Including Means Injecting Combustion Fuel Into Reaction Chamber In Direct Contact With Waste Gas Patents (Class 422/182)
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Patent number: 8475557Abstract: Cellular ceramic articles are manufactured from a green cellular ceramic body that includes a binder material and a plurality of channels. At least one of the channels is coated with a slurry that includes a green coating composition and a solvent to form a coating layer. The binder material is insoluble in the solvent.Type: GrantFiled: August 26, 2011Date of Patent: July 2, 2013Assignee: Corning IncorporatedInventors: Thorsten Rolf Boger, Willard Ashton Cutler, Kenneth Joseph Drury, Todd Parrish St Clair, Patrick David Tepesch, John Forrest Wight, Jr.
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Publication number: 20130160432Abstract: Apparatus for controlling an internal combustion engine limits emission of undesirable compounds of nitrogen and oxygen and provides increased transient power.Type: ApplicationFiled: September 27, 2012Publication date: June 27, 2013Applicant: International Engine Intellectual Property Company LLCInventor: International Engine Intellectual Property Company, LLC
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Patent number: 8470070Abstract: Detecting ash in a diesel particulate filter includes receiving data indicative of signal attenuation for ash-responsive and ash-insensitive RF signals transmitted through a diesel particulate filter containing trapped soot and ash. A difference between the RF signals, such as a difference in signal attenuation, may be leveraged to detect a relative ash loading state or a change in relative ash loading state of the diesel particulate filter, and responsively indicate that filter cleaning is needed.Type: GrantFiled: July 22, 2010Date of Patent: June 25, 2013Assignee: Caterpillar Inc.Inventors: Vadiraj P. Kulkarni, Matthew E. Leustek, Sara K. Michels, Rajesh N. Nair, Michael A. Snopko, Andrew A. Knitt
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Patent number: 8465566Abstract: A honeycomb body includes at least one housing and metal foils forming a channel structure. The channel structure is fastened to the housing by a multiplicity of linear brazed connections. A production method for providing the linear brazed connections between the channel structure and the housing and an exhaust gas treatment component having the honeycomb body in an exhaust system of a motor vehicle, are also provided.Type: GrantFiled: September 28, 2010Date of Patent: June 18, 2013Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Wolfgang Maus, Rolf Brück, Peter Hirth
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Patent number: 8449642Abstract: A filter medium (100) having an inflow side (110) and an outflow side (120) defining a flow direction (190). The filter medium comprises at least n consecutive layers Lx of fiber media, x varying from 1 to n, n being more than or equal to 2. L1 (101) is the layer of the n consecutive layers closest to the inflow side of the filter medium and Ln (103) is the layer of the n consecutive layers closest to the -outflow side of the filter medium. For all layers Lx of the at least n consecutive layers, the ratio Hx/(kx*Ax) is substantially identical, wherein Hx is the average thickness of the layer Lx in flow direction, Ax is the average surface area of cross sections according to planes perpendicular to the flow direction, and kx is the permeability coefficient of this layer Lx. The fiber media of at least part of the layers of the filter medium comprises metal fibers.Type: GrantFiled: July 4, 2008Date of Patent: May 28, 2013Assignee: NV Bekaert SAInventors: Inge Schildermans, Frank Verschaeve, Johan Vandamme, Eddy Lambert
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Patent number: 8449644Abstract: There is provided a silicon carbide porous article containing silicon carbide particles as an aggregate and an oxide as a bonding material. The silicon carbide particles are bonded together in a state that pores are held among the silicon carbide particles, and an additive amount of the oxide is 0.5 g/m2 or more and below 3.0 g/m2 with respect to a surface area of the silicon carbide particles.Type: GrantFiled: May 13, 2010Date of Patent: May 28, 2013Assignee: NGK Insulators, Ltd.Inventors: Yoshio Kikuchi, Shinji Kawasaki
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Patent number: 8444753Abstract: An exhaust gas purifying system includes an exhaust gas purifying apparatus provided with a gas inlet side connected to an inlet pipe and a gas outlet side connected to an exhaust pipe. A holding sealing material of the exhaust gas purifying apparatus has a first side face and a second side face. The first side face is positioned on the gas outlet side and has a first slanting face formed on the first side face. The first slanting face has a first inside end point and a first outside end point. The first inside end point is positioned between the gas inlet side and the first outside end point. The first slanting face extends from the first inside end point to the first outside end point and is tilted relative to an end face of an exhaust gas treating body of the exhaust gas purifying apparatus.Type: GrantFiled: April 22, 2011Date of Patent: May 21, 2013Assignee: Ibiden Co., Ltd.Inventor: Masashi Hagino
