Silicon Containing Patents (Class 420/534)
  • Publication number: 20110194973
    Abstract: A composition for welding or brazing aluminum comprises silicon (Si) and magnesium (Mg) along with aluminum in an alloy suitable for use in welding and brazing. The Si content may vary between approximately 4.7 and 10.9 wt %, and the Mg content may vary between approximately 0.15 wt % and 0.50 wt %. The alloy is well suited for operations in which little or no dilution from the base metal affects the Si and/or Mg content of the filler metal. The Si content promotes fluidity and avoids stress concentrations and cracking. The Mg content provides enhanced strength. Resulting joints may have a strength at least equal to that of the base metal with little or no dilution (e.g., draw of Mg). The joints may be both heat treated and artificially aged or naturally aged.
    Type: Application
    Filed: February 8, 2011
    Publication date: August 11, 2011
    Applicant: Illinois Tool Works Inc.
    Inventor: Bruce Edward Anderson
  • Publication number: 20110132659
    Abstract: Provided are an aluminum alloy having high toughness and high electric conductivity, an aluminum alloy wire, an aluminum alloy stranded wire, a covered electric wire, a wire harness, and a process for production of an aluminum alloy wire. The aluminum alloy wire contains by mass 0.2 to 1.0% of Mg, 0.1 to 1.0% of Si, and 0.1 to 0.5% of Cu with the balance being Al and impurities and satisfies the relationship: 0.8?Mg/Si mass ratio?2.7. The Al alloy wire exhibits an electric conductivity of 58% IACS or above and an elongation of 10% or above. The Al alloy wire is produced via successive steps of casting, rolling, wire drawing, and softening treatment. Since the Al alloy wire has been subjected to softening treatment, the wire is excellent in toughnesses such as elongation and impact resistance, so that when used in a wire harness, the wire is inhibited from being broken in the neighborhood of a terminal in mounting the wire harness.
    Type: Application
    Filed: June 12, 2009
    Publication date: June 9, 2011
    Inventors: Misato Kusakari, Yoshihiro Nakai, Taichirou Nishikawa, Yoshiyuki Takaki, Yasuyuki Ootsuka
  • Patent number: 7892482
    Abstract: The invention concerns a method for producing a substance during which an aluminum base alloy is produced that has a content of 5.5 to 13.0% by mass of silicon and a content of magnesium according to formula Mg [% by mass]=1.73×Si [% by mass]+m with m=1.5 to 6.0% by mass of magnesium, and has a copper content ranging from 1.0 to 4.0% by mass. The base alloy is then subjected to at least one hot working and, afterwards, to a heat treatment consisting of solution annealing, quenching and artificial aging. The magnesium is added based on the respectively desired silicon content according to the aforementioned formula. The material obtained by using the inventive method comprises having a low density and a high strength.
    Type: Grant
    Filed: February 15, 2005
    Date of Patent: February 22, 2011
    Assignees: Mahle GmbH, Peak Werkstoff GmbH
    Inventors: Ulrich Bischofberger, Peter Krug, Gero Sinha
  • Publication number: 20100296964
    Abstract: [Objectives] An aluminum alloy for casting with excellent rigidity and having a low coefficient of linear expansion, and at the same time, does not have a high cost, and has a few restrictions at the time of recycling. [Means for Achieving Objectives] An aluminum alloy for casting with excellent rigidity and having a low coefficient of linear expansion containing 13-25% by mass of silicon, 2-8% by mass of copper, 0.5-3% by mass of iron, 0.3-3% by mass of manganese, 0.001-0.02% by mass of phosphorus, and the remainder comprising aluminum and inevitable impurities, wherein the total amount of iron and manganese is 3.0% by mass or greater. Said alloy may further contain 0.5-6% by mass of nickel, and the total amount of iron, manganese, and nickel may be 3.0% by mass or greater. Further, said alloy may further contain one or more of 0.1-1.0% by mass of chromium, 0.05-1.5% by mass of magnesium, 0.01-1.0% by mass of titanium, 0.0001-1.0% by mass of boron, 0.1-1.0% by mass of zirconium, 0.1-1.
    Type: Application
    Filed: August 2, 2010
    Publication date: November 25, 2010
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Kazuhiro ODA, Masahiko Shioda
  • Patent number: 7824607
    Abstract: Disclosed is an aluminum alloy sheet resistant to deterioration through natural aging. The aluminum alloy sheet is an Al—Mg—Si aluminum alloy sheet containing 0.35 to 1.0 percent by mass of magnesium; 0.5 to 1.5 percent by mass of silicon; 0.01 to 1.0 percent by mass of manganese; and 0.001 to 1.0 percent by mass of copper, with the remainder being aluminum and inevitable impurities, in which the amount of dissolved silicon is 0.55 to 0.80 percent by mass, the amount of dissolved magnesium is 0.35 to 0.60 percent by mass, and the ratio of the former to the latter is 1.1 to 2. The aluminum alloy sheet may further contain 0.005 to 0.2 percent by mass of titanium with or without 0.0001 to 0.05 percent by mass of boron.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: November 2, 2010
    Assignee: Kobe Steel, Ltd.
    Inventors: Katsura Kajihara, Takeshi Kudo, Yasuhiro Aruga, Katsushi Matsumoto
  • Publication number: 20100247369
    Abstract: An aluminum material, which is composed of crystal grains having different crystal orientations, in which the crystal grains comprise Cube-oriented crystal grains, Brass-oriented crystal grains and Copper-oriented crystal grains with a balance of crystal grains of other orientations, and in which the proportion of the Cube-oriented crystal grains is from 0.3 to 0.7, the proportion of the Brass-oriented crystal grains is from 0.1 to 0.5, the proportion of the Copper-oriented crystal grains is 0.2 or less, and the total proportion of these orientations is from 0.4 to 1.0; and a car component using the same.
