Abstract: An exhaust gas heater system for an exhaust system of an internal combustion engine includes a housing and a heating element. The housing includes an outer peripheral wall disposed about a central axis and defining an interior hollow space configured to receive exhaust gas from an exhaust pipe of the exhaust system such that the exhaust gas flows through the interior hollow space. The heating element is positioned within the hollow space and including a first end and a second end. The heating element forms a zig-zag shape extending in a radial direction relative to the central axis.

Abstract: The present invention discloses process and apparatus for the production of light olefins from their respective alkanes by catalytic dehydrogenation, where in the dehydrogenation reaction is carried out in multiple semi-continuously operated fluidized bed isothermal reactors, connected to a common regenerator and wherein the process is carried out in a sequence of steps in each cycle i.e., entry of hot regenerated catalyst, pre-treatment with reducing gas, dehydrogenation reaction, stripping, transfer of catalyst to regenerator and catalyst regeneration. Process cycle in each reactor starts at different times such that the catalyst inventory in the regenerator is invariable with time.

Abstract: The present disclosure relates to a method and an apparatus for treating, sorting and recycling an oil-containing discharged catalyst. There is provided a method for treating, sorting and recycling an oil-containing discharged catalyst, wherein the method comprises the following steps: (A) cyclonic washing and on-line activation of a discharged catalyst; (B) cyclonic spinning solvent stripping of the catalyst; (C) gas stream acceleration sorting of a high activity catalyst; (D) cyclonic restriping and particle capture of the high activity catalyst; and (E) cooling of the gas and condensation removal of the solvent. There is further provided an apparatus for treating, sorting and recycling an oil-containing discharged catalyst.

Abstract: Systems and methods are provided for using a reverse flow reactor (or another reactor with flows in opposing directions at different parts of a process cycle) for pyrolysis of hydrocarbons. The systems and methods can include a reactor that includes a combustion catalyst to initiate and/or maintain combustion within the reactor in a controlled manner during the heating and/or regeneration portion(s) of the reaction cycle. A fuel can also be used that has a greater resistance to auto-combustion, such as a fuel that is composed primarily of methane and/or other hydrocarbons. During operation, the temperature in at least an initial portion of the reactor can be maintained at a temperature so that auto-ignition of the auto-combustion resistant fuel injected during the heating step(s) is reduced or minimized. This can allow combustion to be initiated when the auto-combustion resistant fuel comes into contact with the catalyst.

Abstract: A catalyst regenerator for regenerating a coked catalyst produced along with a olefin by mixing naphtha and a catalyst with each other to cause a naphtha cracking reaction, and falling from a cyclone which separates the coked catalyst and the olefin produced from the naphtha cracking reaction, includes: a vessel accommodating a catalyst layer formed by stacking the catalyst; a partial oxidation burner producing a high-temperature gas containing solid carbon; and supply nozzles connected to the partial oxidation burner, installed on a bottom of the vessel toward the falling catalyst and the catalyst layer, and spraying the high-temperature gas containing the solid carbon to the catalyst and the catalyst layer.

Abstract: A bi-modal radial flow reactor comprising a cylindrical outer housing surrounding at least five cylindrical, concentric zones, including at least three annulus vapor zones and at least two catalyst zones. The at least two catalyst zones comprise an outer catalyst zone and an inner catalyst zone. The at least three annulus vapor zones comprise an outer annulus vapor zone, a middle annulus vapor zone, and a central annulus vapor zone, wherein the central annulus vapor zone extends along a centerline of the bi-modal radial flow reactor. The outer catalyst zone is intercalated with the outer annulus vapor zone and the middle annulus vapor zone, and the inner catalyst zone is intercalated with the middle annulus vapor zone and the central annulus vapor zone. A removable head cover can be fixably coupled to a top of the cylindrical outer housing to seal a top of the bi-modal radial flow reactor.

Abstract: A fast pyrolysis heat exchanger system for economically and efficiently converting biomass and other combustible materials into bio-oil. The system employs multiple closed loop tubes situated inside the heat exchanger. As a granular solid heat carrier is deposited at the top of the heat exchanger and caused to move downwardly therethrough, heat is transferred from the tubes to the heat carrier which is then transferred to a reactor where it is placed in contact with the combustible materials.

