Iron Containing Patents (Class 420/440)
  • Patent number: 9604432
    Abstract: The invention is to provide a coating structure material excellent in Mg corrosion resistance, which has resistance to corrosion caused by molten Mg and molten Mg alloys. The invention relates to a coating structure material including an Ni—Co-base alloy substrate and a Co-base alloy coating layer formed on the Ni—Co-base alloy substrate, wherein the Co-base alloy coating layer contains, in terms of % by mass, Ni: 20% or less, Co: 42% or more, Si: 2.8% or less, and Fe: 3.5% or less.
    Type: Grant
    Filed: September 24, 2013
    Date of Patent: March 28, 2017
    Assignee: THE JAPAN STEEL WORKS, LTD.
    Inventors: Kouichi Takasawa, Eiji Maeda, Shinji Tanaka, Tatsuya Takahashi
  • Publication number: 20140334968
    Abstract: Thermal fatigue is the predominant mechanism that limits the service life of dies in semi-solid forming of steels since the feedstock to be shaped has a paste-like character. A novel alloy, more resistant to these conditions than any other alloy, has been developed. Eutectic carbides in Stellite alloys are replaced in this novel alloy with molybdenum-rich intermetallic compound particles between dendrites. This novel alloy offers at least 3 times longer service life with respect to Stellite 6 alloy that has been tested under conditions that mimic the steel semi-solid forming process and has been identified as the most suitable. The exceptional performance of the novel alloy is attributed to its outstanding resistance to oxidation and to softening at elevated temperatures and to its cobalt based matrix free from the hard and brittle carbides that have a negative impact on crack growth process.
    Type: Application
    Filed: November 16, 2012
    Publication date: November 13, 2014
    Applicant: TUBITAK
    Inventors: Osman Cakir, Fahri Alageyik, Yucel Birol
  • Publication number: 20140227550
    Abstract: A ternary magnetic braze alloy and method for applying the braze alloy in areas having limited access. The magnetic braze alloy is a nickel-based braze alloy from the perminvar region of the Ni, Fe, Co phase diagram. The braze alloy includes, by weight percent 8-45% Fe, 0-78% Co, 2.0-4.0% of an element selected from the group consisting of B and Si and combinations thereof, and the balance Ni. The nickel-based braze alloy is characterized by a brazing temperature in the range of 1850-2100° F. The nickel-based braze alloy is magnetic below its Curie temperature.
    Type: Application
    Filed: February 12, 2013
    Publication date: August 14, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Yan CUI, Dechao LIN, Srikanth Chandrudu KOTTILINGAM, Brian Lee TOLLISON
  • Patent number: 8691397
    Abstract: Free standing articles or articles at least partially coated with substantially porosity free, fine-grained and/or amorphous Co-bearing metallic materials optionally containing solid particulates dispersed therein, are disclosed. The electrodeposited metallic layers and/or patches comprising Co provide, enhance or restore strength, wear and/or lubricity of substrates without reducing the fatigue performance. The fine-grained and/or amorphous metallic coatings comprising Co are particularly suited for articles exposed to thermal cycling, fatigue and other stresses and/or in applications requiring anti-microbial properties.
    Type: Grant
    Filed: October 31, 2012
    Date of Patent: April 8, 2014
    Assignee: Integran Technologies, Inc.
    Inventors: Diana Facchini, Francisco Gonzalez, Jonathan McCrea, Mike Uetz, Gino Palumbo, Klaus Tomantschger
  • Publication number: 20140057122
    Abstract: An alloy for imparting wear- and corrosion-resistance to a metal component wherein the alloy comprises between about 0.12 wt % and about 0.7 wt % C, between about 20 wt % and about 30 wt % Cr, between about 10 wt % and about 15 wt % Mo, between about 1 wt % and about 4 wt % Ni, and balance of Co.
    Type: Application
    Filed: November 6, 2013
    Publication date: February 27, 2014
    Applicant: KENNAMETAL INC.
    Inventors: James B. C. Wu, Volker Hellinger, Matthew X. Yao
  • Publication number: 20130336836
    Abstract: A stent made entirely or partially of a cobalt alloy having the following composition: Co: 18.36-66.85% by weight Cr: 17.0-30.0% by weight Mn: 4.0-10.0% by weight W: 9.0-18.0% by weight Fe: 3.0-20.0% by weight C: 0.03-0.5% by weight N: 0.1-1.0% by weight Si: 0-2.0% by weight O: 0-0.05% by weight with the alloying components and production-related impurities adding up to 100% by weight and (i) a PRE value for corrosion resistance, which is derived from the weight percentages of the alloying components according to formula (1) PRE=[Cr]+1.65×[W]+30×[N]??(1) ranges between 34 and 89; and (ii) for the contents of nitrogen and carbon the following restrictions according to formula (2) and (3) apply 0.15?C+N?1.00??(2) 0.25?C+N?1.00??(3).
