Electrical Type Patents (Class 422/174)
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Patent number: 10413867Abstract: An exhaust gas purification member comprises an annular substrate centered on a central axis, a peripheral electrode alongside and against an outer cylindrical face of the substrate, and a central electrode alongside and against an inner cylindrical face of the substrate. The substrate is made up of an electrically conductive material and includes a plurality of intersecting walls defining longitudinal cells therebetween and that each emerge in an upstream face and in a downstream face of the substrate. These intersecting walls are covered with a catalytic composition and each wall extends from an outer cylindrical wall of the substrate, defining the outer cylindrical face, to the inner cylindrical wall of the substrate, defining the inner cylindrical face.Type: GrantFiled: March 19, 2019Date of Patent: September 17, 2019Assignee: Faurecia Systemes D'EchappementInventor: Xavier Bartolo
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Patent number: 10364721Abstract: An electrically conductive connection between at least two electrically conductive stacks of at least partially structured, metal foils which form a large number of channels through which a fluid may flow, comprising at least one electrically conductive rod element which passes through the at least two stacks, wherein a spacer element is arranged on the at least one rod element and between the at least two stacks, the two stacks being arranged at a distance from one another by the spacer element; wherein an arrangement comprising the at least two stacks, the at least one rod element and the spacer element is clamped by at least one clamping element.Type: GrantFiled: January 4, 2018Date of Patent: July 30, 2019Assignee: Continental Automotive GmbHInventors: Peter Hirth, Thomas Härig
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Patent number: 10272386Abstract: The invention relates to a tank device (1) of a motor vehicle for a reductant for the aftertreatment of the exhaust gas of the motor vehicle, comprising a reservoir (5) for the reductant and a tank installation unit (7) having at least one conveying pump (8) for conveying the reductant out of the reservoir (5) to a point of introduction into an exhaust gas tract of the motor vehicle, wherein the tank installation unit (7) has a heating device (12) arranged adjacent to the conveying pump (8), wherein at least one auxiliary heater (29) is provided, and wherein the auxiliary heater (29, 33) is integrated in a wall (25, 27) of the reservoir (5).Type: GrantFiled: June 13, 2016Date of Patent: April 30, 2019Assignee: Robert Bosch GmbHInventors: Ralf Schneider, Andreas Doeffinger, Ruben Schreiber
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Patent number: 10247265Abstract: It is herein described a system and a corresponding method to carry out the selective coupling and uncoupling of an alternator in relation to an engine crankshaft pulley. The alternator is kept coupled or uncoupled depending on the detected battery charge, and both coupling and uncoupling are performed in two different steps and lagged in time, one step providing the electric coupling or uncoupling, and the other step providing the mechanical coupling or uncoupling.Type: GrantFiled: September 17, 2015Date of Patent: April 2, 2019Assignee: FCA Fiat Chrysler Automoveis Brasil Ltda.Inventor: Luís Carlos Monteiro Sales
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Patent number: 10227905Abstract: Supporting structure having a first side surface and a second, opposite side surface, wherein the supporting structure has an electrical insulation which prevents an electrical current flow from the first side surface to the second side surface; wherein, furthermore, the supporting structure comprises at least one web which bridges or encloses a cross-sectional area, and wherein the supporting structure has a plurality of first pins and second pins which extend on both sides of the cross-sectional area.Type: GrantFiled: April 12, 2017Date of Patent: March 12, 2019Assignee: Continental Automotive GmbHInventor: Markus Mengelberg
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Patent number: 10161276Abstract: A method and system for non-uniform catalyst heating for reducing exhaust gas emissions when the catalyst is below a predetermined light off temperature is provided. The method includes providing a catalyst formed of a plurality of electrically conductive subsections and at least one catalyst heating device that is operable to heat at least one of the plurality of electrically conductive subsections of the catalyst to form at least one predetermined non-uniform heating pattern. A heater control module is provided for controlling the operation of the at least one catalyst heating device. If the engine is in a cold start condition, then the heater control module causes the at least one catalyst heating device to heat at least one of the electrically conductive subsections of the catalyst to obtain a first predetermined non-uniform heating pattern.Type: GrantFiled: June 20, 2016Date of Patent: December 25, 2018Inventors: Yong Miao, Steven Felix, Kurt Alfred Wellenkotter
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Patent number: 10087799Abstract: The present teachings provide for an exhaust system device including a substrate body, a pair of electrical leads, and a resistance heating element. The substrate body can include a plurality of first walls that can extend between an upstream end and a downstream end of the substrate body. The substrate body can include a plurality of second walls that can be transverse to the first walls and can extend between the upstream end and the downstream end. The first and second walls can define a plurality of channels. The pair of electrical leads can be configured to be coupled to a power source. The resistance heating element can be disposed within or on at least one of the first or second walls and can be electrically coupled to the electrical leads to receive power from the electrical leads.Type: GrantFiled: July 1, 2015Date of Patent: October 2, 2018Assignee: DENSO International America, Inc.Inventors: Edward Szczepanski, Patrick Powell
