Silicon Containing Patents (Class 420/537)
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Patent number: 6572816Abstract: A free-machinable hyper-eutectic Al—Si alloy includes 3.0-5.0 wt % Cu, 13-17 wt % Si, 0.2-0.5 wt % Fe, 2.5-6.0 wt % Bi, 0.005-0.02 wt % P, up to 0.1 wt % Mg, up to 0.1 wt % Ni, up to 0.5 wt% Mn and up to 0.5 wt % total sum of other elements, with the balance of the alloy being Al. The hyper-eutectic Al—Si alloy is advantageous in light of excellent machinability, easy cutting operation, extended lifetime of cutting tools and improved smoothness of cutting faces. In addition, the alloy has excellent elongation ratio and abrasion resistance, while maintaining mechanical properties such as rupture strength, tensile strength, yield strength and hardness which are similar to conventional A390 alloy, and thus can be applied to abrasion resistance-requiring applications, for example, swash plates of compressors for automotive air conditioners, without any surface treatment including anodizing or Sn plating.Type: GrantFiled: June 4, 2002Date of Patent: June 3, 2003Assignee: Foosung Precision Ind., Co., Ltd.Inventor: Young Sek Yang
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Publication number: 20030086812Abstract: The invention relates to an aluminium brazing alloy, ideally suitable as fin stock material, having a composition, in weight %: Si 0.7-1.2, Mn 0.7-1.2, Mg up to 0.35, Fe up to 0.8, Zn up to 3.0, Ni up to 0.005, Cu up to 0.5, optionally one or more members selected from the group comprising Ti up to 0.20, In up to 0.20, Zr up to 0.25, V up to 0.25, and Cr up to 0.25, others up to 0.05 each and up to 0.15 in total, and an Al balance.Type: ApplicationFiled: May 9, 2002Publication date: May 8, 2003Inventors: Adrianus Jacobus Wittebrood, Achim Burger, Klaus Vieregge, Job Anthonius Van Der Hoeven, Scott W. Haller
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Patent number: 6511633Abstract: A free-machinable eutectic Al—Si alloy including 3.0-5.0 wt % Cu, 10.0-13.0 wt % Si, 0.2-0.5 wt % Fe, 2.5-5.0 wt % Bi, 0.1-0.3 wt % Sb, up to 0.1 wt % Mg, up to 0.1 wt % Ni and up to 0.5 wt % total sum of other elements, with the balance of the alloy being Al. The eutectic Al—Si alloy is advantageous in light of excellent machinability, easy cutting operation, extended lifetime of cutting tools and improved smoothness of cutting faces. In addition, the alloy has an excellent elongation ratio and abrasion resistance and good formability, while maintaining mechanical properties such as impact strength, tensile strength, yield strength and hardness which can be applied to compressor piston for air conditioner in motorcars, and thus can be applied to abrasion resistance-requiring applications, for example, piston of compressors for automotive air conditioners, without any surface treatment including anodizing or Sn plating.Type: GrantFiled: May 31, 2002Date of Patent: January 28, 2003Assignee: Foosung Precision Ind., Co., Ltd.Inventor: Young Sek Yang
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Publication number: 20030010411Abstract: An Al—Cu—Si—Ge quaternary alloy uses Si—Ge additions to provide a reasonably dense and homogeneous distribution of precipitates. Heterogeneous nucleation on this Si—Ge template is used to enhance both strength and thermal stability. These precipitates are used as a template for heterogeneous precipitation of other hardening phases, particularly the •′ (Al2Cu) phase. Thus, a Si—Ge addition is used to provide a dense template of heterogeneous nucleation sites for subsequent precipitation of Al—Cu precipitates.Type: ApplicationFiled: April 30, 2002Publication date: January 16, 2003Inventors: David Mitlin, John W. Morris, Velimir Radmilovic, Ulrich Dahmen
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Patent number: 6485681Abstract: The invention relates to a method for manufacturing thin-walled pipes, which are made of a heat-resistant and wear-resistant aluminum-based material. The method comprises the spray-compacting of a thick-walled pipe made of a hypereutectic aluminum-silicon AlSi material, possibly a subsequent overaging annealing, and the hot deformation to a thin-walled pipe. Such a method is in particular suited for the production of cylinder liners of internal combustion engines, since the produced liners exhibit the required properties in regard to wear resistance, heat resistance and reduction of pollutant emission.Type: GrantFiled: March 1, 2000Date of Patent: November 26, 2002Inventors: Bernhard Commandeur, Rolf Schattevoy, Klaus Hummert
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Patent number: 6465113Abstract: An aluminum alloy brazing sheet having a four-layered structure, of sheet thickness 0.2 mm or less, and having a core alloy, a filler alloy of an Al—Si alloy on one surface of the core alloy, a sacrificial anode material of an Al—Zn alloy on the other surface of the core alloy, and an intermediate layer between the core alloy and sacrificial anode material, wherein the core alloy is composed of an Al alloy containing given amounts of Si, Fe, Mn, and Cu, with the balance being made of Al and unavoidable impurities, and wherein the intermediate layer is composed of an Al alloy containing given amounts of Si, Fe, Mn, and Cu, with the balance being made of Al and unavoidable impurities.Type: GrantFiled: August 9, 2001Date of Patent: October 15, 2002Assignees: The Furukawa Electric Company, Ltd., Denso CorporationInventors: Noriyuki Yamada, Takeyoshi Doko, Yoshiaki Ogiwara, Satoshi Tanaka, Sunao Fukuda, Yoshihiko Kamiya, Masaki Shimizu, Kenji Negura