    Type: Application
    Filed: November 29, 2006
    Publication date: September 30, 2010
    Applicant: THE FURUKAWA ELECTRIC CO., LTD.
    Inventor: Hideo Morimoto
  • Publication number: 20100192888
    Abstract: A high strength aluminum alloy casting obtained by casting an aluminum alloy comprised of 7.5 to 11.5 wt % of Si, 3.8 to 4.8 wt % of Cu, 0.45 to 0.65 wt % of Mg, 0.4 to 0.7 wt % of Fe, 0.35 to 0.45 wt % of Mn, and the balance of Al and not more than 0.2 wt % of unavoidable impurities, wherein this aluminum alloy has 0.1 to 0.3 wt % of Ag added to it or contains 0.1 to 1.0 wt % of at least one element selected from the group of second additive elements comprised of Rb, K, Ba, Sr, Zr, Nb, Ta, V, and Pd and rare earth elements, and a method of production of a high strength aluminum alloy casting comprising the steps of filling a melt of an aluminum alloy in a mold to obtain a casting, taking out the aluminum alloy casting from the mold, solubilizing the high strength aluminum alloy casting by heating in a temperature range of 495 to 505° C.
    Type: Application
    Filed: April 1, 2010
    Publication date: August 5, 2010
    Applicants: DENSO CORPORATION, Nippon Light Metal Co., Ltd.
    Inventors: Kouji Yamada, Tomoyuki Hatano, Susumu Miyakawa, Hiromi Takagi, Hiroshi Horikawa, Akio Hashimoto
  • Publication number: 20100183474
    Abstract: New 2xxx aluminum alloys containing vanadium are disclosed. In one embodiment, the aluminum alloy includes 3.3-4.1 wt. % Cu, 0.7-1.3 wt. % Mg, 0.01-0.16 wt. % V, 0.05-0.6 wt. % Mn, 0.01 to 0.4 wt. % of at least one grain structure control element, the balance being aluminum, incidental elements and impurities. The new alloys may realize an improved combination of properties, such as in the T39 or T89 tempers.
    Type: Application
    Filed: January 22, 2010
    Publication date: July 22, 2010
    Applicant: Alcoa Inc.
    Inventors: Jen C. Lin, Ralph R. Sawtell, Gary H. Bray, Cindie Giummarra, Andre Wilson, Gregory B. Venema
  • Patent number: 7704451
    Abstract: An aluminum alloy sheet contains 0.1% to 0.4% by mass of Cu, 0.5% to 1.5% by mass of Mg, 0.5% to 1.5% by mass of Mn, 0.2% to 0.7% by mass of Fe, and 0.1% to 0.3% by mass of Si. The number density of Al—Mn—Fe—Si-based intermetallic compound having a maximum length of 8 to 15 ?m per unit area is 179 grains/mm2 or less. An oxide film having an average thickness of 30 nm or less is formed on the surface of the aluminum alloy sheet. The arithmetic average roughness Ra of the surface of the aluminum alloy sheet is 0.30 to 0.45 ?m.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: April 27, 2010
    Assignee: Kobe Steel, Ltd.
    Inventors: Kenji Kuroda, Etsuko Kuroda, legal representative, Takashi Inaba
  • Publication number: 20100089502
    Abstract: The invention relates to an age-hardenable aluminium alloy product for structural members having a chemical composition including, in wt. %: Cu about 3.6 to 6.0%, Mg about 0.15 to 1.2%, Ge about 0.15 to 1.1%, Si about 0.1 to 0.8%, Fe<0.25%, balance aluminium and normal and/or inevitable elements and impurities. Zn, Ag and/or Ni may or may not be present. A typical range for Zn is <0.3 or, in a further embodiment about 0.3 to 1.3%. A typical range for Ag is <0.1 or, in a further embodiment about 0.1 to 1.0%. Products made from this aluminium alloy product are very suitable for aerospace applications. The alloy can be processed to various product forms, e.g. sheet, thin plate, thick plate, extruded or forged products. Products made from this alloy can be used also as a cast product, ideally as die-cast product.
    Type: Application
    Filed: February 28, 2008
    Publication date: April 15, 2010
    Applicant: ALERIS ALUMINUM KOBLENZ GMBH
    Inventors: Linzhong Zhuang, Shangping Chen, Andrew Norman
  • Publication number: 20100018617
    Abstract: The aluminum alloy for anodic oxidation treatment directed to the present invention comprises as alloy elements 0.1 to 2.0% Mg, 0.1 to 2.0% Si, and 0.1 to 2.0% Mn, wherein each content of Fe, Cr, and Cu is limited to 0.03 mass % or less, and wherein the remainder is composed of Al and inevitable impurities. An aluminum alloy more excellent in the durability can be obtained by subjecting the aluminum alloy ingot having the above element composition to a homogenization treatment at a temperature of more than 550° C. to 600° C. or less. An aluminum alloy member can be obtained by forming an anodic oxidation coating on the surface of the aluminum alloy.
    Type: Application
    Filed: July 10, 2007
    Publication date: January 28, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd)
    Inventors: Koji Wada, Jun Hisamoto, Toshiyuki Tanaka, Kozo Hoshino, Kazunori Kobayashi
  • Patent number: 7648594
    Abstract: Extruded aluminum alloy which excels in machinability, caulking properties, and wear resistance, the extruded aluminum alloy including 3.0 to 6.0 mass % of Si, 0.1 to 0.45 mass % of Mg, 0.01 to 0.5 mass % of Cu, 0.01 to 0.5 mass % of Mn, and 0.40 to 0.90 mass % of Fe, with the balance being Al and unavoidable impurities.
