Silicon Containing Patents (Class 420/534)
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Publication number: 20030005984Abstract: An aluminum alloy sheet material, containing 2.6% by mass or more and less than 3.5% by mass (% by mass is simply denoted by % hereinafter) of Si, 0.05 to 0.5% of Mg, 0.5% or more and less than 1.2% of Cu, 0.6 to 1.5% of Mn, 0.5 to 1.6% of Zn, and 0.3 to 2.0% of Fe, and containing, if necessary, at least one of 0.01 to 0.2% of Cr, 0.01 to 0.2% of Zr, 0.01 to 0.2% of V, and 0.01 to 0.2% of Ti, with the balance of Al and unavoidable impurities. A method of producing the aluminum alloy sheet material, which method contains carrying out specific workings.Type: ApplicationFiled: May 16, 2002Publication date: January 9, 2003Inventors: Koji Oyama, Yoichiro Bekki, Noboru Hayashi, Morio Kuroki
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Publication number: 20030005983Abstract: A forged scroll part is made from an aluminum alloy material, in which harmful primary Si crystals are not formed and variation in wrap height between scrolls is low. The alloy material includes 8.0-12.5 mass % of) Si, 1.0-5.0 mass % of Cu and 0.2-1.3 mass % of Mg, and if necessary, 2.0 mass % or less of Ni and/or 0.5 masse or less of one or more species selected from among Sr, Ca, Na and Sb. A process for producing the forged scroll pa includes casing the aluminum alloy material through continuous casting into a round bar material having a diameter of 130 mm or less and subsequently subjecting the material to upsetting and hot forging with back pressure to produce a forged scroll part containing Si particles having a size of less than 15 &mgr;m and a mean size of 3 &mgr;m or less.Type: ApplicationFiled: March 20, 2002Publication date: January 9, 2003Inventors: Masahiro Sato, Fumihiko Ohmi, Yuichi Ogura
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Patent number: 6465113Abstract: An aluminum alloy brazing sheet having a four-layered structure, of sheet thickness 0.2 mm or less, and having a core alloy, a filler alloy of an Al—Si alloy on one surface of the core alloy, a sacrificial anode material of an Al—Zn alloy on the other surface of the core alloy, and an intermediate layer between the core alloy and sacrificial anode material, wherein the core alloy is composed of an Al alloy containing given amounts of Si, Fe, Mn, and Cu, with the balance being made of Al and unavoidable impurities, and wherein the intermediate layer is composed of an Al alloy containing given amounts of Si, Fe, Mn, and Cu, with the balance being made of Al and unavoidable impurities.Type: GrantFiled: August 9, 2001Date of Patent: October 15, 2002Assignees: The Furukawa Electric Company, Ltd., Denso CorporationInventors: Noriyuki Yamada, Takeyoshi Doko, Yoshiaki Ogiwara, Satoshi Tanaka, Sunao Fukuda, Yoshihiko Kamiya, Masaki Shimizu, Kenji Negura
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Patent number: 6464805Abstract: An Al—Mg—Si—Cu aluminum alloy plate excelling in strength and formability and exhibiting improved filiform corrosion resistance which is suitably used for automotive body panels. The aluminum alloy plate contains 0.25-0.6% of Mg (mass %, hereinafter the same), 0.9-1.1% of Si, 0.6-1.0% of Cu, and at least one of 0.20% or less of Mn and 0.10% or less of Cr, with the balance consisting of Al and impurities, wherein the number of Q phases (Cu—Mg—Si—Al phases) with a size of 2 &mgr;m or more in diameter present in a matrix is 150 per mm2 or more. The aluminum alloy plate is fabricated by homogenizing an ingot of an aluminum alloy having the above composition at 530° C. or more, cooling the ingot to 450° C. or less at a cooling rate of 30° C./hour or less, hot-rolling the ingot, cold-rolling the hot-rolled product, and providing the cold-rolled product with a solution heat treatment.Type: GrantFiled: March 26, 2001Date of Patent: October 15, 2002Assignees: Nissan Motor Co., Ltd., Sumitomo Light Metal Industries, Ltd.Inventors: Shinji Matsuda, Tsutomu Hattori, Masahito Katsukura, Tadashi Minoda, Hideo Yoshida, Shinichi Matsuda, Mineo Asano, Tsutomu Furuyama
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Patent number: 6461454Abstract: An aluminum alloy plate for an automobile has a chemical composition containing 0.8 to 1.5% by mass of Si, 0.4 to 0.7% by mass of Mg and 0.5 to 0.8% by mass of Cu. The crystal grain size is 10 to 40 &mgr;m. Cu content obtained by analyzing the outermost surface of the aluminum alloy with an oxide film according to X-ray photoelectron spectroscopy (XPS) is {fraction (1/10)} to ½ of the Cu content of the bulk of the aluminum alloy plate.Type: GrantFiled: April 18, 2001Date of Patent: October 8, 2002Assignees: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.), Nissan Motor Co., Ltd.Inventors: Makoto Tawara, Osamu Takezoe, Mariko Sakata, Shinji Matsuda, Masahito Katsukura, Tsutomu Hattori
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Patent number: 6451453Abstract: Strip or drawn tube for the manufacture of a brazed heat exchanger, formed from an aluminum alloy containing Si, Cu and Mn, with optional amounts of Mg, Fe, Zn and Ti, where Fe≦Si, and Cu+Mg>0.4. In the form of a strip, the alloy may be coated on one or both surfaces with an aluminum brazing alloy.Type: GrantFiled: July 20, 2000Date of Patent: September 17, 2002Assignee: Pechiney RhenaluInventors: Jean-Claude Kucza, Ravi Shahani, Bruce Morere, Jean-Luc Hoffmann