Abstract: Systems and methods are provided for improving the operation of groups of reverse flow reactors by operating reactors in a regeneration portion of the reaction cycle to have improved flue gas management. The flue gas from reactor(s) at a later portion of the regeneration step can be selectively used for recycle back to the reactors as a diluent/heat transport fluid. The flue gas from a reactor earlier in a regeneration step can be preferentially used as the gas vented from the system to maintain the desired volume of gas within the system. This results in preferential use of higher temperature flue gas for recycle and lower temperature flue gas for venting from the system. This improved use of flue gas within a reaction system including reverse flow reactors can allow for improved reaction performance while reducing or minimizing heat losses during the regeneration portion of the reaction cycle.

Abstract: A cyclic metals deactivation system unit for the production of equilibrium catalyst materials including a cracker vessel configured for cracking and stripping a catalyst material; and a regenerator vessel in fluid communication with the cracker vessel, the regenerator vessel configured for regeneration and steam deactivation of the catalyst material.

Abstract: A fuel reforming device includes a combustion part including a burner; an exhaust part configured to circulate an exhaust gas that is generated from the combustion part; and a reactor that is configured to generate hydrogen from a raw material by absorbing heat from the exhaust gas circulating in the exhaust part. The reactor includes a heat storage member that is configured to absorb the heat from the exhaust gas during operation of the combustion part, store the absorbed heat, and provide the absorbed heat to the reactor.

Abstract: A storage system for an absorbing gas including a plurality briquette units situated within the storage tank is disclosed. In some embodiments, each briquette unit includes a liner or open vessel, and compressed gas-absorbing particulate matter associated with the liner for external support. In some embodiments, the liner or vessel maintains the form of the briquette unit. The liner or vessel do not form a pressure tight vessel, and in some embodiments, the local pressure rating of the liner or vessel is less than the gas pressure within the storage tank. Exemplary gas-absorbing materials include but are not limited to methane and hydrogen adsorbing materials such as activated carbon, zeolite, and other appropriate hydrocarbon gas and/or hydrogen adsorbing materials. Optionally, each briquette unit includes a wrapper for preventing circulation of said particulate matter within the storage tank. Optionally, the storage system includes a mechanism for supplying or removing heat to at least one briquette unit.

Abstract: Provided is a practical method for dry-separating arsenic compounds from a used NOx removal catalyst contaminated with arsenic. The method for removing arsenic compounds comprises heat-treating a NOx removal catalyst contaminated with arsenic compounds at a predetermined temperature in a reducing atmosphere while exposing the catalyst to hydrocarbon compounds (except CH4) or oxygen-containing carbon compound.

Abstract: A process and device for the regeneration of catalyst is presented. The device includes a series of grids within a regeneration vessel, where each grid includes small openings for the passage of gas, and larger openings for the passage of catalyst. The grids span horizontally across the vessel, and are spaced vertically apart to create a flow of catalyst down through the regenerator.

Abstract: After absorbing oxygen together with carbon dioxide in an absorber 103, absorbing liquid 104a is supplied to oxygen collecting units 13 and 14. The oxygen collecting units 13 and 14 include silver to collect the oxygen in the absorbing liquid 104a and eliminate the oxygen from the absorbing liquid 104a. A regenerating unit 15 separates and recovers the oxygen collected in one of the two oxygen collecting units 13 and 14 to regenerate the oxygen collecting unit when the other oxygen collecting unit is supplied with the absorbing liquid 104a. A continuous operation can be achieved by switching and using the two oxygen collecting units 13 and 14.

Abstract: One exemplary embodiment can be a process for mixing catalyst in a regenerator. The process can include providing a first stream of catalyst, a second stream of catalyst mixed with the first stream of catalyst, and an oxygen-containing gas to a chamber via a distributor of the regenerator. Generally, the chamber imparts a swirl to at least one of the oxygen-containing gas, the first catalyst, and the second catalyst for regenerating the catalyst.