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Patent number: 8444752Abstract: A particulate filter may comprise an inlet end, an outlet end, and a plurality of parallel channels disposed and configured to flow fluid from the inlet end to the outlet end, the channels being defined by a plurality of porous walls configured to trap particulate matter. The particulate filter may define at least one filtration region including a first group of channels and at least one bypass region including a second group of channels, wherein at least some of the channels in the first group of channels are plugged at an end thereof, wherein the channels in the second group of channels are unplugged, and wherein greater than or equal to about 70% of the plurality of parallel channels are plugged at an end thereof.Type: GrantFiled: October 22, 2009Date of Patent: May 21, 2013Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Pushkar Tandon
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Patent number: 8444730Abstract: A motor-vehicle engine system comprises an envelope configured to transmit exhaust. The envelope encloses a first array of filtration cells downstream of a second array of filtration cells. The system further comprises a fuel injector configured to increase a temperature in the envelope when soot is evenly distributed between the first and second arrays in order to address thermal gradients.Type: GrantFiled: September 27, 2010Date of Patent: May 21, 2013Assignee: Ford Global Technologies, LLCInventor: Xiaogang Zhang
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Patent number: 8444739Abstract: A honeycomb filter including partition walls having a porous partition wall base material and a surface layer provided on only inflow side or both inflow and outflow sides of the partition wall base material, and satisfying the following conditions capable of using as a DPF. The surface layer has a peak pore diameter of from 0.3 ?m to 20 ?m (exclusive) being equal to or smaller than the average pore diameter of the base material; the porosity of from 60% to 95% (exclusive) when measured by mercury porosimetry being larger than that of the base material; and the thickness L1 of from 0.5% to 30% (exclusive) of the partition wall thickness L2; and mass per filtration area of from 0.01 mg/cm2 to 6 mg/cm2 (exclusive). The base material has an average pore diameter of from 10 ?m to 60 ?m (exclusive) and a porosity of from 40% to 65% (exclusive).Type: GrantFiled: October 21, 2009Date of Patent: May 21, 2013Assignee: NGK Insulators, Ltd.Inventors: Yukio Mizuno, Naomi Noda, Toshio Yamada, Yukio Miyairi, Yukari Nakane, Yasushi Noguchi
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Patent number: 8444741Abstract: A method for producing a metallic honeycomb body from metallic layers with channels through which an exhaust gas stream can flow, includes providing the honeycomb body with a coating. Such honeycomb bodies are used in exhaust gas systems of preferably mobile internal combustion engines as catalyst carrier bodies, filters, mixers and/or adsorbers. The coating is provided in a two-stage application and enables the production of exceptionally advantageous coated metallic honeycomb bodies, which are distinguished by a large coating surface and a low flow resistance. At the same time, an exceptionally large surface enlargement is provided in the honeycomb body while using a smaller amount of coating. A honeycomb body is also provided.Type: GrantFiled: October 24, 2011Date of Patent: May 21, 2013Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventor: Rolf Brück
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Patent number: 8444737Abstract: A method of firing a green structure to produce a ceramic structure may comprise heating a firing environment during a first stage of firing of a green structure over a first timed temperature cycle having an average ramp rate sufficient to substantially complete burnout of organic material prior to initiation of clay dehydration proximate a core of the ceramic structure. The method may further comprise heating the firing environment during a second stage of the firing over a second timed temperature cycle having an average ramp rate that is faster than the average ramp rate of the first timed temperature cycle.Type: GrantFiled: February 27, 2009Date of Patent: May 21, 2013Assignee: Corning IncorporatedInventor: Sriram Rangarajan Iyer
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Patent number: 8444729Abstract: An exhaust particulate filter for an engine system includes an array of filter cartridges positioned within a shell, each of the cartridges having an electrically powered heating element coupled therewith. Exhaust gases may be distributed among the cartridges according to a single distribution pattern, and the filter can be regenerated without diverting, dividing or bypassing exhaust gases from the filter. The filter cartridges may be cylindrical or wedge-shaped, or of a variety of other configurations. Regeneration may take place according to a non-axial regeneration propagation profile. Other aspects include feedback control and feedforward control of regeneration based on sensing an electrical resistance property of each of the electrically powered heating elements.Type: GrantFiled: July 15, 2009Date of Patent: May 21, 2013Assignee: Caterpillar Inc.Inventors: Brett M. Bailey, Clifford E. Cotton, Christopher J. Rynders, Jr., Michael J. Readey, Michael J. Pollard, Robert L. Meyer