    Type: Application
    Filed: June 10, 2013
    Publication date: December 19, 2013
    Inventor: Bodo Gerold
  • Publication number: 20130306019
    Abstract: A surface hardening material being excellent in impact resistance and having abrasion resistance is provided. Provided are: a high-toughness cobalt-based alloy containing 25.0 to 40.0 mass % of Cr, 0.5 to 12.0 mass % of a sum of W and/or Mo, 0.8 to 5.5 mass % of Si, and 0.5 to 2.5 mass % of B, 8.0 mass % or less of each of Fe, Ni, Mn, and Cu, and 0.3 mass % or less of C, the sum amount of Fe, Ni, Mn, and C being 10.0 mass % or less, and the remainder comprising 48.0 to 68.0 mass % of Co and unavoidable impurities; and an engine valve coated with the same.
    Type: Application
    Filed: May 23, 2011
    Publication date: November 21, 2013
    Inventors: Katsunori Otobe, Shinichi Nishimura, Kazunori Kurahashi
  • Publication number: 20130259735
    Abstract: This invention provides a technique for rendering bio-toxicity such as allergy toxicity derived from Ni trace impurity, i.e., nickel toxicity, which is unavoidably present in a bio-Co—Cr—Mo alloy or an Ni-free stainless steel alloy unharmful, characterized in that an element selected from the group consisting of the group 4, 5 and 13 elements of the periodic table, particularly an element selected from the group consisting of the group 4 elements of the periodic table, is added to the alloy composition. The additive element is preferably an element selected from the group consisting of zirconium and titanium, more preferably zirconium.
    Type: Application
    Filed: May 2, 2013
    Publication date: October 3, 2013
    Inventors: Akihiko Chiba, Shingo Kurosu, Naoyuki Nomura
  • Publication number: 20130226281
    Abstract: Provided is a Co-based alloy for a living body based on Co—Cr—W—Fe, including a composition of Cr: 5% by mass to 30% by mass, W: 5% by mass to 20% by mass, Fe: 1% by mass to 15% by mass, Co as the remainder, and unavoidable impurities. In this alloy, when the content of W is 5% by mass to 10% by mass, the content of Fe can be set to be in a range of 1% by mass to 5% by mass, and when the content of W is 11% by mass to 20% by mass, the content of Fe can be set to be in a range of 3% by mass to 15% by mass.
    Type: Application
    Filed: February 20, 2013
    Publication date: August 29, 2013
    Applicants: TOHOKU UNIVERSITY, SEIKO INSTRUMENTS INC.
    Inventors: SEIKO INSTRUMENTS INC., TOHOKU UNIVERSITY
  • Patent number: 8398791
    Abstract: Cobalt based alloys exhibiting high-temperature mechanical strength in an oxidizing medium are provided. The alloys are free of W and Hf and include the following elements in percentage by weight of the alloy: 23 to 34% Cr; 6 to 12% Ni; 6.0 to 10% Ta; 0.3 to 1.2% C; less than 3% Fe; less than 1% Si; less than 0.5% Mn; less than 0.1% Zr; and a balance of cobalt and impurities. Ta/C molar ratios of the alloys are at least 0.3.
    Type: Grant
    Filed: August 23, 2007
    Date of Patent: March 19, 2013
    Assignees: Saint-Gobain Isover, Saint-Gobain Seva
    Inventors: Patrice Berthod, Jean-Luc Bernard, Christophe Liebaut
  • Publication number: 20120288399
    Abstract: The present invention relates to a high-hardness hardfacing alloy powder, containing: 0.5<C?3.0 mass %, 0.5?Si?5.0 mass %, 10.0?Cr?30.0 mass %, and 16.0<Mo?40.0 mass %, with the balance being Co and unavoidable impurities, wherein a total amount of Mo and Cr satisfies 40.0?Mo+Cr?70.0 mass %. The high-hardness hardfacing alloy powder according to the present invention may further contain at least one element selected from the group consisting of: Ca?0.03 mass %, P?0.03 mass %, Ni?5.0 mass % and Fe?5.0 mass %. The high-hardness hardfacing alloy powder according to the present invention can be employed for build-up welding of a face part of a valve used in various internal combustion engines, automotive engines, steam turbines, heat exchangers, heating furnaces and the like.
    Type: Application
    Filed: May 3, 2012
    Publication date: November 15, 2012
    Applicant: DAIDO STEEL CO., LTD.
    Inventors: Kaoru IMAIZUMI, Shigeki UETA
  • Publication number: 20120276411
    Abstract: A coating composition for coating a substrate, the coating composition comprising: Carbon in an amount of between about 1.5 and 3 wt %; Chromium in an amount of between about 10 and 15 wt %; Iron in an amount of between about 1 and 3 wt %; Nickel in an amount of less than about 15 wt %; 10 Silicon in an amount of between about 1 to 3 wt % Tungsten in an amount of between about 10 to 55 wt % with the balance of wt % being Cobalt.