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Patent number: 6440583Abstract: Disclosed is an Al alloy for a welded construction having excellent welding characteristics, which Al alloy comprises 1.5 to 5 wt % of Si (hereinafter, wt % is referred to as %), 0.2 to 1.5% of Mg, 0.2 to 1.5% of Zn, 0.2 to 2% of Cu, 0.1 to 1.5% of Fe, and at least one member selected from the group consisting of 0.01 to 1.0% of Mn, 0.01 to 0.2% of Cr, 0.01 to 0.2% of Ti, 0.01 to 0.2% of Zr, and 0.01 to 0.2% of V, with the balance being Al and inevitable impurities. Also disclosed is a welded joint having this Al alloy base metal welded with an Al—Mg- or Al—Si-series filler metal.Type: GrantFiled: October 26, 2000Date of Patent: August 27, 2002Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Seizo Ueno, Yoichiro Bekki, Noboru Hayashi
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Patent number: 6416710Abstract: A high-strength aluminum alloy for pressure casting exhibiting a tensile strength of not less than 35 kgf/mm2 and an elongation of not less than 5.0% is provided. The aluminum alloy comprises 3.5 to 5.0% of Cu, 6.5 to 7.5% of Si, not more than 0.36% of Mg, not more than 0.35% of Fe, and the balance comprising Al and unavoidable impurities.Type: GrantFiled: May 11, 2000Date of Patent: July 9, 2002Assignee: G.D. Searle & Co.Inventors: Naoto Oshiro, Takao Suzuki, Hiroyuki Omura, Izumi Murashima
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Patent number: 6408938Abstract: An aluminum alloy containing (in wt. %): 0.2-0.5 Fe; 0.7-1.2 Si; 1.2-1.6 Mn; up to 0.3 Mg; up to 0.5 Cu; up to 0.2 Zn; up to 0.1 Ti is used to make the fins of heat exchangers particularly car radiators. The finstock has high post braze strength and thermal conductivity, and has a sufficiently electronegative potential as to be capable of acting as a sacrificial anode for the heat exchanger tubes. By virtue of the absence of Sn, In, and Cr, these heat exchangers can be scrapped and melted for re-use.Type: GrantFiled: April 20, 1998Date of Patent: June 25, 2002Assignee: Alcan International LimitedInventors: Alan Gray, Richard Kendall Bolingbroke, John Michael Evans
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Publication number: 20020071782Abstract: An aluminum alloy piping material exhibiting good corrosion resistance and excelling in workability such as bulge formation capability at the pipe ends. The aluminum alloy piping material is suitably used for pipes connecting automotive radiators and heaters or pipes connecting evaporators, condensers, and compressors. The aluminum alloy material comprises an aluminum alloy which comprises 0.3-1.5% of Mn, 0.20% or less of Cu, 0.06-0.30% of Ti, 0.01-0.20% of Fe, and 0.01-0.20% of Si, with the balance consisting of Al and impurities, wherein, among Si compounds, Fe compounds, and Mn compounds present in the matrix, the number of compounds with a particle diameter of 0.5 &mgr;m or more is 2×104 or less per mm2. The aluminum alloy piping material may further comprise 0.4% or less of Mg.Type: ApplicationFiled: September 14, 2001Publication date: June 13, 2002Inventors: Yoshiharu Hasegawa, Haruhiko Miyachi, Hirokazu Tanaka, Yoshifusa Shoji, Takahiro Koyama, Toshihiko Fukuda
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Patent number: 6403232Abstract: A core material of an aluminum brazing sheet restricts Mg to less than 0.3 wt % and Fe to not more than 0.2 wt %, and contains more than 0.2 wt % and not more than 1.0 wt % of Cu, 0.3 to 1.3 wt % of Si, 0.3 to 1.5 wt % of Mn and the balance of Al and inevitable impurities. A brazing filler material is formed on one surface of the core material by Al—Si based aluminum alloy. Also, a cladding material is formed on the other surface of the core material, and contains less than 0.2 wt % of Si, 2.0 to 3.5 wt % of Mg, not less than 0.5 wt % and less than 2.0 wt % of Zn and the balance of Al and inevitable impurities. Further, the value (cladding material hardness)/(the core material hardness) that is a ratio of the hardness of the cladding material to the hardness of the core material is not more than 1.5.Type: GrantFiled: July 25, 2001Date of Patent: June 11, 2002Assignees: Kobe Alcoa Transportation Products Ltd., Denso CorporationInventors: Tadashi Okamoto, Osamu Takezoe, Takahiko Nagaya, Yasuaki Isobe, Taketoshi Toyama, Sunao Fukuda
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Patent number: 6399020Abstract: An aluminum alloy suitable for high temperature applications, such as heavy duty pistons and other internal combustion applications, having the following composition, by weight percent (wt %): Silicon 11.0-14.0 Copper 5.6-8.0 Iron 0-0.8 Magnesium 0.5-1.5 Nickel 0.05-0.9 Manganese 0-1.0 Titanium 0.05-1.2 Zirconium 0.12-1.2 Vanadium 0.05-1.2 Zinc 0.05-0.9 Strontium 0.001-0.1 Aluminum balance. In this alloy the ratio of silicon:magnesium is 10-25, and the ratio of copper:magnesium is 4-15. After an article is cast from this alloy, the article is treated in a solutionizing step which dissolves unwanted precipitates and reduces any segregation present in the original alloy. After this solutionizing step, the article is quenched, and is then aged at an elevated temperature for maximum strength.Type: GrantFiled: October 11, 2000Date of Patent: June 4, 2002Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventors: Jonathan A. Lee, Po-Shou Chen