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Patent number: 9863041Abstract: A heated filter assembly for heating gas supplied to a substrate processing system includes a housing defining a cavity, an inner surface and an outer surface. A filter element is arranged inside the cavity of the housing with an outer surface thereof in a spaced relationship relative to the inner surface of the housing. A heat transfer element is arranged inside of the filter element and includes an outer surface and an inner cavity. A plurality of projections is arranged on the outer surface of the heat transfer element in direct physical contact with an inner surface of the filter element. A plurality of portions is arranged on the outer surface of the heat transfer element, is spaced from the inner surface of the filter element and is located between the plurality of projections.Type: GrantFiled: October 7, 2015Date of Patent: January 9, 2018Assignee: LAM RESEARCH CORPORATIONInventors: Colin F. Smith, Edward Sung, Kevin Madrigal, Shawn Hamilton
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Patent number: 9835063Abstract: The honeycomb structure includes a honeycomb structure body and a pair of electrode members disposed on a side surface of the honeycomb structure body, each of the pair of electrode members is shaped in the form of a band extending in a cell extending direction, and in a cross section perpendicular to the extending direction of cells, one electrode member is disposed on a side opposite to the other electrode member via a center of the honeycomb structure body, one or more slits opened in the side surface are formed in the honeycomb structure body, the honeycomb structure body has a charging material charged into the at least one slit, the charging material contains aggregates and a neck material, and a ratio (?2/?1) of a thermal expansion coefficient ?2 of the charging material to a thermal expansion coefficient ?1 of the honeycomb structure body is from 0.6 to 1.5.Type: GrantFiled: February 20, 2015Date of Patent: December 5, 2017Assignee: NGK Insulators, Ltd.Inventors: Yusuke Hosoi, Tsuyoshi Watanabe, Takayuki Inoue
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Patent number: 9759109Abstract: The present invention provides a highly durable, electrically heated catalytic converter including an inner tube on which an insulation layer is formed, wherein the insulation layer is less susceptible to damage such as cracking and peeling even when thermal stress occurs in a curvature section of the inner tube where the insulation layer is formed.Type: GrantFiled: October 26, 2015Date of Patent: September 12, 2017Assignees: IBIDEN CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Fumiyuki Mutsuda, Hideyuki Komitsu, Shoji Ogimura
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Patent number: 9732651Abstract: An electrically heated catalyst device includes: a carrier configured to carry a catalyst; a pair of electric diffusion layers formed on an outer peripheral surface of the carrier so as to be opposed each other; and wiring members each fixed to each of the electric diffusion layers, and the carrier is electrically heated via the wiring members. Each of the electric diffusion layers is formed so as to be divided into a plurality of regions in an axial direction of the carrier.Type: GrantFiled: July 20, 2015Date of Patent: August 15, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Natsuki Sugiyama, Hideji Naito
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Patent number: 9610539Abstract: An exhaust-gas treatment device includes a honeycomb body wound and/or stacked with at least partially structured sheet-metal layers forming channels through which an exhaust gas can flow in axial direction from an inlet side to an outlet side. A first section of the sheet-metal layers ends flush at a first end surface associated with at least one of the sides and a second section of the sheet-metal layers ends at a second end surface associated with at least one of the sides. A spacing is provided between the first and second end surfaces because a first axial length of the first section is greater than a second axial length of the second section. The spacing forms a receptacle receiving a heating body, producing a simple electrically heatable exhaust-gas treatment device into which a heating body can be integrated during or after production of the honeycomb body.Type: GrantFiled: May 5, 2014Date of Patent: April 4, 2017Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Peter Hirth, Jan Hodgson, Peter Bauer
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Patent number: 9464549Abstract: An electrically heated catalyst device includes a catalyst support, a surface electrode disposed on an outer surface of the catalyst support and extending in an axis direction of the catalyst support, a wiring line member including a root section extending in the axis direction of the catalyst support and comb teeth-like wiring lines extending from the root section in a circumference direction of the catalyst support and fixed to the surface electrode, an outer cylinder covering an outer surface of the catalyst support, and a holding member holding the catalyst support and packed between the catalyst support and the outer cylinder, in which the catalyst support is heated by feeding a current through the surface electrode and the wiring line member. A slit extending from an outer edge in the circumferential direction of the catalyst support is formed in the root section of the wiring line member.Type: GrantFiled: February 25, 2015Date of Patent: October 11, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shinya Nishigaya, Natsuki Sugiyama, Masao Nakayama, Yuki Tomitaka, Hideji Naito
