Abstract: The invention relates to a method of performing a chemical reaction under elevated pressure. It is suggested that the method comprises the steps of pressurizing a first vessel (3) and a second vessel (5) with reactant-containing liquid and gas to a predetermined pressure, providing reaction conditions in one of the vessels (3, 5) such that the chemical reaction is effected and a product-containing liquid is obtained, withdrawing liquid from the respective vessel (3, 5) as reaction product when a predetermined amount of reaction product has formed, preferably after the chemical reaction in the respective vessel (3, 5) has concluded, and synchronously supplying reactant-containing liquid to the respective other vessel (3, 5), wherein the first and second vessels (3, 5) are in fluid communication by way of a gas communication passage (27). The invention also relates to an apparatus and use thereof for performing said chemical reaction.

Abstract: An object is to provide a novel flow reactor capable of measuring the internal temperature. The flow reactor including a tubular reaction line, wherein the flow reactor further includes an internal temperature measurement unit provided at one or more location of the tubular reaction line, the internal temperature measurement unit includes a thermometer with a temperature sensor, and the temperature sensor is inserted into the tubular reaction line.

Abstract: A process including contacting one or more monomers, at least one catalyst system, and a condensing agent including ?10 mol % tetramethylsilane under polymerizable conditions to produce a polyolefin polymer is provided.

Abstract: The present disclosure relates generally to a system having a reactor system with a polymerization reactor and a feed system fluidly coupled to a feed inlet of the reactor. The feed system supplies components to the reactor via the feed inlet, and the reactor has a flow path that continuously conveys the components through the reactor and subjects the components to polymerization conditions to produce a polymer. The system also has an analysis system coupled to the reactor for online monitoring of a particle size of the polymer. Further, the system includes a control system, coupled to the analysis and feed systems, that receives a signal from the analysis system indicative of the monitored particle size of the polymer and adjusts an operating parameter of the feed system to control a flow rate of at least one of the components to the reactor based at least on the signal.

Abstract: A method of operating a dump tank of a polymer production process by transferring all or a portion of a content of a polymerization reactor into the dump tank, wherein the reactor contents comprise solid polymer, and liquid and gaseous non-product components, and removing at least a portion of the liquid and gaseous non-product components from the dump tank by: reducing a pressure of the dump tank, subjecting the solid polymer to a first cleaning stage comprising heating the solid polymer by introducing a first heated treatment gas into the dump tank, and subjecting the solid polymer to a second cleaning stage comprising purging the solid polymer by introducing a second heated treatment gas into the dump tank.

Abstract: A device for carrying out a chemical reaction by a continuous method has a reactor with at least two reactor sections which define a direction of flow. The reactor has plug flow properties along the direction of flow. A recirculation line is present to withdraw a partial flow from the reactor at a first point and return it to the reactor at a second point located above the first point in the direction of flow. Means are provided which prevent a temperature increase in the reactor over a predetermined temperature range, for example change of more than approximately 50 K.

Abstract: Disclosed are an apparatus and a process for polymerizing ethylene under high pressure providing more than one injection point for one initiator injection pump.

Abstract: A polyolefin production system including: a first reactor configured to produce a first discharge slurry having a first polyolefin; a second reactor configured to produce a second discharge slurry having a second polyolefin; and a post-reactor treatment zone having at least a separation vessel configured to receive the second discharge slurry or both the first discharge slurry and the second discharge slurry.

Abstract: The present disclosure relates to a manufacturing plant for high-pressure polymerization having a layered tubular reactor and a method for an emergency shutdown in said manufacturing plant. The present disclosure also relates to a process for manufacturing LDPE using said layered tubular reactor.

Abstract: An end surface of each first side wall, an end surface of each first middle wall, and an end surface of each first end wall are joined to an adjacent second structure by diffusion bonding, an end surface of each second side wall, an end surface of each second middle wall, and an end surface of each second end wall are joined to an adjacent first structure or a lid structure by diffusion bonding, a thickness of each first side wall is greater than or equal to a thickness of each first middle wall, and a thickness of each second side wall is greater than or equal to a thickness of each second middle wall.

Abstract: The present invention relates to a process for the preparation of an aliphatic or partially aromatic polyamide, in which an aqueous composition of the monomers is subjected to an oligomerization at elevated temperature and increased pressure, the reaction mixture is optionally subjected to a first decompression to reduce the water content, the (optionally decompressed) reaction mixture is heated within a short time to a temperature above the melting temperature of the polyamides and the heated reaction mixture is subjected to a (further) decompression to reduce the water content and to an after-polymerization.