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Publication number: 20020050511Abstract: The invention relates to a brazing sheet product comprising a core sheet made of an aluminum alloy, an aluminum clad layer cladding at least one of the surfaces of said core sheet, and a layer comprising nickel on the outersurface of one or both said clad layer or layers, and wherein the brazing sheet product is devoid of a layer comprising zinc or tin as a bonding layer between said outersurface of said aluminum clad layer or layers and said layer comprising nickel, and wherein the aluminum clad alloy layer comprises, in weight percent: Si 2 to 18, Mg up to 8.0, Zn up to 5.0, Cu up to 5.0, Mn up to 0.30, In up to 0.30, Fe up to 0.80, Sr up to 0.20, at least one element selected from the group consisting of: (Bi 0.01 to 1.0, Pb 0.01 to 1.0, Li 0.01 to 1.0, Sb 0.01 to 1.0), impurities each up to 0.05, total up to 0.20, balance aluminum.Type: ApplicationFiled: July 26, 2001Publication date: May 2, 2002Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
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Patent number: 6355090Abstract: There is disclosed a method of producing an aluminum alloy for automotive parts, comprising adding a scrap of an aluminum wrought alloy or a pure aluminum ingot to an aluminum alloy casting scrap, melting the mixture to dilute impurities, and if necessary, adjusting elements of the resultant. According to the above method, aluminum alloy casting scraps, which contain large amounts of impurities and have been difficult to recycle into other articles until now, can be converted to an aluminum alloy material that is applicable as a wrought material usable as a higher-grade material.Type: GrantFiled: December 7, 1999Date of Patent: March 12, 2002Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki KaishaInventors: Koji Ohyama, Yoichiro Bekki, Noboru Hayashi
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Patent number: 6352789Abstract: The invention relates to a brazing sheet with a two-layer structure or a three-layer structure, having a core sheet made of an aluminium alloy core material and on one side or both sides thereof a brazing layer of an aluminium alloy containing silicon as main alloying element, wherein the aluminium alloy of the core sheet has the composition (in weight %) Mn 0.5 to 1.5 Cu 0.5 to 2.0 Si 0.3 to 1.5 Mg <0.05 Fe <0.4 Ti <0.15 Cr <0.35 Zr and/or V <0.35 in total Zn <0.25 balance aluminium and unavoidable impurities, and wherein said brazing sheet has a post-braze 0.2% yield strength of at least 50 MPa and having a corrosion life of more than 12 days in a SWAAT test without perforations in accordance with ASTM G-85, and further to a method of its manufacture.Type: GrantFiled: March 31, 2000Date of Patent: March 5, 2002Assignee: Corus Aluminium Walzprodukte GmbHInventors: Timothy John Hurd, Nicolaas Dirk Adrianus Kooij, Achim Bürger, Klaus Vieregge
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Patent number: 6350532Abstract: The invention relates to a recyclable aluminum foil. The foil is made of an alloy containing 0.2%-0.5% Si, 0.4%-0.8% Fe, 0.1%-0.3% Cu, and 0.05%-0.3% Mn by weight. with the balance aluminum and incidental impurities. The foil contains at least about 2% by weight of strengthening particulates and has at least about 0.1% by weight of the copper and/or manganese retained in solid solution. The invention also relates to a method of manufacturing a sheet of aluminum based on an alloy which involves continuously casting an alloy of the above composition to form a sheet of alloy, coiling said sheet of alloy, cold rolling the sheet of alloy, interannealing the alloy after a first pass of the cold rolling; and further cold rolling the alloy to a final desired gauge. The foil, which is suitable for household use, has improved strength due to a larger quantity of dispersoids fortified by elements in solid solution, and can be recycled with other alloy scrap.Type: GrantFiled: January 18, 2000Date of Patent: February 26, 2002Assignee: Alcan International Ltd.Inventors: Thomas L. Davisson, Luc Montgrain, Daniel Pulliam, Sadashiv Nadkarni
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Patent number: 6337136Abstract: The present invention provides a support for a lithographic printing plate prepared by cold rolling a sheet while intermediate annealing is omitted to save energy and the number of the cold rolling steps are decreased to simplify the sheet production steps and to give a desired strength of the sheet, and by inhibiting precipitation of Si particles in the substrate to give extremely excellent resistance to ink staining in the nonimage areas during printing, and a process for producing a substrate therefore. The production process comprises homogenization heat-treating an aluminum alloy slab comprising 0.10 to 0.40 wt % of Fe, 0.03 to 0.15 wt % of Si, 0.004 to 0.Type: GrantFiled: July 28, 1999Date of Patent: January 8, 2002Assignees: Nippon Light Metal Company, Ltd., Fuji Photo Film Co., Ltd.Inventors: Hideki Suzuki, Ichiro Okamoto, Kazumitsu Mizushima, Tadashi Asahi, Hirokazu Sawada, Hirokazu Sakaki
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Patent number: 6335106Abstract: The invention relates to an aluminium-based slide bearing material, comprising an aluminium alloy with 10-25% wt. tin, as well as copper, nikel and manganese additions. The invention seeks to provide a material with improved load-bearing capacity and formability. To this end, copper, nickel and manganese are each present at a portion of 0.2 to 2% wt., and 0.2 to 2% wt. silicon is added. Furthermore, the ratio of the percentage by weight of copper to the percentage by weight of nickel, and the ratio of the percentage by weight of manganese to the percentage by weight of silicon is between 0.6 and 1.5.Type: GrantFiled: January 14, 2000Date of Patent: January 1, 2002Assignee: KS Gleitlager GmbHInventors: Thomas Steffens, Werner Schubert