    Type: Grant
    Filed: January 10, 2007
    Date of Patent: January 19, 2010
    Assignee: Aisin Keikinzoku Co., Ltd.
    Inventors: Nobuyuki Higashi, Kinji Hashimoto
  • Publication number: 20100006186
    Abstract: Process for manufacturing aluminium alloy products, with high toughness and fatigue resistance comprising: (a) preparing an aluminium alloy bath, (b) adding a refining agent containing particles of AlTiC type phases into the bath, (c) casting an as-cast form such as an extrusion ingot, a forging ingot or a rolling ingot, (d) hot transforming the as-cast form, possibly after scalping, to form a blank or a product with final thickness, (e) optionally cold transforming the blank to a final thickness, (f) applying a solution heat treatment and quenching the product output from (d) or (e), followed by relaxation by controlled stretching with permanent elongation between 0.5 and 5%, and optionally annealing, wherein the quantity of refining agent is chosen such that the average casting grain size of the as-cast form is more than 500 ?m. The present invention may be used, for example, to manufacture fuselage sheet or light-gauge plates made with 6056 alloy.
    Type: Application
    Filed: September 21, 2009
    Publication date: January 14, 2010
    Applicant: ALCAN RHENALU
    Inventors: Bernard Bés, Philippe Jarry
  • Publication number: 20090220376
    Abstract: An aluminum alloy for producing an aluminum strip for lithographic print plate carriers, a method for producing an aluminum alloy for lithographic print plate carriers, in which, during the production of the aluminum alloy, after the electrolysis of the aluminum oxide, the liquid aluminum, up to the casting of the aluminum alloy, is supplied to a plurality of purification steps, as well as an aluminum strip for lithographic print plate carriers and a corresponding use of the aluminum strip for lithographic print plate carriers include a carbide content of less than 10 ppm, and preferably less than 1 ppm. As a result, the aluminum alloy, the method for producing the aluminum alloy, the aluminum strip, and corresponding use of the aluminum strip for lithographic print plate carriers described herein allow for the use of virtually gas-tight coatings.
    Type: Application
    Filed: February 13, 2007
    Publication date: September 3, 2009
    Applicant: Hydro Aluminium Deutschland GmbH
    Inventors: Bernhard Kernig, Werner Droste
  • Publication number: 20090208362
    Abstract: A novel and unique nano aluminum-matrix-composite alloy that has higher strength between room temperature and 200 degrees C. than those of prior art aluminum alloys and prior art aluminum-matrix-composites. The composite alloy has improved fatigue resistance, wear resistance, a lower coefficient of thermal expansion and higher modules than prior art aluminum alloys.
    Type: Application
    Filed: November 22, 2006
    Publication date: August 20, 2009
    Inventors: William C. Harrigan, JR., Raymond L. Stanish, Jack Y. Peng
  • Publication number: 20090081072
    Abstract: An aluminum alloy sheet is manufactured by preparing a slab having a thickness of 5 to 15 mm with a continuous casting machine by a continuous casting process using molten alloy containing following components: 0.40% to 0.65% of Mg, 0.50% to 0.75% of Si, 0.05% to 0.20% of Cr, and 0.10% to 0.40% of Fe, remainder being Al, the components being essential elements, and optionally up to 0.15% Cu, 0.10% Ti; winding the slab into a coil; hot-rolling or directly coiling up the slab; cold-rolling the slab into a sheet; subjecting the sheet to solution heat treatment with a continuous annealing furnace; and then pre-aging the sheet. The aluminum alloy sheet has the same composition as the molten alloy, has a grain size of 10 to 25 ?m, is superior in bake hardenability, bendability, and surface quality (orange peel), and can be manufactured with low cost.
    Type: Application
    Filed: May 25, 2005
    Publication date: March 26, 2009
    Applicants: NIPPON LIGHT METAL CO., LTD, HONDA MOTOR., LTD., NOVELIS INC.
    Inventors: Pizhi Zhao, Toshiya Anami, Ichiro Okamoto, Hitoshi Kazama, Kunihiro Yasunaga, Noboru Hayashi, Kevin Gatenby, Simon Barker, Edward Luce
  • Publication number: 20090053099
    Abstract: An aluminum alloy sheet for bottle cans superior in high-temperature properties and capable of preventing thermal deformation thereof in coating and heat treatment and securing can strength after the heat treatment. The aluminum alloy sheet has the following composition: Mn 0.7-1.5%, Mg 0.8-1.7%, Fe 0.1-0.7%, Si 0.05-0.5%, Cu 0.1-0.6%, with the remainder being Al and inevitable impurities, and has a crystal structure elongated in a rolling direction and with an aspect ratio of crystal grains of 3 or more as determined through an examination from above of a part located at the center in the through-thickness direction. In the sheet, the amount of solute Cu is 0.05-0.3%, which means the amount of Cu in a solution separated from a precipitate exceeding 0.2 m in particle size by the extracted residue method using hot phenol, and the amount of solute Mg is 0.75-1.6%, which means the amount of solute Mg separated from a precipitate exceeding 0.2 m in particle size by the extracted residue method using hot phenol.
    Type: Application
    Filed: March 7, 2006
    Publication date: February 26, 2009
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD)
    Inventors: Katsura Kajihara, Kiyohito Tsuruda, Yasuhiro Aruga
  • Publication number: 20090010798
    Abstract: An aluminum-copper-magnesium alloy having ancillary additions of lithium. The alloy composition includes from about 3 to about 5 weight percent Cu, from about 0.5 to about 2 weight percent Mg, and from about 0.01 to about 0.9 weight percent Li. The combined amount of Cu and Mg is maintained below a solubility limit of the aluminum alloy. The alloys possess improved combinations of fracture toughness and strength, and also exhibit good fatigue crack growth resistance.
