Unitary (i.e., Nonparticulate) Contact Bed (e.g., Monolithic Catalyst Bed, Etc.) Patents (Class 422/180)
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Patent number: 10478767Abstract: A method of air purification and apparatus uses thorough air-bath to trap airborne debris and gaseous molecules in the liquid. Incoming air are reduced repeatedly and thoroughly at various stages into tiny air bubbles in contact with liquid in the apparatus where airborne materials and gaseous molecules are trapped in the liquid. This cleaning system can effectively remove small or large airborne debris and gaseous molecules, in contrast to cleaning effectiveness limited by the filter pore sizes in traditional filter system. The liquid can be water, water mixed with any designed substances or other type of liquid phase of materials. In exemplary case, water is used as a part of filtration medium, the apparatus thus can be served as both air purifier and humidifier. A relatively high humidity in the air would help to trap more airborne debris, which makes the air purification apparatus more efficient.Type: GrantFiled: February 17, 2017Date of Patent: November 19, 2019Inventor: Yi Fang
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Patent number: 10435331Abstract: A honeycomb structure includes a honeycomb substrate including latticed partition walls which define a plurality of cells extending from one end face to the other end face and forming through channels for fluid and a honeycomb outer wall, and a flange portion attached to a part of the honeycomb outer wall of the honeycomb substrate, and including latticed flange partition walls which define a plurality of flange cells extending from one flange end face to the other flange end face and a flange outer wall, and in the honeycomb substrate, a ratio of a non-outer wall region in which the honeycomb outer wall is not disposed is in a range of 10 to 90% to a total area of a substrate circumferential surface.Type: GrantFiled: September 18, 2017Date of Patent: October 8, 2019Assignee: NGK Insulators, Ltd.Inventor: Toshio Yamada
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Patent number: 10406481Abstract: An aftertreatment component for use in an exhaust aftertreatment system. The aftertreatment component comprises an aftertreatment substrate and a compressible material. The compressible material may be formed from a plastic thermoset, a rubberized material, or a metal foil which permits for the selective expansion of the substrate within the compressible material, while also reducing cost and manufacturing complexity. In various embodiments, the aftertreatment substrate and the compressible materials may be formed separately and coupled to each other, or they may be formed concurrently via coextrusion.Type: GrantFiled: September 14, 2017Date of Patent: September 10, 2019Assignee: Cummins Emission Solutions Inc.Inventors: Matthew Anderson, Arpad Somogyvari
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Patent number: 10408104Abstract: A catalyst apparatus is disposed in an exhaust passage for exhaust gas discharged from an internal combustion engine and includes a catalyst section for purifying the exhaust gas, and a heater section disposed upstream of the catalyst section in the exhaust passage and adapted to heat the exhaust gas. The heater section is configured such that a plurality of metal thin plates and insulators are stacked alternatingly are wound. The heater section contains a pair comprising a positive electrode and a negative electrode for energizing and heating the metal thin plates. The positive and negative electrodes are joined to each of the metal thin plates in such a manner that the positive electrode is located away from the negative electrode in a winding direction of the metal thin plates.Type: GrantFiled: April 4, 2018Date of Patent: September 10, 2019Assignee: NGK Spark Plug Co., LTD.Inventors: Takaya Yoshikawa, Takaaki Yamada, Yuki Saito
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Patent number: 10344641Abstract: An exhaust gas purifying catalyst includes an inlet-side catalyst layer formed on an inner side of the partition wall from a surface of the partition wall in contact with an inlet-side cell and formed along an extension direction from an end portion on the exhaust gas inflow side, and an outlet-side catalyst layer formed on the inner side of the partition wall from a surface of the partition wall in contact with an outlet-side cell and formed along the extension direction from an end portion on the exhaust gas outflow side. Here, a sum of the lengths of the inlet-side catalyst layer and the outlet-side catalyst layer is larger than the entire length of the partition wall, and a total amount of an SCR catalyst body present in the outlet-side catalyst layer is larger than a total amount of an SCR catalyst body present in the inlet-side catalyst layer.Type: GrantFiled: March 6, 2018Date of Patent: July 9, 2019Assignees: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Makoto Tsuji, Hiroto Imai, Shintaro Kobayashi, Yusuke Shimmyo, Hiroyuki Matsubara
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Patent number: 10294838Abstract: An exhaust cleaning filter has an exhaust gas inflow passage and an exhaust gas outflow passage disposed in alternating fashion; and a porous partition wall for setting the exhaust gas inflow and outflow passages at a distance from each other. A small pore region is sectioned off on the upstream side and a large pore region is sectioned off on the downstream side of the partition wall. The average pore diameter of the partition wall in the large pore region is greater than in the small pore region, and is set so that ash contained in the exhaust gas is able to pass through the partition wall. The exhaust purification filter has a promoting member for promoting the passing of exhaust gas that has flowed into the exhaust gas inflow passage, through the partition wall in the small pore region, and promoting inflow into the exhaust gas outflow passage.Type: GrantFiled: December 3, 2012Date of Patent: May 21, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuhiro Itoh, Hiromasa Nishioka, Yoshihisa Tsukamoto, Daichi Imai, Hiroshi Otsuki, Ryota Koutake