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Patent number: 6316125Abstract: The invention provides a new and improved process and exothermic reaction mixture for producing molten weld metal. The molten weld metal is used in joining one metallic piece with at least one other metallic piece. The process and exothermic reaction mixture have distinct advantages over the prior art. These advantages include a higher filler metal yield, an increased tensile strength, and a higher quality corrosion resistant weld. These advantages are accomplished by a process wherein a reactant mixture is provided which has a reducing agent, a metallic compound, and at least two filler metals that at least in part do not chemically react with the metallic compound, one of which is aluminum. The metallic compound subsequently forms, with the reducing agent, having a high heat of formation which provides an exothermic reaction with sufficient heat to melt the filler metals.Type: GrantFiled: April 1, 1999Date of Patent: November 13, 2001Assignee: Erico International CorporationInventors: Nicolae Gaman, Harrie van den Nieuwelaar
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Patent number: 6290785Abstract: The present invention provides an improved process for continuously casting aluminum alloys and improved aluminum alloy compositions. The process includes the steps of continuously annealing the cold rolled strip in an intermediate anneal using an induction heater and/or continuously annealing the hot rolled strip in an induction heater. The alloy composition has mechanical properties that can be varied selectively by varying the time and temperature of a stabilizing anneal.Type: GrantFiled: July 6, 1999Date of Patent: September 18, 2001Assignee: Golden Aluminum CompanyInventors: Mark S. Selepack, Theodore E. Blakely
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Publication number: 20010006608Abstract: A bearing and a bearing alloy composition are described, the bearing alloy comprising in weight%: tin 5-10; copper 0.7-1.3; nickel 0.7-1.3; silicon 1.5-3.5; vanadium 0.1-0.3; manganese 0.1-0.3; balance aluminium apart from unavoidable impurities.Type: ApplicationFiled: December 11, 2000Publication date: July 5, 2001Applicant: Dana CorporationInventors: Kenneth Macleod McMeekin, Ian David Massey
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Patent number: 6194082Abstract: A support for a lithographic printing plate in which uniform pits are efficiently formed by electrochemically graining treatment, always independently of electrolytic conditions to give excellent printing performance, which comprises an aluminum alloy plate containing 0.05% to 0.5% by weight of Fe, 0.03% to 0.15% of Si, 0.006% to 0.03% by weight of Cu and 0.010% to 0.040% by weight of Ti, wherein the Cu concentration of a surface layer portion of from a surface to a depth of 2 &mgr;m of the aluminum alloy plate is at least 20 ppm higher than that of a region deeper than the surface layer portion.Type: GrantFiled: September 29, 1999Date of Patent: February 27, 2001Assignee: Fuji Photo Film Co., Ltd.Inventors: Hirokazu Sawada, Hirokazu Sakaki
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Patent number: 6183887Abstract: A composite structure including a substrate and a heat protection element on the substrate, wherein the heat protection element includes a quasicrystalline aluminium alloy of one or a number of quasicrystalline phases which are either quasicrystalline phases in the strict sense, or approximating phases, wherein the quasicrystalline phases exhibit a thermal diffusivity, measured at ambient temperature, lower than 2.5×10−6 m2/s, and a thermal diffusivity measured in the temperature range 650-750° C.Type: GrantFiled: January 19, 1999Date of Patent: February 6, 2001Assignee: Centre National de la Recherche ScientifiqueInventors: Jean-Marie Dubois, Pierre Archambault, Bernard Colleret
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Patent number: 6153025Abstract: A corrosion-resistant and high tensile strength aluminum-based alloy consisting of, by weight, about 0.06-0.25% iron, 0.05-0.15% silicon, 0.03-0.08% manganese, 0.10-0.18% titanium, 0.10-0.18% chromium, up to 0.50% copper, up to 0.70% zinc, up to 0.02% incidental impurities, and the balance aluminum.Type: GrantFiled: July 16, 1998Date of Patent: November 28, 2000Assignee: Norsk Hydro A.S.Inventors: Lars Auran, Trond Furu
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Patent number: 6126898Abstract: An aluminum-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy.Type: GrantFiled: March 4, 1999Date of Patent: October 3, 2000Assignee: Aeromet International PLCInventor: Simon Andrew Butler
