Fixed Annularly Shaped Bed Of Contact Material And Means Directing Gas Therethrough Substantially Perpendicular To Longitudinal Axis Of Bed Patents (Class 422/181)
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Patent number: 11781461Abstract: An exhaust device of an engine includes: a muffler provided with a plurality of muffling chambers separated by a plurality of partition walls, a communication pipe accommodated in the muffler and penetrating at least one of the partition walls, and a catalyst accommodated in the muffler and penetrating at least one of the partition walls, wherein the muffling chambers include: a pair of first muffling chambers each provided with an inlet port for exhaust gas; a second muffling chamber communicating with the pair of first muffling chambers via the communication pipe; and a third muffling chamber communicating with the second muffling chamber via the catalyst.Type: GrantFiled: March 1, 2022Date of Patent: October 10, 2023Assignee: HONDA MOTOR CO., LTD.Inventors: Sayaka Yasoshina, Atsushi Murao
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Patent number: 11149617Abstract: In one aspect, a system is provided and includes an engine including an exhaust valve, an exhaust manifold downstream of the exhaust valve and a muffler downstream of the exhaust manifold. The system also includes a catalyst positioned downstream of the exhaust valve.Type: GrantFiled: August 18, 2017Date of Patent: October 19, 2021Assignee: KOHLER CO.Inventors: Eric Pekrul, Martin L. Radue
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Patent number: 10543469Abstract: A supported scallop and a support distributor therefor for use in a radial flow reactor. The support distributor includes an elongated sheet having a plurality of perforations extending through a thickness thereof, and at least one edge along a length thereof so as to form a member having at least one support point which engages an inner surface of the scallop.Type: GrantFiled: January 28, 2019Date of Patent: January 28, 2020Assignee: Woven Metal Products, Inc.Inventors: Russell Hillenburg, Gene Eberhardt, Heather Bennett
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Patent number: 10358957Abstract: Mufflers with unique configurations which, in certain (but not all) embodiments, improve engine performance. In other embodiments, improved manufacturing processes and methods for making mufflers. In particularly preferred embodiments, methods for making motorcycle mufflers with swaging techniques. In still other preferred embodiments, swaged motorcycle mufflers with improved exhaust flow. In still other embodiments, aftermarket mufflers which can be assembled to a variety of engine exhaust systems utilizing a universal coupler.Type: GrantFiled: May 2, 2016Date of Patent: July 23, 2019Inventors: Jason B. Panther, James B. Panther, Randy Blevins
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Patent number: 10071356Abstract: The present invention describes a catalytic reactor operating as a moving bed to manage interruptions in the circulation of catalyst while at the same time avoiding mechanical damage to the contact means containing the catalyst. The invention also concerns a refining or petrochemicals process using the reactor in accordance with the invention.Type: GrantFiled: February 11, 2015Date of Patent: September 11, 2018Assignee: AXENSInventor: Fabian Lambert
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Patent number: 10018093Abstract: A vehicular exhaust device is disclosed. The vehicular exhaust device includes an exhaust pipe, which is connected at one end to an exhaust manifold of a cylinder and at the other end to a catalytic converter. In particular, an intermediate portion of the exhaust pipe is in contact with the side surface of the catalytic converter so as to heat the catalytic converter by heat of the exhaust pipe.Type: GrantFiled: September 6, 2016Date of Patent: July 10, 2018Assignee: HYUNDAI MOTOR COMPANYInventors: Soo Hyung Woo, Woo Tae Kim, Dae Sung Kim, Byeong Seok Lee, Seung Kook Han
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Patent number: 10006983Abstract: A method for detecting azimuthal angle of a heat source includes a preparing step and a detecting step. The preparing step includes: detecting a unit period (Tc) by rotating a target positioning portion through one circle, and aligning the target positioning portion with an aligning member. The detecting step includes: driving the target positioning portion to rotate. The position of the aligning member defines an initial azimuthal position. When an infrared signal emitted from the external heat source is transmitted into an infrared sensor via the target positioning portion, a transmitting time is defined as a time point (Ts) of the heat source, and an angle between the target positioning portion and the initial azimuthal position is defined as an azimuthal angle (?x) of the heat source, in which ?x=(Ts/Tc)×360°.Type: GrantFiled: October 21, 2015Date of Patent: June 26, 2018Assignee: EVERSPRING INDUSTRY CO., LTD.Inventor: Tzong-Sheng Lee
