Plural Solid, Extended Surface, Fluid Contact Reaction Stages (e.g., Inert Raschig Rings, Particulate Sorbent, Particulate Or Monolithic Catalyst, Etc.) Patents (Class 422/631)
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Patent number: 12122671Abstract: A thermochemical labyrinth reactor is disclosed. The reactor has a reoxidation zone and a reduction zone with electric heaters. A recuperation zone connects the reduction and reoxidation zones with first and second channels, the first channel adjoining the second channel, being separated by windows allowing an exchange of thermal radiation between channels while preventing gas exchange. The reactor also includes reactor plates composed of a reactive material, and a transit system running through the three zones, with the transit system configured to shuttle the plates between the reduction zone and the reoxidation zone, moving the plates along a circuit. The reactor also has a feedstock gas emitter to introduce a feedstock gas flowing opposite the movement of the plates. A gas extractor is configured to extract a product gas resulting from the feedstock gas being split by the oxidizing reactive material. All three zones are surrounded by an insulating housing.Type: GrantFiled: December 7, 2021Date of Patent: October 22, 2024Assignee: Arizona Board of Regents on Behalf of Arizona State UniversityInventors: Ivan Ermanoski, Ryan Milcarek, Roy Hogan, Jr., James Miller
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Patent number: 9783466Abstract: An ethylbenzene dehydrogenation plant for producing styrene which comprises a reaction section in which one or more adiabatic reaction apparatuses are positioned in series, and a steam circuit in which there is at least one first steam heat exchange apparatus; said plant being characterized in that it comprises heating equipment in which there is a heating circuit by means of recirculation of the fumes formed during dehydrogenation processes of ethylbenzene to give styrene, wherein said heating equipment comprises the following apparatuses in fluid communication with each other by means of said heating circuit: one or more ultra-heating apparatuses, one or more combustion devices in which at least one steam diffuser, one burner and at least one mixing apparatus are inserted, one or more ventilation device(s).Type: GrantFiled: November 10, 2014Date of Patent: October 10, 2017Assignee: Versalis S.p.A.Inventors: Armando Galeotti, Mirko Oliosi
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Patent number: 9364785Abstract: A dehumidifying tower having a washing section, a flash-distilling section, and a condensing section. In the washing section, exhaust gas is washed with a cooling liquid to remove at least a portion of solid dust entrained in the exhaust gas, cool the exhaust gas, and condense at least a portion of moisture in the exhaust gas into liquid. The flash-distilling section flash-distills the cooling liquid used in the washing section to produce a cooled cooling liquid and a cooling liquid vapor. Cooling liquid produced by flash-distillation enters the washing section. The flash-distilling section is in gas-phase isolation from the washing section. The condensing section condenses the cooling liquid vapor produced by flash-distillation. The condensing section is configured to be in gas-phase communication with and liquid-phase isolation from the flash-distilling section, and be in both gas-phase and liquid-phase isolation from the washing section.Type: GrantFiled: June 25, 2013Date of Patent: June 14, 2016Assignee: Tiahua Institute of Chemical Machinery and Automation Co., Ltd., National Engineering Research Center of Drying Technology and EquipmentInventors: Xu Zhao, Yonggong Ling, Yan Dou, Tao Shen, Zhongfu Zhan, Yongpeng Tan, Yan Zhang
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Patent number: 9034282Abstract: The invention relates to a catalytic reactor including: at least one first architecture/microstructure including a ceramic and/or metal cellular architecture having a pore size of 2 to 80 ppi and a macroporosity of more than 85%, and a microstructure having a grain size of 100 nm to 5 microns, and skeleton densification of more than 95%, and a catalytic layer; and at least one second architecture/microstructure including a spherical or cylindrical architecture having a pore size of 0.1 to 100 ?m and a macroporosity of less than 60%, and a microstructure having a grain size of 20 nm to 10 ?m and a skeleton densification of 20% to 90%, and a catalytic layer; the first and second architecture/microstructure being stacked inside said reactor.Type: GrantFiled: November 24, 2010Date of Patent: May 19, 2015Assignee: L'Air Liquide, Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges ClaudeInventors: Pascal Del-Gallo, Daniel Gary, Mathieu Cornillac, Aude Cuni