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Patent number: 9422852Abstract: An object of the invention is to enhance the exhaust gas purification rate and to reduce the possibility of breakage of a heater element in an electric heating catalyst (EHC) by generating heat by the heater element in a improved manner. A pair of electrodes including surface electrodes 7a extending in the axial and circumferential directions of the heater element along the outer circumferential surface of said heater element are provided in such a way as to be opposed to each other on the heater element located therebetween. The surface electrodes 7a are adapted in such a way that current flowing between the surface electrodes 7a flows mainly on the outer circumferential surface of the heater element in a part of the heater element with respect to the axial direction and flows mainly in an inner portion of the heater element in another part of the heater element with respect to the axial direction.Type: GrantFiled: February 8, 2011Date of Patent: August 23, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Mamoru Yoshioka
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Patent number: 9371761Abstract: The present invention is intended to achieve improvement in an exhaust gas purification rate as well as suppression of breakage or damage of a heater element in an electric heating catalyst (EHC), by causing the heater element to generate heat in a more suitable manner. In an EHC according to the present invention, a pair of surface electrodes (7a) are formed in such a manner that they extend spirally from one end toward the other end of a heater element (3), which is formed into a cylindrical shape, along an outer circumferential surface of the heater element (3), and mutually cross each other while sandwiching the heater element (3) therebetween. Moreover, the width in each of the surface electrodes (7a) in the vicinity of their ends which are in contact with circumferences of end faces of the heater element (3) is enlarged.Type: GrantFiled: February 10, 2011Date of Patent: June 21, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Mamoru Yoshioka
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Patent number: 9359926Abstract: A gas treatment device includes an electric discharger, an electromagnetic wave oscillator, an antenna, and a fan. The electric discharger ionizes gas in a target space. The electromagnetic wave oscillator oscillates an electromagnetic wave to be radiated to the target space. The electromagnetic wave is radiated by the antenna toward a gas ionization region in which gas ionized by the electric discharger is provided. The electric discharger ionizes gas and the antenna radiates the electromagnetic wave thereto to generate plasma. The fan moves at least a part of the electric discharger, thereby changing a location of the gas ionization region, thereby moving the location of the plasma.Type: GrantFiled: September 17, 2010Date of Patent: June 7, 2016Assignee: IMAGINEERING, INC.Inventors: Yuji Ikeda, Shigeo Miyake
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Patent number: 9295944Abstract: An electrically heated catalyst device includes a catalyst support including a ceramics, on which a catalyst is supported, a pair of surface electrodes disposed on an outer surface of the catalyst support, the surface electrodes being disposed opposite to each other and extending in an axial direction of the catalyst support, and a wiring line that externally supplies electric power to the surface electrodes, in which the catalyst support is electrically heated through the surface electrodes. A wrought member made of metal is buried in the surface electrodes, the wrought member extending in the axial direction of the catalyst support. With the configuration like this, the spreading of electric currents in the catalyst-support axis direction can be maintained even when cracks occur in the catalyst-support circumference direction in the surface electrodes.Type: GrantFiled: December 27, 2011Date of Patent: March 29, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tadashi Takagaki, Yasuo Kinoshita, Kenji Shimoda, Kazuaki Nishio
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Patent number: 9279356Abstract: A honeycomb structure includes a tubular honeycomb structure body having porous partition walls to define and form a plurality of cells and an outer peripheral wall, and a pair of electrodes disposed on a side surface of the honeycomb structure body. An electrical resistivity of the honeycomb structure body is from 1 to 200 ?cm, each of the pair of electrodes is formed into a band-like shape extending in an extending direction of the cells of the honeycomb structure body, one electrode in the pair of electrodes is disposed on a side opposite to the other electrode in the pair of electrodes via a center of the honeycomb structure body, the honeycomb structure body is constituted of an outer peripheral region and a central region, and an electrical resistivity of a material constituting the outer peripheral region is lower than an electrical resistivity of a material constituting the central region.Type: GrantFiled: March 25, 2014Date of Patent: March 8, 2016Assignee: NGK Insulators, Ltd.Inventors: Kazumi Mase, Yoshimasa Omiya, Atsushi Kaneda, Takashi Noro