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Patent number: 6113850Abstract: An A-rated, aluminum alloy suitable for machining, said alloy consisting essentially of: about 4-5.75 wt. % copper, about 0.2-0.9 wt. % bismuth, about 0.12-1.0 wt. % tin, the ratio of bismuth to tin ranging from about 0.8:1 to 5:1, up to about 0.7 wt. % iron, up to about 0.4 wt. % silicon, up to about 0.3 wt. % zinc, the balance aluminum, incidental elements and impurities. On a preferred basis, this alloy contains about 4.4-5.0 wt. % copper, about 0.4-0.75 wt. % bismuth, about 0.2-0.5 wt. % tin, the ratio of bismuth to tin ranging from about 1:1 to 3:1, about 0.2 wt. % or less iron and about 0.2 wt. % or less silicon. The alloy is substantially lead-free, cadmium-free and thallium-free. There is further disclosed an improved method for making screw machine stock or wire, rod and bar product from this alloy by casting, preheating, extruding, solution heat treating, cold finishing and aging the same.Type: GrantFiled: August 9, 1994Date of Patent: September 5, 2000Assignee: Aluminum Company of AmericaInventors: Charles W. Bartges, Gerald D. Scott, Thomas J. Klemp, M. Elise Hyland, James A. Brock, Colleen Spillard
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Patent number: 6080360Abstract: A coating for a cylinder bore of a reciprocating engine with an iron, aluminum, or magnesium base comprises a hypereutectic aluminum/silicon alloy. The alloy is applied to a cylinder wall by thermal spraying.Type: GrantFiled: August 3, 1998Date of Patent: June 27, 2000Assignee: DaimlerChrysler AGInventors: Harald Pfeffinger, Micheal Voit, Tilman Haug, Patrick Izquierdo, Herbert Gasthuber, Wolfgang Reichle, Axel Heuberger, Franz Rueckert, Peter Stocker, Helmut Proefrock
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Patent number: 6077363Abstract: A metal sheet with a total thickness >0.5 mm comprising an AlCuMg aluminum alloy consisting essentially of Al and, in percent by weight:______________________________________ 3.5 < Cu < 5.0 1.0 < Mg < 2.0 Si < 0.25 Fe < 0.25 Mn < 0.55 ______________________________________all other elements: <0.25with 0<Mn-2Fe<0.2,optionally plated with another aluminum alloy with the thickness of the plating being no more than 12% of the total thickness of the sheet, the sheet having a recrystallization rate >50% at all points and a deviation in recrystallization rate between surface and mid-thickness <35%, the sheet having in the quenched and stretched state or in the quenched, stretched and annealed state, a deflection after machining to mid-thickness of a bar resting on two distant supports with a length l such that:fe<0.14l.sup.2,where f is the deflection expressed in micrometers, e being the thickness of the sheet in mm and l is the length of the bar in mm.Type: GrantFiled: June 17, 1996Date of Patent: June 20, 2000Assignee: Pechiney RhenaluInventors: Fabrice Heymes, Philippe Lequeu, Guy-Michel Raynaud
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Patent number: 5996471Abstract: An aluminum alloy for internal-combustion engine pistons has good high-temperature strength and good abrasion resistance. It comprises from 2 to 5% by weight of copper, from 13 to 16% by weight of silicon, from 0.2 to 1.3% by weight of magnesium, from 1.0 to 2.5% by weight of nickel from 0.05 to 0.2% by weight of vanadium and from 0.004 to 0.02% by weight of phosphorus, with the balance of aluminum. To produce the piston, a melt of the aluminum alloy having the defined composition is cast and then aged under heat at 220 to 260.degree. C. for 3 to 5 hours (T5 treatment) or, after having been cast, heated at 480 to 510.degree. C. for 3 to 10 hours for solution treatment and then aged under heat at 240 to 260.degree. C. for 3 to 5 hours (T6 or T7 treatment).Type: GrantFiled: June 30, 1998Date of Patent: December 7, 1999Assignee: Aisin Seiki Kabushiki KaishaInventors: Tomohiro Aikawa, Akinari Ishikawa, Soichi Hara
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Patent number: 5980657Abstract: An integrated circuit alloy is described which reduces the alloy melting temperature for improved coverage of high aspect ratio features with a reduced deposition pressure. The alloy is used to fabricate metal contacts and interconnects in integrated circuits, such as memory devices. The contacts and interconnects can be high aspect ratio features formed using a dual damascene process. An aluminum interconnect alloy is described for use in an integrated circuit which includes Al, Cu, Si. Ge and Mg can also be provided in the alloy. The composition of Si+Ge+Mg provides a melting temperature of the aluminum interconnect alloy which is between 500 and 550.degree. C.Type: GrantFiled: March 10, 1998Date of Patent: November 9, 1999Assignee: Micron Technology, Inc.Inventors: Paul A. Farrar, John H. Givens
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Patent number: 5900210Abstract: A high-strength and high-ductility aluminum-base alloy consisting of a composition of general formula: Al.sub.ba1 Mn.sub.a Si.sub.b or Al.sub.ba1 Mn.sub.a Si.sub.b TM.sub.c (wherein TM is one or more elements selected from the group consisting of Ti, V, Cr, Fe, Co, Ni, Cu, Y, Zr, La, Ce and Mm; and a, b and c are, in atomic percentages, 2.ltoreq.a.ltoreq.8, 0.5.ltoreq.b.ltoreq.6, 0<c.ltoreq.4, and a.gtoreq.b), wherein the alloy contains quasi-crystals. The an aluminum-base alloy have superior mechanical properties such as high hardness, high strength and high ductility.Type: GrantFiled: March 7, 1997Date of Patent: May 4, 1999Assignee: YKK CorporationInventors: Erik Buchler, Kazuhiko Kita
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Patent number: 5879478Abstract: The invention relates to an aluminum alloy for thixoforming with the composition (by weight): Si: 5%-7.2% Cu: 1%-5% Mg<1% Zn<3% Fe<1.5% other elements<1% each and<3% in total, with % Si<7.5-% Cu/3, which, when reheated to the semisolid state to the point at which a liquid fraction ratio between 35 and 55% is obtained, has an absence of non-remelted polyhedral silicon crystals.Type: GrantFiled: February 26, 1997Date of Patent: March 9, 1999Assignee: Aluminium PechineyInventors: Willem Loue, Michel Garat