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Patent number: 6440583Abstract: Disclosed is an Al alloy for a welded construction having excellent welding characteristics, which Al alloy comprises 1.5 to 5 wt % of Si (hereinafter, wt % is referred to as %), 0.2 to 1.5% of Mg, 0.2 to 1.5% of Zn, 0.2 to 2% of Cu, 0.1 to 1.5% of Fe, and at least one member selected from the group consisting of 0.01 to 1.0% of Mn, 0.01 to 0.2% of Cr, 0.01 to 0.2% of Ti, 0.01 to 0.2% of Zr, and 0.01 to 0.2% of V, with the balance being Al and inevitable impurities. Also disclosed is a welded joint having this Al alloy base metal welded with an Al—Mg- or Al—Si-series filler metal.Type: GrantFiled: October 26, 2000Date of Patent: August 27, 2002Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Seizo Ueno, Yoichiro Bekki, Noboru Hayashi
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Publication number: 20020106300Abstract: An aluminum-beryllium-silicon based alloy is disclosed, which comprises 5.0 to 30.0 mass % of Be. 0.1 to 15.0 mass % of Si and 0.1 to 3.0 mass %, the balance being Al and inevitable impurities. The alloy is useful for producing automobile engine parts, etc.Type: ApplicationFiled: October 10, 2001Publication date: August 8, 2002Applicant: NGK Insulators, Ltd.Inventors: Toshimasa Ochiai, Hiroshi Yamada, Masami Hoshi
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Patent number: 6416710Abstract: A high-strength aluminum alloy for pressure casting exhibiting a tensile strength of not less than 35 kgf/mm2 and an elongation of not less than 5.0% is provided. The aluminum alloy comprises 3.5 to 5.0% of Cu, 6.5 to 7.5% of Si, not more than 0.36% of Mg, not more than 0.35% of Fe, and the balance comprising Al and unavoidable impurities.Type: GrantFiled: May 11, 2000Date of Patent: July 9, 2002Assignee: G.D. Searle & Co.Inventors: Naoto Oshiro, Takao Suzuki, Hiroyuki Omura, Izumi Murashima
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Patent number: 6403232Abstract: A core material of an aluminum brazing sheet restricts Mg to less than 0.3 wt % and Fe to not more than 0.2 wt %, and contains more than 0.2 wt % and not more than 1.0 wt % of Cu, 0.3 to 1.3 wt % of Si, 0.3 to 1.5 wt % of Mn and the balance of Al and inevitable impurities. A brazing filler material is formed on one surface of the core material by Al—Si based aluminum alloy. Also, a cladding material is formed on the other surface of the core material, and contains less than 0.2 wt % of Si, 2.0 to 3.5 wt % of Mg, not less than 0.5 wt % and less than 2.0 wt % of Zn and the balance of Al and inevitable impurities. Further, the value (cladding material hardness)/(the core material hardness) that is a ratio of the hardness of the cladding material to the hardness of the core material is not more than 1.5.Type: GrantFiled: July 25, 2001Date of Patent: June 11, 2002Assignees: Kobe Alcoa Transportation Products Ltd., Denso CorporationInventors: Tadashi Okamoto, Osamu Takezoe, Takahiko Nagaya, Yasuaki Isobe, Taketoshi Toyama, Sunao Fukuda
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Publication number: 20020014287Abstract: An Al—Mg—Si based aluminum alloy extrusion having large strength, absorbable impact energy and resistance against compressing cracking, wherein the average size of Mg2Si precipitation in the [1 0 0] and [0 1 0] directions of the (1 0 0) plane inside grains is 20 nm or more, the distribution density of the Mg2Si precipitation in the [0 0 1] direction of the (1 0 0) plane is 100 or more per &mgr;m2, and the size of precipitations on grain boundaries is 1000 nm or less. Alternatively, in the Al—Mg—Si based aluminum alloy extrusion, a tensile strength obtained from a tensile test performed at a strain rate of 1000 per second is from 150 to 400 N/mm2 (both inclusive).Type: ApplicationFiled: October 25, 1999Publication date: February 7, 2002Inventors: SHINJI YOSHIHARA, HITOSHI KAWAI, MASAKAZU HIRANO
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Publication number: 20020003012Abstract: An object of the present invention is to provide an aluminum-alloy-made forged scroll part in which harmful primary Si crystals are not formed and variation in wrap height between the scrolls is low. The present invention also provides a process for producing the forged scroll part. An alloy material including Si: 8.0-12.5%; Cu: 1.0-5.0%; Mg: 0.2-1.3%; and if necessary, Ni: 2.0% or less and/or one or more species selected from among Sr, Ca, Na, and Sb: total 0.5% or less, is cast through continuous casting into a round bar material having a diameter of 130 mm&phgr; or less, and subsequently, the material is subjected to upsetting and hot forging with back pressure to produce a forged scroll part containing substantially no Si particles having a size of 15 &mgr;m or more, the mean size of Si particles in the forged part being 3 &mgr;m or less.Type: ApplicationFiled: April 10, 2001Publication date: January 10, 2002Inventors: Masahiro Sato, Fumihiko Ohmi