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Patent number: 9273582Abstract: A honeycomb structure includes a tubular honeycomb structure body having porous partition walls to define and form a plurality of cells, and an outer peripheral wall; and a pair of electrode sections disposed on a side surface of the honeycomb structure body, an electrical resistivity of the honeycomb structure body is from 1 to 200 ?cm, each of the pair of electrode sections is formed into a band shape extending in an extending direction of the cells, the electrode section contains silicon and an aggregate, and a ratio (the silicon/the aggregate) of a volume of the silicon to be contained in the electrode section to a volume of the aggregate to be contained in the electrode section is from 60/40 to 80/20.Type: GrantFiled: February 24, 2014Date of Patent: March 1, 2016Assignee: NGK Insulators, Ltd.Inventors: Yoshio Kikuchi, Takashi Suzuki
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Patent number: 9243540Abstract: A catalytic converter has a catalyst support that is heated due to supply of electricity, and a pair of electrodes that are disposed so as to contact an outer periphery of the catalyst support as seen in an orthogonal cross-section that is orthogonal to a direction in which exhaust flows. By making a volume resistivity of the electrodes be higher than that of electricity supplying portions of external cables that are connected to the electrodes respectively and are for supplying current to the electrodes, heat generated at the electrodes is provided to the catalyst support, and a generated heat amount of the catalyst support in vicinities of the electrodes is made to be large as compared with a generated heat amount at an inner portion of the catalyst support.Type: GrantFiled: March 12, 2012Date of Patent: January 26, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Keita Hashimoto
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Patent number: 9243531Abstract: A burner for exhaust gas purification devices, comprising a base section, a first pipe section, and a second pipe section. The first pipe section has abase end section, a tip section, a combustion chamber, and a discharge port from which combusted gas is discharged. The base end section and the tip section are fixed to the base section. The second pipe section has a base end section and a tip section, and said base end and tip sections are fixed to the base section. The first pipe section also comprises an expansion/contraction section capable of expanding and contracting in a direction parallel to the central axis. The first pipe section and the second pipe section mutually overlap in the radial direction so as to form a multilayer tube structure.Type: GrantFiled: August 7, 2013Date of Patent: January 26, 2016Assignee: Hino Motors, Ltd.Inventors: Ichiro Tsumagari, Ryo Shibuya, Atsushi Koide
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Patent number: 9217354Abstract: A method for regulating an ionization device in an exhaust gas after-treatment device of an internal combustion engine, includes placing at least one cathode at a distance from an anode in the exhaust gas after-treatment device, applying a high voltage between the at least one cathode and the anode, predefining a first value for the high voltage, detecting a current generated by the high voltage between the at least one cathode and the anode and predefining a second value for the high voltage if the detected current exceeds a predefinable first current intensity for a predefinable number of times. A motor vehicle in which the method is carried out is also provided.Type: GrantFiled: February 12, 2014Date of Patent: December 22, 2015Assignee: EMITEC GESELLSCHAFT FUER EMISSIONSTECHNOLOGIE MBHInventors: Jan Hodgson, Christian Vorsmann
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Patent number: 9206720Abstract: A burner for exhaust gas purification devices, comprising a base section, a first pipe section, and a second pipe section. The first pipe section has abase end section, a tip section, a combustion chamber, and a discharge port from which combusted gas is discharged. The base end section and the tip section are fixed to the base section. The second pipe section has a base end section and a tip section, and said base end and tip sections are fixed to the base section. The first pipe section also comprises an expansion/contraction section capable of expanding and contracting in a direction parallel to the central axis. The first pipe section and the second pipe section mutually overlap in the radial direction so as to form a multilayer tube structure.Type: GrantFiled: August 7, 2013Date of Patent: December 8, 2015Assignee: Hino Motors, Ltd.Inventors: Ichiro Tsumagari, Ryo Shibuya, Atsushi Koide
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Patent number: 9194272Abstract: The present disclose is directed to a power system. The power system may include a power source that creates a flow of exhaust. The power system may further include a particulate collection device that receives the flow of exhaust. The power system may also include an additive injector located downstream of the power source, the additive injector may be configured to provide a controlled supply of additive to the flow of exhaust.Type: GrantFiled: December 2, 2008Date of Patent: November 24, 2015Assignee: Caterpillar Inc.Inventors: Matthew Owen Stefanick, Brett Bailey, Christopher Joseph Rynders, Jr., Clifford Eugene Cotton, III
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Patent number: 9175588Abstract: A method and system are provided for performing a regeneration cycle for regenerating a diesel particulate filter (56) for removing particulate matter from a flow of engine exhaust gas from a diesel engine associated with a refrigeration system (10) having a refrigeration unit (20) powered by the diesel engine (32) having a first higher RPM speed and a second lower RPM speed.Type: GrantFiled: March 5, 2013Date of Patent: November 3, 2015Assignee: CARRIER CORPORATIONInventors: John T. Steele, Benjamin E. Ferguson