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Patent number: 9446370Abstract: The invention relates to a reactor system, comprising a heat-exchange unit and a reaction unit that are assembled together into a structure. The heat-exchange unit has a plurality of plate or corrugated-plate heat exchangers, and is formed so as to attachable/detachable to/from the reaction unit and insertable into the latter. Accordingly, a catalyst may be attached to a heat-transfer surface of a heat exchanger by a washcoat method or the like, thus maximizing heat-transfer efficiency and enabling the easy removal or reattachment of the catalyst when the enabling the easy removal or reattachment of the catalyst at the end of the lifespan of the catalyst.Type: GrantFiled: April 18, 2012Date of Patent: September 20, 2016Assignee: KOREA RESEARCH INSTITUTE OF CHEMICAL TECHNOLOGYInventors: Kyoung Su Ha, Geun Jae Kwak, Jae-Hoon Jung, Joo Young Cheon, Ki Won Jun
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Patent number: 9279623Abstract: A device having a heat exchanger includes a housing having an inlet and an outlet for a fluid and an inner tube having a first end face extending in axial direction, an opposite second end face and a circumferential surface having openings. A plurality of heat exchanger tubes is disposed parallel to the axial direction on the outside of the circumferential surface. The housing encloses the heat exchanger tubes and the inner tube and the inlet is fluidically connected to the first end face. Guide elements are disposed between the heat exchanger tubes so that the fluid entering the inner tube through the first end face flows out across the heat exchanger tubes in radial direction starting from the inner tube. The device is used particularly for constructing a thermoelectric generator for positioning in the underbody of a motor vehicle. A motor vehicle having the device is also provided.Type: GrantFiled: October 15, 2013Date of Patent: March 8, 2016Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Sigrid Limbeck, Rolf Brueck
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Patent number: 9011569Abstract: A wall flow type particulate filter (24) adapted to be arranged in an exhaust passage of an internal combustion engine in which combustion is performed in an excess of oxygen carries a solid acid. The solid acid has an acid strength which is higher than the acid strength of sulfurous acid and lower than the acid strength of sulfuric acid.Type: GrantFiled: June 29, 2012Date of Patent: April 21, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroshi Otsuki, Shigeki Nakayama, Hiromasa Nishioka, Katsuhiko Oshikawa, Yoshihisa Tsukamoto, Junichi Matsuo, Yuichi Sobue, Daichi Imai, Kou Sugawara
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Patent number: 9011568Abstract: A filter for internal combustion engines, includes a rigid external casing provided with at least an inlet for a fluid to be filtered and an outlet for the fluid when filtered, and a filter cartridge located internally of the external casing, which includes a plurality of tubular filter walls arranged parallel to one another which are destined to be crossed by the fluid flowing from the inlet towards the outlet of the external casing; the external casing being conformed such as to delimit a pouch a transversal section of which, performed along a perpendicular plane to axes of the tubular filter walls, exhibits a prevalent line of development and a small width with respect to the prevalent line of development; the tubular filter walls being arranged internally of the pouch, side by side with one another, forming a single row which follows the prevalent line of development of the pouch.Type: GrantFiled: August 4, 2010Date of Patent: April 21, 2015Assignee: UFI Innovation Center S.R.L.Inventor: Giorgio Girondi
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Patent number: 8999048Abstract: An exhaust gas purifying apparatus for a diesel engine includes a diesel particulate filter (DPF) in an exhaust system in the diesel engine. The exhaust gas purifying apparatus is constructed to execute regeneration of the DPF by raising a temperature of the DPF in a case where a predetermined DPF regeneration condition is fulfilled, interrupt the regeneration of the DPF, execute idling stop, automatically restart the diesel engine and then restart the regeneration of the DPF, and when shifting to the idling operation is carried out during regeneration of the DPF, delay execution of the idling stop until a temperature of the DPF at a time at which the idling stop is started becomes not less than a temperature of the DPF at a time at which shifting to an idling operation is carried out even in a case where the predetermined idling stop condition is fulfilled.Type: GrantFiled: May 20, 2011Date of Patent: April 7, 2015Assignee: Nissan Motor Co., Ltd.Inventors: Toru Nishizawa, Risa Yamamoto
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Patent number: 8992652Abstract: A filtering device features a ceramic filter body for filtering a fluid flow, the filter body consisting of a wavy layer and a flat layer and the wavy and flat layer being wound in a spiral-shaped manner. The wave length of the waves increases from the inside to the outside with increasing distance to the longitudinal axis of the filter body such that the wave troughs and the wave peaks of at least two radially adjacent windings each lie on a common radial plane.Type: GrantFiled: December 17, 2012Date of Patent: March 31, 2015Assignee: Mann+Hummel GmbHInventors: Arndt-Udo Rolle, Frank Ehlen, Kathrin Lichtenwalter, Jochen Linhart, Nadine Dietsch