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Patent number: 8444738Abstract: Disclosed herein is a filter device for reducing automobile exhaust fume. The filter device includes a case, a front flange mounted inside the case, a rear flange mounted inside the case, and a filter member mounted between the front and rear flanged. The case includes an inlet port, a porous tube and an exhaust port. The filter member includes a laminated-type or rolled-up type metallic foam filter mounted between the front and rear flanges, and a jacket wrapped around the metallic foam filter. The exhaust gas that flows inside the porous tube passes through the metallic foam filter. The jacket is formed in a network form to maintain the shape of the metallic foam filter and provide durability thereto. The jacket is formed with a rectangular vent hole. The jacket holds the metallic foam filter such that the shape, construction and position of the metallic foam filter can be maintained.Type: GrantFiled: July 18, 2008Date of Patent: May 21, 2013Assignee: Alantum CorporationInventor: Hyun Tae Kim
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Patent number: 8435320Abstract: A ceramic honeycomb filter comprising a honeycomb structure having a large number of flow paths partitioned by porous cell walls; and plugs formed in the flow paths alternately on the exhaust gas inlet and outlet sides; the thickness W (mm) and permeability ? (?m2) of the cell wall and the length L (mm) and cross section area A (mm2) perpendicular to the length direction of the flow path meeting the relations of 0.1?W?0.5, 8??/W?26.7, and 125?L/A0.5?360.Type: GrantFiled: August 30, 2007Date of Patent: May 7, 2013Assignee: Hitachi Metals, Ltd.Inventors: Toshitaka Ishizawa, Kenichiro Sekiguchi, Masakazu Konomi
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Publication number: 20130101474Abstract: An ambient NOx adsorption catalyst that can adsorb NOx contained in an exhaust gas in the presence of CO under standard conditions is placed in an engine exhaust gas passage, in an internal combustion engine. Until an engine post-initiation catalyst is activated, the amounts of a high-boiling-point hydrocarbon and an unsaturated hydrocarbon that are contained in the exhaust gas flowing into the catalyst are reduced so that the NOx-adsorbing activity cannot be deteriorated by the adhesion activity of the hydrocarbons while maintaining the CO concentration in the exhaust gas flowing into the catalyst at a level higher than the concentration required for the adsorption of NOx.Type: ApplicationFiled: July 21, 2010Publication date: April 25, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yusuke Nakayama, Yukihiro Sonoda, Takaaki Itou, Takaaki Kanazawa
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Patent number: 8418444Abstract: Temperature range enabling combustion of high concentration hydrocarbon is enlarged, or high temperature gas is rapidly supplied to a latter part catalyst. Provided is a method for purification of exhaust gas from an internal combustion engine, by using a catalyst for increasing temperature of exhaust gas from an internal combustion engine, wherein hydrocarbon from 1,000 to 40,000 ppm by volume, as converted to methane, to the exhaust gas, is introduced at the upstream side of the catalyst for increasing temperature, along flow of the exhaust gas inside a passage of exhaust gas from the internal combustion engine.Type: GrantFiled: March 23, 2007Date of Patent: April 16, 2013Assignees: Umicore Shokubai Japan Co., Ltd., Umicore Shokubai USA IncInventors: Masanori Ikeda, Naohiro Kato
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Patent number: 8404011Abstract: A method and to a device for the regeneration of a particle arranged in the exhaust gas train of an internal combustion engine. An exhaust gas stream to be cleaned is supplied to the at least one particle filter. At least in a regeneration mode, a predetermined amount of an exhaust gas stream to be heated is branched off from the exhaust gas stream upstream of an exhaust gas turbine of an exhaust gas turbocharger which branched-off stream, after it has been heated by a heater is mixed in the form of a heated exhaust gas stream at a point upstream of the at least one particle filter back into the residual gas stream which is coming from the exhaust gas turbine and which is at a lower temperature than that of the other stream.Type: GrantFiled: August 12, 2009Date of Patent: March 26, 2013Assignee: Man Nutzfahrzeuge AGInventor: Andreas Döring
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Patent number: 8398736Abstract: Jointing cement intended in particular for fastening together a plurality of filter blocks of a filtering body of an exhaust gas particle filter of an internal combustion engine of a motor vehicle, having a silicon carbide (SiC) content of between 30% and 90%. The cement according to the invention includes at least 0.05% and less than 5% of a thermosetting resin, the percentages being percentages by weight relative to the total weight of the thermosetting resin and the mineral material, apart from the possible water.Type: GrantFiled: June 19, 2007Date of Patent: March 19, 2013Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeenInventors: Sébastien Bardon, Anthony Briot, Gaëtan Champagne, Vincent Gleize
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Patent number: 8394179Abstract: A method is described for treating a gas stream containing a flammable gas, such as hydrogen or a hydrocarbon gas. The gas stream is conveyed to a liquid ring pump (18), to which a gaseous oxidant and water are supplied. The water and the gas stream are discharged from the pump (18), with the discharged gas stream being subsequently separated from the liquid, and conveyed to a pyrolysis device (42) for pyrolysing the flammable gas and the oxidant. Any particulates and acidic species within the gas stream are retained by the water within the liquid ring pump to inhibit corrosion or blockage of the pyrolysis device (42). A filter or other device (40) may be provided to remove water from the gas stream before it enters the pyrolysis device (42).Type: GrantFiled: January 23, 2008Date of Patent: March 12, 2013Assignee: Edwards LimitedInventors: James Robert Smith, Gary Peter Knight