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Patent number: 9144788Abstract: An exhaust gas purification catalyst includes a Rh-containing catalyst layer provided on a base material. The Rh-containing catalyst layer includes a binder material of Rh-doped CeZr-based composite oxide containing Ce and Zr and doped with Rh. The binder material has been previously subjected to a reduction treatment.Type: GrantFiled: February 18, 2014Date of Patent: September 29, 2015Assignee: Mazda Motor CorporationInventors: Yasuhiro Matsumura, Akihide Takami, Masahiko Shigetsu, Hisaya Kawabata, Masaaki Akamine, Yuki Murakami
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Patent number: 9131535Abstract: An object of the present invention is to suppress the decrease in the insulation resistance between an electrode and a case resulting from condensed water in an electric heating catalyst (EHC). The EHC includes a heat generating element which generates heat by applying electricity and which heats a catalyst, a case which accommodates the heat generating element, and an insulating member which is provided between the heat generating element and the case, and which provides insulation from electricity. An electrode chamber, which is a space formed around an electrode connected to the heat generating element, is occluded by an occluding member, which has an airtightness higher than those of the heat generating element and the insulating member, in the case of the EHC.Type: GrantFiled: August 23, 2010Date of Patent: September 8, 2015Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mamoru Yoshioka, Noriaki Kumagai, Naoya Takagi
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Patent number: 9046020Abstract: In an electrically heated catalyst, an electrode is connected to a heat generating element while passing through a through-hole which is formed through a case and an electrode chamber which is formed between an inner wall surface of the case and an outer circumferential surface of the heat generating element. Further, a support member, which is formed of an electric insulator material and which supports the electrode in the through-hole formed through the case, extends along the electrode to the inside of the electrode chamber.Type: GrantFiled: September 8, 2010Date of Patent: June 2, 2015Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mamoru Yoshioka, Takashi Watanabe
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Patent number: 9039981Abstract: A laminated body composed of a holding member and an inner cylinder is arranged between a heat generation element, which is electrically energized to generate heat, and a case which covers the heat generation element, and the inner cylinder has an upstream side end portion extended to a more upstream side than an upstream side end face of said heat generation element and an upstream side end face of said holding member to form an extension portion, which is formed with a protruding portion protruding to an inner side in a diametrical direction. A flow of an exhaust gas, which flows backwards after colliding with the heat generation element, will be obstructed by said protruding portion. As a result, the backflow exhaust gas stops flowing into a gap between the case and the inner cylinder.Type: GrantFiled: March 10, 2011Date of Patent: May 26, 2015Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Mamoru Yoshioka
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Patent number: 9017615Abstract: Electricity is suppressed from flowing to a case (4) of an electrically heated catalyst (1).Type: GrantFiled: September 10, 2010Date of Patent: April 28, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mamoru Yoshioka, Takashi Watanabe
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Patent number: 9017616Abstract: A catalytic converter is obtained that can suppress deterioration in insulating ability between electrode members that is caused by moisture within exhaust. Insulating layers are provided at peripheries of electrode rods that are for energizing a catalyst carrier, and the electrode rods are insulated from a case tube. The catalyst carrier is structured of a material whose temperature rises due to application of voltage. Temperatures of the insulating layers are raised by applying voltage from a power supply to the catalyst carrier.Type: GrantFiled: December 21, 2010Date of Patent: April 28, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Toshio Murata, Hideyuki Kohmitsu
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Patent number: 9005533Abstract: A PCM device (1) is provided for an exhaust system of an internal combustion engine, especially of a motor vehicle. A simplified installation of the PCM device (1), with reduced heat stresses, is achieved through the provision of at least one storage plate (2), which has two plate bodies (3, 4), which follow each other, enclose a storage space (7) filled with heat storage material (18) and have a wave structure (5, 6) each. The wave structure (5) of one plate body (3) extends sloped in relation to the wave structure (6) of the other plate body (4).Type: GrantFiled: August 9, 2012Date of Patent: April 14, 2015Assignee: Eberspächer Exhaust Technology GmbH & Co. KGInventor: Gerd Gaiser
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Patent number: 8992843Abstract: The catalytic converter for confined areas is installed with a vehicular tunnel, parking garage, or other confined area subject to motor vehicle operation therein. The converter catalyzes internal combustion engine exhaust by-products by selective catalytic reduction. The heat required for the catalytic reaction is provided by an electric heater installed with the converter, the converter being thermally insulated to retain the heat. The carbon dioxide and water vapor resulting from the catalytic reactions are gathered by the same fan or pump and the water vapor condensed to liquid form, and distributed to vegetation external to and adjacent to the tunnel or enclosure.Type: GrantFiled: January 7, 2013Date of Patent: March 31, 2015Assignee: Umm Al-Qura UniversityInventors: Turki Mohammed Abdulkareem Habeebullah, Atef Mohamed Fathy Mohamed, Ibrahim Hussein Abd El-Rahim