    Type: Application
    Filed: June 2, 2010
    Publication date: November 1, 2012
    Applicant: HUNPRENCO PRECISION ENGINEERS LIMITED
    Inventor: Eddie Neesom
  • Patent number: 8075839
    Abstract: A wroughtable, cobalt alloy capable of through thickness nitridation and strengthening using practical treatments and practical sheet thicknesses contains in weight percent about 23 to about 30% chromium, about 15 to about 25% iron, up to about 27.3% nickel, about 0.75 to about 1.7% titanium, about 0.85 to about 1.9% niobium or zirconium, up to 0.2% carbon, up to 0.015% boron, up to 0.015% rare earth elements, up to 0.5% aluminum, up to 1% manganese, up to 1% silicon, up to 1% tungsten, up to 1% molybdenum, and the balance cobalt plus impurities and the total weight percent of titanium plus niobium or equivalents is from about 1.6 to about 3.6.
    Type: Grant
    Filed: September 15, 2006
    Date of Patent: December 13, 2011
    Assignee: Haynes International, Inc.
    Inventor: S. Krishna Srivastava
  • Publication number: 20110275033
    Abstract: A nonmagnetic alloy is provided based on a palladium-cobalt binary system with the addition of gold, has a coefficient of thermal expansion (CTE) of about 13.8 to about 15 and may include one or more of the following additive metals: aluminum, boron, chromium, gallium, lithium, rhenium, ruthenium, silicon, tantalum, titanium, and tungsten.
    Type: Application
    Filed: July 12, 2011
    Publication date: November 10, 2011
    Applicant: IVOCLAR VIVADENT, INC.
    Inventors: Tridib Dasgupta, George Tysowsky
  • Patent number: 7910512
    Abstract: To provide a production process of an electrode catalyst for fuel cell whose initial voltage is high and whose endurance characteristics, especially, whose voltage drop being caused by high-potential application is less. A production process according to the present invention of an electrode catalyst for fuel cell is characterized in that: it includes: a dispersing step of dispersing a conductive support in a solution; a loading step of dropping a platinum-salt solution, a base-metal-salt solution and an iridium-salt solution to the resulting dispersion liquid, thereby loading respective metallic salts on the conductive support as hydroxides under an alkaline condition; and an alloying step of heating the conductive support with metallic hydroxides loaded in a reducing atmosphere to reduce them, thereby alloying them.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: March 22, 2011
    Assignee: Cataler Corporation
    Inventors: Hiroaki Takahashi, Sozaburo Ohashi, Tetsuo Kawamura, Yousuke Horiuchi, Toshiharu Tabata, Tomoaki Terada, Takahiro Nagata, Susumu Enomoto
  • Publication number: 20100329920
    Abstract: An article of jewelry and method of producing an article of jewelry, comprising providing a substrate made of a biocompatible medical grade cobalt-based alloy that includes cobalt, chromium and molybdenum. The cobalt-based alloy substrate is formed into a desired shape of the article of jewelry.
    Type: Application
    Filed: November 30, 2009
    Publication date: December 30, 2010
    Inventor: Edward Rosenberg
  • Publication number: 20100209286
    Abstract: A wear- and corrosion-resistant alloy, and related application method, where the alloy has by approximate weight %, C 0.12-0.7, Cr 20-30, Mo 7-15, Ni 1-4, and Co balance, wherein the alloy further contains one or more carbide-former elements from the group consisting of Ti, Zr, Hf, V, Nb, and Ta in a cumulative concentration to stoichiometrically offset between about 30% and about 90% of the C in the alloy.
    Type: Application
    Filed: July 11, 2008
    Publication date: August 19, 2010
    Applicant: DELORO STELLITE HOLDINGS CORPORATION
    Inventors: James B. C. Wu, Matthew X. Yao
  • Patent number: 7691215
    Abstract: The invention relates to inorganic intermetallic compounds having a PMR effect (combined GMR/CMR effect), which are characterized in that they contain at least two elements per formula unit and have a field sensitivity of less than 10% per 0.1 T at temperatures greater than 290 K. The invention also relates to composites consisting of these compounds, to a method for the production thereof an to their use, in particular, as magnetic field sensors or in the domain of spin electronics.
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: April 6, 2010
    Assignee: International Business Machines Corporation
    Inventor: Claudia Felser
  • Publication number: 20090317286
    Abstract: A high-temperature member for use in a gas turbine is formed from a cobalt-based alloy comprising 15-35 wt % of chromium; 0.02-1.5 wt % of silicon; 0.01-0.2 wt % of carbon; at least one kind of metal selected from the group consisting of niobium, tungsten, tantalum and rhenium, the total content of these four metals being controlled not to exceed 10% by atomic ratio of the entirety of the alloy excluding carbon; and at least one metal selected from the group consisting of nickel, manganese and iron, the total content of these metals being within a range of 1-9 wt %, the total content of nickel being controlled not to exceed 5 wt %, and the cobalt-based alloy having both of excellent resistance due to work hardening of the matrix and excellent ductility under room temperature.
    Type: Application
    Filed: August 10, 2004
    Publication date: December 24, 2009
    Inventor: Kazuya Nishi
  • Patent number: 7601230
    Abstract: Alloy compositions suitable for fabricating medical devices, such as stents, are disclosed. In certain embodiments, the compositions have small amounts of nickel, e.g., the compositions can be substantially free of nickel.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: October 13, 2009
    Assignee: Scimed Life Systems, Inc.