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Patent number: 6337136Abstract: The present invention provides a support for a lithographic printing plate prepared by cold rolling a sheet while intermediate annealing is omitted to save energy and the number of the cold rolling steps are decreased to simplify the sheet production steps and to give a desired strength of the sheet, and by inhibiting precipitation of Si particles in the substrate to give extremely excellent resistance to ink staining in the nonimage areas during printing, and a process for producing a substrate therefore. The production process comprises homogenization heat-treating an aluminum alloy slab comprising 0.10 to 0.40 wt % of Fe, 0.03 to 0.15 wt % of Si, 0.004 to 0.Type: GrantFiled: July 28, 1999Date of Patent: January 8, 2002Assignees: Nippon Light Metal Company, Ltd., Fuji Photo Film Co., Ltd.Inventors: Hideki Suzuki, Ichiro Okamoto, Kazumitsu Mizushima, Tadashi Asahi, Hirokazu Sawada, Hirokazu Sakaki
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Patent number: 6309480Abstract: A cylinder liner cast into a reciprocating piston engine made of a supereutectic aluminum/silicon alloy which is free of mixed-in particles of hard material and which is composed in such a way that fine silicon primary crystals and intermetallic particles automatically form from the melt as hard particles. A blank is allowed to grow from finely sprayed melt droplets by spray compaction, with a fine distribution of hard particles being produced by setting the spray for small melt droplets. The fine-grained, hard particles formed from the melt and also the mechanical exposure of the hard particles on the surface of the cylinder results not only in high wear resistance and high contact area of the surface, but also in gentle treatment of the piston and its rings.Type: GrantFiled: June 9, 2000Date of Patent: October 30, 2001Assignee: DaimlerChrysler AGInventors: Franz Rückert, Peter Stocker, Roland Biedermann, Roland Rieger
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Patent number: 6290785Abstract: The present invention provides an improved process for continuously casting aluminum alloys and improved aluminum alloy compositions. The process includes the steps of continuously annealing the cold rolled strip in an intermediate anneal using an induction heater and/or continuously annealing the hot rolled strip in an induction heater. The alloy composition has mechanical properties that can be varied selectively by varying the time and temperature of a stabilizing anneal.Type: GrantFiled: July 6, 1999Date of Patent: September 18, 2001Assignee: Golden Aluminum CompanyInventors: Mark S. Selepack, Theodore E. Blakely
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Patent number: 6267922Abstract: An aluminum alloy containing the following elements in the stated amounts: 0.6≦Mg≦0.9; 0.25≦Si≦0.6; 0.25≦Cu≦0.9; Fe<0.4; Mn<0.4; the total of the amounts of Cu, Si and Mg being, in atomic weight percent, more than 1.2% and less than 1.8%. These alloys may be subjected to homogenization at about 470 to 560° C. for more than four hours, hot rolling at a temperature in the range of 400 to 580° C., cold rolling, solutionizing at a temperature in the range of 470 to 580° C., and natural aging at ambient temperature. The alloys may then be used as structural components for all aluminum vehicles and may be recycled with other aluminum alloys used in such vehicles.Type: GrantFiled: May 28, 1998Date of Patent: July 31, 2001Assignee: Alcan International LimitedInventors: Michael Jackson Bull, Alok Kumar Gupta, Michael John Wheeler
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Patent number: 6248189Abstract: An aluminum-based alloy useful for driveshaft assemblies and method of manufacturing an extruded tube of such alloy. The alloy includes, in weight %, 0.50 to 0.70% Si, up to 0.30% Fe, 0.20 to 0.40% Cu, up to 0.03% Mn, 0.80 to 1.10% Mg, up to 0.03% Cr, balance Al and impurities. In producing extruded tubing, the alloy is extruded, the extruded billet is water quenched, the quenched tube is drawn in a two-stage drawing operation and the drawn tube is given a precipitation hardening treatment.Type: GrantFiled: June 4, 1999Date of Patent: June 19, 2001Assignee: Kaiser Aluminum & Chemical CorporationInventors: Thomas J. Shaffer, Joseph E. Diggs
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Patent number: 6200396Abstract: This invention relates to a eutectic or hypereutectic aluminium-silicon alloy product suitable for thixoforming, comprising (by weight) 10 to 30% silicon and, if applicable, copper (<10%), magnesium (<3%), manganese (<2%), iron (<2%), nickel (<4%), cobalt (<3%) and other elements (<0.5% each and 1% in total), the microstructure of which is composed of primary silicon crystals, equiaxed type aluminium dendrites less than 4 mm in size and a eutectic composed of eutectic silicon grains and eutectic aluminium grains less than 4 mm in size.Type: GrantFiled: December 7, 1999Date of Patent: March 13, 2001Assignee: Aluminium PechinayInventors: Gerard Laslaz, Francois Cossé, Michel Garat
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Patent number: 6126898Abstract: An aluminum-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy.Type: GrantFiled: March 4, 1999Date of Patent: October 3, 2000Assignee: Aeromet International PLCInventor: Simon Andrew Butler