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Patent number: 10286392Abstract: The present invention provides an exhaust gas purification catalyst provided with: a substrate of wall flow structure in which inlet cells and outlet cells are partitioned by porous partition walls; and a catalyst layer disposed at least inside the partition wall and including a catalyst body. The catalyst layer satisfies the following conditions: (1) the pore volume of pores no larger than 5 ?m, as measured in accordance with a mercury intrusion technique, is 24000 mm3 or greater per L of volume of the substrate; and (2) a permeability coefficient measured by a Perm porometer is 0.6 ?m2 to 4.4 ?m2.Type: GrantFiled: August 1, 2018Date of Patent: May 14, 2019Assignees: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shintaro Kobayashi, Makoto Tsuji, Hiroto Imai, Takeshi Hirabayashi
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Patent number: 10283692Abstract: A power generation system includes: a heat source having a temperature being changed over time; a flow passage through which a heat medium heated by the heat source passes; a power generation device including a power generation element and a first electrode, the power generation element being electrically polarized by temperature change thereof depending on temperature change of the heat medium, the first electrode extracting electric power from the power generation element; a temperature detection device being disposed on an upstream side relative to the power generation device in the flow passage and detecting the temperature of the heat medium; a voltage application device that applies voltage to the power generation element; and a control device that activates the voltage application device when the temperature increase of the heat medium has been detected and deactivates the voltage application unit when the temperature decrease of the heat medium has been detected.Type: GrantFiled: November 20, 2014Date of Patent: May 7, 2019Assignees: DAIHATSU MOTOR CO., LTD., NATIONAL UNIVERSITY CORPORATION NAGAOKA OF TECHNOLOGYInventors: Satoru Yamanaka, Yoonho Kim, Takashi Ogawa, Akira Nakajima, Juyoung Kim, Hirohisa Tanaka, Tadachika Nakayama, Masatoshi Takeda, Noboru Yamada, Koichi Niihara
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Patent number: 10272393Abstract: A transfer line between the outlet of a steam cracker and the inlet for the quench system has metallic or ceramic inserts having a pore size from about 0.001 to about 0.5 microns inside the line forming a gas tight barrier with the inner surface of the line and having a vent for the resulting gas tight pocket are used to separate H2, CH4, CO and CO2 from cracked gases reducing the load on the down-stream separation train of the steam cracker.Type: GrantFiled: September 19, 2018Date of Patent: April 30, 2019Assignee: NOVA Chemicals (International) S.A.Inventors: Leslie Wilfred Benum, Michael Edward Koselek, Vasily Simanzhenkov, Hany Iskandar Farag, Evan Geevouy Mah, Jeffrey Thomas Kluthe
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Patent number: 10247079Abstract: The invention relates to an exhaust gas purification system applied to an internal combustion engine. The engine has a turbocharger including a turbine wheel and a housing for housing the turbine wheel. The housing defines a turbine outlet passage communicating with an exhaust gas discharging part of the turbine wheel. The engine further has an exhaust passage part communicating with an exhaust gas outlet of the turbine outlet passage. The system comprises an exhaust gas purification apparatus disposed in the exhaust passage part at a position adjacent to the exhaust gas outlet of the turbine outlet passage. Further, the apparatus includes an exhaust gas purification member.Type: GrantFiled: October 20, 2014Date of Patent: April 2, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Masakazu Tabata
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Patent number: 10226737Abstract: In one aspect, catalyst modules and catalytic reactors are provided which, in some embodiments, mitigate inefficiencies and/or problems associated with fluid stream pressure drop A catalyst module comprises a layer of structural catalyst bodies arranged in a pleated format, the structural catalyst bodies forming pleat inlet faces and pleat outlet faces, wherein fluid flow channels defined by inner partition walls of the structural catalyst bodies extend from the pleat inlet faces to the pleat outlet faces. The pleat inlet faces form an angle (?) with an inlet face of the module.Type: GrantFiled: July 29, 2015Date of Patent: March 12, 2019Assignee: Cormetech, Inc.Inventors: Chris Difrancesco, Scot Pritchard, Eric Baker Howell, Jeremy Thomas Freeman
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Patent number: 10217923Abstract: The invention relates to a thermoelectric module comprising a metal housing element and a ceramic layer that is applied to the metal housing element. The thermoelectric module further comprises an additional housing element arranged on the side of the metal housing element which is provided with the ceramic layer, the additional housing element and the metal housing element being joined to form a fluid-tight housing. The thermoelectric module finally comprises at least one thermoelectrically active material which is arranged inside the fluid-tight housing.Type: GrantFiled: March 7, 2012Date of Patent: February 26, 2019Assignee: MAHLE INTERNATIONAL GMBHInventors: Hans-Heinrich Angermann, Holger Brehm, Thomas Himmer