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Patent number: 8992651Abstract: [Problem] To provide a filter whose initial collection efficiency can be increased and whose pressure loss increase can be suppressed. [Means to solve the problem] A ceramic filter includes: numerous crystalline masses bound to one another each formed of aggregation of columnar crystals, wherein a number of large diameter pores are present between the numerous crystalline masses, and small diameter pores are present between the numerous columnar crystals forming the crystalline mass.Type: GrantFiled: March 28, 2012Date of Patent: March 31, 2015Assignee: Kubota CorporationInventors: Atsushi Sugai, Hiroshi Yamaguchi
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Patent number: 8974570Abstract: A retaining seal material includes inorganic fibers, inorganic particles adhering to surfaces of the inorganic fibers, a first principal surface, and a second principal surface. A mean particle diameter of the inorganic particles in a vicinity of a center in a thickness direction of the retaining seal material is smaller than at least one of a mean particle diameter of the inorganic particles in a vicinity of the first principal surface and a mean particle diameter of the inorganic particles in a vicinity of the second principal surface.Type: GrantFiled: March 14, 2013Date of Patent: March 10, 2015Assignee: Ibiden Co., Ltd.Inventors: Takahiko Okabe, Keiji Kumano
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Patent number: 8974563Abstract: An exhaust gas purification system includes a diesel particulate filter (“DPF”) which collects particulate matter (“PM”) in exhaust gas, an exhaust pipe injector which performs exhaust pipe injection, and a DPF regeneration control unit which performs temperature rise control of an exhaust gas temperature by the exhaust pipe injection to regenerate the DPF when the PM collected by the DPF exceeds a fixed amount and which, during the regeneration, integrates an amount of time during which the exhaust gas temperature exceeds a PM combustion temperature and completes the regeneration when an integrated value thereof reaches a set regeneration completion value. The DPF regeneration control unit aborts the regeneration when, during regeneration, a total amount of the exhaust pipe injection exceeds an upper limit before the integrated value.Type: GrantFiled: June 10, 2011Date of Patent: March 10, 2015Assignee: Isuzu Motors LimitedInventors: Takashi Haseyama, Shinji Gotou, Hiroyuki Oohira
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Patent number: 8961668Abstract: An exhaust gas purification system with which a frequency of diesel particulate filter (“DPF”) regeneration requests can be reduced during long low idle regeneration, thereby improving convenience, including a control unit that performs regeneration control on a DPF provided at an exhaust pipe of an engine. The control unit includes a particulate matter (“PM”) accumulation amount predictor for predicting the amount of PM accumulated by calculating a cumulated value of the PM in an idling state. The control unit starts calculating the cumulated value of the PM by the PM accumulation amount predictor after a first predetermined time has elapsed since a detection of the idling state.Type: GrantFiled: May 16, 2011Date of Patent: February 24, 2015Assignee: Isuzu Motors LimitedInventors: Takashi Haseyama, Hiroyuki Oohira, Shinji Gotou
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Patent number: 8956436Abstract: Disclosed are ceramic bodies comprised of composite cordierite aluminum magnesium titanate ceramic compositions and methods for the manufacture of same.Type: GrantFiled: November 14, 2012Date of Patent: February 17, 2015Assignee: Corning IncorporatedInventors: Adriane Marie Divens-Dutcher, Patrick David Tepesch, Elizabeth Marie Vileno
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Patent number: 8951323Abstract: A hybrid mounting mat for mounting a catalyst support structure within a housing in an exhaust gas treatment device. The exhaust gas treatment device includes an outer housing, a fragile catalyst support structure, and a mounting mat disposed in the gap between the housing and the fragile catalyst support structure. Additionally disclosed are methods of making the hybrid mounting mat and for making an exhaust gas treatment device incorporating the mounting mat.Type: GrantFiled: September 24, 2010Date of Patent: February 10, 2015Assignee: Unifrax I LLCInventor: Amit Kumar
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Patent number: 8945269Abstract: A holding sealing material includes a mat, an inorganic binder and an organic binder. The mat includes inorganic fibers and has an upper part, a center part, and a lower part in a thickness direction. The inorganic binder is loaded on the mat. The organic binder is loaded mainly on the upper part and the lower part of the mat. The holding sealing material is disposed between an exhaust gas-treating body and a casing for housing the exhaust gas-treating body to form an exhaust gas purifying apparatus.Type: GrantFiled: November 14, 2012Date of Patent: February 3, 2015Assignee: Ibiden Co., Ltd.Inventor: Keiji Kumano
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Patent number: 8940072Abstract: A parallel passage fluid contactor structure for chemical reaction processes has one or more segments, where each segment has a plurality of substantially parallel fluid flow passages oriented in an axial direction; cell walls between each adjacent fluid flow passages and each cell wall has at least two opposite cell wall surfaces. The structure also includes at least one active compound in the cell walls and multiple axially continuous conductive filaments either embedded within the cell walls or situated between the cell wall surfaces. The conductive filaments are at least one of thermally and electrically conductive, are oriented in axially, and are in direct contact with the active compound, and are operable to transfer thermal energy between the active material and the conductive filaments. Heating of the conductive filaments may be used to transfer heat to the active material in the cell walls. Methods of manufacturing the structure are discussed.Type: GrantFiled: February 26, 2010Date of Patent: January 27, 2015Assignee: Inventys Thermal Technologies Inc.Inventors: Andre Boulet, Soheil Khiavi