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Patent number: 5863359Abstract: There is claimed a lower wing structure for a commercial jet aircraft which includes a substantially unrecrystallized rolled plate member made from an aluminum alloy consisting essentially of about 3.6 to 4.0 wt. % copper, about 1.0 to 1.6 wt. % magnesium, about 0.3 to 0.7 wt. % manganese, about 0.05 to 0.25 wt. % zirconium, the balance aluminum and incidental elements and impurities. On a preferred basis, the alloy products of this invention include very low levels of both iron and silicon, typically on the order of less than 0.1 wt. % each, and more preferably about 0.05 wt. % or less iron and about 0.03 wt. % or less silicon. This alloy composition may be rolled to form lower wing skin plates and extruded or rolled to form wing box stringers therefrom.Type: GrantFiled: June 9, 1995Date of Patent: January 26, 1999Assignee: Aluminum Company of AmericaInventors: Lynette M. Karabin, John Liu, Allison S. Warren, Gary H. Bray
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Patent number: 5837388Abstract: The present invention relates to an Al alloy solder material comprising a composition containing Si in an amount of more than 7.0 to 12.0% or less by weight, Cu in an amount of more than 0.4 to 8.0% or less by weight, Zn in an amount of more than 0.5 to 6.0% or less by weight, Mn in an amount of more than 0.05 to 1.2% or less by weight and Fe in an amount of more than 0.05 to 0.5% or less by weight, or at need, further one or both of In and Sn respectively in an amount of 0.3% or less by weight, with the remainder being Al and inevitable impurities. A brazing sheet clad with the solder material and used for various members of the heat exchanger enables satisfactory brazing at a temperature as low as 570.degree. to 580.degree. C. and is excellent in corrosion resistance. Since the brazing sheet is brazed at a low temperature, a high-strength material having a low melting point is used for a core material of a fin, a tube or the like.Type: GrantFiled: August 5, 1996Date of Patent: November 17, 1998Assignee: The Furukawa Electric Co., Ltd.Inventors: Takeyoshi Doko, Koji Okada
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Patent number: 5809393Abstract: A sputtering target comprising a body of metal such as aluminum and its alloy with an ultrafine grain size and small second phase. Also described is a method for making an ultra-fine grain sputtering target comprising melting, atomizing, and depositing atomized metal to form a workpiece, and fabricating the workpiece to form a sputtering target. A method is also disclosed that includes the steps of extruding a workpiece through a die having contiguous, transverse inlet and outlet channels of substantially identical cross section, and fabricating the extruded article into a sputtering target. The extrusion may be performed several times, producing grain size of still smaller size and controlled grain texture.Type: GrantFiled: October 30, 1995Date of Patent: September 15, 1998Assignee: Johnson Matthey Electronics, Inc.Inventors: John Alden Dunlop, Jun Yuan, Janine Kiyabu Kardokus, Roger Alan Emigh
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Patent number: 5795541Abstract: An aluminum alloy sheet for printing plate contains Fe: 0.2 to 0.6 Wt %, Si: 0.03 to 0.15 Wt %, Ti: 0.005 to 0.05 Wt %, Ni: 0.005 to 0.20 Wt %, and remainder of Al and inevitable impurity, wherein a ratio of Ni content and Si content satisfies 0.1.ltoreq.Ni/Si.ltoreq.3.7. The aluminum alloy sheet is manufactured by homogenizing an aluminum alloy ingot at a temperature in a range of 500.degree. to 630.degree. C., after performing hot rolling at start temperature in a range of 400.degree. to 450.degree. C., providing cold rolling and intermediate annealing, and further performing final cold rolling. By this, the aluminum alloy sheet for printing plate is prevented from pit generation upon dipping in electrolytic solution in a condition where an electric power is not applied. Uniformity of grained surface of the aluminum alloy sheet by electrolytic treatment can be improved.Type: GrantFiled: December 26, 1996Date of Patent: August 18, 1998Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Masaki Tanigawa, Shinichiro Hosono, Kozo Hoshino, Yoshihiko Asakawa
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Patent number: 5792287Abstract: A metal sheet with a total thickness>0.5 mm comprising an AlCuMg aluminum alloy consisting essentially of Al and, in percent by weight:3.5<Cu<5.01.0<Mg<2.0Si<0.25Fe<0.25Mn<0.55all other elements: <0.25with0<Mn-2Fe<0.2,optionally plated with another aluminum alloy with the thickness of the plating being no more than 12% of the total thickness of the sheet, the sheet having a recrystallization rate>50% at all points and a deviation in recrystallization rate between surface and mid-thickness<35%, the sheet having in the quenched and stretched state or in the quenched, stretched and annealed state, a deflection after machining to mid-thickness of a bar resting on two distant supports with a length l such that:fe<0.14 1.sup.2,where f is the deflection expressed in micrometers, e being the thickness of the sheet in mm and l is the length of the bar in mm.Type: GrantFiled: June 17, 1996Date of Patent: August 11, 1998Assignee: Pechiney RhenaluInventors: Fabrice Heymes, Philippe Lequeu, Guy-Michel Raynaud