    Type: Application
    Filed: September 16, 2008
    Publication date: January 8, 2009
    Applicant: Alcoa Inc.
    Inventors: Roberto J. Rioja, Gary H. Bray, Paul E. Magnusen
  • Publication number: 20090010799
    Abstract: Disclosed are: a casting aluminum alloy that is excellent in elongation as alternative properties of a high cycle fatigue strength and a thermal fatigue strength and is suitably usable for a casting for which both of the excellent high cycle fatigue strength and the excellent thermal fatigue strength are required, for example, an internal combustion engine cylinder head; a casting made of the aluminum alloy; a manufacturing method of the casting; and further, an internal combustion engine cylinder head composed of the aluminum alloy casting and manufactured by the manufacturing method of the casting. The casting aluminum alloy contains, in terms of mass ratios, 4.0 to 7.0% of Si, 0.5 to 2.0% of Cu, 0.25 to 0.5% of Mg, no more than 0.5% of Fe, no more than 0.5% of Mn, and at least one component selected from the group consisting of Na, Ca and Sr, each mass ratio of which is 0.002 to 0.02%.
    Type: Application
    Filed: July 2, 2008
    Publication date: January 8, 2009
    Inventors: Hiroshi SOUDA, Kouichi AKIYAMA, Hiroshi HORIKAWA, Masahiko SHIODA
  • Publication number: 20080181812
    Abstract: Recycle friendly aluminum alloys are described which are variants of AA 3000 and AA 5000 series alloys containing higher than usual amounts of silicon and iron. The alloys contain in percentages by weight, more than 0.6-2.0% silicon, 0.9-2.4% iron, wherein the ratio of the amount of iron to the amount of silicon is in the range of 1.2-1.8:1. Other components of the alloys may include 0-0.4% copper, 0-1.5% manganese, 0-5.0% magnesium, 0-0.5% zinc, 0-3.5% chromium, 0-0.1% titanium and the balance aluminum and incidental impurities.
    Type: Application
    Filed: March 26, 2008
    Publication date: July 31, 2008
    Inventors: Adriano M.P. Ferreira, Sadashiv K. Nadkarni
  • Publication number: 20080175747
    Abstract: Disclosed is an aluminum alloy sheet resistant to deterioration through natural aging. The aluminum alloy sheet is an Al—Mg—Si aluminum alloy sheet containing 0.35 to 1.0 percent by mass of magnesium; 0.5 to 1.5 percent by mass of silicon; 0.01 to 1.0 percent by mass of manganese; and 0.001 to 1.0 percent by mass of copper, with the remainder being aluminum and inevitable impurities, in which the amount of dissolved silicon is 0.55 to 0.80 percent by mass, the amount of dissolved magnesium is 0.35 to 0.60 percent by mass, and the ratio of the former to the latter is 1.1 to 2. The aluminum alloy sheet may further contain 0.005 to 0.2 percent by mass of titanium with or without 0.0001 to 0.05 percent by mass of boron.
    Type: Application
    Filed: December 17, 2007
    Publication date: July 24, 2008
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)
    Inventors: Katsura Kajihara, Takeshi Kudo, Yasuhiro Aruga, Katsushi Matsumoto
  • Patent number: 7347905
    Abstract: An aluminum-silicon lost foam casting alloy having reduced microporosity and a method for casting the same is herein disclosed. A preferred lost foam cast alloy consists essentially of 6 to 12% by weight silicon and preferably 9.0 to 9.5% by weight silicon, 0.035-0.30% strontium, 0.40% maximum iron, 0.45% maximum copper, 0.49% maximum manganese, 0.60% maximum magnesium, 3.0% maximum zinc, and the balance aluminum. Most preferably, the lost foam alloy is free from iron, titanium and boron. However, such elements may exist at trace levels. Most preferably, the alloy is lost foam cast with the process that applies at least 10 atmospheres of pressure during solidification. However, the range may be 5 to 60 atmospheres. The strontium addition is greater than 0.005% by weight and most preferably greater than 0.05% by weight.
    Type: Grant
    Filed: July 5, 2005
    Date of Patent: March 25, 2008
    Assignee: Brunswick Corporation
    Inventors: Raymond J. Donahue, Terrance M. Cleary, Kevin R. Anderson
  • Publication number: 20080041501
    Abstract: Disclosed is a method for producing aluminum automotive heat shields or panels such as from scrap derived molten aluminum alloy using a continuous caster to cast the alloy into a slab. The method comprises providing a molten aluminum alloy consisting essentially of 0.1 to 0.7 wt. % Si, 0.2 to 0.9 wt. % Fe, 0.05 to 0.5 wt. % Cu, 0.05 to 1.3 wt. % Mn, 0.2 to 2.8 wt. % Mg, 0.3 wt. % max. Cr, 0.3 wt. % max. Zn, 0.2 wt. % max. Ti, the remainder aluminum, incidental elements and impurities and providing a continuous caster such as a belt caster, block caster or roll caster for continuously casting the molten aluminum alloy. The molten aluminum alloy is cast into a slab which is rolled into a sheet product and then annealed. Thereafter, the sheet product is formed into the automotive heat shield or panel with strength and formability as required by the automotive industry.
    Type: Application
    Filed: August 16, 2006
    Publication date: February 21, 2008
    Inventors: Paul Platek, Zhong Li
  • Patent number: 7175719
    Abstract: Extruded aluminum alloy which excels in machinability, caulking properties, and wear resistance, the extruded aluminum alloy including 3.0 to 6.0 mass % of Si, 0.1 to 0.45 mass % of Mg, 0.01 to 0.5 mass % of Cu, 0.01 to 0.5 mass % of Mn, and 0.40 to 0.90 mass % of Fe, with the balance being Al and unavoidable impurities.