    Inventor: Charles Horace Craig
  • Patent number: 7578893
    Abstract: A material for electrical contacts comprising a martensitic cobalt-nickel-iron alloy with a high strength, a high bendability and a high electrical conductivity, with a cobalt content of 12.0?Co?60.0% by weight, a nickel content of 10.0?Ni?36.0% by weight, remainder iron and an impurity content of less than 0.2 atomic percent, with a martensite temperature Ms of 75° C.?Ms?400° C. in the case of the martensitic variant and ?50° C.?Ms?25° C. in the case of the variant which is naturally hard as a result of cold-forming.
    Type: Grant
    Filed: August 18, 2005
    Date of Patent: August 25, 2009
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Hartwin Weber, Waldemar Döring, Matthias Schierling
  • Patent number: 7572408
    Abstract: A Co—Mo—Cr Co-based alloy and overlay for wear and corrosion applications. The Mo:Si ratio is between about 15:1 and about 22:1 for enhanced ductility with a Laves phase.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: August 11, 2009
    Assignee: Deloro Stellite Holdings Corporation
    Inventors: James B. C. Wu, Matthew X. Yao
  • Patent number: 7491361
    Abstract: A burning-on alloy for the production of ceramically veneered dental restorations, containing: cobalt 55-65 percent by weight, chromium 20-30 percent by weight, tungsten and/or where the sum of the content by weight molybdenum of molybdenum and half the content by weight of tungsten is in the range of 4-12 percent by weight, gallium 2-4 percent by weight, silicon 0-2 percent by weight, manganese 0.05-1.9 percent by weight, nitrogen 0-0.4 percent by weight, carbon 0-0.02 percent by weight, vanadium, niobium, in total 0-5 percent by weight, tantalum, iron, titanium, zirconium, hafnium nickel 0-0.1 percent by weight, rhenium, gold, in total 0-0.09 percent by weight, silver, copper other metals, 0-1 percent by weight, semi-metals and impurities where the percent by weight data are in each case based on the total weight of the alloy, is described.
    Type: Grant
    Filed: February 16, 2006
    Date of Patent: February 17, 2009
    Assignee: BEGO Bremer Goldschlägerei Wilh. Herbst GmbH & Co. KG
    Inventor: Roland Strietzel
  • Publication number: 20080181810
    Abstract: A magnetic film of an oxide-containing cobalt base alloy has a smaller coercivity difference than conventional magnetic films. A target material and a sputtering target of the invention are capable of forming the magnetic film. A manufacturing method of the target material is also disclosed. The magnetic film of an oxide-containing cobalt base alloy and the oxide-containing cobalt base alloy target material each have a Fe content of 100 ppm or less. The sputtering target includes the target material bonded to a backing plate. The manufacturing method of the oxide-containing cobalt base alloy target material includes preparing a Co—Cr alloy by melting Cr ingot and at least one Co source selected from Co ingot and Co powder, preparing Co—Cr alloy powder by atomizing the Co—Cr alloy, preparing a mixed powder by mixing the Co—Cr alloy powder, Pt powder and oxide powder, and sintering the mixed powder after forming or simultaneously with forming.
    Type: Application
    Filed: September 18, 2007
    Publication date: July 31, 2008
    Applicant: MITSUI MINING & SMELTING CO., LTD.
    Inventor: Kazuteru Kato
  • Patent number: 7316850
    Abstract: There is provided a method for depositing a modified MCrAlY coating on a turbine blade tip. The method utilizes laser deposition techniques to provide a metallurgical bond between a turbine blade substrate, such as a superalloy substrate, and the modified MCrAlY composition. Further the modified MCrAlY coating has sufficient thickness such that a post-welding grinding operation to size the turbine blade to a desired dimension will not remove the modified MCrAlY coating entirely. The modified MCrAlY coating thus remains on the finished turbine blade tip after grinding.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: January 8, 2008
    Assignee: Honeywell International Inc.
    Inventors: Yiping Hu, William F. Hehmann
  • Patent number: 6986951
    Abstract: The present invention relates to a cobalt-based alloy for the coating of organs subject to erosion by liquid comprising chromium 28–32% by weight, tungsten 6–8% by weight, silicon 0.1–2% by weight, carbon 1.2–1.7% by weight, nickel 3–6% by weight, molybdenum 1–3%, cobalt the complement to 100%. The invention also relates to an application method of the alloy on organs subject to erosion by liquid, in particular vapour turbine blades, to reduce the metal erosion rate following impact with liquids.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: January 17, 2006
    Assignee: Nuovo Pignone Holdings S.p.A.
    Inventor: Massimo Giannozzi
  • Patent number: 6984458
    Abstract: The present invention relates to a method for treating organs subject to erosion by liquids, in particular vapour turbine components, which contemplates laser plating with a cobalt-based alloy comprising chromium from 28 to 32% by weight; tungsten from 5 to 7% by weight; silicon from 0.1 to 2% by weight; carbon from 1.2 to 1.7% by weight; nickel from 0.5 to 3% by weight; iron from 0.01 to 1% by weight; manganese from 0.01 to 1% by weight; molybdenum from 0.2 to 1% by weight; possible impurities or other elements from 0 to 0.5% by weight and cobalt the complement to 100%.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: January 10, 2006
    Assignee: Nuovo Pignone Holding S.p.A.