Abstract: A process for component separation in a polymer production system, comprising separating a polymerization product stream into a gas stream and a polymer stream, wherein the gas stream comprises ethane and unreacted ethylene, distilling the gas stream into a light hydrocarbon stream, wherein the light hydrocarbon stream comprises ethane and unreacted ethylene, contacting the light hydrocarbon stream with an absorption solvent system, wherein at least a portion of the unreacted ethylene from the light hydrocarbon stream is absorbed by the absorption solvent system, and recovering a waste gas stream from the absorption solvent system, wherein the waste gas stream comprises ethane, hydrogen, or combinations thereof.

Abstract: The present invention relates to a process for preparing an aliphatic or semiaromatic polyamide oligomer, in which an aqueous composition of the monomers is subjected to an oligomerization at elevated temperature and elevated pressure and the oligomerization output is preferably subjected to an expansion.

Abstract: Polymerization process in a loop reactor of an olefin monomer optionally together with an olefin commoner in the presence of a polymerization catalyst in a diluent to produce a slurry containing solid particulate olefin polymer and the diluent. The Froude number is maintained in the range of 2-15.

Abstract: A method of olefin polymerization enables production of polyolefin with high productivity while suppressing sheeting or caking in the reactor. The method of olefin polymerization includes: feeding a circulating gas including at least one alpha-olefin and an inert gas into a reactor; polymerizing the alpha-olefin into a polyolefin in a reaction region in the reactor; and discharging the polyolefin from the reactor, which reactor consists of a cylindrical base section a positioned in the lower part thereof and a conical top section b positioned on the top of the cylindrical base section and having an open top. The inside of the reactor is divided into a reaction region A that is a fluidized bed region having an olefin polymerization occurring therein, and a free region B positioned on the top of the reaction region A and having solid polyolefin particles separated from the gas phase.

Abstract: Process for gas phase polymerization of olefins in a fluidized bed reactor by (a) passing a fluidizing gas containing at least one olefin monomer through a fluidized bed of polymer particles in the presence of a polymerization catalyst to produce polymer at a polymer production rate of C Tonnes/hour, (b) withdrawing a first gaseous stream containing solid particles from the top of the reactor, (c) passing the first gaseous stream to a gas/solids separator, separating solid particles therefrom, and forming a second gaseous stream containing residual solid particles, (d) passing a portion of the second gaseous stream to at least one heat exchanger to remove heat of reaction whereby residual solid particles contact the heat exchanger, and (e) recycling a portion of the cooled stream from step (d) as the fluidizing gas in step (a). The heat exchangers have a heat exchange surface area which totals less than 120×C m2.

Abstract: The present invention relates the use of a pump in a loop reactor for the production of polyethylene, as well as a reactor comprising such pump and methods for producing polyolefin by means of such reactor. The pump according to the invention is characterized in that it is an axial flow impeller circulation pump, wherein the impeller comprises 6 blades and wherein the pump is fixed on a spring supported frame. Use of the pump according to the present invention allows for preparation of homogeneous polyethylene products that meet high quality standards from the complicated ethylene polymerization mixtures while at the same time being produced with low energy consumption.

Abstract: A process including polymerizing ethylene in the presence of a polymerization catalyst and hydrogen in a first polymerization reactor to produce a first slurry; withdrawing a first stream of the slurry from the first polymerization reactor; directing the slurry stream into a second polymerization reactor; polymerizing ethylene in the presence of the first ethylene polymer, the polymerization catalyst, and hydrogen in a second polymerization reactor to produce a second slurry; withdrawing from the second polymerization reactor a second slurry stream having a solids concentration higher than the average solids concentration of the second slurry within the second polymerization reactor; withdrawing from the second polymerization reactor a third slurry stream having a solids concentration lower than the average solids concentration of the second slurry within the second polymerization reactor; and directing at least a part of the second slurry stream into one of the first and second polymerization reactors.

Abstract: Disclosed is a process for continuously reacting liquid alkylene oxide with a liquid substance including an organic compound with active hydrogen atoms and a catalyst in a reactor.

Abstract: Process including polymerizing in a loop reactor an olefin monomer optionally together with an olefin commoner in the presence of a polymerization catalyst in a diluent to produce a slurry comprising solid particulate olefin polymer and the diluent. The Froude number is maintained at or below 20.

Abstract: Polymerization reactor systems providing real-time control of the average particle size of catalyst system components are disclosed. Methods for operating such polymerization reactor systems also are described.