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Patent number: 10207223Abstract: An exhaust gas purifying device includes a first SCR catalyst converter, an oxidation catalyst converter, a filter section, and a second SCR catalyst converter arranged in series to a flow direction of an exhaust gas. The first SCR catalyst converter includes a pillar-shaped honeycomb structure a cell density of which is from 31 to 78 cells/cm2, a porosity of the partition walls of which is from 50 to 65%, and in which a first SCR catalyst is loaded onto the surfaces of the partition walls and inner portions of pores formed in the partition walls, and an amount of the first SCR catalyst to be loaded onto the surfaces of the partition walls and the inner portions of the pores is from 200 to 500 g/L and an amount of the first SCR catalyst to be loaded onto the inner portions of the pores is from 5 to 80 g/L.Type: GrantFiled: February 28, 2018Date of Patent: February 19, 2019Assignee: NGK Insulators, Ltd.Inventors: Tetsuya Makino, Shogo Hirose
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Patent number: 10159935Abstract: An exhaust gas purification catalyst having an excellent exhaust gas purification ability while reducing the increase in pressure loss. Exhaust gas purification catalyst includes entrance cell, exit cell, and a wall-flow substrate having partition wall to separate these cell, a catalytic layer formed from exhaust inlet-side ends in the extending direction in sections of the interior of partition wall facing entrance cell, and a catalytic layer formed on the surface of partition wall facing exit cell from exhaust outlet-side ends in the extending direction of partition wall, having a length shorter than the entire partition wall length.Type: GrantFiled: October 7, 2015Date of Patent: December 25, 2018Assignees: CATALER CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Ryota Onoe, Shingo Sakagami, Tsuyoshi Ito, Masahiko Takeuchi, Naoto Miyoshi, Akemi Sato
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Patent number: 10161280Abstract: A method for influencing a fluid flow in a fluid line is provided. The fluid line has a wall and a honeycomb body arranged in the fluid line with a fluid inlet side and a fluid outlet side. The honeycomb body has a honeycomb structure with a cross section area and with ducts through which the fluid flow can flow from the fluid inlet side to the fluid outlet side. The honeycomb body has an outer boundary. The honeycomb structure has a circumferential outer zone close to the boundary and a central zone arranged within the outer zone. The outer zone includes at most 70% of the cross section area. The method includes providing the fluid flow upstream of the honeycomb body, entry of the fluid flow into the honeycomb body, and at least partial redirection of the fluid flow outwards in a radial direction.Type: GrantFiled: April 23, 2015Date of Patent: December 25, 2018Assignee: Continental Automotive GmbHInventors: Peter Hirth, Thomas Haerig
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Patent number: 10138775Abstract: A holding material includes a stack of a first mat and a second mat, the first mat including alumina fibers that include 60 wt % or more of alumina and 40 wt % or less of silica, and the second mat including silica fibers that include 60 wt % or more of silica and 40 wt % or less of alumina and having a surface pressure higher than that of the first mat as measured at a gap bulk density of 0.30 g/cm3.Type: GrantFiled: June 11, 2015Date of Patent: November 27, 2018Assignee: NICHIAS CORPORATIONInventors: Kazutoshi Isomura, Hiroki Nakamura, Kiyoshi Sato, Isami Abe
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Patent number: 10137412Abstract: The present invention provides a filter comprising a base material and a catalytic substance provided within the base material, wherein the base material comprises a plurality of cells forming gas flow paths and having a gas inflow-side end portion and outflow-side end portion, and a plurality of porous partition walls defining said cells, the end portions of at least some of the cells being closed off, and the void occupancy of the catalytic substance within the pores of the partition walls is 10% or less.Type: GrantFiled: January 7, 2016Date of Patent: November 27, 2018Assignee: Johnson Matthey Japan G.K.Inventor: Satoshi Sumiya
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Patent number: 10105658Abstract: A transfer line between the outlet of a steam cracker and the inlet for the quench system has metallic or ceramic inserts having a pore size from about 0.001 to about 0.5 microns inside the line forming a gas tight barrier with the inner surface of the line and having a vent for the resulting gas tight pocket are used to separate H2, CH4, CO and CO2 from cracked gases reducing the load on the down-stream separation train of the steam cracker.Type: GrantFiled: April 19, 2017Date of Patent: October 23, 2018Assignee: NOVA Chemicals (International) S.A.Inventors: Leslie Wilfred Benum, Michael Edward Koselek, Vasily Simanzhenkov, Hany Iskandar Farag, Evan Geevouy Mah, Jeffrey Thomas Kluthe
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Patent number: 10099198Abstract: An expandable center arrangement for a reactor is disclosed. The arrangement comprises an expansion tube; a center support inside the expansion tube and three or more spring elements. The spring elements are fastened to the center support and arc out to the expansion tube. A reactor is also disclosed.Type: GrantFiled: May 23, 2017Date of Patent: October 16, 2018Assignee: Johnson Matthey Public Limited CompanyInventors: William Alan Whittenberger, Joseph W. Whittenberger, Frank James Podojil, III