    Inventor: Massimo Giannozzi
  • Patent number: 6852176
    Abstract: A Co-based alloy comprising 13-16 wt % Cr, 20-30 wt % Mo, 2.2-3.2 wt % Si, and balance Co, with a Cr:Si ratio of between about 4.5 and about 7.5, a Mo:Si ratio of between about 9 and about 15, wear resistance, and corrosion resistance in both oxidizing and reducing acids.
    Type: Grant
    Filed: June 12, 2003
    Date of Patent: February 8, 2005
    Assignee: Deloro Stellite Holdings Corporation
    Inventors: James B. C. Wu, Matthew X. Yao
  • Patent number: 6773520
    Abstract: The invention provides improved biocompatible implant alloys and methods of constructing artificial implants having improved long term wear properties. Cobalt-base biocompatible implant alloys provided according to the invention are essentially free of carbide, nitride and sigma second phase particles, and can have hardness and strength properties equivalent to or greater than the standard CoCrMo alloy with significantly improved fatigue life and superior frictional contact properties with UHMWPE. Artificial implant constructions and methods provided according to another aspect of the invention are capable of eliminating latent defects that can promote long term failure of joint implants.
    Type: Grant
    Filed: September 13, 2000
    Date of Patent: August 10, 2004
    Assignees: University of North Carolina at Charlotte, ATI Properties, Inc.
    Inventors: Thomas K. Fehring, John Harvie Chaffin, III, Richard Lee Kennedy
  • Publication number: 20040091639
    Abstract: The present invention relates to a method for treating organs subject to erosion by liquids, in particular vapour turbine components, which contemplates laser plating with a cobalt-based alloy comprising chromium from 28 to 32% by weight; tungsten from 5 to 7% by weight; silicon from 0.1 to 2% by weight; carbon from 1.2 to 1.7% by weight; nickel from 0.5 to 3% by weight; iron from 0.01 to 1% by weight; manganese from 0.01 to 1% by weight; molybdenum from 0.2 to 1% by weight; possible impurities or other elements from 0 to 0.5% by weight and cobalt the complement to 100%.
    Type: Application
    Filed: October 31, 2003
    Publication date: May 13, 2004
    Applicant: NUOVO PIGNONE HOLDING S.p.A.
    Inventor: Massimo Giannozzi
  • Publication number: 20040050114
    Abstract: The process for manufacturing mineral wool by internal centrifuging is characterized in that the temperature of the mineral material in the fiberizing spinner dish is at least 1150° C. and in that the fiberizing spinner dish is made of a cobalt-based alloy comprising the following elements (in percentages by weight of the alloy): 1 Cr  23 to 34% Fe less than 3% Ni   6 to 12% Si less than 1% Ta   3 to 10% Mn less than 0.5% C 0.2 to 1.2% Zr less than 0.
    Type: Application
    Filed: September 4, 2003
    Publication date: March 18, 2004
    Inventors: Patrice Berthod, Jean-Luc Bernard, Christophe Liebaut
  • Publication number: 20030180175
    Abstract: To provide a corrosion-resisting and wear resisting alloy including cobalt, nickel or iron as a base used for a sliding part or a valve seat for a machine, and restraining erosion and corrosion caused by eutectic carbide constituting the alloy in an atmosphere with dissolved oxygen.
    Type: Application
    Filed: March 13, 2003
    Publication date: September 25, 2003
    Applicants: Hitachi, Ltd., Hitachi Kyowa Engineering Co., Ltd.
    Inventors: Yoshihisa Kiyotoki, Yoshiteru Chiba, Shin Kumagai, Yasuhiro Ogawa, Akira Sakamoto, Hiroyuki Shinohara
  • Patent number: 6592811
    Abstract: A magnetic material includes a main component expressed by a general formula CoNiFeX, wherein X is at least one element selected from the group consisting of Cr, TI, V, Ru, Rh, Os, Ir and Pt, and wherein weight percentages a, b, c and d of Co, Ni, Fe and X contents, respectively, in the main component are such that 40%≦a≦75%, 5%≦b≦20%, 10%≦c≦30%, and 0%≦d≦10%.
    Type: Grant
    Filed: October 5, 2000
    Date of Patent: July 15, 2003
    Assignee: NEC Corporation
    Inventors: Mikiko Saito, Nobuyuki Ishiwata, Tsutomu Ishi, Hiroaki Honjo, Tamaki Toba, Shinsaku Saito, Yoshihiro Nonaka
  • Patent number: 6479014
    Abstract: A Co-based saw tip for attachment to saw blades for cutting wood, the saw tip formed from an alloy containing Mo in an amount from about 4 to about 20% by weight, Cr, C, and the balance Co. Certain embodiments specifically avoid all W. The tip optionally further contains elements selected from the group consisting of Mn, Si, Ni, B and Fe.