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Patent number: 6120621Abstract: An aluminum alloy strip useful for can stock having a thickness of less than or equal to about 30 mm, and containing large (Mn,Fe)Al.sub.6 intermetallics as principal intermetallic particles in said strip. The intermetallic particles have an average surface size at a surface of the strip and an average bulk size in a bulk of the strip, the average surface size being greater than the average bulk size. The strip article may be produced by supplying a molten aluminum alloy having a composition consisting, in addition to aluminum, essentially by weight of: Si between 0.05 and 0.15%; Fe between 0.3 and 0.6%; Mn between 0.6 and 1.2%; Mg between 1.1 and 1.8%; Cu between 0.2 and 0.6%; and other elements: less than or equal to 0.05% each element with a maximum of 0.2% for the total of other elements; and casting the molten alloy in a continuous caster having opposed moving mold surfaces to an as-cast thickness of less than or equal to 30 mm.Type: GrantFiled: July 8, 1996Date of Patent: September 19, 2000Assignee: Alcan International LimitedInventors: Iljoon Jin, John Fitzsimon
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Patent number: 6080360Abstract: A coating for a cylinder bore of a reciprocating engine with an iron, aluminum, or magnesium base comprises a hypereutectic aluminum/silicon alloy. The alloy is applied to a cylinder wall by thermal spraying.Type: GrantFiled: August 3, 1998Date of Patent: June 27, 2000Assignee: DaimlerChrysler AGInventors: Harald Pfeffinger, Micheal Voit, Tilman Haug, Patrick Izquierdo, Herbert Gasthuber, Wolfgang Reichle, Axel Heuberger, Franz Rueckert, Peter Stocker, Helmut Proefrock
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Patent number: 6077363Abstract: A metal sheet with a total thickness >0.5 mm comprising an AlCuMg aluminum alloy consisting essentially of Al and, in percent by weight:______________________________________ 3.5 < Cu < 5.0 1.0 < Mg < 2.0 Si < 0.25 Fe < 0.25 Mn < 0.55 ______________________________________all other elements: <0.25with 0<Mn-2Fe<0.2,optionally plated with another aluminum alloy with the thickness of the plating being no more than 12% of the total thickness of the sheet, the sheet having a recrystallization rate >50% at all points and a deviation in recrystallization rate between surface and mid-thickness <35%, the sheet having in the quenched and stretched state or in the quenched, stretched and annealed state, a deflection after machining to mid-thickness of a bar resting on two distant supports with a length l such that:fe<0.14l.sup.2,where f is the deflection expressed in micrometers, e being the thickness of the sheet in mm and l is the length of the bar in mm.Type: GrantFiled: June 17, 1996Date of Patent: June 20, 2000Assignee: Pechiney RhenaluInventors: Fabrice Heymes, Philippe Lequeu, Guy-Michel Raynaud
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Patent number: 6059902Abstract: An aluminum alloy containing Si: 1.5-12% (mass % here and hereinafter), Mg: 0.5-6% and, optionally, at least one of Mn: 0.5-2%, Cu: 0.15-3% and Cr: 0.04-0.35% and, further, containing Ti: 0.01-0.1% and the balance of Al and inevitable impurities, in which the average grain size of crystallized grains of Si system compounds is from 2 to 20 .mu.m and an area ratio thereof is from 2 to 12%. The alloy is melted to obtain a cast ingot having DAS (Dendrite Arm Spacing) of 10 to 50 .mu.m, which is then put to a soaking treatment at 450 to 520.degree. C. and then to extrusion molding. The aluminum alloy has excellent machinability with no addition of low melting metals.Type: GrantFiled: June 23, 1997Date of Patent: May 9, 2000Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Shinji Yoshihara, Masakazu Hirano
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Patent number: 6056836Abstract: Sheet for welded constructions having an ultimate tensile strength R.sub.m >275 MPa, elongation A>22% and a product A.times.R.sub.m >7000, having the composition, in % by weight:______________________________________ Mg: 4.2-4.7; Mn: 0.20-0.40; Zn: <0.20; Fe: 0.20-0.45; Si <0.25; Cr <0.15; Cu <0.25; Ti <0.10; Zr <0.10; ______________________________________other elements <0.05 each and <0.20 in total,balance Al.Type: GrantFiled: February 23, 1998Date of Patent: May 2, 2000Assignee: Pechiney RhenaluInventors: Jean-Luc Hoffman, Guy-Michel Raynaud, Martin-Peter Schmidt, Herve Ribes
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Patent number: 5996471Abstract: An aluminum alloy for internal-combustion engine pistons has good high-temperature strength and good abrasion resistance. It comprises from 2 to 5% by weight of copper, from 13 to 16% by weight of silicon, from 0.2 to 1.3% by weight of magnesium, from 1.0 to 2.5% by weight of nickel from 0.05 to 0.2% by weight of vanadium and from 0.004 to 0.02% by weight of phosphorus, with the balance of aluminum. To produce the piston, a melt of the aluminum alloy having the defined composition is cast and then aged under heat at 220 to 260.degree. C. for 3 to 5 hours (T5 treatment) or, after having been cast, heated at 480 to 510.degree. C. for 3 to 10 hours for solution treatment and then aged under heat at 240 to 260.degree. C. for 3 to 5 hours (T6 or T7 treatment).Type: GrantFiled: June 30, 1998Date of Patent: December 7, 1999Assignee: Aisin Seiki Kabushiki KaishaInventors: Tomohiro Aikawa, Akinari Ishikawa, Soichi Hara