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Patent number: 10072549Abstract: A metal substrate for catalytic converter is characterized by: a flat foil and a corrugated metal foil arranged on a gas inlet side end section being joined to each other; the flat foil and the corrugated metal foil arranged in an outer circumferential joining section being joined to each other, said outer circumferential joining section being connected to an end section of the gas inlet side end section in the axial direction; an outer jacket and the honeycomb core being joined by interposing a bonding layer in the gas outlet side end section area P fulfilling formula (A), when P is the length of the bonding layer in the axial direction; a corrugated metal foil having an impact mitigating section; the impact mitigating section being formed in an area corresponding to at least the gas inlet side end section and the outer circumferential joining section.Type: GrantFiled: December 24, 2014Date of Patent: September 11, 2018Assignee: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.Inventors: Tooru Inaguma, Shogo Konya, Yasuhiro Tsumura, Toshio Iwasaki
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Patent number: 10065142Abstract: A sealed honeycomb structure may include porous walls dividedly forming inlet cells and outlet cells extending from an end surface of an inlet side to an end surface of an outlet side, inlet and outlet side sealing portion 5b, and an inlet side sealing portion, wherein at least one outlet cell is a reinforced cell where a reinforcing part 6 for reinforcing the outlet cell 2b is formed at at least one corner portion 21a at which the walls on a cross-section vertical to an extending direction of the cell cross each other, wherein the inlet cell is a non-reinforced cell where the reinforcing part is not formed at all the corner portions at which the walls on the cross-section vertical to the extending direction of the cell cross each other, and wherein the reinforcing parts 6 of the reinforced cells 22 are formed at a section of the honeycomb structure from the end surface of the outlet side in the extending direction of the cell.Type: GrantFiled: April 13, 2017Date of Patent: September 4, 2018Assignees: Hyundai Motor Company, Kia Motors Corporation, NGK Insulators, Ltd.Inventors: Tetsuo Toyoshima, Akira Takahashi, Yuichi Hamazaki, Jung Min Seo, Won Soon Park
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Patent number: 10054018Abstract: A catalyzed particulate filter includes at least one inflow channel including one end where a fluid inflows and another end that is blocked and extends in a length direction, at least one outflow channel including one end that is blocked and another end where the fluid outflows, and the other end extends in the length direction, at least one porous wall defining a boundary between the inflow channel and the outflow channel neighboring each other and extending in the length direction, and a catalyzed supporting member disposed on an inside of the outflow channel, wherein the supporting member includes a plurality of balls.Type: GrantFiled: November 2, 2016Date of Patent: August 21, 2018Assignee: HYUNDAI MOTOR COMPANYInventors: Pyung Soon Kim, Chang Hwan Kim, Chun Yong Kang, ChangHo Jung
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Patent number: 10041390Abstract: A catalyzed particulate filter may include at least one inlet channel extending in a longitudinal direction, and having a first end into which fluid flows and a second end which is blocked; at least one outlet channel extending in a longitudinal direction, and having a first end which is blocked and a second end through which the fluid flows out; at least one wall that defines the boundary between adjacent inlet and outlet channels and that extends in a longitudinal direction; and at least one support positioned within at least one of the at least one inlet channel and the at least one outlet channel.Type: GrantFiled: November 10, 2016Date of Patent: August 7, 2018Assignee: Hyundai Motor CompanyInventors: Pyung Soon Kim, ChangHo Jung
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Patent number: 10029201Abstract: A sealed honeycomb structure may include porous walls dividedly forming inlet cells and outlet cells extending from an end surface of an inlet side to an end surface of an outlet side, inlet and outlet side sealing portion 5b, and an inlet side sealing portion, wherein at least one outlet cell is a reinforced cell where a reinforcing part 6 for reinforcing the outlet cell 2b is formed at at least one corner portion 21a at which the walls on a cross-section vertical to an extending direction of the cell cross each other, wherein the inlet cell is a non-reinforced cell where the reinforcing part is not formed at all the corner portions at which the walls on the cross-section vertical to the extending direction of the cell cross each other, and wherein the reinforcing parts 6 of the reinforced cells 22 are formed at a section of the honeycomb structure from the end surface of the outlet side in the extending direction of the cell.Type: GrantFiled: April 13, 2017Date of Patent: July 24, 2018Assignees: Hyundai Motor Company, Kia Motors Corporation, NGK Insulators, Ltd.Inventors: Tetsuo Toyoshima, Akira Takahashi, Yuichi Hamazaki, Jung Min Seo, Won Soon Park
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Patent number: 10006847Abstract: An improved instrument for counting nanoparticles suspended in a gas, particularly in a combustion gas, incorporates a counter device such as a Condensation Particle Counter, incorporates a pre-treatment stage to remove substances which can cause nucleation and false results, comprising a flow through monolith carrying an oxidation catalyst and an absorber, wherein the monolith has a call density of no more than 400 cells per square inch and an open area of at least 80%.Type: GrantFiled: October 6, 2014Date of Patent: June 26, 2018Assignee: Twigg Scientific & Technical LTDInventor: Martyn Vincent Twigg