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: November 12, 2002
    Assignee: Deloro Stellite Company, Inc.
    Inventors: James B. C. Wu, Damadoran Raghu, Bradley McKee
  • Patent number: 6355212
    Abstract: The invention is directed to anti-corrosive alloys and relates in particular to an alloy containing cobalt, chromium, aluminum, yttrium, silicon, a metal from the second main group, together with the corresponding oxide, in the following proportions: chromium (Cr) 26.0-30%; aluminum (Al) 5.5-13.0%; yttrium (Y) 0.3-1.5%; silicon (Si) 1.5-4.5%; metal from the second main group (magnesium, calcium, barium, strontium) 0.1-2.0%; oxide of the corresponding metal from the second main group 0.1-2.0%; cobalt (Co) remaining percentage. Preferably, tantalum (Ta) is also added in a proportion of 0.5-4.0%, and the remaining percentage of cobalt is replaced by a remaining percentage of Me, Me being understood to mean a metal which may be nickel (Ni) or iron (Fe) or cobalt (Co) or a composition comprising Ni—Fe—Co, Ni—Fe, Ni—Co, Co—Fe.
    Type: Grant
    Filed: January 5, 2000
    Date of Patent: March 12, 2002
    Assignee: Turbocoating SpA
    Inventor: Nelso Antolotti
  • Patent number: 6350323
    Abstract: A high permeability metal glassy alloy for high frequencies contains at least one element of Fe, Co, and Ni as a main component, at least one element of Zr, Nb, Ta, Hf, Mo, Ti, V, Cr, and W, and B. In the metal glassy alloy, the temperature interval &Dgr;Tx of a super cooled liquid region, which is represented by the equation &Dgr;Tx=Tx−Tg (wherein Tx represents the crystallization temperature, and Tg represents the glass transition temperature) is 20° C. or more, and resistivity is 200 &mgr;&OHgr;·cm or more.
    Type: Grant
    Filed: September 2, 1999
    Date of Patent: February 26, 2002
    Assignees: Alps Electronic Co., Ltd.
    Inventors: Akihisa Inoue, Tao Zhang
  • Patent number: 6337007
    Abstract: A soft magnetic thin film in the form of a Co—Fe—Ni—C thin film consisting essentially of 40-70% by weight of cobalt, 20-40% by weight of iron, 5-20% by weight of nickel, and 0.02-0.1% by weight of carbon has a high saturation magnetic flux density, excellent soft magnetic properties, and a high electric resistivity.
    Type: Grant
    Filed: January 19, 2000
    Date of Patent: January 8, 2002
    Assignees: Waseda University, Japan Society for the Promotion of Science
    Inventor: Tetsuya Osaka
  • Patent number: 6299703
    Abstract: An article comprising an alloy exhibiting high magnetostriction in relatively low applied magnetic fields is provided, the alloy capable of being formed in a relatively easy manner and having desirable physical properties. The Co—Fe alloy of the invention exhibits a magnetostriction of at least 100×10−6 in a magnetic field less than 400 Oe, advantageously in a magnetic field less than 100 Oe. The alloy is formed by plastically deforming the alloy, e.g., by cold rolling, to a reduction in cross-sectional area of at least 50%, and then heat treating the alloy to induce recrystallization. This combination of plastic deformation and recrystallization was found to provide desirable grain growth and microstructure. The resultant alloy is useful in a variety of device components, including transducers, frequency filters, signal delay lines, and optical fiber grating devices.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: October 9, 2001
    Assignee: Agere Systems Guardian Corp.
    Inventors: Li-Han Chen, Sungho Jin, Timothy J. Klemmer, Hareesh Mavoori
  • Patent number: 6221183
    Abstract: A high-strength low-thermal-expansion alloy consisting of, by weight, 0.06 to 0.50% C, 25 to 65% in total of one or both of 65% or less Co and less than 30% Ni, and balance of Fe as a main component, other optional elements and unavoidable impurities, and having a primary phase of austenite phase and martensite phase induced by working. A wire is made from the alloy.
    Type: Grant
    Filed: November 15, 1993
    Date of Patent: April 24, 2001
    Assignee: Hitachi Metals, Ltd.
    Inventors: Koji Sato, Rikizo Watanabe, Takehiro Ohno, Yoshiki Masugata, Minoru Takuwa, Shigeaki Sato, Yoshimi Senda
  • Patent number: 6077615
    Abstract: A Co-base alloy including, by weight, 0.03-0.10% C, not more than 1.0% Si, not more than 1.0% Mn, 20-30% Cr, 15-23% Ni, 3-10% W, 5-10% Ta and 0.05-0.7% Zr, is used as a welding material. A gas turbine nozzle has a crack repaired with a multi-layer weld using the Co-base alloy and a gas turbine for power generation employs the nozzle.
    Type: Grant
    Filed: December 16, 1997
    Date of Patent: June 20, 2000
    Assignee: Hitachi, Ltd.