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Patent number: 5779824Abstract: An aluminum alloy support for a planographic printing plate is disclosed, which is an aluminum alloy plate comprising 0<Fe.ltoreq.0.20 wt %, 0.ltoreq.Si.ltoreq.0.13 wt %, Al.gtoreq.99.7 wt % and the balance of inevitable impurity elements, wherein the number of intermetallic compounds present in the arbitrary thickness direction with in 10 .mu.m from the plate surface is from 100 to 3,000 per mm.sup.2 and the intermetallic compound has an average particle size of from 0.5 to 8 .mu.m, with the intermetallic compounds having a particle size of 10 .mu.m or more being in a proportion by number of 2% or less. Also disclosed is a method for producing the above-described aluminum alloy support.Type: GrantFiled: July 20, 1995Date of Patent: July 14, 1998Assignee: Fuji Photo Film Co., Ltd.Inventors: Hirokazu Sawada, Hirokazu Sakaki, Tsutomu Kakei, Akio Uesugi, Masaya Matsuki
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Patent number: 5776269Abstract: A process for making an essentially lead-free screw machine stock alloy, comprising the steps of providing a cast aluminum ingot having a composition consisting essentially of about 0.55 to 0.70 wt. % silicon, about 0.15 to 0.45 wt. % iron, about 0.30 to 0.40 wt. % copper, about 0.8 to 0.15 wt. % manganese, about 0.80 to 1.10 wt. % magnesium, about 0.08 to 0.14 wt. % chromium, nor more than about 0.25 wt. % zinc, about 0.007 to 0.07 wt. % titanium, about 0.20 to 0.8 wt. % bismuth, about 0.15 to 0.25 wt. % tin, balance aluminum and unavoidable impurities; homogenizing the alloy at a temperature ranging from about 900.degree. to 1060.degree. F. for a time period of at least 1 hour; cooling to room temperature; cutting the ingot into billets; heating and extruding the billets into a desired shape; and thermomechanically treating the extruded alloy shape.Type: GrantFiled: August 24, 1995Date of Patent: July 7, 1998Assignee: Kaiser Aluminum & Chemical CorporationInventors: Larry E. Farrar, Jr., Norman LeRoy Coats, II
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Patent number: 5738735Abstract: A high creep resistance aluminum alloy containing, in percent by weight:Cu: 2.0-3.0;Mg: 1.5-2.1;Mn: 0.3-0.7;Fe<0.3;Ni<0.3;Zr<0.15;Ti<0.15;Ag<1.0;Si<0.6;with Si and Ag in amounts such that 0.3<Si+0.4Ag<0.6; other elements <0.05 each and <0.15 total; and balance Al. The alloy has in its wrought state after being treated by natural aging, quenching and aging, a creep strain after 1,000 h at 150.degree. C. under a stress of 250 MPA of less than 0.3% and a fracture time of at least 2,500 h, and can be used for structural parts for aircraft or spacecraft, rotating machine parts, or plastic processing molds.Type: GrantFiled: July 25, 1996Date of Patent: April 14, 1998Assignee: Pechiney RhenaluInventor: Denis Bechet
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Patent number: 5667600Abstract: Disclosed is a practical aluminum-based alloy containing 1 to 99 weight percent beryllium and improved methods for the investment casting of net shape aluminum-beryllium alloy parts.Type: GrantFiled: March 31, 1994Date of Patent: September 16, 1997Assignee: Brush Wellman, Inc.Inventors: Fritz C. Grensing, James M. Marder, Jere H. Brophy
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Patent number: 5650025Abstract: A wear-resistant aluminum alloy for automobile parts, particularly for automobile engine and transmission parts requiring high strength, toughness, and wear-resistance, prepared by increasing the amount of silicon, copper, magnesium, and titanium, and decreasing the amount of zinc.Type: GrantFiled: November 9, 1995Date of Patent: July 22, 1997Assignee: Hyundai Motor CompanyInventor: Do-Suck Han
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Patent number: 5618358Abstract: A new aluminum based alloy having properties which mimic homogenized DC cast 3003 alloy and a low-cost method for manufacturing it are described. The alloy contains 0.40% to 0.70% Fe, 0.10% to less than 0.30% Mn, more than 0.10% to 0.25% Cu, less than 0.10% Si, optionally up to 0.10% Ti and the balance Al and incidental impurities. The alloy achieves properties similar to homogenized DC cast 3003 when continuously cast followed by cold rolling and if desired annealing at final gauge. Suprisingly no other heat treatments are required.Type: GrantFiled: March 1, 1995Date of Patent: April 8, 1997Inventors: Thomas Davisson, Sadashiv Nadkarni, Douglas Reesor
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Patent number: 5593516Abstract: An aluminum-based alloy composition having improved combinations of strength and fracture toughness consists essentially of 2.5-5.5 percent copper, 0.10-2.30 percent magnesium, with minor amounts of grain refining elements, dispersoid additions and impurities and the balance aluminum. The amounts of copper and magnesium are controlled such that the solid solubility limit for these elements in aluminum is not exceeded. The inventive alloy composition may also include 0.10-1.00 percent silver for improved mechanical properties. The alloys are useful as high strength, high fracture toughness components for aircraft and aerospace structural parts.Type: GrantFiled: June 7, 1995Date of Patent: January 14, 1997Assignee: Reynolds Metals CompanyInventor: William A. Cassada, III