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Patent number: 9023298Abstract: An apparatus for reforming a hydrocarbon stream is presented. The apparatus involves changing the design of reformers and associated equipment to allow for increasing the processing temperatures in the reformers and heaters. The reformers are operated under different conditions to utilize advantages in the equilibriums, but require modifications to prevent increasing thermal cracking and to prevent increases in coking.Type: GrantFiled: April 5, 2012Date of Patent: May 5, 2015Assignee: UOP LLCInventors: Mark D. Moser, Clayton C. Sadler, Mark P. Lapinski, Kurt M. VandenBussche
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Patent number: 9023297Abstract: A plant for preparing monosilane (SiH4) by catalytic disproportionation of trichlorosilane (SiHCl3) includes a reaction column having a feed line for trichlorosilane and a discharge line for silicon tetrachloride (SiCl4) formed, and at least one condenser via which monosilane produced can be discharged from the reaction column, wherein the reaction column has at least two reactive/distillative reaction regions operated at different temperatures and containing different catalytically active solids, at least one of the reaction regions containing a catalytically active solid based on vinylpyridine, and at least one of the reaction regions containing a catalytically active solid based on styrene.Type: GrantFiled: July 7, 2010Date of Patent: May 5, 2015Assignee: Schmid Silicon Technology GmbHInventors: Adolf Petrik, Christian Schmid, Jochem Hahn
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Patent number: 9012707Abstract: The invention relates to a process for the autothermal gas-phase dehydrogenation of a hydrocarbon-comprising gas stream by means of an oxygen-comprising gas stream over a heterogeneous catalyst configured as a monolith to give a reaction gas mixture and regeneration of the catalyst in a reactor in the form of a cylinder or prism, wherein the reactor is operated alternately in the production mode of the autothermal gas-phase dehydrogenation and in the regeneration mode.Type: GrantFiled: August 1, 2012Date of Patent: April 21, 2015Assignee: BASF SEInventors: Gerhard Olbert, Ulrike Wegerle, Grigorios Kolios, Albena Kostova
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Patent number: 9005538Abstract: The invention pertains to a reactor tube comprising a fixed bed of Fischer-Tropsch catalyst particles, wherein the catalyst particles in 5%-40% of the fixed bed volume at the upstream end have an average outer surface to volume ratio (S/V) of between 3.0 to 4.5 mm-1, and the remaining catalyst particles have an average S/V of between 4.5 to 8.0 mm-1, and wherein the difference between the average S/V of the particles at the upstream end and the remaining fixed bed volume is at least 0.5 mm-1. Additionally the fixed bed volume at the upstream end shows a full-bed apparent catalytic activity per volume unit lower than the full-bed apparent catalytic activity per volume unit in the remaining fixed bed volume and/or the weight of catalytically active metal per weight unit at the upstream end is more than 70% lower than in the remaining fixed bed volume.Type: GrantFiled: June 27, 2012Date of Patent: April 14, 2015Assignee: Shell Oil CompanyInventors: Robert Martijn Van Hardeveld, Thomas Joris Remans, Erwin Roderick Stobbe
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Patent number: 8986405Abstract: A gas generator and process for converting a fuel into an oxygen-depleted gas and/or hydrogen-enriched gas. The gas generator is preferably used for generating protection gas or reducing gas for start up, shut down or emergency shut down of a SOFC or SOEC. The process for converting fuel into oxygen-depleted gas and/or a hydrogen-enriched gas includes combusting the fuel in a primary catalytic burner with an oxygen-containing gas to produce a flue gas with oxygen, combusting or partially oxidizing the flue gas comprising oxygen with excess fuel in a secondary catalytic burner to produce a gas with hydrogen and carbon monoxide, and reducing the trace amounts of oxygen from the gas comprising traces of oxygen and obtaining an oxygen-depleted gas, or reducing the carbon monoxide present in the gas by conversion to carbon dioxide or methane to obtain a hydrogen-enriched gas.Type: GrantFiled: December 1, 2010Date of Patent: March 24, 2015Assignee: Topsoe Fuel Cell A/SInventor: Hassan Modarresi