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Publication number: 20130058841Abstract: A NOx reduction catalyst is provided which reduces NOx in processing gas. The NOx reduction catalyst includes a catalyst substrate containing an oxide, a NOx absorption component, and a NOx purification component.Type: ApplicationFiled: October 25, 2012Publication date: March 7, 2013Applicant: CATALER CORPORATIONInventor: Cataler Corporation
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Publication number: 20130058840Abstract: In an internal combustion engine, inside of an engine exhaust passage, a hydrocarbon feed valve (16), an exhaust purification catalyst (13), an aqueous urea solution feed valve (17), and an NOx selective reduction catalyst (15) are arranged in that order. A first NOx purification method which makes the concentration of hydrocarbons flowing into the exhaust purification catalyst (13) vibrate by within predetermined ranges of amplitude and period to reduce the NOx contained in exhaust gas in the exhaust purification catalyst (13) is normally used. A second NOx purification method which uses the fed aqueous urea solution to reduce the NOx in the NOx selective reduction catalyst (15) is used when the fed hydrocarbons exceed the allowable value.Type: ApplicationFiled: May 20, 2010Publication date: March 7, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Mikio Inoue, Kohei Yoshida, Yuki Bisaiji, Kazuhiro Umemoto
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Patent number: 8388721Abstract: A ceramic honeycomb filter comprising a honeycomb structure having large numbers of flow paths partitioned by porous cell walls, and plugs alternately formed in the flow paths on the exhaust-gas-inlet and outlet sides, the area ratio of pores opening at the cell wall surfaces being 20% or more, porous, cross-linked structures being formed by heat-resistant particles introduced together with a gas into penetrating holes constituted by communicating pores in the cell walls, such that they clog the penetrating holes, and the cross-linked structures being formed more on the exhaust-gas-outlet side of the ceramic honeycomb filter than on the exhaust-gas-inlet side.Type: GrantFiled: November 30, 2007Date of Patent: March 5, 2013Assignee: Hitachi Metals, Ltd.Inventor: Toshitaka Ishizawa
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Patent number: 8388711Abstract: The present disclosure provides an apparatus and method for removing particulates from a gas stream. The apparatus includes a ceramic filter, at least one electrode, and at least one conductor. The electrode is located at an end of the filter and produces an atmospheric glow discharge in order to oxidize carbon deposits trapped in the filter. The conductor extends at least partially into the filter and acts as a counter electrode. Through various arrangements of the electrodes and conductors, the present disclosure provides closer connection between the trapped carbon deposits and the electrodes. This improves the regeneration of the filter without increasing the size and/or weight of the apparatus.Type: GrantFiled: August 22, 2006Date of Patent: March 5, 2013Assignee: Perkins Engine Company Ltd.Inventors: Colin Peter Garner, John Ernest Harry
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Patent number: 8388720Abstract: Jointing cement intended in particular for fastening together a plurality of filter blocks of a filtering body for filtering exhaust gas particles of an internal combustion engine of a motor vehicle, the cement including, in percentages by weight relative to the weight of the mineral material, apart from possible water and a possible mineral resin, between 30 and 90% of silicon carbide (SiC), at least 3% of hollow spheres including, in percentages by weight and for a total of at least 99%, between 20 and 99% of silica (SiO2) and between 1 and 80% of alumina (Al2O3), at least 80% by number of the hollow spheres having a size of between 5 and 150 ?m.Type: GrantFiled: June 19, 2007Date of Patent: March 5, 2013Assignee: Saint Gobain Centre de Recherches et d'Etudes EuropeenInventors: Anthony Briot, Christophe Carrie, Gaëtan Champagne, Vincent Gleize
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Patent number: 8388741Abstract: A system comprises a particulate matter (PM) filter comprising an inlet for receiving exhaust gas. A zoned heater is arranged in the inlet and comprises a resistive heater comprising N zones, where N is an integer greater than one. Each of the N zones comprises M sub-zones, where M is an integer greater than one. A control module selectively activates one of the N zones to initiate regeneration in downstream portions of the PM filter from the one of the N zones and deactivates others of the N zones.Type: GrantFiled: December 14, 2007Date of Patent: March 5, 2013Inventor: Eugene V. Gonze
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Patent number: 8388719Abstract: The present invention relates to a ceramic filter comprising clay and a process for preparing the same. More specifically, the present invention relates to the ceramic filter, including wave-shaped ceramic paper and plate-shaped paper, having improved efficiency and performance that may optimize the process of coating and calcining inorganic binder by forming an outer wall thereon, using clay, and thus increase insulation effect and mechanical strength represented by the clay layer, and the process for preparing thereof.Type: GrantFiled: April 2, 2007Date of Patent: March 5, 2013Assignee: LG Chem, Ltd.Inventors: Ju-Hyung Lee, Jong-Sik Choi, Hoon Ahn, Sun-Joo Kim, Seong-Moon Jung