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Patent number: 8932379Abstract: An exhaust gas purification system with which diesel particulate filter (“DPF”) regeneration can be continued even when deceleration occurs during the DPF regeneration. The system includes a regeneration deceleration period intake/exhaust control unit that, when a vehicle decelerates during the DPF regeneration, increases an exhaust gas flow rate through an exhaust pipe by controlling respective openings of an exhaust gas recirculation (“EGR”) device and an intake throttle and adjusting a turbocharging amount of a high pressure stage turbocharger.Type: GrantFiled: June 10, 2011Date of Patent: January 13, 2015Assignee: Isuzu Motors LimitedInventors: Takashi Ikeda, Takayuki Mukunashi, Hiroyuki Ishikawa
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Patent number: 8926726Abstract: A exhaust gas purification device is structured such that it is possible to improve an assembling work ability or a maintenance work ability of gas purifying bodies or exhaust gas purifying cases. In an exhaust gas purification device provided with gas purifying bodies which purify an exhaust gas discharged by an engine, and a gas purifying housing which is provided with the gas purifying bodies therein, the exhaust gas purification device is structured such that a support bracket which supports the gas purifying housing is provided, a bolt hole is formed in the support bracket, an insertion guide is formed in the support bracket, and an attaching bolt is engaged with and disengaged from the bolt hole via the insertion guide.Type: GrantFiled: February 24, 2011Date of Patent: January 6, 2015Assignee: Yanmar Co., Ltd.Inventor: Masataka Mitsuda
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Patent number: 8920531Abstract: The present invention relates to device and method for reducing soot particles. The device for reducing soot particles includes a first filter provided to an exhaust gas flow passage through which exhaust gas from a diesel engine flows to have a predetermined volume of a plurality of grains to be operated as a volumetric filtration system, and a second filter provided to a predetermined position of the second filter to be operated as a surface filtration system.Type: GrantFiled: December 10, 2010Date of Patent: December 30, 2014Assignee: CA Tech Inc.Inventor: In-Gweon Lim
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Publication number: 20140366513Abstract: A device includes a pipeline section for an exhaust gas flow. The pipeline section has an inlet end, an outlet end, a rectilinear section and a protuberance having an opening for installing a metering device for a liquid additive (in particular urea/water solution) in the rectilinear section. The protuberance has a height and an extent and the extent is at least twice as large as the height. At least one respective disk-shaped honeycomb body is disposed at each of the inlet end and the outlet end. A central axis of the opening is oriented toward one of the disk-shaped honeycomb bodies. A motor vehicle having the device is also provided.Type: ApplicationFiled: September 2, 2014Publication date: December 18, 2014Inventors: KLAUS MUELLER-HAAS, ROLF BRUECK
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Patent number: 8906134Abstract: A method for engine-out soot flow rate prediction of an exhaust gas treatment system is provided. A measured level of oxides of nitrogen in the exhaust gas treatment system is received. An engine fuel injection timing and air-fuel ratio of an engine producing the oxides of nitrogen are also received. An engine timing factor is determined based on the engine fuel injection timing. An engine air-fuel ratio factor is determined based on the engine air-fuel ratio. An engine-out soot flow rate prediction is generated based on the measured level of oxides of nitrogen, the engine timing factor, and the engine air-fuel ratio factor.Type: GrantFiled: November 8, 2012Date of Patent: December 9, 2014Assignee: GM Global Technology Operations LLCInventors: Min Sun, Michelangelo Ardanese, Jean-Yves Lavallee, Amanpal S. Grewal, Paul Jasinkiewicz
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Patent number: 8888883Abstract: A ceramic honeycomb structure suitable for particulate filters, having an inlet face and an outlet face, comprising a plurality of inlet cells and a plurality of outlet cells extending through the structure from the inlet face to the outlet face, the inlet cells being open at the inlet face and closed where adjoining the outlet face, and the outlet cells being open at the outlet face and closed where adjoining the inlet face. The inlet and/or outlet cells are quadrangular in cross-section and are arranged in an alternating pattern; the outlet cells may have a cross-sectional area generally smaller than that of inlet cells and no point of a given inlet cell is closer to an adjacent inlet cell than to an adjacent outlet cell. A process for preparing the ceramic honeycomb structure is also disclosed.Type: GrantFiled: March 25, 2011Date of Patent: November 18, 2014Assignee: ImerysInventors: Thierry Salmona, Carl De Poncins