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Patent number: 8986619Abstract: Disclosed is an exhaust air purification device, which enables heating a carrier uniformly and heating a catalyst supported on the carrier above an active temperature thereof even when an engine is run on a cold-start mode. Specifically disclosed is an exhaust air purification device, which includes a hollow case as an exterior, a cylindrical carrier housed in the case and having a catalyst supported thereon, and a pair of electrodes arranged on the outer circumferential surface of the carrier. In the device, the carrier is electrically heated through the pair of electrodes so that the catalyst is heated to an active temperature thereof. In the device, each of the pair of electrodes is placed on an arc-shaped outer circumferential segment of the carrier that has a central angle of 20 to 40 degrees, and the electrodes are opposed to each other with the phase difference of 180 degrees.Type: GrantFiled: October 30, 2009Date of Patent: March 24, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kinoshita Yasuo, Tadashi Takagaki, Kazuomi Yamanishi, Takayoshi Doi, Tatsuo Iida
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Patent number: 8961884Abstract: The electricity is suppressed from flowing through a case (5) of an electric heating catalyst (1).Type: GrantFiled: February 14, 2011Date of Patent: February 24, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Noriaki Kumagai, Mamoru Yoshioka
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Publication number: 20150030509Abstract: An electrically heatable honeycomb body assembly includes an electrical connection of sheet metal layers at a connection pin. A honeycomb body has a metal casing with an inner periphery, through which the connection pin is led in a bushing and electrically insulated. The sheet metal layers are alternately coarsely structured and finely structured or smooth sheets together forming a stack with uppermost and lowermost layers and channels for an axial gas flow between the layers. The connection pin runs radially approximately perpendicular to the layers and is metallically connected to at least two or all of the layers through at least one intermediate piece. The uppermost sheet metal layer preferably runs approximately parallel to the metal casing over at least 35% of the inner periphery and is separated therefrom only by an air gap. Simple production of an operationally safe and very uniformly electrically heatable honeycomb body is provided.Type: ApplicationFiled: October 6, 2014Publication date: January 29, 2015Inventors: ROLF BRUECK, FERDI KURTH, PETER HIRTH, THOMAS HAERIG
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Patent number: 8926912Abstract: An exhaust gas processing device includes a honeycomb structure in a pillar shape including a honeycomb unit, a catalytic agent, an inorganic mat member, a cylindrical metallic member and an insulating layer. The honeycomb unit includes cell walls to define a plurality of cells which extend from a first end of the honeycomb unit to a second end of the honeycomb unit along a longitudinal direction. The catalytic agent is provided on the cell walls. The inorganic mat member is wound around an outer peripheral surface of the honeycomb structure. The cylindrical metallic member accommodates the honeycomb structure around which the inorganic mat member is wound. The insulating layer has a thickness of about 20 ?m to about 400 ?m and is densely formed. The insulating layer is provided between an inner surface of the cylindrical metallic member and the inorganic mat member.Type: GrantFiled: October 27, 2011Date of Patent: January 6, 2015Assignee: Ibiden Co., Ltd.Inventors: Fumiyuki Mutsuda, Yoshitaka Fujita
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Patent number: 8911674Abstract: The flow of electricity to the case (4) of an electrically heated catalyst (1) is inhibited. The heating element (2), the case (4), and the electrically insulating inner pipe (3) provided between the heating element (2) and the case (4) and inner mats 51 and 52 that are shorter in the direction of the flow of exhaust gases than inner pipe (3) that are provided in a compressed condition between heating element (2) and inner pipe (3), and outer mats 53 and 54 that are shorter in the direction of the flow of exhaust gases than inner pipe (3) that are provided in a compressed condition between inner pipe (3) and case (4) are provided and the load per unit area acting upon inner pipe (3) at the contact surface between inner pipe (3) and outer mats 53 and 54 is larger than the load born per unit area of acting upon the heating element (2) at the contact surface between the inner mats 51 and 52 and heating element (2).Type: GrantFiled: September 10, 2010Date of Patent: December 16, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mamoru Yoshioka, Noriaki Kumagai, Naoya Takagi
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Patent number: 8894942Abstract: Electricity is suppressed from flowing to a case (4) of an electrically heated catalyst (1).Type: GrantFiled: September 9, 2010Date of Patent: November 25, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mamoru Yoshioka, Takashi Watanabe