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Patent number: 5993576Abstract: A wear-resistant wrought Al alloy having a desirable high fatigue strength, toughness and flexure strength when subjected to a quenching and an age hardening heat treatment. The Al alloy contains 8.0 to 13.0% by weight of Si, 0.1 to 0.5% by weight of Fe, 1.5 to 5.0% by weight of Cu, 0.4 to 1.5% by weight of Mg, 0.05 to 0.5% by weight of Cr, 0.05 to 0.5% by weight of Ni, an element selected from the group consisting of 0.005 to 0.05% by weight of Sr and 0.05 to 0.3% by weight of Sb, and the remainder being Al and unavoidable impurities, wherein there is no more than 0.04% by weight of Mn as an unavoidable impurity. The Al alloy having Si particles being finely dispersed therein, wherein an average diameter of an equivalent circle of Si particles is not more than 5.00 .mu.m and an average roundness of Si particles is not less than 0.50. The amounts of Fe, Cr and Ni contained in the alloy and the amount of Mn as an impurity are such to prevent Si particles and other intermetallic compounds from enlarging.Type: GrantFiled: January 29, 1997Date of Patent: November 30, 1999Assignee: The Furukawa Electric Co., Ltd.Inventors: Akira Ichinose, Akira Hideno, Nobuaki Ohara
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Patent number: 5980657Abstract: An integrated circuit alloy is described which reduces the alloy melting temperature for improved coverage of high aspect ratio features with a reduced deposition pressure. The alloy is used to fabricate metal contacts and interconnects in integrated circuits, such as memory devices. The contacts and interconnects can be high aspect ratio features formed using a dual damascene process. An aluminum interconnect alloy is described for use in an integrated circuit which includes Al, Cu, Si. Ge and Mg can also be provided in the alloy. The composition of Si+Ge+Mg provides a melting temperature of the aluminum interconnect alloy which is between 500 and 550.degree. C.Type: GrantFiled: March 10, 1998Date of Patent: November 9, 1999Assignee: Micron Technology, Inc.Inventors: Paul A. Farrar, John H. Givens
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Patent number: 5954897Abstract: A die-casting aluminum base alloy consisting of, by weight %,Zn:10.about.25%, Si:6.about.10%,Cu:0.5.about.3.0%, Mn:0.1.about.0.5%,Mg:0.02.about.0.08%, Fe:less than 1.3%,and the rest of Al and unavoidable impurity.This alloy can be heat treated at low temperature from 260.degree. C. to 450.degree. C., at which steel parts inserted in this alloy will not deteriorate.This alloy has excellent mechanical strength, stress corrosion cracking resistance and wear resistance, and can be used for ball joints apparatus such as a stabilizer conrod for automobile.Type: GrantFiled: January 7, 1998Date of Patent: September 21, 1999Assignee: Nisso Metalochemical Co., Ltd.Inventors: Minoru Ohtake, Yutaka Fujiwara
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Patent number: 5938867Abstract: A method of producing an aluminum product comprising providing stock including an aluminum alloy comprising about 4.0 to 4.4 wt. % copper, about 1.25 to 1.5 wt. % magnesium, about 0.35 to 0.5 wt. % manganese, not more than 0.12 wt. % silicon, not more than 0.08 wt. % iron, not more than 0.06 wt. % titanium, the remainder substantially aluminum, incidental elements and impurities; hot working the stock; annealing at 725-875.degree. F.; cold rolling; solution heat treating; cooling; holding for at least 12 hours at room temperature; and cold working from about 4% to 7% thereby producing a product having increased strength and toughness properties.Type: GrantFiled: March 25, 1997Date of Patent: August 17, 1999Assignee: Kaiser Aluminum & Chemical CorporationInventors: Ralph C. Dorward, Steven D. Kennedy
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Patent number: 5925313Abstract: There is provided an Al base alloy containing boron which is superior in mechanical properties such as strength, ductility or workability and the like and has a neutron absorbing capacity and an ability to recycle. This is an Al base alloy containing boron with Mg: 2 to 8% (massed %, similarly applied hereinafter) and B: 0.5 to 1.5% and satisfying a relation of .sup.10 B/(.sup.10 B+.sup.11 B).gtoreq.95%, and a rate of AlB.sub.2 in all boron compounds is 80% or more by a volumetric rate.Type: GrantFiled: April 22, 1996Date of Patent: July 20, 1999Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Katsura Kajihara, Haruo Kakunai, Yuichi Seki, Tadahiko Yamashita, Masahiro Yanagawa
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Patent number: 5925315Abstract: An antifrictional aluminum alloy and a method for making an aluminum alloy without lead are provided. The alloy has improved tribological characteristics and a base composition, in weight percent as follows:Silicon: 3.0-6.0Copper: 2.0-5.0Zinc: 0.5-5.0Magnesium: 0.25-0.5Nickel: 0.2-0.6Tin: 0.5-5.0Bismuth: 0.1-1.0Iron: up to 0.7Aluminum: essentially the balance.Type: GrantFiled: July 9, 1997Date of Patent: July 20, 1999Assignee: Caterpillar Inc.Inventor: Anna N. Bourkhina