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Patent number: 8980194Abstract: The present invention pertains to a reactor tube comprising a fixed bed of Fischer-Tropsch catalyst particles, wherein the catalyst particles in 5% to 40% of the fixed bed volume at the upstream end have an average outer surface to volume ratio (S/V) in the range of between 3.0 to 4.5 mm?1, and the catalyst particles in the remaining fixed bed volume have an average outer surface to volume ratio (S/V) in the range of between 4.5 to 8.0 mm?1, and wherein the difference between the average S/V of the particles at the upstream end and the average S/V of the particles in the remaining fixed bed volume is at least 0.5 mm?1.Type: GrantFiled: December 15, 2010Date of Patent: March 17, 2015Assignee: Shell Oil CompanyInventors: Alouisius Nicolaas Renée Bos, Peter John Van Den Brink, Thomas Joris Remans, Erwin Roderick Stobbe, Dominik Johannes Michael Unruh, Ronald Vladimir Wisman
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Patent number: 8968685Abstract: A fuel processing system for converting a logistical fuel and air into a liquid product comprising methanol. One such system comprises a fuel injection system configured to combine a logistical fuel and ambient air to produce a logistical fuel and air mixture, a synthesis gas production system configured to convert the logistical fuel and air mixture to synthesis gas, and a methanol synthesis system configured to convert the synthesis gas to a crude methanol liquid. Related methods are additionally disclosed.Type: GrantFiled: April 26, 2011Date of Patent: March 3, 2015Assignee: Alliant TechSystems Inc.Inventors: Sabrina Hawkins, Jason S. Tyll, Florin Girlea
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Patent number: 8951475Abstract: A chemical heat accumulator includes a receptacle, a first reaction vessel, and a second reaction vessel. The first reaction vessel is hermetically connected to the receptacle and supplied with water from the receptacle. The first reaction vessel contains a chemical compound that causes a hydration reaction with the water from the receptacle to generate water vapor by a heat of reaction, and causes a dehydration reaction by receiving heat. The second reaction vessel is hermetically connected to the first reaction vessel and supplied with the water vapor from the first reaction vessel. The second reaction vessel contains a chemical heat storage material that generates heat by causing a hydration reaction with the water vapor from the first reaction vessel and stores heat through a dehydration reaction caused by receiving heat. The chemical heat storage material is thermally in contact with an object to be heated.Type: GrantFiled: March 29, 2012Date of Patent: February 10, 2015Assignee: Denso CorporationInventors: Katsuya Komaki, Hiroshi Mieda, Tadahiro Nakagawa, Takashi Shimazu, Tomohisa Wakasugi, Hiroyuki Mitsui, Hideo Sobukawa
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Patent number: 8940253Abstract: A process and apparatus are disclosed for hydrotreating a hydrocarbon feed in a hydrotreating unit and hydrocracking a second hydrocarbon stream in a hydrocracking unit. The hydrocracking unit and the hydrotreating unit may share the same recycle gas compressor. A make-up hydrogen stream may also be compressed in the recycle gas compressor. The second hydrocarbon stream may be a diesel stream from the hydrotreating unit. The diesel stream may be a diesel and heavier stream from a bottom of a hydrotreating fractionation column.Type: GrantFiled: March 29, 2012Date of Patent: January 27, 2015Assignee: UOP LLCInventors: Paul R. Zimmerman, Peter Kokayeff
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Publication number: 20150017080Abstract: The present invention relates to a residence time plate comprising a stack of at least two substantially parallel and elongated flow chambers arranged such that the elongated side of each flow chamber lies next to the elongated side of a neighboring flow chamber and is separated by said neighboring chamber by a separation wall. Each separation wall has at least one through hole forming a communication between two neighboring flow chambers, and the through holes are arranged in the separation walls on alternating sides of an imaginary central line drawn through the stack of flow chambers such that the flow direction in a flow chamber is along the extension of the flow chamber and opposite the flow direction of a neighboring chamber. Moreover, the residence time plate comprises at least one liquid inlet and at least one liquid outlet arranged such that liquid flowing from said inlet to said outlet passes through the stack of flow chambers.Type: ApplicationFiled: March 14, 2013Publication date: January 15, 2015Inventors: Magnus Lingvall, Kasper Höglund