    Type: Grant
    Filed: May 3, 2005
    Date of Patent: February 13, 2007
    Assignee: Aisin Keikinzoku Co., Ltd.
    Inventors: Nobuyuki Higashi, Kinji Hashimoto
  • Patent number: 6959476
    Abstract: A method for producing aluminum drive shafts from molten aluminum alloy using a continuous caster to cast the alloy into a slab. The method comprises providing a molten aluminum alloy consisting essentially of 0.2 to 0.8 wt. % Si, 0.05 to 0.4 wt. % Cu, 0.45 to 1.2 wt. % Mg, 0.04 to 0.35 wt. % Cr, 0.7 wt. % max. Fe, 0.15 wt. % max. Mn, 0.25 wt. % max. Zn, 0.15 wt. % max. Ti, the remainder aluminum, incidental elements and impurities and providing a continuous caster such as a belt caster for continuously casting the molten aluminum alloy. The molten aluminum alloy is cast into a slab which is rolled into a sheet product. After solution heat treatment, the sheet product is formed into a tube having a seam which is welded to provide a seam welded tube. The seam welded tube is placed in a forming die and hydroformed to form the drive shaft.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: November 1, 2005
    Assignee: Commonwealth Industries, Inc.
    Inventors: Zhong Li, Paul Platek
  • Patent number: 6939416
    Abstract: The invention relates to a weldable, high-strength aluminium alloy wrought product, which may be in the form of a rolled, extruded or forged form, containing the elements, in weight percent, Si 0.8 to 1.3, Cu 0.2 to 1.0, Mn 0.5 to 1.1, Mg 0.45 to 1.0, Ce 0.01 to 0.25, and preferably added in the form of a Misch Metal, Fe 0.01 to 0.3, Zr<0.25, Cr<0.25, Zn<1.4, Ti<0.25, V<0.25, others each <0.05 and total <0.15, balance aluminium. The invention relates also to a method of manufacturing such an aluminium alloy product.
    Type: Grant
    Filed: July 10, 2002
    Date of Patent: September 6, 2005
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Rinze Benedictus, Guido Weber, Alfred Johann Peter Haszler, Christian Joachim Keidel
  • Patent number: 6921512
    Abstract: An aluminum alloy is disclosed that is suitable for casting and machining cylinder blocks for engines, especially gasoline fuel engines for automotive vehicles. The casting has the strength and wear resistance to piston/seal scuffing for such engines. The alloy comprises, by weight, 9.5 to 12.5% silicon, 0.1 to 1.5% iron, 1.5 to 4.5% copper, 0.2 to 3% manganese, 0.1 to 0.6% magnesium, 2.0% max zinc, 0 to 1.5% nickel, 0.25% maximum titanium, up to 0.05% strontium and the balance aluminum, where the weight ratio of manganese to iron is 1.2 to 1.75 or higher when the iron content is equal to or greater than 0.4% and the weight ratio of manganese to iron is at least 0.6 to 1.2 when the iron content is less than 0.4% of the alloy.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: July 26, 2005
    Assignee: General Motors Corporation
    Inventor: Herbert William Doty
  • Patent number: 6911099
    Abstract: A process for improving 6XXX alloys, such as 6013, preferably includes heating, hot rolling, inter-rolling thermal treatment at a very high temperature such as 1020° F. or more, again hot rolling (with or without subsequent continuous hot rolling or cold rolling or both), solution heat treating and artificial aging. The initial heating, inter-rolling, thermal treatment and solution treatment, especially the latter two, are carried out at very high temperatures such as 1030° F. Each aforesaid hot rolling stage produces substantial metal thickness reduction. The improved sheet or plate product has a substantially reduced occurrence of reduced density features revealed in scanning electron microscope examination at 500X and exhibits improved (reduced) fatigue crack growth rate providing an advantage in aerospace applications such as fuselage skin, especially fuselage belly skin.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: June 28, 2005
    Assignee: Alcoa Inc.
    Inventors: Paul E. Magnusen, Dhruba J. Chakrabarti, Anne E. Zemo, Robert W. Westerlund, Anthony Morales, Daniel T. Moulton
  • Patent number: 6908590
    Abstract: All aluminum alloy is disclosed that includes 6.5 to 8.5 percent silicon, 0.6 to 1.0 percent iron, 0.0 to 0.5 percent manganese, 0.35 to 0.65 percent magnesium, 0.0 to 1.0 percent zinc, 0.0 to 0.2 percent titanium, 2.0 to 2.5 percent copper, and aluminum as the remainder with further one or more other elements that are 0.0 to 0.15 percent of the weight of the aluminum alloy. An aluminum alloy of the above composition is high in strength and suitable for use with SSM methods of casting, such as Rheocasting and Thixocasting.
    Type: Grant
    Filed: March 19, 2002
    Date of Patent: June 21, 2005
    Assignee: SPX Corporation
    Inventor: Rathindra DasGupta
  • Publication number: 20040223869
    Abstract: A wear-resistant aluminum alloy improved in wear resistance (or viscosity), including: 0.1 to 0.39 wt % of Mg, 3.0 to 6.0 wt % of Si, 0.01 to 0.5 wt % of Cu, 0.01 to 0.5 wt % of Fe, 0.01 to 0.5 wt % of Mn, 0.01 to 0.5 wt % of Cr, and the remainder being Al and unavoidable impurities; and an extruded product using the aluminum alloy.