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Patent number: 9981881Abstract: A ceramic honeycomb filter comprising a ceramic honeycomb structure having pluralities of flow paths partitioned by porous cordierite cell walls, and plugs formed in predetermined flow paths of the ceramic honeycomb structure; the plugs being formed by ceramic particles and an amorphous oxide matrix existing between the ceramic particles; in a cross section of the plugs, an area ratio A1 of the amorphous oxide matrix in a longitudinal range of ?×t from one end, and an area ratio A2 of the amorphous oxide matrix in a longitudinal range of ?×t from the other end meeting the relation of ½?A1/A2?2, wherein t represents the length of the plug in a direction perpendicular to the longitudinal direction of the plug.Type: GrantFiled: September 30, 2015Date of Patent: May 29, 2018Assignee: HITACHI METALS, LTD.Inventors: Atsuhiro Noguchi, Wataru Soga
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Patent number: 9964012Abstract: The substrate is used in a catalytic converter can to which a cylindrical inlet pipe leads and has an inner catalytic zone portion, an outer catalytic zone portion and an insulation material thermally separating the portions. The insulation extends through the substrate and has a uniform cross-section substantially defined by the intersection of two notional cylinders and the upstream face of the substrate, each notional cylinder having: a nominal diameter that is between 1.08 and 1.20 of the diameter of the inlet pipe; a thickness of 1-4 mm; and an axis aligned with the gas direction at the point of maximum velocity at the intersection of the inlet pipe and the can. One of the cylinders is associated with the gas flow at the lower limit of the operating range and the other of the cylinders is associated with the gas flow at the upper limit of the operating range.Type: GrantFiled: January 17, 2014Date of Patent: May 8, 2018Assignee: Vida Fresh Air Corp.Inventors: Stefano Plati, Gregory Kiyoshi Koyanagi, Voislav Blagojevic
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Patent number: 9962652Abstract: The honeycomb type heating device includes: a pillar-shaped honeycomb substrate which includes a porous partition wall defining a plurality of cells extending from one end face to the other end face and a circumferential wall surrounding the partition wall; and a plurality of heaters which are disposed adjacently in a circumferential direction of an outer circumferential face that is an outer surface of the circumferential wall, on the outer circumferential face. Each heater is a resistance heating heater which radiates heat by a current supplied thereto, each heater comes into face-contact with the outer circumferential face, and a ratio of a total area of a portion covered by the heaters of the outer circumferential face with respect to the entire area of the outer circumferential face is 50 to 100%.Type: GrantFiled: February 5, 2016Date of Patent: May 8, 2018Assignee: NGK Insulators, Ltd.Inventors: Yoshimasa Omiya, Yoshiyuki Kasai
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Patent number: 9957861Abstract: A honeycomb filter includes a honeycomb structure body having porous partition walls defining a plurality of cells, inflow side plugging portions, and outflow side plugging portions, and in a cross section perpendicular to a cell extending direction, the whole periphery of each of outflow cells is surrounded by an inflow cell group, inflow cells are defined by inflow/outflow partition walls which are the partition walls defining the outflow cell and inflow/inflow partition walls which are the partition walls intersecting the inflow/outflow partition walls, a surface area A1 of the inflow/outflow partition wall of the inflow cell and a surface area A2 of the inflow/inflow partition wall of the inflow cell satisfy a relation of 1.2?A1/A2?2, and in the partition wall, an average pore diameter of a surface region is from 4 to 60% of an average pore diameter of a central region.Type: GrantFiled: June 8, 2016Date of Patent: May 1, 2018Assignee: NGK Insulators, Ltd.Inventor: Yukio Miyairi
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Patent number: 9953132Abstract: A system, method and apparatus for executing a sequence analysis pipeline on genetic sequence data includes a structured ASIC formed of a set of hardwired digital logic circuits that are interconnected by physical electrical interconnects. One of the physical electrical interconnects forms an input to the structured ASIC connected with an electronic data source for receiving reads of genomic data. The hardwired digital logic circuits are arranged as a set of processing engines, each processing engine being formed of a subset of the hardwired digital logic circuits to perform one or more steps in the sequence analysis pipeline on the reads of genomic data. Each subset of the hardwired digital logic circuits is formed in a wired configuration to perform the one or more steps in the sequence analysis pipeline.Type: GrantFiled: February 17, 2017Date of Patent: April 24, 2018Assignee: EDICO GENOME, CORP.Inventors: Pieter van Rooyen, Michael Ruehle, Robert J. Mcmillen
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Patent number: 9938195Abstract: A heat insulating material includes a porous sintered body formed of MgAl2O4 and having a porosity of 60% or more and less than 73%. In the heat insulating material, pores having a pore diameter of 0.8 ?m or more and less than 10 ?m occupy 30 vol % or more and less than 90 vol % of a total pore volume, pores having a pore diameter of 0.01 ?m or more and less than 0.8 ?m occupy 10 vol % or more and less than 60 vol % of the total pore volume, the thermal conductivity at 20° C. or higher and 1500° C. or lower is 0.45 W/(m·K) or less, and the compressive strength is 2 MPa or more.Type: GrantFiled: June 23, 2015Date of Patent: April 10, 2018Assignee: COORSTEK KKInventors: Shuko Akamine, Mitsuhiro Fujita