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Publication number: 20140334982Abstract: An apparatus for treating a gas stream includes a plasma abatement device that has a reaction chamber and a plasma torch for generating a plasma stream for injection into the chamber for treating the gas stream. A first inlet conveys a gas stream into the plasma abatement device for treatment, and a second inlet, in a normal condition of the apparatus, is in flow communication with a source of reagent for conveying a reagent into the plasma device for improving the efficiency of the treatment. In a back-up condition of the apparatus, the second inlet is in flow communication with a gas stream source for conveying a gas stream into the device for treatment.Type: ApplicationFiled: October 3, 2012Publication date: November 13, 2014Applicant: EDWARDS LIMITEDInventors: Sergey Alexandrovich Voronin, John Leslie Bidder, Andrew Arthur Chambers
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Publication number: 20140322090Abstract: A honeycomb body includes sheet metal layers forming a central current path to a radial connecting pin. A metal casing has an inner periphery and a feedthrough guiding and insulating the pin. The layers are alternate coarsely structured and finely structured or smooth sheets forming a stack with uppermost and lowermost layers forming axial gas channels. The pin is metallically connected to two or all of the layers directly or through an intermediate piece by an electrically conductive or welded connection. The current path has an electrical resistance per unit length in the connection region being greater than an average electrical resistance per unit length in the stack. The uppermost layer runs approximately parallel to the casing over 35% or 40% of the inner periphery and is separated from the casing by an air gap. Simple manufacture of a highly uniform, reliably operating, electrically heatable honeycomb body is thus possible.Type: ApplicationFiled: July 14, 2014Publication date: October 30, 2014Inventors: ROLF BRUECK, FERDI KURTH, PETER HIRTH, THOMAS HAERIG
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Publication number: 20140319117Abstract: A harness for electric heating catalyst (20) is connected to a catalyst case (12) housing a catalyst for purifying exhaust gas of an internal combustion engine and provided in an exhaust gas pipe (11) for exhausting the exhaust gas and includes a wire (50) connected to a power supply, and an electrode main body (70) for relay-connecting a case-side terminal (13) provided in the catalyst case (12) and the wire (50) and radiating heat transferred to the case-side terminal (13) from the heated catalyst. According to such a configuration, since the wire (50) is connected to the case-side terminal (13) of the catalyst case (12) via the electrode main body (70), heat transferred from the heated catalyst to the case-side terminal (13) is released into air at the electrode main body (70). Thus, damage to the wire (50) can be prevented by efficiently radiating the heat from the catalyst.Type: ApplicationFiled: April 30, 2014Publication date: October 30, 2014Applicant: Sumitomo Wiring Systems, Ltd.Inventor: Takeru Miyamoto
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Patent number: 8871152Abstract: An exhaust gas processing device includes a first cylindrical metallic member, an inorganic mat member, a second cylindrical metallic member, and an insulating layer. The inorganic mat member is wound around an outer periphery of the first cylindrical metallic member. The second cylindrical metallic member accommodates the first cylindrical metallic member around which the inorganic mat member is wound. The insulating layer have a thickness of about 20 ?m to about 400 ?m and is provided at at least one of a first part which is an inner surface of the first cylindrical metallic member, a second part between an outer surface of the first cylindrical metallic member and the inorganic mat member, and a third part between an inner surface of the second cylindrical metallic member and the inorganic mat member.Type: GrantFiled: January 9, 2014Date of Patent: October 28, 2014Assignee: Ibiden Co., Ltd.Inventors: Fumiyuki Mutsuda, Yoshitaka Fujita
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Publication number: 20140301908Abstract: An electrically heated catalyst device includes a catalyst support including a ceramics, on which a catalyst is supported, a pair of surface electrodes disposed on an outer surface of the catalyst support, the surface electrodes being disposed opposite to each other and extending in an axial direction of the catalyst support, and a wiring line that externally supplies electric power to the surface electrodes, in which the catalyst support is electrically heated through the surface electrodes. A wrought member made of metal is buried in the surface electrodes, the wrought member extending in the axial direction of the catalyst support. With the configuration like this, the spreading of electric currents in the catalyst-support axis direction can be maintained even when cracks occur in the catalyst-support circumference direction in the surface electrodes.Type: ApplicationFiled: December 27, 2011Publication date: October 9, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tadashi Takagaki, Yasuo Kinoshita, Kenji Shimoda, Kazuaki Nishio
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Publication number: 20140294687Abstract: A honeycomb structure includes a tubular honeycomb structure body having porous partition walls to define and form a plurality of cells and an outer peripheral wall, and a pair of electrodes disposed on a side surface of the honeycomb structure body. An electrical resistivity of the honeycomb structure body is from 1 to 200 ?cm, each of the pair of electrodes is formed into a band-like shape extending in an extending direction of the cells of the honeycomb structure body, one electrode in the pair of electrodes is disposed on a side opposite to the other electrode in the pair of electrodes via a center of the honeycomb structure body, the honeycomb structure body is constituted of an outer peripheral region and a central region, and an electrical resistivity of a material constituting the outer peripheral region is lower than an electrical resistivity of a material constituting the central region.Type: ApplicationFiled: March 25, 2014Publication date: October 2, 2014Applicant: NGK Insulators, Ltd.Inventors: Kazumi MASE, Yoshimasa OMIYA, Atsushi KANEDA, Takashi NORO