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Patent number: 8876959Abstract: A device for at least one self-heated and dense ceramic tube for gas separation. The device includes at least one dense ceramic tube in an environment accessible to a mixture of gases, the at least one tube acting as a diffusion membrane for separating at least one gas from the mixture of gases. Two electrical contacts are provided which allow connecting a power supply to the ceramic tube and driving an electric current through the ceramic tube. The contacts can be in the farm of short coils wrapped around the ceramic tube at difference places. When a voltage is applied to the contacts, an electrical current flows from one contact to the other through the ceramic tube. The current in the ceramic tube heats the tube. Thus, the tubes heat themselves. The hot tube allows separating a gas from the mixture of gases. The driving force for the diffusion is achieved by a pressure difference generated by pumping at the side of the separated gas and pressing at the side of the mixture of gases.Type: GrantFiled: December 4, 2008Date of Patent: November 4, 2014Assignee: Technion Research and Development LtdInventor: Ilan Riess
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Patent number: 8870987Abstract: An object of the present invention is to detect any breakdown or failure of a particulate filter more appropriately. A failure detecting apparatus for detecting failure of a particulate filter according to the present invention comprises an acquiring section which acquires an amount of PM contained in an exhaust gas allowed to outflow from the particulate filter; a regeneration process executing section which executes a filter regeneration process for oxidizing and removing PM deposited in the particulate filter; and a failure judging section which judges that the particulate filter is in the failure state if a decreased amount of the amount of PM contained in the exhaust gas acquired by the acquiring section, during a predetermined period of time as started from a point in time at which the execution of the filter regeneration process performed by the regeneration process executing section is completed, is not equal to or larger than a predetermined reference amount.Type: GrantFiled: November 12, 2010Date of Patent: October 28, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuya Takaoka, Daisuke Shibata
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Patent number: 8864875Abstract: An exhaust gas treatment system for an internal combustion engine is provided comprising an exhaust gas conduit, a particulate filter (“PF”) device, a hydrocarbon source and an electronic control module including operative logic which when implemented. The PF has a filter structure for removal of particulates in the exhaust gas and is selectively regenerated based on an amount of particulates trapped within the filter structure of the PF device. The control module is in communication with the internal combustion engine and the hydrocarbon source, and receives a regeneration signal indicating the amount of particulates trapped within the filter structure of the PF device. The electronic control module includes control logic for monitoring the internal combustion engine prior to a regeneration event. The electronic control module includes control logic for determining a plurality operating parameters of the internal combustion engine based on the monitoring.Type: GrantFiled: November 13, 2012Date of Patent: October 21, 2014Assignee: GM Global Technology Operations LLCInventors: Eugene V. Gonze, Michael J. Paratore, Jr., Julian C. Tan
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Patent number: 8852311Abstract: The present invention aims to provide a honeycomb structure capable of preventing a plugging failure and forming cracks by heat shock which are caused by a cell having a small cross-section.Type: GrantFiled: January 18, 2011Date of Patent: October 7, 2014Assignee: Sumitomo Chemical Company, LimitedInventors: Teruo Komori, Hajime Yoshino
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Patent number: 8845783Abstract: The present invention is intended to detect a failure of a PM filter with a higher degree of accuracy. The present invention is provided with: a PM trapping efficiency calculation part to calculate a PM trapping efficiency (which is a proportion of an amount of particulate matter trapped with respect to an amount of inflow particulate matter) based on an amount of inflow particulate matter obtained by an inflow particulate matter obtaining part, and an amount of outflow particulate matter detected by a PM sensor; and a failure detection part to make a determination that a failure has occurred in the PM filter, in cases where there has appeared a tendency for the PM trapping efficiency to decrease during a period of time until the execution of the following filter regeneration processing is started after the completion of execution of the filter regeneration processing.Type: GrantFiled: March 26, 2010Date of Patent: September 30, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuya Takaoka, Daisuke Shibata, Hiroshi Sawada, Toru Kidokoro