Abstract: A process for preparing polyolefin in a polymerization loop reactor can include feeding olefin monomer, liquid diluent, polymerization catalyst, optionally hydrogen, and optionally olefin co-monomer into the polymerization loop reactor. The process can include polymerizing the olefin monomer and optionally the olefin co-monomer to produce a polyolefin slurry in the polymerization loop reactor. The polymerization loop reactor can include a plurality of interconnected pipes defining a flow path for the polyolefin slurry. The polymerization loop reactor can include one or more settling legs provided on at least one horizontal part of the interconnected pipes. The circulation velocity of the polyolefin slurry inside at least one horizontal part of the interconnected pipes provided with one or more settling legs can be reduced by at least 20% and at most 60% compared to a circulation velocity inside a remainder of the polymerization loop reactor.

Abstract: Multiple components are selected, conveyed, and measured in a polymerization system. A control system adjusts the system variables to the desired values. Portions of the components can be fed to a pre-contactor before introduction into the polymerization reactor. The catalyst component concentrations and residence times are tightly controlled in the pre-contactor to affect product properties. The pre-contactor can be a single or multiple combinations of a CSTR or plug flow pre-contactors.

Abstract: A catalyst composition may include a precontacted mixture of an olefin polymerization catalyst and an agent including an ammonium salt. The catalyst activity of the catalyst composition in the presence of water may be greater than if no ammonium salt were present in the catalyst composition. The ammonium salt may include a tetraalkylammonium salt, and the olefin polymerization catalyst may include a metallocene compound.

Abstract: The present invention relates the use of a pump in a loop reactor for the production of polyethylene, as well as a reactor comprising such pump and methods for producing polyolefin by means of such reactor. The pump according to the invention is characterized in that it is an axial flow impeller circulation pump, wherein the impeller comprises 6 blades and wherein the pump is fixed on a spring supported frame. Use of the pump according to the present invention allows for preparation of homogeneous polyethylene products that meet high quality standards from the complicated ethylene polymerization mixtures while at the same time being produced with low energy consumption.

Abstract: Method of devulcanizing rubber and/or elastomers without the need for a chemical agent, in which method the vulcanized rubber and/or elastomers are fed into a planetary roller extruder, which planetary roller extruder has a housing, a central spindle, two groups of planetary roller spindles, and a dispersion ring disposed about the central spindle and between the two groups of planetary spindles. Mechanical and thermal stress is generated on the vulcanized rubber and/or elastomers by kneading and/or crushing the vulcanized rubber and/or elastomers using the central spindle and the planetary spindles, and by forcing the vulcanized rubber and/or elastomers through the dispersion ring, which is designated to substantially restrict passage of the vulcanized rubber and/or elastomers therethrough. The mechanical and thermal stress alone is sufficient to break or destroy the molecular chains or bonds of the vulcanized rubber and/or elastomers.

Abstract: Techniques are provided for operating a reactor during a catalyst transition period. The instantaneous reaction rate during a catalyst transition period can be determined using real-time measured process variables, and material balance calculations to provide an instantaneous reaction rate in approximately real time. According to certain embodiments, a material balance can be performed on the reactor system using a continuous ideal stirred tank reactor to determine the fractions of each type of catalyst that are present in the reactor, as well as the overall weight percent of catalyst in the reactor. A controller can then calculate the overall instantaneous reaction rate based on the respective catalyst fractions and the overall weight percent of catalyst in the reactor. The catalyst feed rate can then be adjusted based on the determined instantaneous reaction rate to maintain the instantaneous reaction rate within desired limits during a catalyst transition period.

Abstract: The present invention relates the use of a pump in a loop reactor for the production of polyethylene, as well as a reactor comprising such pump and methods for producing polyolefin by means of such reactor. The pump according to the invention is characterized in that it is an axial flow impeller circulation pump, wherein the impeller comprises 6 blades and wherein the pump is fixed on a spring supported frame. Use of the pump according to the present invention allows for preparation of homogeneous polyethylene products that meet high quality standards from the complicated ethylene polymerization mixtures while at the same time being produced with low energy consumption.

Abstract: Loop reactors for olefin polymerization and processes utilizing such loop reactors are described herein. In one or more embodiments, the loop reactor generally includes a plurality of vertical sections; a plurality of elbow sections connecting the vertical sections to either a horizontal section having a horizontal length (LH) or another elbow section, at least one elbow section having an internal diameter (d), a radius (Rc) of an inner curvature and a chord length (W) and wherein the horizontal length (LH) is from 0 feet to 3 feet, the chord length (W) is 250 inches or less and a ratio (Rc/d) of the radius (Rc) of the inner curvature to the internal diameter (d) of the at least one elbow section is maintained from 2 to 4; and at least one loop reaction zone configured to polymerize an olefin monomer in the presence of a liquid diluent into a slurry comprising particles of a polyolefin polymer.