    Inventors: Masami Yada, Takao Funamoto, Takamitsu Nakazaki, Kei Kobayashi, Norio Yokoba, Nobuyuki Iizuka, Kazuhiko Kumata
  • Patent number: 6060174
    Abstract: A substrate (12) such as a superalloy turbine component is coated with a basecoat (14) of the type MCrAlY which also contains boron, where the amount of boron in the basecoat is in a concentration gradient where more boron is present near the top (16) than the bottom (20) of the basecoat (14) and boron is present in an average amount of over 0.50 wt. % throughout the basecoat cross-section (14) of the composite (10).
    Type: Grant
    Filed: May 26, 1999
    Date of Patent: May 9, 2000
    Assignee: Siemens Westinghouse Power Corporation
    Inventors: Stephen M. Sabol, John G. Goedjen
  • Patent number: 6039920
    Abstract: A process for making iron, cobalt and/or nickel base alloys containing rhenium. The process involves melting together the components that form the alloys, at least one of the components being a rhenium master alloy having 30 to 70 wt % rhenium, then casting the resultant melt and allowing the melt to solidify. Possible difficulties such as the formation of rhenium heptoxide are avoided by using a master alloy containing (i) rhenium and (ii) iron, cobalt and/or nickel, instead of sintered rhenium as the rhenium source during the melting step.
    Type: Grant
    Filed: May 4, 1998
    Date of Patent: March 21, 2000
    Assignee: W. C. Heraeus GmbH & Co. KG
    Inventors: Michael Koch, Wulf Kock, David Francis Lupton, Friedhold Scholz
  • Patent number: 6004661
    Abstract: An amorphous magnetic material possesses a composition essentially expressed by (Fe.sub.1-a-b N.sub.a M.sub.b).sub.100-x-y Si.sub.x B.sub.y (M denotes at least one kind of element selected from Mn, Cr, Co, Nb, V, Mo, Ta, W and Zr, 0.395.ltoreq.a.ltoreq.0.7, 0.ltoreq.b.ltoreq.0.21, 1-a-b<a, 6.ltoreq.x.ltoreq.18 at %, 10.ltoreq.y.ltoreq.18 at %, respectively). An amorphous magnetic material which has such a Ni rich Fe-Ni base possesses a Curie temperature T.sub.c of 473 to 573K, the maximum magnetic flux density B.sub.m of 0.5 to 0.9T. A ratio of residual magnetic flux density B.sub.r and the maximum magnetic flux density B.sub.m can be controlled according to a required characteristics, and, in the case of being used in a saturable core, is set at 0.60 or more. With an amorphous magnetic material of an inexpensive Fe-Ni base, magnetic characteristics applicable in a high frequency region, thermal stability, surface smoothness can be realized.
    Type: Grant
    Filed: June 24, 1998
    Date of Patent: December 21, 1999
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazumi Sakai, Takao Kusaka, Yasuaki Moriya
  • Patent number: 5976715
    Abstract: The invention is embodied in a soft magnetic thin film article comprising an iron--chromium-nitrogen (Fe--Cr--N) based alloy and methods for making such article. The soft magnetic thin film article is formed using an iron--chromium--nitrogen based alloy with tantalum in one embodiment and with at least one of the elements titanium (Ti), zirconium (Zr), hafnium (Hf), vanadium (V), molybdenum (Mo), niobium (Nb) or tungsten (W) in another embodiment. The article is formed such that the alloy has a relatively high saturation magnetization (e.g., greater than approximately 15 kG) and a relatively low coercivity (e.g., less than approximately 2.0 oersteds) in an as-deposited condition or, alternatively, with a very low temperature treatment (e.g., below approximately 150.degree. C.). The inventive films are suitable for use in electromagnetic devices, for example, in microtransformer cores, inductor cores and in magnetic read-write heads.
    Type: Grant
    Filed: November 6, 1997
    Date of Patent: November 2, 1999
    Assignee: Lucent Techologies Inc.
    Inventors: Li-Han Chen, Sungho Jin, Wei Zhu, Robert Bruce van Dover
  • Patent number: 5496631
    Abstract: Disclosed herein is a perpendicular magnetic film comprising a spinel thin film which is formed on a substrate, which contains Fe as the main ingredient and further contains Co and Ni, and which has a coercive force of less than 3000 Oe, the plane (400) thereof being predominantly oriented in parallel with said substrate, the spacing of the plane (400) being not more than 2.082 .ANG., the molar ratio of Co to Fe being 0.005 to 0.32 and the molar ratio of Ni to Co being at least 0.6.
    Type: Grant
    Filed: November 29, 1993
    Date of Patent: March 5, 1996
    Assignee: Toda Kogyo Corporation
    Inventor: Kousaku Tamari
  • Patent number: 5422072
    Abstract: A Co-based alloy exhibits superior high-temperature strength and resistance properties. In one embodiment, the Co-based alloy contains, in weight percent, from about 0.1 to about 1.2 of C; from about 0.01 to about 2 of at least one of Si and Mn; from about 22 to about 37 of Cr; from about 5 to about 15 of Ni; from about 0.1 to about 3.5 of Re; with a balance being Co and incidental impurities. Co and C, Si, Mn, Cr, Ni, Re, B, Zr, W, Mo, Ta, and Nb impart high-temperature wear resistance to the alloy to withstand repeated temperature cycling in a glass spinnaret. In one embodiment of the present invention, Hf is added to improve molten glass corrosion resistance, while Y and other rare earth elements are added in alternate embodiments to improve high-temperature oxidation resistance. Percentages by weight are disclosed for enhanced high-temperature oxidation resistance, increased fluid wear resistance and enhanced molten glass corrosion resistance.