    Type: Application
    Filed: March 26, 2004
    Publication date: November 11, 2004
    Inventors: Nobuyuki Takase, Nobuyuki Higashi, Kazuhiro Nishikawa
  • Patent number: 6808864
    Abstract: Disclosed is a support for a lithographic printing plate obtained by subjecting an aluminum plate to a graining treatment and an anodizing treatment, the support comprising at least any one of Mn in a range from 0.1 to 1.5 wt % and Mg in a range from 0.1 to 1.5 wt %; Fe of 0 to 1 wt %; Si of 0 to 0.5 wt %; Cu of 0 to 0.2 wt %; at least one kind of element out of the elements listed in items (a) to (d) below in a range of content affixed thereto, (a) 1 to 100 ppm each of one or more kinds of elements selected from a group consisting of Li, Be, Sc, Mo, Ag, Ge, Ce, Nd, Dy and Au, (b) 0.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: October 26, 2004
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Hirokazu Sawada, Akio Uesugi
  • Publication number: 20040140018
    Abstract: A process for producing an aluminum alloy-made forged scroll part includes a step of casting an aluminum alloy material into a round bar having a diameter of 130 mm or less, the aluminum alloy material comprising 8.0-12.5 mass % of Si, 1.0-5.0 mass % of Cu and 0.2-1.3 mass % of Mg; a step of cutting the aluminum alloy round bar into a stock material for forging; a step of subjecting the stock material to upsetting at an upsetting ratio of 20-70% to form a pre-shaped product that is a workpiece; and a forging step of applying pressure onto the workpiece with a punch at a temperature of 300-450° C. to form a scroll wrap in a direction of the punch pressure, and wherein the forging step includes a single step in which a forged scroll part is press-formed while a back pressure smaller than the punch pressure is applied to an end of the scroll wrap in a direction opposite to the punch pressure direction.
    Type: Application
    Filed: January 7, 2004
    Publication date: July 22, 2004
    Applicant: SHOWA DENKO K.K.
    Inventors: Masahiro Sato, Fumihiko Ohmi, Yuichi Ogura
  • Patent number: 6743396
    Abstract: The present invention relates to a method for producing AlMn strips or sheets for producing components by soldering, wherein a precursor material is produced from a melt which contains (in weight-percent) Si: 0.3-1.2%, Fe: ≦0.5%, Cu: ≦0.1%, Mn: 1.0-1.8%, Mg: ≦0.3%, Cr+Zr: 0.05-0.4%, Zn: ≦0.1% , Ti: ≦0.1% , Sn: ≦0.15%, and unavoidable companion elements, whose individual amounts are at most 0.05% and whose sum is at most 0.15%, as well as aluminum as the remainder, wherein the precursor material is preheated at a preheating temperature of less than 520° C. over a dwell time of at most 12 hours, wherein the preheated precursor material is hot rolled into a hot strip using a final hot rolling temperature of at least 250° C., wherein the hot strip is cold rolled into a cold strip without intermediate annealing.
    Type: Grant
    Filed: April 2, 2002
    Date of Patent: June 1, 2004
    Assignee: Hydro Aluminium Deutschland GmbH
    Inventors: Pascal Wagner, Wolf-Dieter Finkelnburg, Dietrich Wieser, Manfred Mrotzek
  • Publication number: 20040062678
    Abstract: All aluminum alloy is disclosed that includes 6.5 to 8.5 percent silicon, 0.6 to 1.0 percent iron, 0.0 to 0.5 percent manganese, 0.35 to 0.65 percent magnesium, 0.0 to 1.0 percent zinc, 0.0 to 0.2 percent titanium, 2.0 to 2.5 percent copper, and aluminum as the remainder with further one or more other elements that are 0.0 to 0.15 percent of the weight of the aluminum alloy. An aluminum alloy of the above composition is high in strength and suitable for use with SSM methods of casting, such as Rheocasting and Thixocasting.
    Type: Application
    Filed: October 28, 2003
    Publication date: April 1, 2004
    Applicant: SPX Corporation
    Inventor: Rathindra DasGupta
  • Patent number: 6706242
    Abstract: Heat resistant Al die cast material having 12.5% to 14.0% of Si, 3.0% to 4.5% of Cu, 1.4% to 2.0% of Mg, and 1.12% to 2.4% of Zn. The die cast metal becomes amenable to age hardening treatment when appropriate amounts of Mg and Zn are added to an Al—Si—Cu alloy for enhancing mechanical strength and seizure characteristics.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: March 16, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Norimasa Takasaki, Yuuko Yoshimura
  • Publication number: 20040045638
    Abstract: The invention concerns a safety component with high mechanical strength and good ductility, moulded in Al—Si alloy consisting (in wt. %) of: Si: 2-11; Mg: 0.3-0.7; Cu: 0.3 0.9; other elements <1 each and <2 in total, the rest being aluminium, and solution heat treated, tempered and hardened resulting in Brinell hardness of more than 125. The invention also concerns a safety component with high mechanical resistance and good ductility, moulded in Al—Si alloy consisting (in wt. %) of: Si: 2-6; Mg: 0.3-0.7; Fe <0.20; other elements <0.3 each and <1 in total; the rest being aluminium; solution heat treated, hardened and tempered resulting in a quality index Q=Rm+log A>485 MPa.
    Type: Application
    Filed: July 22, 2003
    Publication date: March 11, 2004
    Inventors: Michel Garat, Francois Cosse
  • Publication number: 20040035505
    Abstract: A monolithic container having a bottom wall, a sidewall interconnected to the bottom wall and extending upwardly and outwardly therefrom to define an open end of the monolithic container at an upper edge of the sidewall, the sidewall having a peripheral flange extending outwardly from the upper edge. The monolithic container formed from an aluminum alloy feedstock comprising: from about 0.05 to 0.55% by weight silicon, from 0.10 to about 0.50% by weight iron, from less than about 0.60% by weight copper, from about less than about 0.4% by weight manganese, from about 0.9 to about 1.8% by weight magnesium, with the balance being aluminum and impurities.