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Publication number: 20140294689Abstract: A honeycomb structure includes a tubular honeycomb structure body including porous partition walls defining a plurality of cells, and an outer peripheral wall and a pair of electrode parts disposed on a side face of the honeycomb structure body, wherein the honeycomb structure body has electric resistivity of 1 to 200 ?cm, each electrode part has a belt-like shape extending in an extending direction of the cells, each electrode part is placed on an opposite side each other across a center of the honeycomb structure body, the honeycomb structure body includes an inflow-side area that is an area on the inflow-side and covering the inflow end face, and an outflow-side area that is an area other than the inflow-side area, and the inflow-side area is made of a material having electric resistivity lower than electric resistivity of a material of the outflow-side area.Type: ApplicationFiled: March 25, 2014Publication date: October 2, 2014Applicant: NGK Insulators, Ltd.Inventors: Kazumi MASE, Yoshimasa OMIYA, Atsushi KANEDA, Takashi NORO
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Publication number: 20140294688Abstract: A honeycomb structure includes a tubular honeycomb structure body having porous partition walls to define and form a plurality of cells and an outer peripheral wall, and a pair of electrodes disposed on a side surface of the honeycomb structure body. An electrical resistivity of the honeycomb structure body is from 1 to 200 ?cm, each of the pair of electrodes is formed into a band-like shape extending in an extending direction of the cells of the honeycomb structure body, one electrode in the pair of electrodes is disposed on a side opposite to the other electrode in the pair of electrodes via a center of the honeycomb structure body, the honeycomb structure body has a central region and an outer peripheral region, and an electrical resistivity of the central region is lower than an electrical resistivity of the outer peripheral region.Type: ApplicationFiled: March 25, 2014Publication date: October 2, 2014Applicant: NGK Insulators, Ltd.Inventors: Kazumi MASE, Yoshimasa OMIYA, Atsushi KANEDA, Takashi NORO
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Publication number: 20140294690Abstract: A honeycomb structure includes a tubular bonded honeycomb segment assembly having a plurality of honeycomb segments and a bonding layer which bonds side surfaces of the plurality of honeycomb segments to each other; and a pair of electrode members disposed on a side surface of the bonded honeycomb segment assembly, a volume resistivity of each of the honeycomb segments is from 1 to 200 ?cm, at least a part of the bonding layer is made of a bonding material having a conductivity, a volume resistivity of the bonding layer is from 2 to 2000 ?cm, and each of the pair of electrode members is formed into a band-like shape extending in an extending direction of the cells of the bonded honeycomb segment assembly, and one electrode member is disposed on a side opposite to the other electrode member via a center of the bonded honeycomb segment assembly.Type: ApplicationFiled: March 25, 2014Publication date: October 2, 2014Applicant: NGK Insulators, Ltd.Inventors: Yoshimasa OMIYA, Atsushi KANEDA, Kazumi MASE
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Publication number: 20140241951Abstract: An exhaust-gas treatment device includes a honeycomb body wound and/or stacked with at least partially structured sheet-metal layers forming channels through which an exhaust gas can flow in axial direction from an inlet side to an outlet side. A first section of the sheet-metal layers ends flush at a first end surface associated with at least one of the sides and a second section of the sheet-metal layers ends at a second end surface associated with at least one of the sides. A spacing is provided between the first and second end surfaces because a first axial length of the first section is greater than a second axial length of the second section. The spacing forms a receptacle receiving a heating body, producing a simple electrically heatable exhaust-gas treatment device into which a heating body can be integrated during or after production of the honeycomb body.Type: ApplicationFiled: May 5, 2014Publication date: August 28, 2014Applicant: EMITEC GESELLSCHAFT FUER EMISSIONSTECHNOLOGIE MBHInventors: Peter Hirth, Jan Hodgson, Peter Bauer
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Patent number: 8815167Abstract: An electrode according to one aspect of the present invention is formed on a base material composed of a ceramics. The electrodes includes a matrix composed of an Ni—Cr alloy (with a Cr content of 20 to 60 wt. %) or an MCrAlY alloy (M is at least one material selected from Fe, Co and Ni), and a disperse phase that is dispersed in the matrix and composed of an oxide mineral having a laminated structure. The ratio of area occupied by the disperse phase in a cross section of the electrode is 40 to 80%. With the structure like this, it is possible to suppress the increase in the electrical resistance even after a thermal cycle is performed.Type: GrantFiled: September 14, 2011Date of Patent: August 26, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kenji Shimoda, Kazuaki Nishio, Yasuo Kinoshita, Tadashi Takagaki