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Patent number: 9938146Abstract: The present invention relates to high efficient tubular catalytic steam reforming reactor configured from about 0.2 inch to about 2 inch inside diameter high temperature metal alloy tube or pipe and loaded with a plurality of rolled catalyst inserts comprising metallic monoliths. The catalyst insert substrate is formed from a single metal foil without a central supporting structure in the form of a spiral monolith. The single metal foil is treated to have 3-dimensional surface features that provide mechanical support and establish open gas channels between each of the rolled layers. This unique geometry accelerates gas mixing and heat transfer and provides a high catalytic active surface area. The small diameter, high aspect ratio tubular catalytic steam reforming reactors loaded with rolled catalyst inserts can be arranged in a multi-pass non-vertical parallel configuration thermally coupled with a heat source to carry out steam reforming of hydrocarbon-containing feeds.Type: GrantFiled: December 28, 2015Date of Patent: April 10, 2018Assignee: PRAXAIR TECHNOLOGY, INC.Inventors: Jiefeng Lin, Sean M. Kelly
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Patent number: 9932945Abstract: A method of reducing nitrogen oxide emissions, the method comprising (i) injecting a petroleum-derived diesel fuel composition having: (a) a sulfur content of less than 10 ppm; (b) a flash point of greater than 50° C.; (c) a UV absorbance, Atotal, of less than 1.5 as determined by the formula comprising Atotal=Ax+10(Ay) wherein Ax is the UV absorbance at 272 nanometers; and wherein Ay is the UV absorbance at 310 nanometers; (d) a naphthene content of greater than 5 percent; (e) a cloud point of less than ?12° C.; (f) a nitrogen content of less than 10 ppm; and (g) a 5% distillation point of greater than 300 F and a 95% distillation point of greater than 600 F, in an advanced combustion engine; (ii) combusting the petroleum-derived diesel fuel in (i) in a combustion chamber of a non-spark ignited engine, wherein nitrogen oxide emissions are lower than those nitrogen oxide emissions when a conventional diesel fuel is employed in a non-spark ignited engine.Type: GrantFiled: December 18, 2009Date of Patent: April 3, 2018Assignee: Chevron U.S.A. Inc.Inventor: William J. Cannella
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Patent number: 9908106Abstract: The invention relates to a catalyst carrier for exhaust gas purification catalyst which contains a metal phosphate containing Zr, and it provides a new catalyst carrier which exhibits excellent NOx purification performance in a high temperature region. The invention proposes a carrier for exhaust gas purification catalyst containing a metal phosphate which has a NASICON type structure and contains Zr.Type: GrantFiled: January 12, 2016Date of Patent: March 6, 2018Assignee: MITSUI MINING & SMELTING CO., LTD.Inventors: Masato Machida, Yuki Nagao, Michiyo Matsumoto, Yunosuke Nakahara
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Patent number: 9895652Abstract: The present invention relates to processes utilizing hydrogen species selectively permeable membranes for synthesis of products. The present invention also relates to processes for synthesizing products from hydrogen insertion or hydrogenation reactions utilizing hydrogen species permeable membranes. The present invention also relates to processes for synthesizing ammonia utilizing hydrogen species selectively permeable membranes. The membranes provide surfaced modified membranes that can comprise a porous layer containing a plurality of reactive sites comprising a metal species and a catalyst for promoting a reaction within the layer.Type: GrantFiled: August 14, 2014Date of Patent: February 20, 2018Assignee: Commonwealth Scientific and Industrial Research OrganisationInventors: Sukhvinder Badwal, Sarbjit Singh Giddey, Fabio Tomasco Ciacchi, Aniruddha Kulkarni, Anthony E. Hughes, Danielle Frances Kennedy
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Patent number: 9890673Abstract: A honeycomb filter, wherein when a thermal expansion coefficient at 300 to 600° C. of a material constituting a honeycomb substrate is indicated by A (×10?6/° C.), the four-point bending strength of the material constituting the honeycomb substrate is indicated by B (MPa), the thickness of a thinnest portion in a portion partitioning outlet plugging cells of a partition wall 1 is indicated by t (mm), the thickness of a portion partitioning an outlet plugging cell and an inlet plugging cell of the partition wall is indicated by WT (mm), and the distance between the center of the outlet plugging cell and the center of the inlet plugging cell adjacent to each other is indicated by CP (mm), a relation of the following equation (1) is satisfied. 0.714×WT+0.160?t/CP?0.163×A/B+0.Type: GrantFiled: March 7, 2016Date of Patent: February 13, 2018Assignee: NGK Insulators, Ltd.Inventor: Tatsuyuki Kuki
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Patent number: 9839869Abstract: The honeycomb filter of the present invention comprises a ceramic honeycomb substrate formed from a porous body of sintered ceramic particles, and a filter layer formed on the surface of the cell walls, wherein a portion of the filter layer penetrates from the surface of the cell walls into pores formed by the ceramic particles to form inter-particle filtration bodies, these inter-particle filtration bodies are formed from a plurality of spherical ceramic particles and crosslinking bodies which bind the spherical ceramic particles to each other, and the spherical ceramic particles and the crosslinking bodies form a three-dimensional network structure.Type: GrantFiled: March 30, 2012Date of Patent: December 12, 2017Assignee: IBIDEN CO., LTD.Inventors: Takafumi Kasuga, Misako Makino, Saiduzzaman Md
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Patent number: 9822681Abstract: There is disclosed a plugged honeycomb structure. A plugged honeycomb structure includes a tubular honeycomb structure body having partition walls including a porous partition wall base material defining a plurality of cells which become through channels for a fluid and extend from a first end face to a second end face, and a porous trapping layer disposed on the surface of the partition wall base material; and plugging portions disposed in open ends of predetermined cells in the first end face and open ends of residual cells in the second end face, and the partition wall base material is constituted of a porous body including ?-Al2O3 as a main phase and further including aluminum titanate and glass.Type: GrantFiled: February 23, 2015Date of Patent: November 21, 2017Assignee: NGK Insulators, Ltd.Inventors: Yoshio Kikuchi, Takashi Suzuki, Masaki Ishikawa