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Patent number: 5888320Abstract: A method of producing an aluminum product having high formability high fracture toughness, high strength and improved corrosion resistance, the method comprising: (a) providing stock including an aluminum base alloy consisting essentially of about 0.7 to 1.0 wt. % silicon, not more than about 0.3 wt. % iron, not more than about 0.5 wt. % copper, about 0.8 to 1.1 wt. % magnesium, about 0.3 to 0.4 wt. % manganese, and about 0.5 to 0.8 wt. % zinc, the remainder substantially aluminum, incidental elements and impurities; (b) homogenizing the stock at a temperature ranging from about 950.degree. to 1050.degree. F. for a time period ranging from about 2 to 20 hours; (c) hot rolling at a temperature ranging from about 750.degree. to 950.degree. F. will increase; (d) solution heat treating at a temperature ranging from about 1000.degree. to 1080.degree. F. for a time period ranging from about 5 minutes to one hour; (e) cooling by quenching at a rate of about 1000.degree. F./second to a temperature of 100.degree. F.Type: GrantFiled: February 21, 1997Date of Patent: March 30, 1999Assignee: Kaiser Aluminum & Chemical CorporationInventor: Ralph C. Dorward
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Patent number: 5879478Abstract: The invention relates to an aluminum alloy for thixoforming with the composition (by weight): Si: 5%-7.2% Cu: 1%-5% Mg<1% Zn<3% Fe<1.5% other elements<1% each and<3% in total, with % Si<7.5-% Cu/3, which, when reheated to the semisolid state to the point at which a liquid fraction ratio between 35 and 55% is obtained, has an absence of non-remelted polyhedral silicon crystals.Type: GrantFiled: February 26, 1997Date of Patent: March 9, 1999Assignee: Aluminium PechineyInventors: Willem Loue, Michel Garat
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Patent number: 5865914Abstract: There is claimed a lower wing structure for a commercial jet aircraft which includes a substantially unrecrystallized rolled plate member made from an aluminum alloy consisting essentially of about 3.6 to 4.0 wt. % copper, about 1.0 to 1.6 wt. % magnesium, about 0.3 to 0.7 wt. % manganese, about 0.05 to 0.25 wt. % zirconium, the balance aluminum and incidental elements and impurities. On a preferred basis, the alloy products of this invention include very low levels of both iron and silicon, typically on the order of less than 0.1 wt. % each, and more preferably about 0.05 wt. % or less iron and about 0.03 wt. % or less silicon. This alloy composition may be rolled to form lower wing skin plates and extruded or rolled to form wing box stringers therefrom.Type: GrantFiled: August 11, 1997Date of Patent: February 2, 1999Assignee: Aluminum Company of AmericaInventors: Lynette M. Karabin, John Liu, Allison S. Warren, Gary H. Bray
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Patent number: 5851320Abstract: An improved aluminum alloy containing specific additions of silicon and copper to improve wear resistance and improve solutionizing of the alloying constituents, and a process for forming a wear-resistant component from the alloy. The improved aluminum alloy is also characterized by good strength and sufficient ductility so as to permit forging of a wear-resistant component from the alloy. A preferred composition for the alloy, in weight percent, is about 13.0 to about 15.5 percent silicon; about 0.8 to about 2.0 percent copper; about 0.8 to about 1.3 percent magnesium, and the balance being aluminum and impurities. The aluminum alloy is particularly well suited to form pistons of the type used in compressors of automotive air conditioning systems.Type: GrantFiled: January 5, 1996Date of Patent: December 22, 1998Assignee: Norsk Hydro, A. S.Inventors: Lars Auran, Gary Hugh Rhinehart, Saumin Shantilal Mehta
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Patent number: 5792287Abstract: A metal sheet with a total thickness>0.5 mm comprising an AlCuMg aluminum alloy consisting essentially of Al and, in percent by weight:3.5<Cu<5.01.0<Mg<2.0Si<0.25Fe<0.25Mn<0.55all other elements: <0.25with0<Mn-2Fe<0.2,optionally plated with another aluminum alloy with the thickness of the plating being no more than 12% of the total thickness of the sheet, the sheet having a recrystallization rate>50% at all points and a deviation in recrystallization rate between surface and mid-thickness<35%, the sheet having in the quenched and stretched state or in the quenched, stretched and annealed state, a deflection after machining to mid-thickness of a bar resting on two distant supports with a length l such that:fe<0.14 1.sup.2,where f is the deflection expressed in micrometers, e being the thickness of the sheet in mm and l is the length of the bar in mm.Type: GrantFiled: June 17, 1996Date of Patent: August 11, 1998Assignee: Pechiney RhenaluInventors: Fabrice Heymes, Philippe Lequeu, Guy-Michel Raynaud
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Patent number: 5772799Abstract: Can or lid stock and a method for its manufacture in which a low alloy content aluminum alloy is strip cast to form a hot strip cast feedstock, the hot feedstock is rapidly quenched to prevent substantial precipitation and then cold rolled. The can end and tab stock of the invention has strength and formability equal to higher alloy content aluminum alloy.Type: GrantFiled: September 18, 1995Date of Patent: June 30, 1998Assignee: Kaiser Aluminum & Chemical CorporationInventors: Tyzh-Chiang Sun, William Betts