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Patent number: 8845798Abstract: A particulate matter detecting apparatus for an internal combustion engine that can estimate a discharge amount of the particulate matter accurately. The particulate matter detecting apparatus for an internal combustion engine, comprises: a sensor disposed at an exhaust passage of the internal combustion engine, the sensor including a pair of electrodes for detecting particulate matter in an exhaust gas; means for estimating a discharge amount of the particulate matter based on an output of the sensor, and means for acquiring a predetermined parameter that serves as an index for a rate with which the particulate matter in the exhaust gas is deposited on the sensor. The discharge amount estimating means corrects an estimated value of the discharge amount of the particulate matter based on the parameter acquired by the parameter acquiring means.Type: GrantFiled: December 7, 2010Date of Patent: September 30, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Hiroki Nishijima
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Publication number: 20140260472Abstract: A method and apparatus for cleaning and recycling stack gas from coal-fired power plants, from natural or propane burning heating plants, or from cement kilns by using renewable catalysts of zeolite to separate pollutants into recyclable and reusable materials. The method reduces from the stack gas carbon monoxide (CO), carbon dioxide (CO2), nitrogen oxide (NOx), sulfur oxide (SOx) as well as halogens such as chloride and fluorides and trace metals particularly, mercury, lead, and zinc. Bauxite compounds can also be separately collected if desired. The method and apparatus also result in production of fertilizer products by purging with gaseous or liquid nitrogen the zeolite beds through which the stack gas flows. The oxygen split in the beds may be recycled to the burners in the plant.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: THREE D STACK, LLCInventor: James Gary DAVIDSON
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Patent number: 8821608Abstract: Inner cases are connected to outer cases through joining flanges which protrude toward outer peripheries of the outer cases. A plurality of combinations each including filters, the inner cases, and the outer cases are provided. Both the joining flanges are sandwiched and fixed between a pair of sandwiching flanges, thereby connecting the plurality of outer cases to each other.Type: GrantFiled: June 30, 2010Date of Patent: September 2, 2014Assignee: Yanmar Co., Ltd.Inventor: Masataka Mitsuda
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Patent number: 8815193Abstract: A selective non-catalytic reduction apparatus for exhaust gases comprising a reactor for elevated temperature reduction of NOx comprising an injection zone, internal structure zone and rear zone. The internal structure zone includes packing materials and provides a surface area of 5.0 m2/g to 20 m2/g where the packing material is present in the reactor at a level of 10% to 50% of the reactor volume. The reactor provides one or more of the following: (1) a residence time for exhaust gas of 0.1 seconds to 5.0 seconds; (2) a pressure drop of less than or equal to 1400 Pa/m at an exhaust gas velocity of 1.0 meter/second.Type: GrantFiled: April 29, 2013Date of Patent: August 26, 2014Assignee: Southwest Research InstituteInventors: Maoqi Feng, Rijing Zhan, Jeffrey N. Harris
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Patent number: 8814974Abstract: A thin-walled porous ceramic wall-flow filter is disclosed. The filter produces a relatively lower pressure drop coupled with relatively high initial filtration efficiency (FE0), and may enable packaging the filter in a smaller volume. The filter includes a plurality of porous ceramic walls forming cell channels. At least some of the cells are plugged forcing some exhaust gases through the walls, thereby filtering out entrained particulates. The walls have a wall thickness (Twall) wherein 102 ?m?Twall<279 ?m, and a median pore diameter (MPD), and wherein 10<Twall/MPD, and may also be <40. The relatively small median pore diameter (MPD) in comparison to the wall thickness (Twall) allows the use of thinner ceramic walls that provide less flow resistance than thicker walls while maintaining sufficient initial filtration efficiency (FE0). Furthermore, such thin-walled filter structure coupled with unequal inlet/outlet area ratio (Ai/Ao) may allow filter lengths to be additionally shortened.Type: GrantFiled: August 24, 2007Date of Patent: August 26, 2014Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Pushkar Tandon
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Patent number: 8814975Abstract: There is provided a honeycomb structure including a honeycomb base material including a porous partition wall parent material; plugged portions; and a porous collecting layer disposed on the surface of the partition wall parent material in the remaining cells. A melting point of a material constituting the collecting layer is higher than that of a material constituting the partition wall parent material, a pore surface area per unit volume of the collecting layer is 2.0 times or more a pore surface area per unit volume of the partition wall parent material, and a thickness of a portion of the collecting layer which penetrates into pores of the partition wall parent material is 6% or smaller of that of each of partition walls including the partition wall parent material and the collecting layer.Type: GrantFiled: March 20, 2012Date of Patent: August 26, 2014Assignee: NGK Insulators, Ltd.Inventor: Yoshio Kikuchi