Abstract: A vessel for regenerating used catalyst comprising at least one combustion zone provided with at least two walls (5a, 5b) between which the catalyst circulates as a moving bed, and provided with at least one conduit (4) for introducing at least one oxygen-containing gas entering the moving bed via one of the walls and leaving via another wall, characterized in that it also comprises a zone (FC) for monitoring and controlling the end of combustion located after the end of the flame front of the last combustion zone (Z2), provided with a conduit (11) for introducing an oxygen-containing monitoring and control gas and at least one means for measuring the temperature and/or the oxygen content in the gas and/or the catalyst leaving the monitoring and control zone. A separator (29) is located between the monitoring and control zone and the last combustion zone for preventing the passage of gas while allowing for the passage of the catalyst.

Abstract: A catalytic reaction-rectification integrated process and a catalytic reaction-rectification integrated column, and the specialized device of such process is provided. The reactants are preheated and mixed with catalysts, and then fed into a jet agitation reaction section located in the middle of the catalytic reaction-rectification integrated column from a feeding inlet. The jet agitation reaction section is a kettle-like reactor located in the middle of the catalytic reaction-rectification integrated column. After pressurized by a centrifugal pump, the reactant materials are admitted into a subsonic or transonic agitator located within the reaction section. The reactant materials are ejected into the jet agitation reaction section at high speed, to efficiently mix the solid and liquid phases in the reaction section and to reinforce heat and mass transfer efficiency during the reaction. The liquid reaction mixture is separated and purified directly in the catalytic reaction-rectification integrated column.

Abstract: A chemical heat pump includes a reactor part (1) that contains an active substance and an evaporator/condenser part (3) that contains that portion of volatile liquid that exists in a condensed state and can be absorbed by the active substance. A channel (4) interconnects the reactor part and the evaporator/condenser part, In at least the reactor part a matrix (13) is provided for the active substance so that the active substance both in its solid state and its liquid state or its solution phase is held or carried by or bonded to the matrix. The matrix is advantageously an inert material such as aluminum oxide and has pores, which are permeable for the volatile liquid and in which the active substance is located. In particular, a material can be used that has a surface or surfaces, at which the active substance can be bonded in the liquid state thereof. For example, the matrix can be a material comprising separate particles such as a powder or a compressed fiber material.

Abstract: An apparatus and process are presented for drying a catalyst in a reactor-regenerator system. The process includes a continuous operating system with catalyst circulating between a reactor and regenerator, and the catalyst is dried before returning the catalyst to the reactor. The process uses air that is split between the drying stage and the combustion stage without adding equipment outside of the regenerator, minimizing energy, capital cost, and space requirements.

Abstract: A method of configuration of combustion process control. The method includes providing a combustion system having a plurality of burner elements, a plurality of gas injection points and a controller. The gas injection points are configured to provide a support gas. One or more tasks for operation of the combustion system are determined. A plurality of groupings of the gas injection points are determined for each of the one or more tasks. An individual ranking for each of the plurality of groupings is determined in response to the one or more tasks. A composite ranking of injection points in response to the individual rankings and the controller is configured to operate the plurality of gas injection points in response to the composite ranking. A combustion system and a method for operating a combustion system are also disclosed.

Abstract: A carbocatalyst for use in oxidation and polymerization reactions includes particles having a carbon and oxygen-containing material, such as catalytically-active graphene oxide and/or catalytically-active graphite oxide. In some cases, the particles are disposed on a solid support formed of a carbon-containing material, such as graphene or graphite, or a non-carbon containing material, such as a metallic or insulating material.

Abstract: Solvent extraction is used to remove wax and contaminants from an iron-based Fischer-Tropsch catalyst in a natural circulation continuous-flow system. The wax-free catalyst is then subjected to controlled oxidation to convert the iron to its initial oxidized state, Fe2O3. Reactivation of the oxide catalyst precursor is carried out by addition of synthesis gas.

Abstract: A method for regenerating activated coke used for treating wastewater or sewage is provided. The method includes loading the activated coke to an environment under 150 to 250° C., heating the activated coke to a temperature of 700 to 850° C. for about 40 to 90 minutes; and providing a steam to the activated coke with a rate of 0.1 to 0.5 m3/(ton of activated coke). When the activated coke is being heated at the temperature, it generates a gas mixture including a steam portion and at least a paraffine gas. The gas mixture flows along a reverse direction relative to a flow of cooling water, so that the steam portion is converted into a part of the cooling water for recycling. The paraffine gas is used as a fuel. An apparatus for regenerating the activated coke used for treating wastewater or sewage is also provided.

