded to said core member,a wear resistant layer applied by thermal spraying and covering only the portions of the cutting teeth which upon drilling directly contact the rock,said wear resistant layer and said supporting layer being isostatically compacted hot which combined are of substantially 99% density,said layers having a solid bond therebetween providing a drill bit of superior mechanical properties including high resistance to wear and chipping.
    Type: Grant
    Filed: December 2, 1980
    Date of Patent: December 28, 1982
    Assignee: SKF Engineering and Research Centre, B.V.
    Inventors: Hans B. van Nederveen, Martin B. Verburgh
  • Patent number: 4365995
    Abstract: A steel strip having distributed thereon powder containing aluminum as its main ingredient is cooled to a temperature range of less than 15.degree. C. below room temperature. The cooled material is immediately subjected to cold rolling and then to sintering, to produce multilayer sliding material. By cooling the steel strip and the powder distributed thereon together to a temperature range of less than 15.degree. C. below room temperature, occurrence of seizure between the powder and rolls of a rolling mill can be avoided.
    Type: Grant
    Filed: July 14, 1980
    Date of Patent: December 28, 1982
    Assignee: Daido Metal Company Ltd.
    Inventor: Sanae Mori
  • Patent number: RE31526
    Abstract: An improved sintered cemented carbide body and method for making same is disclosed. The improved sintered cemented carbide body contains at least one metal carbide and a binder metal, on which body there is applied at least one thin, wear resistant surface layer consisting essentially of aluminum oxide and is characterized in that at least 85% of the aluminum oxide consists of the kappa form, the remainder, which mainly constitutes the alpha form, being formed as surface portions or spots having a size of at the most 10 .mu.m, .[.the size and the occurrence of the surface portions being so adjusted that they lie within the area AOB in FIG. 1 of the attached drawing..].The body is made by a method wherein a cemented carbide substrate is contacted with a gas containing an aluminum halide and a reducing agent at high temperature, characterized in that a dopant addition of tetravalent titanium, zirconium and/or hafnium ions is added to the gas in an amount of 0.03-0.5% of the totally supplied amount of gas.
    Type: Grant
    Filed: December 16, 1981
    Date of Patent: February 28, 1984
    Assignee: Santrade Ltd.
    Inventors: Ulf K. H. Smith, Jan N. Lindstrom, Harold Mantle