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Patent number: 8359832Abstract: An engine exhaust aftertreatment system including a mixer disposed in the exhaust stream. The mixer includes a mesh section having a mesh of wires and may include a baffle section having a deflector that redirects a direction of flow of the exhaust stream. The mesh section may not extend across an entire width of an exhaust conduit containing the exhaust stream. The mesh section may also be sized and located to intersect the reductant introduced by the injector.Type: GrantFiled: December 21, 2009Date of Patent: January 29, 2013Assignee: Caterpillar Inc.Inventors: Yong Yi, Jinhui Sun
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Patent number: 8337708Abstract: A method for manufacturing green-energy water, including: conducting water flow through a self-support visible-light photocatalytic reaction device, which decomposes the water into hydrogen ions and hydroxide ions; conducting the hydrogen ions and the hydroxide ions through an ion separation device, which separates the hydrogen ions and the hydroxide ions from each other; and conducting the separated hydroxide ions into an amount of water to form an amount of alkaline green-energy water and conducting the separated hydrogen ions into another amount of water to form an amount of acidulous green-energy water. The green-energy water manufactured in this way is environmentally friendly and can be used in cleaning purposes of photoelectric and semiconductor industries, processing of waste water, organic cultivation, organic agriculture, purification of water, sterilization of medical facility.Type: GrantFiled: December 17, 2009Date of Patent: December 25, 2012Assignee: S.A.W. Green Technology CorporationInventor: Tien-Tsai Lin
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Patent number: 8337757Abstract: A method is provided for controlling the operating temperature of a catalytic reactor using a closed-loop system that provides for varying the reactor input and other operating parameters in order to maintain the operating temperature of the reactor at or near the initial setpoint temperature for operation of the reactor. In one example, maximum and minimum operating temperatures with a catalytic partial oxidation reactor are controlled, as well as maintaining control over the corresponding minimum required ratio of oxygen atoms to carbon atoms, such that the operating temperature within the reactor is maintained below the material limits but above threshold temperatures for coking.Type: GrantFiled: February 9, 2009Date of Patent: December 25, 2012Assignee: Precision Combustion, Inc.Inventors: Subir Roychoudhury, Joel M. Desjardins, David Spence, Richard Mastanduno, Dennis E. Walsh, William C. Pfefferle
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Patent number: 8306665Abstract: The present invention provides a control system for the conversion of carbonaceous feedstock into a gas. In particular, the control system is designed to be configurable for use in controlling one or more processes implemented in, and/or by, a gasification system for the conversion of such feedstock into a gas, which may be used for one or more downstream applications. Gasification processes controllable by different embodiments of the disclosed control system may include in various combinations, a converter, a residue conditioner, a recuperator and/or heat exchanger system, one or more gas conditioners, a gas homogenization system and one or more downstream applications. The control system operatively controls various local, regional and/or global processes related to the overall gasification process, and thereby adjusts various control parameters thereof adapted to affect these processes for a selected result.Type: GrantFiled: May 7, 2007Date of Patent: November 6, 2012Assignee: Plasco Energy Group Inc.Inventors: Andreas Tsangaris, Kenneth Craig Campbell, Douglas Michael Feasby, Alisdair Alan McLean
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Patent number: 8219247Abstract: A method of operating a furnace having process tubes and multiple burners where it is desired to conform the temperatures of the process tubes to selected target temperature criterion. The present method provides a systematic and quantitative approach to determine how to adjust burner flow rates to result in desired tube wall temperatures, for example to minimize the temperature deviation between tube wall temperatures at a predetermined elevation in the furnace.Type: GrantFiled: November 19, 2009Date of Patent: July 10, 2012Assignee: Air Products and Chemicals, Inc.Inventors: Ali Esmaili, William Robert Licht, Xianming Jimmy Li, Oliver J. Smith, IV
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Patent number: 8211526Abstract: There is provided a honeycomb structure including a plurality of honeycomb segments having porous partition walls separating and forming a plurality of cells functioning as fluid passages and an outer peripheral wall located in the outermost periphery. The first cells open in an end portion on one side and plugged in the other end portion on the other side and the second cells plugged in the end portion on the one side and open in the other end portion on the other side are alternately disposed. The first cells have an area larger than that of the second cells in a cross section perpendicular to the central axial direction. The outer peripheral wall has protruding portions along an external shape of the first cells and depressed portions along an external shape of the second cells. The honeycomb segments are bonded together with a bonding member.Type: GrantFiled: February 24, 2010Date of Patent: July 3, 2012Assignee: NGK Insulators, Ltd.Inventors: Koji Nagata, Toshio Yamada