Abstract: Device for stiffening the plates of a multi-stage column with a diameter of more than 2 meters, whereby each plate supports a particle bed and the flow of at least one fluid passes through it from top to bottom, whereby said device consists of a number of beams that are located under the plate in question, each beam having a lower surface that is shaped like a triangle.

Abstract: Catalyst regenerators and methods for using same. The regenerator can include a regenerator housing containing a dense phase catalyst bed for receiving a catalyst to be regenerated. A heater can be disposed in the regenerator and can have a fuel nozzle configured to eject a mixture of fuel and an oxygen-lean gas for combustion to supplement the heat to satisfy the reactor heat demand when a light feedstock cracked that may not provide sufficient coke formation on the catalyst to fully satisfy the reactor heat demand.

Abstract: A method is provided for controlling the operating temperature of a catalytic reactor using a closed-loop system that provides for varying the reactor input and other operating parameters in order to maintain the operating temperature of the reactor at or near the initial setpoint temperature for operation of the reactor. In one example, maximum and minimum operating temperatures with a catalytic partial oxidation reactor are controlled, as well as maintaining control over the corresponding minimum required ratio of oxygen atoms to carbon atoms, such that the operating temperature within the reactor is maintained below the material limits but above threshold temperatures for coking.

Abstract: A method is disclosed for making styrene and/or ethylbenzene by reacting toluene with a C1 source in the presence of a catalyst in a reactor sized and configured to provide for a moving catalyst bed therethrough to form a product stream including styrene and/or ethylbenzene.

Abstract: A method of operating a furnace having process tubes and multiple burners where it is desired to conform the temperatures of the process tubes to selected target temperature criterion. The present method provides a systematic and quantitative approach to determine how to adjust burner flow rates to result in desired tube wall temperatures, for example to minimize the temperature deviation between tube wall temperatures at a predetermined elevation in the furnace.

Abstract: Catalyst regeneration vessels including a chlorination zone that includes an outer mixing chamber, an inner mixing chamber, and a catalyst bed. The outer mixing chamber can include a lower portion and an upper portion, the lower portion of the outer mixing chamber including at least one air nozzle that injects a drying air stream into the outer mixing chamber, at least one chlorine input nozzle that injects a chlorine input stream into the outer mixing chamber, and at least a first baffle. The chlorination zone can also contain a second baffle that directs the mixed drying air stream and chlorine input stream from the outer mixing chamber to the inner mixing chamber.

Abstract: Disclosed is a reactor or sparging vessel suitable for use for reaction mixtures containing vapor and/or gas bubbles. It comprises a mechanical agitation means suitable to redistribute flow radially and at least one perforated plate suitable to provide resistance to axial flow. In desirable embodiments it may include at least one electrically or hydraulically-stimulated rotatable shaft upon which at least one blade impeller is mounted, and at least one perforated plate oriented such that it provides resistance to axial flow. The perforated plate may have channels therethrough whose cross-sectional dimension is smaller than the projected average diameter of the vapor and/or gas bubbles. The reactor or sparging vessel offers improved flow dynamics, including reduced back mixing and narrowed residence time distribution. A method of employing the reactor for a reaction mixture containing vapor and/or gas bubbles is also disclosed. An impeller blade having two curvatures is also disclosed.

Abstract: This specification discloses a radial flow continuous reaction/regeneration apparatus. Through employing a rotary device to individually and annularly distributing process fluid and regeneration fluid into a stationary segmented reaction/regeneration box and receiving effluents individually and annularly from the same stationary reaction/regeneration box, the mentioned radial flow continuous reaction/regeneration apparatus can be operated continuously and efficiently without the need for shutting down for regeneration. This radial flow continuous reaction/regeneration apparatus is not only used to separate components by adsorption, such as dehumidification, but also is used in chemical processes to carry out catalytic reaction, regenerate catalyst and used as filtration device to trap particles by changing the filler in the stationary reaction/regeneration box.

Abstract: Disclosed is a catalyst distributor and process for spreading catalyst over a regenerator vessel. Nozzles disposed angular to a header of the distributor spread catalyst throughout a full cross section of the catalyst bed.