    Type: Application
    Filed: August 23, 2002
    Publication date: February 26, 2004
    Inventors: Ali Unal, David A. Tomes
  • Patent number: 6656421
    Abstract: An aluminum-beryllium-silicon based alloy is disclosed, which comprises 5.0 to 30.0 mass % of Be, 0.1 to 15.0 mass % of Si and 0.1 to 3.0 mass %, the balance being Al and inevitable impurities. The alloy is useful for producing automobile engine parts, etc.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: December 2, 2003
    Assignees: NGK Insulators, Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Toshimasa Ochiai, Hiroshi Yamada, Masami Hoshi
  • Patent number: 6630037
    Abstract: High strength and high toughness aluminum alloy forgings having, as a whole, a strength at &sgr;0.2 of 315 N/mm2 or more and an impact shock value of 20 J/cm2 or more, wherein the aluminum alloy material contains Mg: 0.6-1.6%, Si: 0.8-1.8%, Cu: 0.1-1.0%, Fe: 0.30% or less, one or more of Mn: 0.15-0.6%, Cr: 0.1-0.2% and Zr: 0.1-0.2%, and the balance of Al and inevitable impurities, wherein the volume fraction of total constituents phase particles (Mg2Si and Al—Fe—Si—(Mn, Cr, Zr) series intermetallic compounds) in the aluminum alloy structure in the forgings is 1.5% or less per unit area.
    Type: Grant
    Filed: August 24, 1999
    Date of Patent: October 7, 2003
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroki Sawada, Takayuki Kitano, Manabu Nakai
  • Publication number: 20030178106
    Abstract: All aluminum alloy is disclosed that includes 6.5 to 8.5 percent silicon, 0.6 to 1.0 percent iron, 0.0 to 0.5 percent manganese, 0.35 to 0.65 percent magnesium, 0.0 to 1.0 percent zinc, 0.0 to 0.2 percent titanium, 2.0 to 2.5 percent copper, and aluminum as the remainder with further one or more other elements that are 0.0 to 0.15 percent of the weight of the aluminum alloy. An aluminum alloy of the above composition is high in strength and suitable for use with SSM methods of casting, such as Rheocasting and Thixocasting.
    Type: Application
    Filed: March 19, 2002
    Publication date: September 25, 2003
    Inventor: Rathindra DasGupta
  • Patent number: 6607616
    Abstract: The invention relates to an aluminum casting alloy and to cast products made thereof consisting of, in weight percent: Mg 1.0-2.6, Si 0.5-2.0, Mn 0.9-1.4, Fe<0.50, Cu<1.0, Zn<0.30, Ti<0.20, Be<0.003, balance aluminum and inevitable impurities.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: August 19, 2003
    Assignee: Corus Aluminium Voerde GmbH
    Inventors: Martinus Godefridus Johannes Spanjers, Timothy John Hurd
  • Patent number: 6565679
    Abstract: A novel extrudable aluminum based alloy is described consisting essentially of 0.60-0.84% magnesium, 0.45-0.58% silicon, 0.15-0.40% copper, 0.04-0.35% chromium, or 0.20-0.80% manganese, less than 0.25% iron, where Si>=(Mg/1.73+(Mn+Cr+Fe)/3−0.04), and the balance essentially aluminum. In the alloy of the present invention, the magnesium content has been reduced to the minimum possible for mechanical properties. In this way, the magnesium silicide content of the alloy has been reduced, providing a very beneficial effect on extrudability.
    Type: Grant
    Filed: March 19, 1999
    Date of Patent: May 20, 2003
    Assignee: Alcan International Limited
    Inventors: Paul W. Jeffrey, Christopher W. Jowett, Thiagarajan Ramanan, Nicholas C. Parson
  • Publication number: 20030087123
    Abstract: The invention relates to a weldable, high-strength aluminium alloy wrought product, which may be in the form of a rolled, extruded or forged form, containing the elements, in weight percent, Si 0.8 to 1.3, Cu 0.2 to 1.0, Mn 0.5 to 1.1, Mg 0.45 to 1.0, Ce 0.01 to 0.25, and preferably added in the form of a Misch Metal, Fe 0.01 to 0.3, Zr <0.25, Cr <0.25, Zn <1.4, Ti <0.25, V <0.25, others each <0.05 and total <0.15, balance aluminium. The invention relates also to a method of manufacturing such an aluminium alloy product.
    Type: Application
    Filed: July 10, 2002
    Publication date: May 8, 2003
    Inventors: Rinze Benedictus, Guido Weber, Alfred Johann Peter Haszler, Christian Joachim Keidel
  • Publication number: 20030087122
    Abstract: The invention relates to a weldable, high-strength aluminum alloy rolled product containing the elements, in weight percent, Si 0.8 to 1.3, Cu 0.2 to 0.45, Mn 0.5 to 1.1, Mg 0.45 to 1.0, Fe 0.01 to 0.3, Zr<0.25, Cr<0.25, Zn<0.35, Ti<0.25, V<0.25, others each <0.05 and total <0.15, balance aluminum, and further with the proviso that the weight percent of “available Si” is in the range of 0.86 to 1.15, preferably in the range of 0.86 to 1.05. The weight percentage (“wt.