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Patent number: 8211525Abstract: There is provided a honeycomb structure comprising a plurality of honeycomb segments having porous partition walls separating and forming a plurality of cells and an outer peripheral wall located in the outermost periphery, first cells each open in an end portion on one side and plugged in the other end portion on the other side and second cells each plugged in the end portion on the one side and open in the other end portion on the other side being alternately disposed with the first cells having an area larger than that of the second cells in a cross section perpendicular to the central axial direction, and the outer peripheral wall having protruding portions along an external shape of the first cells and depressed portions along an external shape of the second cells. The honeycomb segments are bonded to each other with a bonding member.Type: GrantFiled: February 24, 2010Date of Patent: July 3, 2012Assignee: NGK Insulators, Ltd.Inventors: Toshio Yamada, Koji Nagata
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Patent number: 8192826Abstract: A hexagonal cell honeycomb structure body has cell walls arranged in a hexagonal shaped lattice, hexagonal shaped cells partitioned by the cell walls, and a skin layer with which the outside surface of the hexagonal cell honeycomb structure body is covered. An average thickness of basic cell walls is not more than 140 ?m. A relationship of Dax/P?0.13 is satisfied, where Dax is an average of diameters of inscribed circles, each of which is inscribed in a boundary part of three basic cell walls at a junction area between opening parts of adjacent three cells. On a cross sectional surface of the body, a surface of the basic cell wall has a concave part curved toward its inside direction, and an inside angle part of adjacent two basic cell walls has a curved shape, which smoothly connects the surfaces of the adjacent two basic cell walls.Type: GrantFiled: September 11, 2009Date of Patent: June 5, 2012Assignee: Denso CorporationInventor: Toshiharu Kondo
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Patent number: 8178070Abstract: A Claus plant with multiple parallel thermal stages that provide a combined effluent to downstream catalytic stages includes a controller that allows independent and individual control for each of the thermal stages as a function of measured chemical composition of the thermal stage effluents and catalytic stage effluent.Type: GrantFiled: June 19, 2008Date of Patent: May 15, 2012Assignee: Fluor Technologies CorporationInventors: Vincent Wai Wong, Thomas King Chow, John Gebur
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Patent number: 8133444Abstract: An object of the present invention is to suppress, in a system in which an NOx selective catalytic reduction catalyst and a particulate filter are provided in an exhaust passage of an internal combustion engine, discharge of ammonia from the NOx selective catalytic reduction catalyst. In the exhaust gas purification system for an internal combustion engine according to the present invention, when a condition for executing a filter temperature raising control is satisfied, the supply of urea to the NOx selective catalytic reduction catalyst by urea supply means is stopped, and the filter temperature raising control is executed by filter temperature raising means after a specific time has elapsed since the time of stoppage of the supply of urea to the NOx selective catalytic reduction catalyst.Type: GrantFiled: April 7, 2008Date of Patent: March 13, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shunsuke Toshioka, Tomihisa Oda, Kazuhiro Itoh
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Patent number: 8101283Abstract: A composite is formed by inserting a ceramic powder into a channel of a preform to form a ceramic powder filled preform. The ceramic powder has at least one reactive ceramic powder. The preform is a ceramic, ceramic-metal composite, metal or combination thereof that has walls that define a plurality of channels each channel having an opening at a surface of the preform. The ceramic powder filled preform is infiltrated with a molten metal to form the ceramic-metal body, which has at least one ceramic phase that is a reaction product of the reactive ceramic and molten infiltrated metal.Type: GrantFiled: July 13, 2007Date of Patent: January 24, 2012Inventors: Aleksander Jozef Pyzik, Robert Alan Newman, Alveda J. Williams, Shaofu Wu
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Patent number: 8083839Abstract: A system includes a particulate matter (PM) filter including an upstream end for receiving exhaust gas and a downstream end. A radiant zoned heater includes N zones, where N is an integer greater than one, wherein each of the N zones includes M sub-zones, where M is an integer greater than or equal to one. A control module selectively activates at least a selected one of the N zones to initiate regeneration in downstream portions of the PM filter from the one of the N zones, restricts exhaust gas flow in a portion of the PM filter that corresponds to the selected one of the N zones, and deactivates non-selected ones of the N zones.Type: GrantFiled: December 26, 2007Date of Patent: December 27, 2011Inventors: Eugene V. Gonze, Michael J. Paratore, Jr.