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Publication number: 20150010445Abstract: A modular flow reactor is formed of a plurality of modules, wherein each module comprises a body having at least one conduit passing therethrough, and wherein a plurality of said modules are aligned along a longitudinal axis such that said conduits of said modules are aligned to form a passage for fluid, wherein each module has a length along said longitudinal axis which is less than the length of the module perpendicular to the longitudinal axis. The modules are “slices” rather than “tubes” and a plurality of said modules can be aligned linearly so that the conduits form a tube.Type: ApplicationFiled: October 4, 2012Publication date: January 8, 2015Inventors: Charalampos Makatsoris, Leonid Paramonov, Rakan Alsharif
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Patent number: 8912382Abstract: One exemplary embodiment can be a method of modifying an alkylation unit to increase capacity. The method may include combining a first alkylation zone with a second alkylation zone. Generally, the first alkylation zone includes a first settler having a height and a width. Typically, the width is greater than the height. In addition, the second alkylation zone may have a second settler having a height and a width. Usually, the height is greater than the width.Type: GrantFiled: February 8, 2012Date of Patent: December 16, 2014Assignee: UOP LLCInventors: Daryl Dunham, Dale James Shields
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Publication number: 20140350316Abstract: The process concerns ethylbenzene conversion and xylene isomerization with a catalyst pretreated by sulfiding.Type: ApplicationFiled: August 11, 2014Publication date: November 27, 2014Inventors: Chunshe Cao, Jeffrey L. Andrews, Michel Molinier
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Patent number: 8877147Abstract: A system for converting fuel is provided and includes a first reactor comprising a plurality of ceramic composite particles, the ceramic composite particles comprising at least one metal oxide disposed on a support, wherein the first reactor is configured to reduce the at least one metal oxide with a fuel to produce a reduced metal or a reduced metal oxide; a second reactor configured to oxidize at least a portion of the reduced metal or reduced metal oxide from the said first reactor to produce a metal oxide intermediate; a source of air; and a third reactor communicating with said source of air and configured to regenerate the at least one metal oxide from the remaining portion of the solids discharged from the said first reactor and the solids discharged from the said second reactor by oxidizing the metal oxide intermediate.Type: GrantFiled: September 28, 2009Date of Patent: November 4, 2014Assignee: The Ohio State UniversityInventors: Liang-shih Fan, Fanxing Li
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Patent number: 8863385Abstract: A reactor including a monolith having a plurality of fins in an annular arrangement for receiving fluid flow through the reactor. The monolith is disposed within a generally cylindrical outer tube, and around a corrugated inner tube. The reactor includes a device for urging the monolith radially outward, so as to maintain contact between the monolith and the outer tube.Type: GrantFiled: February 11, 2011Date of Patent: October 21, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: William A. Whittenberger, David A. Becker, Randall J. Bartos
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Patent number: 8852538Abstract: A reactor in the form of a cylinder or prism wherein the interior of the reactor is divided by a cylindrical or prismatic gastight housing G which is arranged in the longitudinal direction of the reactor into an inner region having one or more catalytically active zones, in which in each case a packing composed of monoliths stacked on top of one another, next to one another and behind one another and before each catalytically active zone in each case a mixing zone having solid internals are provided, and an outer region B arranged coaxially to the inner region A, wherein the inner region A is insulated from the outer region B of the reactor by means of a microporous high-performance insulation material having a thermal conductivity 1 at temperatures up to 700° C. of less than 0.05 W/m*K is proposed.Type: GrantFiled: August 1, 2012Date of Patent: October 7, 2014Assignee: BASF SEInventors: Gerhard Olbert, Ulrike Wegerle, Grigorios Kolios, Carlos Tellaeche Herranz, Reinhold Höchst, Andrea Gienger, Roland Bauer
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Patent number: 8845972Abstract: A process and apparatus is disclosed for recovering dichlorohydrins from a hydrochlorination reactor effluent stream comprising dichlorohydrins, one or more compounds selected from esters of dichlorohydrins, monochlorohydrins and/or esters thereof, and multihydroxylated-aliphatic hydrocarbon compounds and/or esters thereof, and optionally one or more substances comprising water, chlorinating agents, catalysts and/or esters of catalysts. The reactor effluent stream is distilled to produce a dichlorohydrin-rich vapor phase effluent stream. The dichlorohydrin-rich vapor phase effluent stream is cooled and condensed in two unit operations conducted at two different temperatures and a portion of the liquid phase effluent stream produced by the first unit operation is recycled to the distillation step for reflux. Product streams produced by the process and apparatus are suitable for further processing in a further unit operation, such as dehydrochlorination.Type: GrantFiled: May 23, 2013Date of Patent: September 30, 2014Assignee: Dow Global Technologies LLCInventor: Anil Mehta