    Type: Application
    Filed: July 5, 2002
    Publication date: May 8, 2003
    Inventors: Rinze Benedictus, Guido Weber, Alfred Johann Peter Haszler, Christian Joachim Keidel
  • Patent number: 6537392
    Abstract: There is claimed an aerospace alloy having improved corrosion resistance performance, particularly intergranular corrosion resistance. The alloy consisting essentially of: about 0.6-1.15 wt. % silicon, about 0.6-1.0 wt. % copper, about 0.8-1.2 wt. % magnesium, about 0.55-0.86 wt. % zinc, less than about 0.1 wt. % manganese, about 0.2-0.3 wt. % chromium, the balance aluminum, incidental elements and impurities. While it is preferably made into sheet or plate product forms, it can also be extruded. Products made from this alloy exhibit at least about 5% greater yield strength and about 45% or greater resistance to intergranular corrosion attack than their 6013-T6 counterparts, as measured by average depth of corrosion after 24 hours exposure to an aqueous NaCl—H2O2 solution per ASTM Standard G110 (1992).
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: March 25, 2003
    Assignee: Alcoa Inc.
    Inventors: Paul E. Magnusen, Edward L. Colvin, Roberto J. Rioja
  • Publication number: 20030029531
    Abstract: A process is described for producing an aluminum alloy sheet having excellent bendability for use in forming panels for automobiles. An aluminum alloy containing 0.50 to 0.75 by weight Mg, 0.7 to 0.85% by weight Si, 0.1 to 0.3% by weight Fe, 0.15 to 0.35% by weight Mn, and the balance Al and incidental impurities, is used and is semi-continuously cast into ingot. The cast alloy ingot is subjected to hot rolling and cold rolling, followed by solution heat treatment of the formed sheet. The heat treated sheet is quenched to a temperature of about 60-120° C. and the sheet is then coiled. This coil is then pre-aged by slowly cooling the coil from an initial temperature of about 60-120° C. to room temperature at a cooling rate of less than 10° C./hr.
    Type: Application
    Filed: May 2, 2002
    Publication date: February 13, 2003
    Inventors: Michael Jackson Bull, David James Lloyd
  • Publication number: 20030026726
    Abstract: The wear resistant aluminum alloy elongate body contains 7-13 mass % of Si, 0.001-0.3 mass % of iron, 2.0-5.0 mass % of Cu, 0.3-1.0 mass % of Mg, 0.001-0.3 mass % of Mn, 0.001-0.3 mass % of Cr, 0.003-0.03 mass % of Sr, 0.005-0.05 mass % of Ti, and the remaining part of Al and unavoidable impurity. The size of Si grains existing in the elongate body is, by the average value, at most 10 &mgr;m and by the maximum value, at most 30 &mgr;m, and the size of the Si grains in the range of down to 1.5 mm deep from the surface is, by the maximum value, at most 6 &mgr;m. Further, crystal texture of Al alloy is one selected from the group consisting of hot rolled texture, re-crystallized texture and mixed texture of hot rolled texture and re-crystallized texture.
    Type: Application
    Filed: July 17, 2002
    Publication date: February 6, 2003
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Shinichi Sato, Takayuki Kato, Norikazu Deto, Masashi Nojiri, Toshiya Ikeda, Yoshihiro Nakai, Yoshiki Kishikawa, Kiyotaka Utsunomiya
  • Publication number: 20030026725
    Abstract: An aluminum alloy, which is more resistant to high temperature oxidation-type blistering, comprises: about 0.65-0.9 wt. % silicon, about 4-4.7 wt. % copper, about 0.6-0.9 wt. % manganese, about 0.35-0.55 wt. % magnesium, up to about 0.15 wt. % iron and a balance of aluminum, incidental elements and impurities. By reducing iron content, the invention has reduced scrap rates in some forging part lines to 0%. An improvement in fracture toughness performance was also observed.
    Type: Application
    Filed: July 30, 2001
    Publication date: February 6, 2003
    Inventors: Ralph R. Sawtell, Paul J. Ainsworth, Samuel C. Lyon
  • Publication number: 20030015261
    Abstract: A process is described for producing an aluminum alloy sheet having excellent bendability for use in forming panels for automobiles. An aluminum alloy is used containing 0.5-0.75% by weight Mg, 0.7-0.85% by weight Si, 0.15-0.35% by weight Mn and 0.1-0.3% by weight Fe and the remainder Al and incidental impurities. The alloy is formed into ingot by semi-continuous casting and the cast alloy ingot is subjected to hot rolling and cold rolling, followed by solution heat treatment of the formed sheet. The sheet material is pre-aged by rapidly cooling from an initial pre-aging temperature of at least 80° C. to room temperature at a cooling rate of more than 5° C./hour.
    Type: Application
    Filed: May 2, 2002
    Publication date: January 23, 2003
    Inventors: Michael Jackson Bull, Alok Kumar Gupta, David James Lloyd, Pierre Henri Marois, John Sorensen
  • Publication number: 20030010412
    Abstract: An aluminum casting forged product is provided by using an aluminum alloy for casting forge including a useless raw material for forging such as flash as a raw material and by controlling a weight percentage of an alloy element such as silicon, magnesium, copper, and manganese; the product having an enhanced fluidity, and an improved castability, with retaining a sufficient strength, preventing useless intermetallic compounds from forming, restraining deterioration due to oxidation and corrosion, and further improved strength by a forging effect: and there is also provided a simple manufacturing method, with a high yield and high productivity. An aluminum casting forged product of high tensile strength, high proof, and elongation, higher mechanical properties than those of the conventional casting forged product, high corrosion resistance, and high quality without defects, and being low in cost is also obtainable as a thick-wall aluminum product.
    Type: Application
    Filed: March 15, 2002
    Publication date: January 16, 2003
    Applicant: Asahi Tec Corporation
    Inventors: Masaharu Matsumoto, Masatoshi Watanabe, Daisuke Machino