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Patent number: 5587028Abstract: An amorphous alloy which is resistant to hot corrosion in sulfidizing and oxidizing atmospheres at high temperatures, consisting of at least one element selected from the group of Al and Cr and at least one element selected from refractory metals of Mo. W, Nb and Ta, a portion of the set forth refractory metals being allowed to be substituted with at least one element selected from Ti, Zr, Fe, Co, Ni and Cu. The addition of Si further improves the alloy's oxidation resistance.Type: GrantFiled: February 9, 1995Date of Patent: December 24, 1996Assignees: Koji Hashimoto, YKK CorporationInventors: Koji Hashimoto, Hiroki Habazaki, Stanislaw Mrowec, Marek Danielewski
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Patent number: 5582660Abstract: A process for fabricating an aluminum alloy rolled sheet particularly suitable for use for an automotive body, the process comprising: (a) providing a body of an alloy comprising about 0.8 to about 1.3 wt. % silicon, about 0.2 to about 0.6 wt. % magnesium, about 0.5 to about 1.8 wt. % copper, about 0.01 to about 0.1 wt. % manganese, about 0.01 to about 0.2 wt. % iron, the balance being substantially aluminum and incidental elements and impurities: (b) working the body to produce a sheet; (c) solution heat treating the sheet; and (d) rapidly quenching the sheet. In a preferred embodiment, the solution heat treat is performed at a temperature greater than 840.degree. F. and the sheet is rapidly quenched. The resulting sheet has an improved combination of excellent formability and good strength.Type: GrantFiled: December 22, 1994Date of Patent: December 10, 1996Assignee: Aluminum Company of AmericaInventors: Rolf B. Erickson, Shawn J. Murtha
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Patent number: 5536587Abstract: A shaft bearing is formed from an aluminum alloy that has approximately 8% Sn, 2.5% Si, 2% Pb, 0.8% Cu and 0.2% Cr on a weight-percentage basis. The tin has an average particle size less than 5 microns and the silicon has an average particle size less than 5 microns. The alloy may be formed into a continuous solid strip by a quench casting operation, wherein molten alloy is fed into an interface between two internally-cooled rolls to freeze the alloy into a solid strip condition in less than one second. The aluminum alloy strip can be pressure bonded to a steel backing strip to form a composite strip useful in forming a shaft bearing.Type: GrantFiled: August 21, 1995Date of Patent: July 16, 1996Assignee: Federal-Mogul CorporationInventor: Warren J. Whitney, Jr.
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Patent number: 5525169Abstract: A process for fabricating an aluminum alloy rolled sheet particularly suitable for use for an automotive body, the process comprising: (a) providing a body of an alloy comprising: about 0.8 to about 1.5 wt. % silicon, about 0.2 to about 0.65 wt. % magnesium, about 0.02 to about 0.1 wt. % copper, about 0.01 to about 0.1 wt. % manganese, about 0.05 to about 0.2 wt. % iron; and the balance being substantially aluminum and incidental elements and impurities; (b) working the body to produce a the sheet; (c) solution heat treating the sheet; and (d) rapidly quenching the sheet. In a preferred embodiment, the solution heat treat is preformed at a temperature greater than 860.degree. F. and the sheet is quenched by a water spray. The resulting sheet has an improved combination of formability, strength and corrosion resistance.Type: GrantFiled: May 11, 1994Date of Patent: June 11, 1996Assignee: Aluminum Company of AmericaInventor: Shawn J. Murtha
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Patent number: 5523050Abstract: A method is described for preparing a refined or reinforced eutectic or hyper-eutectic metal alloy, comprising: melting the eutectic or hyper-eutectic metal alloy, adding particles of non-metallic refractory material to the molten metal matrix, mixing together the molten metal alloy and the particles of refractory material, and casting the resulting mixture under conditions causing precipitation of at least one intermetallic phase from the molten metal matrix during solidification thereof such that the intermetallics formed during solidification wet and engulf said refractory particles. The added particles may be very small and serve only to refine the precipitating intermetallics in the alloy or they may be larger and serve as reinforcing particles in a composite with the alloy. The products obtained are also novel.Type: GrantFiled: March 15, 1993Date of Patent: June 4, 1996Assignee: Alcan International LimitedInventors: David J. Lloyd, Iljoon Jin
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Patent number: 5522950Abstract: An A-rated aluminum alloy suitable for machining, said alloy consisting essentially of: about 0.15-1.0 wt. % copper, about 1.01-1.5 wt. % tin, about 0.65-1.35 wt. % magnesium, about 0.4-1.1 wt. % silicon, about 0.00 2-0.35 wt. % manganese, up to about 0.5 wt. % iron, up to about 0.15 wt. % chromium and up to about 0.15 wt. % titanium, the remainder substantially aluminum. On a preferred basis, this alloy contains about 0.51-0.75 wt. % copper, about 1.1-1.3 wt. % tin, about 0.7-0.9 wt. % magnesium and about 0.45-0.75 wt. % silicon. The alloy is substantially free of lead, bismuth, nickel, zirconium and cadmium. There is further disclosed an improved method for making screw machine stock or wire, rod and bar product from this alloy by casting, preheating, extruding, solution heat treating, cold finishing and thermally processing the aforementioned alloy composition.Type: GrantFiled: September 16, 1994Date of Patent: June 4, 1996Assignee: Aluminum Company of AmericaInventors: Charles W. Bartges, Thomas J. Klemp, Gerald D. Scott, Matthew J. Allyn