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Patent number: 8814969Abstract: An exhaust gas emission control system includes a cylindrical inflow body and an inflow pipe into which exhaust gas flows. The exhaust gas emission control system also includes a cylindrical outflow body and an outflow pipe from which the exhaust gas flows. The inflow pipe is provided with a louver member that covers an opening of the inflow body near an upstream side of an exhaust gas flow direction. The louver member is provided with slits and inclined plates capable of changing a flow direction of the exhaust gas passing through the slits into a desired direction.Type: GrantFiled: February 17, 2012Date of Patent: August 26, 2014Assignee: Komatsu Ltd.Inventors: Shouhei Nagasaka, Hiroki Sato, Issei Hara, Yosuke Obuchi, Tatsushi Itoh, Yuuki Kasaoka
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Patent number: 8808418Abstract: A system for treating diesel exhaust is disclosed. The system includes a first filter including layers of filtration material positioned between layers of corrugated metallic foil. The metallic foil defines a honeycomb arrangement of longitudinal passageways from an upstream end to a downstream end and also openings for allowing exhaust to pass between adjacent longitudinal passageways of the metallic foil. The filtration material is positioned such that exhaust between the adjacent longitudinal passageways passes through the filtration material. The metallic foil also includes flow diverting structures to divert flow within the longitudinal passageways through the openings. A second filter is positioned downstream from the first filter. The second filter defines a honeycomb arrangement of longitudinal passageways. The longitudinal passages are selectively plugged adjacent upstream and downstream ends to force flow radially through walls between the longitudinal passages of the second filter.Type: GrantFiled: July 16, 2012Date of Patent: August 19, 2014Assignee: Donaldson CompanyInventors: Wenzhong Zhang, Todd R. Taubert, Timothy L. Ricke, Julian A. Imes
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Patent number: 8801822Abstract: An exhaust gas aftertreatment system for an engine can perform manual regeneration control for regenerating a particulate removal filter by increasing the engine rotation speed. The system can suppress the engine rotation speed increase while maintaining the exhaust gas temperature required to regenerate the particulate removal filter. The system can set the target engine rotation speed to a first set value when a regeneration instruction signal from a manual regeneration switch is received. When, although the engine rotation speed falls within a predetermined engine rotation speed range including the first set value that is the target engine rotation speed for a predetermined time period, the exhaust gas temperature does not reach the filter's regeneration temperature within the predetermined time period, the target engine rotation speed is repeatedly reset by being increased from the first set value by a predetermined rotation speed.Type: GrantFiled: February 16, 2011Date of Patent: August 12, 2014Assignee: Yanmar Co., Ltd.Inventors: Hideo Shiomi, Taichi Togashi
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Patent number: 8801818Abstract: A method for cleaning and checking a particle filter of a motor vehicle is provided. In a first step soot particles which have collected in the particle filter are burnt off. In a second step ash located in the particle filter is blown out using compressed air. A cleaning device for a particle filter of a motor vehicle is also provided.Type: GrantFiled: May 14, 2012Date of Patent: August 12, 2014Assignee: Daimler AGInventors: Andreas Albrecht, Peter Benz, Charles W. Emley, Uwe Gaertner, Christian Medau
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Patent number: 8778053Abstract: A method of removing ash from a wall flow type particulate filter which is arranged in an exhaust passage of an internal combustion engine in which combustion is performed in an excess of oxygen for trapping particulate matter in exhaust gas, using a solid acid which is carried on the particulate filter, renders the state of the particulate filter a state where the exhaust gas which flows into the particulate filter is lowered in concentration of oxygen and the particulate filter is raised in temperature, and then renders the state of the particulate filter a state where the exhaust gas which flows into the particulate filter in an oxidizing atmosphere contains SOx.Type: GrantFiled: June 29, 2012Date of Patent: July 15, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroshi Otsuki, Shigeki Nakayama, Hiromasa Nishioka, Katsuhiko Oshikawa, Yoshihisa Tsukamoto, Junichi Matsuo, Yuichi Sobue, Daichi Imai, Kou Sugawara
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Patent number: 8778045Abstract: Cellular ceramic articles are manufactured from a green cellular ceramic body that includes a binder material and a plurality of channels. At least one of the channels is coated with a slurry that includes a green coating composition and a solvent to form a coating layer. The binder material is insoluble in the solvent.Type: GrantFiled: May 31, 2013Date of Patent: July 15, 2014Assignee: Corning IncorporatedInventors: Thorsten Rolf Boger, Willard Ashton Cutler, Kenneth Joseph Drury, Todd Parrish St Clair, Patrick David Tepesch, John Forrest Wight, Jr.