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Patent number: 9776891Abstract: A liquid filter article, including: a housing having an inlet, an outlet, and an adsorbent bed there between, the bed comprising: a first stage having a first adsorbent, the first adsorbent including an activated carbon honeycomb infused with a plurality of zero valent iron nanoparticles (“Fe-AC”); and a second stage having a second adsorbent, the second adsorbent being selected from iron oxide particles supported on activated carbon honeycomb (“FEOX-AC”), iron oxide particles supported on activated alumina honeycomb (“FeOX-AA”), or a combination thereof, wherein the first stage is in fluid communication with the second stage. Also disclosed is a method of using the liquid filter article to remediate heavy metals in water.Type: GrantFiled: July 21, 2015Date of Patent: October 3, 2017Assignee: Corning IncorporatedInventors: William Peter Addiego, Benedict Yorke Johnson, Lingyan Wang
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Patent number: 9751036Abstract: Z-filters capable of cleaning particulate matter from airflow streams in dust collectors, including reverse flow, reverse air, and reverse pulse systems.Type: GrantFiled: July 22, 2013Date of Patent: September 5, 2017Assignee: Donaldson Company, Inc.Inventors: Thomas D. Raether, Brian Zauner, Mark Belcher, Gabriel Safarian
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Patent number: 9726063Abstract: An exhaust gas treatment system for reducing emissions from an engine includes an exhaust conduit adapted to supply an exhaust stream from the engine to an exhaust treatment device. An injector injects a reagent through an aperture in the conduit into the exhaust stream. A flow modifier is positioned within the exhaust conduit and comprises a plate including a plurality of bores spaced apart from one another and positioned about a periphery of the plate. The plate also includes a plurality of slots positioned in parallel with each other.Type: GrantFiled: December 2, 2015Date of Patent: August 8, 2017Assignee: Tenneco Automotive Operating Company Inc.Inventors: Manoj K. Sampath, Ryan A. Floyd
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Patent number: 9724634Abstract: An object of the present invention is to provide a honeycomb filter capable of achieving a combination of high collection efficiency and low pressure loss. The honeycomb filter comprises a ceramic honeycomb substrate in which a multitude of cells through which a fluid flows are disposed in parallel in a longitudinal direction and are separated by cell walls, each cell being sealed at an end section at either the fluid inlet side or the fluid outlet side, and a filter layer which, among the surfaces of the cell walls, is formed on the surface of the cell walls of those cells in which the end section at the fluid inlet side is open and the end section at the fluid outlet side is sealed by a sealing material, wherein the thickness of the filter layer increases gradually from the fluid inlet side toward the fluid outlet side.Type: GrantFiled: March 30, 2012Date of Patent: August 8, 2017Assignee: IBIDEN CO., LTD.Inventors: Takafumi Kasuga, Misako Makino, Kazuki Nakamura, Yuichi Nagatsu, Takeshi Ushida
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Patent number: 9707541Abstract: In one aspect, structural catalyst bodies comprising one or more gradients of catalytic material are provided herein. In some embodiments, a structural catalyst body described herein comprises an inner partition wall having a first surface and a second surface opposite the first surface, the inner partition wall having a gradient of catalytic material along the width of the inner partition wall.Type: GrantFiled: November 26, 2014Date of Patent: July 18, 2017Assignee: Cormetech, Inc.Inventors: Christian Trefzger, Chris E. Difrancesco, Raymond Oh
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Patent number: 9656208Abstract: An exhaust gas treatment unit includes a substantially cylindrical exhaust gas treatment body having a main axis and, on at least one opening side of the exhaust gas treatment unit, at least one of the following connecting devices or connectors: an offset compression zone or a molded structure for form-locking engagement. An internal combustion engine includes at least one exhaust gas treatment unit and at least one exhaust gas conducting line. The at least one exhaust gas treatment unit is completely introduced in the at least one exhaust gas conducting line. A motor vehicle having at least one exhaust-gas treatment unit is also provided.Type: GrantFiled: March 18, 2013Date of Patent: May 23, 2017Assignee: EMITEC Gesellschaft fuer Emissiontechnologie mbHInventors: Carsten Kruse, Gottfried Wilhelm Haesemann, Bruno Kravetz
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Patent number: 9623359Abstract: A sealed honeycomb structure may include porous walls dividedly forming inlet cells and outlet cells extending from an end surface of an inlet side to an end surface of an outlet side, inlet and outlet side sealing portion 5b, and an inlet side sealing portion, wherein at least one outlet cell is a reinforced cell where a reinforcing part 6 for reinforcing the outlet cell 2b is formed at at least one corner portion 21a at which the walls on a cross-section vertical to an extending direction of the cell cross each other, wherein the inlet cell is a non-reinforced cell where the reinforcing part is not formed at all the corner portions at which the walls on the cross-section vertical to the extending direction of the cell cross each other, and wherein the reinforcing parts 6 of the reinforced cells 22 are formed at a section of the honeycomb structure from the end surface of the outlet side in the extending direction of the cell.Type: GrantFiled: March 30, 2012Date of Patent: April 18, 2017Assignees: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATION, NGK INSULATORS, LTD.Inventors: Tetsuo Toyoshima, Akira Takahashi, Yuichi Hamazaki, Jung Min Seo, Won Soon Park