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Patent number: 8822745Abstract: Described is a method for converting biomass derived pyrolysis oil (bio-oil) into materials that will be more useful for transportation fuels including the following two steps: 1) solubilizing and extracting bio-oil oxygenates, and 2) zeolite catalyzed hydrogenation of the oxygenates into renewable fuel range materials.Type: GrantFiled: December 6, 2011Date of Patent: September 2, 2014Assignee: Phillips 66 CompanyInventors: Kristi A. Fjare, Tie-Pan Shi, Edward L. Sughrue, II, Jianhua Yao
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Patent number: 8753589Abstract: Methane reacts with steam generating carbon monoxide and hydrogen in a first catalytic reactor; the resulting gas mixture undergoes Fischer-Tropsch synthesis in a second catalytic reactor. In the steam/methane reforming, the gas mixture passes through a narrow channel having mean and exit temperatures both in the range of 750° C. to 900° C., residence time less than 0.5 second, and the channel containing a catalyst, so that only reactions having comparatively rapid kinetics will occur. Heat is provided by combustion of methane in adjacent channels. The ratio of steam to methane may be about 1.5. Almost all methane will undergo the reforming reaction, almost entirely forming carbon monoxide. After Fischer-Tropsch synthesis, the remaining hydrogen may be fed back to the combustion channels. The steam for the reforming step may be generated from water generated by the chemical reactions, by condensing products from Fischer-Tropsch synthesis and by condensing water vapor generated in combustion.Type: GrantFiled: September 19, 2011Date of Patent: June 17, 2014Assignee: CompactGTL LimitedInventors: Michael Joseph Bowe, Clive Derek Lee-Tuffnell, Jason Andrew Maude, John William Stairmand, Ian Frederick Zimmerman
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Patent number: 8747785Abstract: The apparatus converts ethylene in a dilute ethylene stream and dilute benzene in an aromatic containing stream via alkylation to heavier hydrocarbons. The catalyst may be a zeolite such as UZM-8. The catalyst is resistant to feed impurities such as hydrogen sulfide, carbon oxides, and hydrogen and selectively converts benzene. At least 40 wt-% of the ethylene in the dilute ethylene stream and at least 20 wt-% of the benzene in the dilute benzene stream can be converted to heavier hydrocarbons.Type: GrantFiled: April 8, 2013Date of Patent: June 10, 2014Assignee: UOP LLCInventors: Christopher P. Nicholas, Alakananda Bhattacharyya
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Publication number: 20140128485Abstract: Herein disclosed is a reactor comprising a housing; an inlet tube having a section with perforations along its length, wherein the inlet tube section is within the reactor housing; an outlet tube having a section with perforations along its length, wherein the outlet tube section is within the reactor housing; and at least one cylinder made of sintered metal contained within the reactor housing, wherein the sintered metal is catalytically active. In some cases, the sintered metal in the reactor comprises a porous metallic multifunctional (PMM) catalyst. Other reactor designs and the method of use are also described herein.Type: ApplicationFiled: November 4, 2013Publication date: May 8, 2014Applicant: H R D CorporationInventors: Abbas Hassan, Aziz Hassan, Rayford G. Anthony, Gregory G. Borsinger
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Patent number: 8673245Abstract: A fixed-bed reactor containing a first catalyst layer filled with a first catalyst for producing acrolein from propylene; a second catalyst layer filled with a second catalyst for producing acrylic acid from acrolein; and an inert substance layer provided between the first catalyst layer and the second catalyst layer, and filled with an inert substance of a cylindrical shape having a surrounding wall in which an opening is formed. A process for producing acrylic acid containing the step of producing acrylic acid from propylene by using the aforementioned fixed-bed reactor.Type: GrantFiled: September 9, 2009Date of Patent: March 18, 2014Assignee: Nippon Shokubai Co., Ltd.Inventors: Michio Tanimoto, Nobuyuki Hakozaki