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Patent number: 8071197Abstract: An assembled honeycomb structure includes at least two prismatic honeycomb segments. An outer cross section of each of the at least two prismatic honeycomb segments perpendicular to a flow direction in an interior of the assembled honeycomb structure is a quadrangle with included angles of one of: (i) about 60° and about 120°, or (ii) about 60°, about 90° and about 120°.Type: GrantFiled: July 27, 2007Date of Patent: December 6, 2011Assignees: Fraunhofer-Gesellschaft zur Foerderung der Angewandten Forschung E.V., Cleandieselceramics GmbHInventors: Joerg Adler, Hans-Juergen Richter, Reinhard Lenk, Uwe Petasch, Claus Holdschuh, Thomas Rahn, Hans-Joerg Rembor
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Publication number: 20110274590Abstract: An exhaust gas treatment system for reducing emissions from an engine includes an exhaust conduit adapted to supply an exhaust stream from the engine to an exhaust treatment device. The conduit includes an upstream zone, a reduced cross-sectional area zone, and a downstream zone. The upstream and downstream zones are positioned adjacent to and on either side of the reduced cross-sectional area zone. An injector is fixed to the exhaust conduit for injecting a reagent into the exhaust stream at the downstream zone, such that the reagent is injected into the exhaust stream at a venturi effect location of reduced exhaust pressure. The injector is mounted to spray reagent along an injection axis that extends at an angle ranging from 40 to 65 degrees from a longitudinal axis of the conduit.Type: ApplicationFiled: May 5, 2010Publication date: November 10, 2011Inventors: Ryan A. Floyd, John Lowry
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Patent number: 8029582Abstract: An assembly includes a particulate matter (PM) filter that comprises an upstream end for receiving exhaust gas, a downstream end and multiple zones. An absorbing layer absorbs microwave energy in one of N frequency ranges and is arranged with the upstream end. N is an integer. A frequency selective filter has M frequency selective segments and receives microwave energy in the N frequency ranges. M is an integer. One of the M frequency selective segments permits passage of the microwave energy in one of the N frequency ranges and does not permit passage of microwave energy in the other of the N frequency ranges.Type: GrantFiled: August 14, 2008Date of Patent: October 4, 2011Inventors: Eugene V. Gonze, Michael J. Paratore, Jr., Kevin W. Kirby, Amanda Phelps, Daniel J. Gregoire
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Patent number: 7993596Abstract: A gas temperature control apparatus for a DeNOx boiler in an engine cogeneration plant is installed to maintain a reaction temperature of denitrification catalyst used to remove nitrogen oxide generated from an internal combustion engine in the engine cogeneration plant. The apparatus includes a connection passageway between a high-temperature gas part of a combustion tank of the boiler and an intermediate-temperature gas part formed after a first heat exchange, and a flow control valve mounted in the passageway to thereby control a volume of bypass combustion gas. The apparatus can easily raise temperature of combustion gas even though temperature of the inside water of the boiler does not reach a normal operation state since the flow control valve mounted in the connection passageway between the high-temperature gas part and the intermediate-temperature gas part. thereby greatly reducing a time period to reach an activation temperature of the denitrification catalyst.Type: GrantFiled: September 22, 2008Date of Patent: August 9, 2011Assignee: Korea Institute of Energy ResearchInventors: Hyouck-Ju Kim, Hwa-Choon Park, Dae-Hun Chung, Jae-Joon Choi
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Patent number: 7988921Abstract: A hexagonal-cell honeycomb catalyzer is for purifying an exhaust gas. The catalyzer comprising a support that has a plurality of cells and a purification layer that has an HC absorption layer and a three-way catalyst layer. The HC absorption layer is formed on the honeycomb-formed surface of each wall of the support. The three-way catalyst layer is formed on the surface of the HC absorption layer. Provided that the HC absorption layer has a thickness a1 and the three-way catalyst layer has a thickness b1 at a thin portion of the purification layer of which thickness is minimum and the HC absorption layer has a thickness a2 and the three-way catalyst layer has a thickness b2 at a thick portion of the purification layer of which thickness is maximum, a ratio of a1/b1 and a ratio of a2/b2 are both within a range of 1/20 to 5/1.Type: GrantFiled: July 7, 2008Date of Patent: August 2, 2011Assignees: Denso Corporation, Cataler CorporationInventors: Masakazu Murata, Yoshiyasu Andoh, Shingo Nakata, Tomoaki Nakano, Akimasa Hirai, Kenichi Taki, Yuji Yabuzaki