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Patent number: 8778041Abstract: In an exhaust gas treatment device provided with: an exhaust gas treatment unit in which an oxygen combustion boiler 1 using coal as fuel, a denitration device 3, an air preheater 4, a dust-collection device 5, a desulfurization device 6, and a carbon dioxide recovery device 8 are sequentially arranged from the upstream side to the downstream side of an exhaust gas duct; and an exhaust gas circulation unit which branches off from the exhaust gas duct at an outlet of the dust-collection device 5 or an outlet of the desulfurization device 6 and through which the exhaust gas is preheated by the air preheater 4 and returned to the oxygen combustion boiler 1, a heat-recovery heat exchanger 13 that adjusts a gas temperature at an inlet of the dust-collection device 5 to be not greater than an acid dew point of SO3 and not lower than a water dew point is provided between the air preheater 4 and the dust-collection device 5, a reheating heat exchanger 13 that adjusts a gas temperature to be not lower than the acid deType: GrantFiled: November 19, 2010Date of Patent: July 15, 2014Assignee: Babcock-Hitachi Kabushiki KaishaInventors: Yoshiaki Mitsui, Hidehisa Yoshizako, Noriyuki Imada, Naoki Oda
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Patent number: 8764872Abstract: A honeycomb filter includes a honeycomb base material, plugged portions, and a porous collecting layer disposed on the surface of the partition wall parent material in at least the remaining cells. The collecting layer has a constitution in which a plurality of particles combine or intertwine with one another, and the collecting layer includes fibrous fiber particles as the plurality of particles, and includes the particles having an average fiber diameter of 0.1 to 15 ?m and an average aspect ratio of 3 or larger. An open area ratio of the surface of the collecting layer is 20% or larger.Type: GrantFiled: March 9, 2012Date of Patent: July 1, 2014Assignee: NGK Insulators, Ltd.Inventors: Yoshinori Isoda, Yoshio Kikuchi
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Patent number: 8758464Abstract: The disclosed exhaust treatment device for a diesel engine can prevent heat damage to a DPF when regenerating said DPF. If a selection device (7), which selects whether to allow or prohibit an automatic DPF regeneration process, is set to prohibit the automatic DPF regeneration process, a DPF regeneration control device (4) is made able to start a process to cancel execution of the automatic DPF regeneration process. If the selection device (7) is set to allow the automatic DPF regeneration process, the DPF regeneration control device (4) retracts the cancellation of the automatic DPF regeneration process, allowing execution of the previously-cancelled automatic DPF regeneration process to begin.Type: GrantFiled: March 16, 2011Date of Patent: June 24, 2014Assignee: KUBOTA CorporationInventors: Yasuo Fujii, Masanori Fujiwara, Katsushi Inoue, Yuuki Ishii, Kenta Mitamura, Noriyoshi Eguchi, Yongchol Lee, Tomohiro Ninomiya
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Publication number: 20140170033Abstract: Method for the preparation of a wall flow particulate filter catalysed at its inlet side with a first catalyst having activity in the removal of residual hydrocarbons and carbon monoxide and catalysing at rich burn engine operation conditions the reaction of nitrogen oxides with hydrogen and/or carbon monoxide to ammonia and catalysed at its outlet side with a second catalyst having activity in the selective reduction of NOx by reaction with ammonia being formed in the inlet side. The method involves the provision of a first catalyst having a particle size smaller than the filter wall mean pore size, and a second catalyst having a particle size larger than the filter wall mean pore size, and mixing the first and second catalyst into one suspension, which is used for wash-coating from the outlet end. The first catalyst thereby diffuses into the partition wall.Type: ApplicationFiled: June 14, 2012Publication date: June 19, 2014Applicant: Haldor Topsøe A/SInventors: Pär L. Gabrielsson, Keld Johansen
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Publication number: 20140170043Abstract: Described are catalyst compositions, catalytic articles, methods of manufacturing catalytic articles and exhaust gas treatment systems and methods that utilize the catalytic articles. The catalytic articles include a washcoat of platinum group metal on refractory oxide support particles, and further including a molecular sieve wherein greater than 90% of the molecular sieve particles have a particle size greater than 1 ?m.Type: ApplicationFiled: December 12, 2013Publication date: June 19, 2014Applicant: BASF CorporationInventors: Jeffrey B. Hoke, Ahmad Moini, Marcus Hilgendorff
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Publication number: 20140170044Abstract: Described are catalyst compositions, catalytic articles, methods of manufacturing catalytic articles and exhaust gas treatment systems and methods that utilize the catalytic articles. The catalyst composition comprises an oxidation catalyst comprising a washcoat layer including a platinum group metal supported on a refractory metal oxide support and porous molecular sieve particles having internal pores, the molecular sieve particles protected by a protecting material selected from an organic wax encapsulating the molecular sieve particles, a polymer encapsulating the molecular sieve particles, an inorganic oxide deposited on the surface of the molecular sieve particles, or an organic compound filling the internal pores of the molecular sieve particles, wherein the protecting material prevents interaction of the molecular sieve particles with the platinum group metal.Type: ApplicationFiled: December 12, 2013Publication date: June 19, 2014Applicant: BASF CorporationInventors: Jeffrey B. Hoke, Oleg Ilinich, Michael Breen