Abstract: Embodiments of a process for producing syngas comprising hydrogen and carbon monoxide from a gas stream comprising methane are provided. The process comprises the step of contacting the gas stream with a two-component catalyst system comprising an apatite component and a perovskite component at reaction conditions effective to convert the methane to the syngas.

Abstract: An apparatus and process are presented for drying a catalyst in a reactor-regenerator system. The process includes a continuous operating system with catalyst circulating between a reactor and regenerator, and the catalyst is dried before returning the catalyst to the reactor. The process uses air that is split between the drying stage and the combustion stage without adding equipment outside of the regenerator, minimizing energy, capital cost, and space requirements.

Abstract: A process comprising adjusting a level of conjunct polymers in an ionic liquid catalyst between a low level that favors production of C5+ products boiling at 137.8° C. or below and a higher level that favors production of both C5+ products boiling at 137.8° C. or below and C5+ products boiling above 137.8° C.; wherein the adjusting is done in response to market demand. A process unit, comprising a reactor that operates with an ionic liquid catalyst comprising a low level or a higher level of conjunct polymers, and the alkylation reactor is switched between operating with the low and the higher levels in response to market demand. A process unit, comprising a reactor that operates in an alkylate mode and a distillate mode, and a catalyst regenerator that operates with varying severity to adjust the level of conjunct polymers in response to demand for gasoline or distillate.

Abstract: A process for producing hydrocarbon products, comprising: a) operating a process unit in an alkylate mode wherein greater than 50 wt % of a C5+ hydrocarbon stream from the process unit boils at 137.8° C. or below, b) adjusting one or more process conditions in the process unit, and c) after the adjusting step, operating the process unit in a distillate mode wherein greater than 50 wt % of the C5+ hydrocarbon stream from the process unit boils above 137.8° C. Also, a process unit, comprising: a) an alkylation reactor; and b) a control system that enables the alkylation reactor to be operated in the alkylate mode and in the distillate mode; wherein the alkylation reactor can switch back and forth from operating in the alkylate mode to the distillate mode.

Abstract: The present invention relates to a continuous catalyst regeneration device comprising at least one burning zone formed by at least one annular combustion zone (3), centred along a longitudinal axis (A), in which the catalyst circulates, an inlet conduit of the catalyst (4) and an outlet conduit of the catalyst (4?), an external zone (11) for circulation of a combustive gas disposed around the annular combustion zone (3) and an internal circulation zone (15) disposed inside the annular combustion zone (3), wherein the burning zone is divided into sectors (14) by hermetic longitudinal plates (10) disposed radially relative to the longitudinal axis (A) of the regenerator. The invention also relates to the process using this device.

Abstract: Catalyst regeneration vessels including a chlorination zone that includes an outer mixing chamber, an inner mixing chamber, and a catalyst bed. The outer mixing chamber can include a lower portion and an upper portion, the lower portion of the outer mixing chamber including at least one air nozzle that injects a drying air stream into the outer mixing chamber, at least one chlorine input nozzle that injects a chlorine input stream into the outer mixing chamber, and at least a first baffle. The chlorination zone can also contain a second baffle that directs the mixed drying air stream and chlorine input stream from the outer mixing chamber to the inner mixing chamber.

Abstract: Solvent extraction is used to remove wax and contaminants from an iron-based Fischer-Tropsch catalyst in a natural circulation continuous-flow system. The wax-free catalyst is then subjected to controlled oxidation to convert the iron to its initial oxidized state, Fe203. Reactivation of the oxide catalyst precursor is carried out by addition of synthesis gas.

Abstract: One exemplary embodiment can be a process for facilitating a transfer of a metal catalyst component from at least one donor particle to at least one recipient particle in a catalytic naphtha reforming unit. The process can include transferring an effective amount of the metal catalyst component from the at least one donor particle to the at least one recipient particle under conditions to effect such transfer to improve a conversion of a hydrocarbon feed.

Abstract: Described herein are systems and processes for the transesterification of a variety of feedstocks, such as in the form of glyceride-containing vegetable oils, glyceride-containing animal oils, and glyceride-containing algal oils, into biodiesel products using solid, heterogeneous catalysts.

Abstract: A process and systems for efficiently deacidizing a gaseous mixture is described. The process and systems utilize a self-concentrating absorbent that absorbs an acid gas at reduced overall energy costs for the deacidizing operation.