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Patent number: 9586195Abstract: A honeycomb structural body is made of cordierite ceramic and composed of partition walls and cells. A cell density is changed continuously or step by step from a central section to an outer peripheral section in a radial direction. The honeycomb structural body has a relationship of M1>M2>M3, and a relationship of K1<K2. M1 is an average cell density of a first section formed from a center to not more than ? R from the center. M2 is an average cell density of a second section formed within a range from ? R to ? R. M3 is an average cell density of a third section formed of more than ? R from the center to an outer peripheral surface. K1 and K2 are average cell density change rates of the first and second sections, respectively. R is a radius of the honeycomb structural body.Type: GrantFiled: January 17, 2013Date of Patent: March 7, 2017Assignees: DENSO CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naohiro Hayashi, Masakazu Murata, Oji Kuno, Hiromasa Suzuki, Hiroyuki Matsubara
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Patent number: 9580358Abstract: There is provided a honeycomb structure including a honeycomb base material including a porous partition wall parent material; plugged portions; and a porous collecting layer disposed on the surface of the partition wall parent material in the remaining cells. A melting point of a material constituting the collecting layer is higher than that of a material constituting the partition wall parent material, a pore surface area per unit volume of the collecting layer is 2.0 times or more a pore surface area per unit volume of the partition wall parent material, and a thickness of a portion of the collecting layer which penetrates into pores of the partition wall parent material is 6% or smaller of that of each of partition walls including the partition wall parent material and the collecting layer.Type: GrantFiled: May 20, 2014Date of Patent: February 28, 2017Assignee: NGK Insulators, Ltd.Inventor: Yoshio Kikuchi
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Patent number: 9540978Abstract: A honeycomb body for exhaust gas aftertreatment includes a first end face, a second end face, a central axis that penetrates the two end faces and a length. The honeycomb body has at least one at least partially structured metallic layer which is disposed about the central axis. A structure of the at least one metallic layer has elevations and depressions which extend at least over part of the length of the honeycomb body and run obliquely to the central axis. At least one metallic connecting strip is provided between adjacent regions of the at least one metallic layer. The metallic connecting strip is shorter than the length of the honeycomb body and forms a brazed connection or welded connection to the adjacent regions. A method for producing such a honeycomb body and a motor vehicle having the honeycomb body are also provided.Type: GrantFiled: September 9, 2014Date of Patent: January 10, 2017Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Peter Hirth, Holger Stock, Rolf Brueck
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Patent number: 9533286Abstract: A catalytic material including particles formed of a catalytic core material having a thermally resistant porous shell coated over the catalytic core material. An oxygen storage material is dispersed within the thermally resistant porous shell. In an example, the oxygen storage material is ceria. The catalytic material can further include a catalytic support, wherein the particles are deposited on the catalytic support. The catalytic support can be a powdered oxide including a material selected from the group consisting of alumina, silica, zirconia, niobia, ceria, titania, and combinations thereof. The catalytic core can include an element selected from the group consisting of Pt, Pd, Rh, Co, Ni, Mn, Cu, Fe, Au, Ag, and combinations thereof. The porous shell can be selected from materials consisting of alumina, baria, ceria, magnesia, niobia, silica, titania, yttria, and combinations thereof.Type: GrantFiled: March 15, 2013Date of Patent: January 3, 2017Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.Inventors: Kimber L. Stamm Masias, Paul T. Fanson
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Patent number: 9533294Abstract: A honeycomb structural body has plural cell density sections having a cell density which is changed stepwise in a radial direction. A partition wall is formed between adjacent cell density sections. The cell density sections have a high cell density section having a maximum cell density, excepting an outermost cell density section formed at an outermost side, and a low cell density section having a minimum cell density, excepting an innermost cell density section formed at an innermost side. A relationship of V?Va?Vb+Vs is satisfied, where V indicates a volume of the honeycomb structural body if the overall honeycomb structural body is composed of the high cell density section, Va indicates a volume of the high cell density section, Vb indicates a volume of the cell density section, and Vs indicates a volume of the boundary wall which separates the low cell density section from the cell density section formed immediately inside of the low cell density section.Type: GrantFiled: January 23, 2013Date of Patent: January 3, 2017Assignees: DENSO CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naohiro Hayashi, Masakazu Murata, Hiroyuki Matsubara, Oji Kuno, Hiromasa Suzuki