    Type: Grant
    Filed: December 20, 1993
    Date of Patent: June 6, 1995
    Assignee: Mitsubishi Materials Corp.
    Inventors: Akira Mitsuhashi, Kensho Sahira, Saburo Wakita
  • Patent number: 5242758
    Abstract: A gear having good fatigue strength and corrosion resistance has a body with gear teeth formed of a hot isostatically pressed alloy powder. The alloy is cobalt based and consists of 10 to 35 wt % Cr, 0-22 wt % Ni, 0-20 wt % W, 0-20 wt % Fe, 0-10 wt % V, 0-10 wt % Mo, 0-6 wt % Nb, 0-3 wt % Si, 0-3 wt % C, 0-3 wt % B and 0-1 wt % Mn, the balance, apart from impurities, being cobalt.
    Type: Grant
    Filed: July 9, 1991
    Date of Patent: September 7, 1993
    Assignee: Lucas Industries PLC
    Inventors: Keith N. Hitchcock, Geoffrey R. Armstrong, Bernard A. Rickinson
  • Patent number: 5190832
    Abstract: An alloy exhibiting corrosion resistance in a combustion environment where V, Na, S and Cl are present comprises, in weight percent, not more than 0.05% C, 0.02-0.5% Si, 0.02-0.5% Mn, 15-35% Cr, 0.5-4% Mo, more than 40% but not more than 60% Co, 5-15% Fe, 0.5-5% W, 0.0003-0.005% Ca and the remainder of Ni at a content of not less than 4% and unavoidable impurities, provided that Cr (%)+0.5Ni (%)+3Mo (%).gtoreq.30 (%). A composite steel tube exhibiting corrosion resistance in a combustion environment where V, Na, S and Cl are present comprises an inner tube constituted of Cr-containing boiler tube and an outer tube constituted of the alloy.
    Type: Grant
    Filed: December 20, 1991
    Date of Patent: March 2, 1993
    Assignee: Nippon Steel Corporation
    Inventors: Hiroyuki Ogawa, Tetsuo Ishitsuka, Kozo Denpo, Akihiro Miyasaka, Koichi Takeda, Satoshi Araki
  • Patent number: 5154885
    Abstract: A protective coating for metal components formed of nickel or cobalt-based superalloys essentially consists of the following constituents (in percentages by weight):1 to 20% rhenium,22 to 50% chromium,0 to 15% aluminum, the share of chromium and aluminum taken together being at least 25% and at most 53%,0.3 to 2% in total of at least one reactive element from the group consisting of the rare earths, and0 to 3% silicon,impurities, as well as the following elective components:0 to 5% hafnium,0 to 12% tungsten,0 to 10% manganese,0 to 15% tantalum,0 to 5% titanium,0 to 4% niobium, and0 to 2% zirconium,the total share of the elective components being from 0 to a maximum of 15%, and a remainder primarily being at least one of the elements iron, nickel, and cobalt.
    Type: Grant
    Filed: August 10, 1990
    Date of Patent: October 13, 1992
    Assignee: Siemens Aktiengesellschaft
    Inventors: Norbert Czech, Friedhelm Schmitz
  • Patent number: 5151137
    Abstract: A magnetic alloy with ultrafine crystal grains having a composition represented by the general formula:Co.sub.100.sub.-x-y-z-a-b Fe.sub.a M.sub.x B.sub.y X.sub.z T.sub.b (atomic %)wherein M represents at least one element selected from Ti, Zr, Hf, V, Nb, Mo, Ta, Cr, W and Mn, X represents at least one element selected from Si, Ge, P, Ga, Al and N, T represents at least one element selected from Cu, Ag, Au, platinum group elements, Ni, Sn, Be, Mg, Ca, Sr and Ba, 0<a.ltoreq.30, 2.ltoreq.x.ltoreq.15, 10.ltoreq.y.ltoreq.25, 0.ltoreq.z.ltoreq.10, 0<b.ltoreq.10, and 12<x+y+z+b.ltoreq.35. Such a magnetic alloy can be produced by producing an amorphous alloy having the above composition, and subjecting the resulting amorphous alloy to a heat treatment to cause crystallization, thereby providing the resulting alloy having a structure, at least 50% of which is occupied by crystal grains having an average grain size of 500 .ANG. or less.
    Type: Grant
    Filed: November 16, 1990
    Date of Patent: September 29, 1992
    Assignee: Hitachi Metals Ltd.
    Inventors: Yoshihito Yoshizawa, Yoshio Bizen, Kiyotaka Yamauchi, Toshikazu Nishiyama, Shigekazu Suwabe