Abstract: A fine solids recycle apparatus for a fluidized bed reactor comprises an eductor connected to a dipleg extending from a cyclone connected to the reactor, wherein the fine solids particles are removed from the dipleg, mixed with an eductor gas to form an eductor gas-fine solids particles mixture, which allows the return of the fine solids particles to the fluidized bed region, whereby the fine solids is further reacted in the fluidized region to improve reaction efficiency.

Abstract: A method of operating a carbon-to-liquids system is provided. The method includes receiving a flow of syngas at the carbon-to-liquids system, shifting the syngas to facilitate increasing a hydrogen to carbon monoxide ratio (H2/CO) of the syngas, adding additional hydrogen to the shifted syngas to increase the H2/CO ratio, reacting the hydrogen/shifted syngas mixture with a catalyst in a vessel, extracting hydrogen from the syngas mixture, recycling the hydrogen to facilitate increasing the H2/CO ratio, and recycling naphta to act as solvent for wax extraction, and to facilitate catalyst recovery.

Abstract: The overall efficiency of a regenerative bed reverse flow reactor system is increased where the location of the exothermic reaction used for regeneration is suitably controlled. The present invention provides a method and apparatus for controlling the combustion to improve the thermal efficiency of bed regeneration in a cyclic reaction/regeneration processes. The process for thermal regeneration of a regenerative reactor bed entails (a) supplying the first reactant through a first channel means in a first regenerative bed and supplying at least a second reactant through a second channel means in the first regenerative bed, (b) combining said first and second reactants by a gas mixing means situated at an exit of the first regenerative bed and reacting the combined gas to produce a heated reaction product, (c) passing the heated reaction product through a second regenerative bed thereby transferring heat from the reaction product to the second regenerative bed.

Abstract: The overall efficiency of a regenerative bed reverse flow reactor system is increased where the location of the exothermic reaction used for regeneration is suitably controlled. The present invention provides a method and apparatus for controlling the combustion to improve the thermal efficiency of bed regeneration in a cyclic reaction/regeneration processes. The process for thermal regeneration of a regenerative reactor bed entails (a) supplying the first reactant through a first channel means in a first regenerative bed and supplying at least a second reactant through a second channel means in the first regenerative bed, (b) combining said first and second reactants by a gas mixing means situated at an exit of the first regenerative bed and reacting the combined gas to produce a heated reaction product, (c) passing the heated reaction product through a second regenerative bed thereby transferring heat from the reaction product to the second regenerative bed.

Abstract: One exemplary embodiment can include an apparatus for transferring catalyst from a regeneration zone to a reaction zone in a hydrocarbon conversion unit. The hydrocarbon conversion unit can include a transfer vessel, and first, second, and third lines. The transfer vessel can transfer regenerated catalyst from the regeneration zone at a first pressure to the reaction zone at a second pressure where the second pressure is greater than the first pressure. Generally, the first line communicates the catalyst to the transfer vessel and is coupled to a first valve to allow catalyst into the transfer vessel and the second line communicates the catalyst from the transfer vessel and is coupled to a second valve to allow catalyst out of the transfer vessel. The third line for allowing the passage of gas therethrough may be at a pressure higher than the first pressure having a first portion communicating with the transfer vessel and having a second portion coupled to third and fourth valves.

Abstract: Hydrocarbon feed to a catalytic reactor can be heat exchanged with flue gas from a catalyst regenerator. This innovation enables recovery of more energy from flue gas thus resulting in a lower flue gas discharge temperature. As a result, other hot hydrocarbon streams conventionally used to preheat hydrocarbon feed can now be used to generate more high pressure steam.

Abstract: An improved radial or cross flow moving bed regenerator or reactor, in which the solid particle residence time in the vessels can be changed in different section of the regenerator or reactor. The improvement results from the placement of one or multiple screen inserts which divides the radial or cross flow bed into separate solid flow channels. The residence time of the solid in each solid flow channels are optimized based on the regeneration or reaction requirement by changing the location, orientation and geometry of the screen inserts. As a result of the optimization of solid residence time in different section in the radial flow bed, the efficiency of a regenerator or a reactor is improved.

Abstract: To provide a decomposition apparatus and a decomposition system which can prolong the catalyst life and which can efficiently decompose a large amount of waste plastics and organics.