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Patent number: 5769972Abstract: Can or lid stock and a method for its manufacture in which a low alloy content aluminum alloy is strip cast to form a hot strip cast feedstock, the hot feedstock is rapidly annealed and quenched rapidly to prevent substantial precipitation of alloying elements and then cold rolled. The can end and tab stock of the invention has strength and formability equal to higher alloy content aluminum alloy.Type: GrantFiled: November 1, 1995Date of Patent: June 23, 1998Assignee: Kaiser Aluminum & Chemical CorporationInventors: Tyzh-Chiang Sun, William Betts
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Patent number: 5755898Abstract: Compressor scrolls are made of an aluminum alloy containing 4.0 to 5.0% by weight of Cu, 9.0 to 12.0% by weight of Si, 0.5 to 1.5% by weight of Mg, and 0.6 to 1.0% by weight of Fe. The scrolls are manufactured using a high speed die casting method.Type: GrantFiled: January 23, 1996Date of Patent: May 26, 1998Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Shinya Yamamoto, Takamitsu Mukai, Yasushi Watanabe, Nobuhiro Ishizaka
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Patent number: 5738735Abstract: A high creep resistance aluminum alloy containing, in percent by weight:Cu: 2.0-3.0;Mg: 1.5-2.1;Mn: 0.3-0.7;Fe<0.3;Ni<0.3;Zr<0.15;Ti<0.15;Ag<1.0;Si<0.6;with Si and Ag in amounts such that 0.3<Si+0.4Ag<0.6; other elements <0.05 each and <0.15 total; and balance Al. The alloy has in its wrought state after being treated by natural aging, quenching and aging, a creep strain after 1,000 h at 150.degree. C. under a stress of 250 MPA of less than 0.3% and a fracture time of at least 2,500 h, and can be used for structural parts for aircraft or spacecraft, rotating machine parts, or plastic processing molds.Type: GrantFiled: July 25, 1996Date of Patent: April 14, 1998Assignee: Pechiney RhenaluInventor: Denis Bechet
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Patent number: 5728479Abstract: The present invention provides a filler alloy for brazing, which includes about 4 to 18 wt. % silicon; about 0.001 to 0.4 wt. % magnesium; about 0.01 to 0.3 wt. % lithium; not more than about 2 wt. % zinc; not more than about 1.25 wt. % manganese; not more than about 0.30 wt. % iron; not more than about 0.10 wt. % copper; not more than 0.15 wt. % impurities; balance aluminum.Type: GrantFiled: December 18, 1996Date of Patent: March 17, 1998Inventors: David L. Childree, Edgar G. Eichhorn
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Patent number: 5705205Abstract: A process for increasing the yield of natural vanilla flavor. Green vanilla pods are hydrated. The resulting hydrated pods are ground, forming a liquid phase and a solid phase. The resulting ground hydrated product of green vanilla pods is treated with an enzymatic system including at least one enzyme. The enzyme system possesses from about 10 to about 1000 units of beta-glucose activity per gram of green vanilla pods. The ground hydrated green vanilla pods and the enzymatic system are incubated at a temperature of from about 10.degree. C. to about 40.degree. C. for a period of between about 2 hours and about 30 hours sufficient to allow the release of the vanilla flavor. The liquid phase containing the vanilla flavor is separated from the solid phase.Type: GrantFiled: September 16, 1996Date of Patent: January 6, 1998Assignee: Pernod RichardInventor: Pascal Marc Brunerie
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Patent number: 5681405Abstract: An aluminum alloy sheet and a method for producing an aluminum alloy sheet. The aluminum alloy sheet is useful for forming into drawn and ironed container bodies. The sheet preferably has an after-bake yield strength of at least about 37 ksi and an elongation of at least about 2 percent. Preferably the sheet also has earing of less than about 2 percent.Type: GrantFiled: March 9, 1995Date of Patent: October 28, 1997Assignee: Golden Aluminum CompanyInventors: William Newton, David A. Tomes
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Patent number: 5643372Abstract: An improvement to a process for treating an aluminum alloy for the series AA 2000 or AA 6000 comprising solution heat treating, quenching and natural or artificial aging, in which conventional heat solution heat treating is defined as solution heat treating the alloy at a temperature which is 5.degree. to 10.degree. C. below a known eutectics melting temperature for the alloy. The improvement comprises solution heat treating at a temperature which is 10.degree. to 100.degree. C. below the conventional solution heat treating temperature in order to desensitize the alloy to intercrystalline corrosion.Type: GrantFiled: August 15, 1994Date of Patent: July 1, 1997Assignee: Pechiney RhenaluInventors: Pierre Sainfort, Jean Domeyne, Timothy Warner