Abstract: Process for polymerizing in a loop reactor an olefin monomer optionally together with an olefin comonomer in the presence of a polymerization catalyst in a diluent to produce a slurry including solid particulate olefin polymer and the diluent. The Froude number is in the range 3 to 10, the internal diameter of the loop reactor is over 600 millimeters, the solids concentration of the slurry in the loop reactor is above 20% by volume and, when the polymer produced is polyethylene and the diluent is an alkane, the solids concentration is above 40 wt % based on the total weight of the slurry.

Abstract: The invention relates to a process for preparing polyolefin in a loop reactor. The polymer is prepared by polymerizing olefin monomers in the presence of a catalyst to produce a polyolefin slurry while pumping said slurry through said loop reactor by means of a pump. The present process is characterized in that the catalyst is fed in the loop reactor at a distance to the pump. The invention allows production of the polymer with advantageous properties while leading to fewer blockages of the reactor.

Abstract: A system and method for producing polyolefin, including a polyolefin reactor system having: a first reactor to produce a first reactor discharge stream having a first polyolefin and a first diluent; and a second reactor to receive at least a portion of the first reactor discharge stream and to produce a second reactor discharge stream having a second polyolefin and a second diluent, wherein the second diluent is different than the first diluent.

Abstract: The invention relates to a process for preparing polyolefin in a loop reactor. The polymer is prepared by polymerizing olefin monomers in the presence of a catalyst to produce a polyolefin slurry while pumping said slurry through said loop reactor by means of a pump. The present process is characterized in that the catalyst is fed in the loop reactor at a distance to the pump. The invention allows production of the polymer with advantageous properties while leading to fewer blockages of the reactor.

Abstract: A system and method for producing polyolefin, including a polyolefin reactor system having: a first reactor to produce a first reactor discharge stream having a first polyolefin and a first diluent; and a second reactor to receive at least a portion of the first reactor discharge stream and to produce a second reactor discharge stream having a second polyolefin and a second diluent, wherein the second diluent is different than the first diluent.

Abstract: The present invention discloses a method for transforming a single reactor line into a double reactor line wherein the existing single reactor line is equipped with a flash tank for separating the solid polymer product from the flash vapor and wherein the vapor is sent to a system of at least two separating columns allowing the separation of its constituents into monomer, diluent and comonomer.

Abstract: A polymerization reactor system includes features for operating two or more reactors in series or parallel. The system includes a discharge line coupled to an outlet of a first polymerization reactor, a first conduit connecting the first polymerization reactor to a second polymerization reactor via the discharge line, a second conduit connecting the first polymerization reactor to a flashline apparatus via the discharge line, and a diverter valve coupling the first and second conduits to the discharge line. The diverter valve is configured to selectively open the discharge line to the first conduit and close the discharge line to the second conduit in a first valve state and to selectively open the discharge line to the second conduit and close the discharge line to the first conduit in a second valve state. The diverter valve is capable of switching between the first and second valve states.

Abstract: A manufacturing system for producing polyolefin includes a polymerization reactor, a flash chamber, and a purge column. In certain embodiments, the purge column may receive a solids stream directly from the flash chamber. Further, the purge column may function as a feed tank for an extruder within an extrusion/loadout system. According to certain embodiments, the manufacturing system may be configured to consume less than 445 kilowatt-hours of energy per metric ton of polyolefin produced based on consumption of electricity, steam, and fuel gas.

Abstract: A polyolefin production system including: a first reactor configured to produce a first discharge slurry having a first polyolefin; a second reactor configured to produce a second discharge slurry having a second polyolefin; and a post-reactor treatment zone having at least a separation vessel configured to receive the second discharge slurry or both the first discharge slurry and the second discharge slurry.

Abstract: The present invention discloses a method for transforming a single reactor line into a double reactor line wherein the existing single reactor line is equipped with a flash tank for separating the solid polymer product from the flash vapor and wherein the vapor is sent to a system of at least two separating columns allowing the separation of its constituents into monomer, diluent and comonomer.

Abstract: Polymerization reactor systems providing real-time control of the average particle size of catalyst system components are disclosed. Methods for operating such polymerization reactor systems also are described.