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Patent number: 7985274Abstract: The invention relates to a honeycomb structure, made from a porous ceramic material, said structure being characterized in that the porous ceramic material which forms it comprises: from 50 to 95% by weight of silicon carbide SiC; from 5 to 50% by weight of at least one ceramic oxide phase, said structure additionally being characterized by a porosity greater than 10%, by a specific surface area greater than 0.5 m2/g and by a pore size distribution of at least bimodal type. The invention also relates to the process for obtaining such a structure and also to the catalytic support or filter obtained from such a structure, after deposition of a catalyst.Type: GrantFiled: July 19, 2006Date of Patent: July 26, 2011Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeenInventors: Carine Barataud-Dien, Patricia Andy, Sebastien Bardon, Anthony Briot
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Patent number: 7981198Abstract: A system includes a particulate matter (PM) filter that includes an upstream end for receiving exhaust gas and a downstream end. A zoned heater is arranged spaced from the upstream end and comprises N zones, where N is an integer greater than one, wherein each of the N zones comprises M sub-zones, where M is an integer greater than or equal to one, and wherein the N zones and the M sub-zones are arranged in P layers, where P is an integer greater than one. A control module selectively activates at least a selected one of the N zones to initiate regeneration in downstream portions of the PM filter from the one of the N zones and deactivates non-selected ones of the N zones.Type: GrantFiled: January 11, 2008Date of Patent: July 19, 2011Inventors: Eugene V. Gonze, Mark R. Chapman
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Patent number: 7981188Abstract: A porous ceramic honeycomb filter manufactured from an oxide-based ceramic material having a pore size distribution with d1?7.0 microns. Preferably, the oxide-based material is cordierite or aluminum titanate. Alternatively, the filter contains a cordierite-containing ceramic body with a narrow pore size distribution with db?1.00, wherein db=(d90?d10)/d50. Also disclosed is a batch mixture, method and honeycomb green body made from mixture of inorganic source materials selected from the group of magnesia sources, alumina sources, and silica sources, and a pore former having a narrow particle size distribution with dps?0.90, wherein dps={(dp90?dp10)/dp50}. The pore former is preferably selected from a group consisting of canna starch, sago palm starch, green mung bean starch, and single-mode potato starch.Type: GrantFiled: May 19, 2010Date of Patent: July 19, 2011Assignee: Corning IncorporatedInventors: Weiguo Miao, Paul John Shustack, Jennifer Lynn Skolny, Jianguo Wang, Yuming Xie
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Patent number: 7972407Abstract: A honeycomb structure includes an inorganic particle, inorganic binder, a honeycomb unit, a first end face, and a second end face. The honeycomb unit includes plural partition walls extending along a longitudinal direction of the honeycomb unit to define through-holes. The first end face is substantially perpendicular to the longitudinal direction and provided at a first end of the honeycomb structure. The second end face is substantially perpendicular to the longitudinal direction and provided at a second end opposite to the first end in the longitudinal direction of the honeycomb structure. First circularity of the first end face and second circularity of the second end face are about 1.5 mm to about 4.0 mm. The circularity of the first end face is different from the circularity of the second end face.Type: GrantFiled: January 29, 2009Date of Patent: July 5, 2011Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
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Patent number: 7967887Abstract: An exhaust aftertreatment filter and method is provided for filtering engine exhaust, and reduces the maximum temperature experienced by the filter including during regeneration including during burn-off of trapped contaminant particulate including carbon oxidation combustion.Type: GrantFiled: November 3, 2006Date of Patent: June 28, 2011Assignee: Cummins Filtration IP, Inc.Inventors: Thomas M. Yonushonis, Conrad J. Simon, III, Bryan E. Blackwell, Matthew L. Anderson, Gary Salemme
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Patent number: 7963104Abstract: An emission control system capable of remediating an exhaust from an internal combustion engine and having an exhaust passage, an oxidation catalyst, a reducing agent and a source of the reducing agent cooperating with an aperture in the exhaust passage. The aperture is disposed downstream of the oxidation catalyst. The system also includes a mixer arranged within the exhaust passage downstream of the aperture. The mixer includes a plurality of mixing elements. The mixer also includes a coating capable of hydrolyzing the reducing agent. At least a portion of the mixing elements which have a thermal conductivity greater than 8 W/m/° K. The system includes a selective catalytic reduction (SCR) catalyst disposed downstream from the mixer.Type: GrantFiled: February 15, 2008Date of Patent: June 21, 2011Assignee: Ford Global Technologies, LLCInventors: James W. Girard, Rachel Alison Snow, Emil G. Serban, Giovanni Cavataio, Christine Kay Lambert