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Patent number: 5630889Abstract: An extruded structural member suitable for aerospace applications and having improved combinations of strength and toughness. The member is made from a substantially vanadium-free aluminum-based alloy consisting essentially of: about 4.85-5.3 wt. % copper, about 0.5-1.0 wt. % magnesium, about 0.4-0.8 wt. % manganese, about 0.2-0.8 wt. % silver, about 0.05-0.25 wt. % zirconium, up to about 0.1 wt. % silicon, and up to about 0.1 wt. % iron, the balance aluminum, incidental elements and impurities, the Cu:Mg ratio of said alloy being between about 5 and 9, and more preferably between about 6.0 and 7.5. The invention exhibits a typical tensile yield strength of about 77 ksi or higher at room temperature and can be forged into aircraft wheels or extruded into various other product forms for use as high speed aircraft wing members, e.g. stringers or the like.Type: GrantFiled: March 22, 1995Date of Patent: May 20, 1997Assignee: Aluminum Company of AmericaInventor: Lynette M. Karabin
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Patent number: 5616189Abstract: An alloy of aluminum containing magnesium, silicon and optionally copper in amounts in percent by weight falling within one of the following ranges:(1) 0.4.ltoreq.Mg.ltoreq.0.8, 0.2.ltoreq.Si.ltoreq.0.5, 0.3.ltoreq.Cu.ltoreq.3.5;(2) 0.8.ltoreq.Mg.ltoreq.1.4, 0.2.ltoreq.Si.ltoreq.0.5, Cu.ltoreq.2.5; and(3) 0.4.ltoreq.Mg.ltoreq.1.0, 0.2.ltoreq.Si.ltoreq.1.4, Cu.ltoreq.2.0; said alloyhaving been formed into a sheet having properties suitable for automotive applications. The alloy may also contain at least one additional element selected from the group consisting of Fe in an amount of 0.4 percent by weight or less, Mn in an amount of 0.4 percent by weight or less, Zn in an amount of 0.3 percent by weight or less and a small amount of at least one other element, such as Cr, Ti, Zr and V.Type: GrantFiled: July 22, 1994Date of Patent: April 1, 1997Assignee: Alcan International LimitedInventors: Iljoon Jin, John Fitzsimon, Michael J. Bull, Pierre H. Marois, Alok K. Gupta, David J. Lloyd
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Patent number: 5616192Abstract: There is provided a coil retainer for an engine valve to be mounted therewithin, said retainer prepared by forging of an aluminum-based alloy of the following composition; followed by special combined heat treatments to convert into an alloy material having a dendrite arm spacing value less than 15 micrometer; and the composition being composed ofSilicon: 8 to 17 weight percent;Copper: 2 to 5 weight percent;Magnesium: 0.2 to 10 weight percent;Manganese: 0.1 to 1.5 weight percent;the balance of the composition being aluminum and inevitable amount of impurities.Type: GrantFiled: December 28, 1995Date of Patent: April 1, 1997Assignee: Fuji Oozx Inc.Inventor: Seiichi Nakagawa
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Patent number: 5593516Abstract: An aluminum-based alloy composition having improved combinations of strength and fracture toughness consists essentially of 2.5-5.5 percent copper, 0.10-2.30 percent magnesium, with minor amounts of grain refining elements, dispersoid additions and impurities and the balance aluminum. The amounts of copper and magnesium are controlled such that the solid solubility limit for these elements in aluminum is not exceeded. The inventive alloy composition may also include 0.10-1.00 percent silver for improved mechanical properties. The alloys are useful as high strength, high fracture toughness components for aircraft and aerospace structural parts.Type: GrantFiled: June 7, 1995Date of Patent: January 14, 1997Assignee: Reynolds Metals CompanyInventor: William A. Cassada, III
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Patent number: 5582660Abstract: A process for fabricating an aluminum alloy rolled sheet particularly suitable for use for an automotive body, the process comprising: (a) providing a body of an alloy comprising about 0.8 to about 1.3 wt. % silicon, about 0.2 to about 0.6 wt. % magnesium, about 0.5 to about 1.8 wt. % copper, about 0.01 to about 0.1 wt. % manganese, about 0.01 to about 0.2 wt. % iron, the balance being substantially aluminum and incidental elements and impurities: (b) working the body to produce a sheet; (c) solution heat treating the sheet; and (d) rapidly quenching the sheet. In a preferred embodiment, the solution heat treat is performed at a temperature greater than 840.degree. F. and the sheet is rapidly quenched. The resulting sheet has an improved combination of excellent formability and good strength.Type: GrantFiled: December 22, 1994Date of Patent: December 10, 1996Assignee: Aluminum Company of AmericaInventors: Rolf B. Erickson, Shawn J. Murtha
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Patent number: 5573606Abstract: The present invention relates to an aluminum base die casting alloy having substantially improved mechanical properties, and a method for making die cast products from the alloy. More particularly the improved aluminum based alloy comprises 2.5-4.0% by weight magnesium, 0.2-0.6% by weight manganese, 0.25-0.6% by weight iron, 0.2-0.45% by weight silicon, less than 0.003% by weight beryllium with the remainder being aluminum.Type: GrantFiled: February 16, 1995Date of Patent: November 12, 1996Assignee: Gibbs Die Casting Aluminum CorporationInventors: James M. Evans, Richard J. Hagan, William C. Routh, Roland N. Gibbs