Abstract: A reactor system including an enclosed pressure relief system and/or a control system. The enclosed pressure relief system including a slurry separation system communicatively coupled with a pressure relief valve coupled to a loop reactor such that activation of the pressure relief valve results in discharge of a slurry from the loop reactor to the slurry separation system, wherein the slurry separation system is capable of separating solid and liquid components from gas components of the slurry and transmitting the gas components to a flare via a flare header.

Abstract: The invention relates to a process for preparing polyolefin in a loop reactor. The polymer is prepared by polymerizing olefin monomers in the presence of a catalyst to produce a polyolefin slurry while pumping said slurry through said loop reactor by means of a pump. The present process is characterized in that the catalyst is fed in the loop reactor at a distance to the pump. The invention allows production of the polymer with advantageous properties while leading to fewer blockages of the reactor.

Abstract: The invention is directed to a process for the gas phase polymerization of one or more olefin monomers in a fluidized bed reactor in a dry mode or in a (super) condensed mode with a gas stream comprising an inert gas characterized in that the inert gas comprises a mixture of inert components: (1) nitrogen; (2) a gas heat capacity increasing agent (3) a sorption promoting agent and (4) a polymer swelling agent. The inert gas may comprise (1) 5-60% by mol nitrogen (2) 10-90% by mol ethane (3) 1-50% by mol % n-butane and (4) 0.1-10% by mol % n-pentane or iso-pentane.

Abstract: Polymerization process in a slurry loop reactor having a slurry loop reaction zone with a volume of at least 50 m3 and an internal diameter (D) of 50 cm or greater, a feed inlet for monomers and diluent, a catalyst inlet for polymerisation catalyst, and a discharge conduit for removal of polymer. Monomer, diluent and catalyst are passed into the reaction zone through their respective inlets where they form a slurry of polymer solids having a polymer solids concentration in the reaction zone of greater than 20 wt %. The space-time yield (STY) is greater than 100 kg/h/m3, and the catalyst inlet is an inlet pipe such that no part of the inlet pipe protrudes beyond the wall of the reaction zone and into the reaction zone by more than 1/10th of the diameter of the reaction zone at the point where the inlet pipe joins the reaction zone.

Abstract: The present invention relates to a method for initiating an ethylene polymerization reaction in an ethylene polymerization loop reactor. More particularly, the invention relates to the timing upon which hydrogen is introduced into the ethylene polymerization loop reactor. The catalysts used in the ethylene polymerization reaction according to present invention are preferably metallocene catalysts.

Abstract: The present invention relates to a process for improving the devolatilization of polymer slurry produced in an olefin polymerization reactor. The process is characterized in that it involves an adjustment of the temperature of the interior surface of the flash line for periodically transferring polymer slurry from the polymerization reactor to a downstream processing unit. In particular, in accordance with the present process, the temperature of the interior surface of the flash line is adjusted to a temperature which is equal to or higher than the softening temperature of the polymer passing through said flash line whereby said temperature is higher in a first half of the length of the flash line than in the remaining length of the flash line.

Abstract: The present embodiments provide a system and method for separation within a polymer production process. Specifically, a flashline heater configured according to present embodiments may provide more time than is required for complete vaporization of liquid hydrocarbons that are not entrained within a polymer fluff produced within a polymerization reactor. Such extra time may allow for liquid hydrocarbons that are entrained within the polymer fluff to be vaporized.

Abstract: A process for the polymerization of olefins is disclosed. The process may include: feeding a catalyst, a liquid diluent, and an olefin to a polymerization vessel having, from a polymerization vessel bottom to a polymerization vessel top, a vapor introduction zone, a three-phase reaction zone and a vapor disengagement zone; contacting the catalyst and olefin under conditions of temperature and pressure in the presence of the liquid diluent as a continuous phase in the three-phase reaction zone to form a solid phase polyolefin; withdrawing a gas phase composition from an outlet in fluid communication with the vapor disengagement zone; circulating the gas phase composition through a gas circulation loop to an inlet in fluid communication with the vapor distribution zone at a rate sufficient to agitate the solid and liquid phases within the three-phase reaction zone; and withdrawing a reaction mixture comprising polyolefin and diluents from the three-phase reaction zone.

Abstract: A process comprising polymerizing in a loop reactor an olefin monomer optionally together with an olefin commoner in the presence of a polymerization catalyst in a diluent to produce a slurry comprising solid particulate olefin polymer and the diluent wherein the Froude number is maintained at or below 20 is disclosed.

Abstract: Polymerization reactor systems providing real-time control of the average particle size of catalyst system components are disclosed. Methods for operating such polymerization reactor systems also are described.