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Publication number: 20140046093Abstract: A process for charging a longitudinal section of a catalyst tube with a homogeneous fixed catalyst bed section whose active composition is at least one multielement oxide or comprises elemental silver on an oxidic support body and whose geometric shaped catalyst bodies and shaped inert bodies have a specific inhomogeneity of their longest dimensions.Type: ApplicationFiled: October 22, 2013Publication date: February 13, 2014Applicant: BASF SEInventors: Martin DIETERLE, Klaus Joachim MUELLER-ENGEL
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Publication number: 20140034554Abstract: Methods and apparatuses for upgrading a pyrolysis oil stream and a hydrocarbon stream are provided. In an embodiment, a method for upgrading a pyrolysis oil stream and a hydrocarbon stream includes providing the pyrolysis oil stream and providing the hydrocarbon stream separate from the pyrolysis oil stream. The pyrolysis oil stream and the hydrocarbon stream are introduced into a reaction zone. Deposits form adjacent to a pyrolysis oil outlet of the pyrolysis oil stream. The pyrolysis oil stream and the hydrocarbon stream are catalytically cracked in the presence of a particulate cracking catalyst in the reaction zone. During catalytic cracking, the pyrolysis oil deposits adjacent the pyrolysis oil outlet of the pyrolysis oil stream are removed, such as with a cleaning head.Type: ApplicationFiled: July 31, 2012Publication date: February 6, 2014Applicant: UOP LLCInventors: Sathit Kulprathipanja, Paolo Palmas, Lance Awender Baird
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Patent number: 8617265Abstract: A method and apparatus for generation of hydrogen. The apparatus includes a hydrogen reactor chamber (99) and a plurality of catalysts within the chamber (99) forming distinct zones or portions (200, 202, and 204), each zone or portion comprising a distinct catalyst or combination thereof. The plurality of catalysts include at least one of a high-activity steam reformation catalyst, coke resistant steam reformation catalyst and steam reformation catalyst that promotes a water gas shift reaction.Type: GrantFiled: April 12, 2005Date of Patent: December 31, 2013Assignee: Intelligent Energy, Inc.Inventor: Anand Chellappa
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Patent number: 8577503Abstract: A fuel processing apparatus includes a reformer, raw material supply section, moisture supply section, heating section, reforming temperature detection section, shift converter, shift temperature detection section, and control section. When the apparatus is booted, the control section activates the raw material supply section to begin supplying a raw material to the reformer, and activates the heating section to begin supplying heat to the reforming catalyst.Type: GrantFiled: November 11, 2008Date of Patent: November 5, 2013Assignee: Panasonic CorporationInventors: Seiji Fujihara, Yukimune Kani, Hidenobu Wakita, Kunihiro Ukai
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Patent number: 8562921Abstract: A process for the production of high purity ethyl acetate from ethanol is described. The process involves reacting ethanol over a suitable catalyst in a reactive distillation column. The reactive distillation setup allows overcoming the reaction equilibrium for increased conversion of ethanol. Hydrogen is removed as the distillate and ethyl acetate is obtained as a bottoms product from the reactive distillation column. A feed of hydrogen at the bottom of the column and a suitable hydrogenation catalyst placed at the bottom of the column allows for a significant reduction of impurities such as butan-2-one and/or n-butyraldehyde in the ethyl acetate product. Adding side reactors to the reactive distillation column allows additional catalyst holdup for improved reactant conversion.Type: GrantFiled: March 16, 2012Date of Patent: October 22, 2013Assignee: Greenyug, LLC.Inventor: Sagar B. Gadewar
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Patent number: 8522573Abstract: A system for conversion of waste and solar heat energy into a carbon sequestration device, including as a collector for collecting carbon dioxide gas from a carbon dioxide gas source, such as ambient air. The Joule Thompson effect is used to cool and thereby refrigerate/liquefy ambient air and then extracting carbon dioxide therefrom, comprising steps of and means for providing a hydride heat engine, operating the hydride heat engine utilizing hydride thermal compression technology to compress hydrogen gas and thereby to cool ambient air to a temperature rendering air into a refrigerated/liquefied state by use of a Joule-Thompson type process, and extracting carbon dioxide from the refrigerated/liquefied ambient air and collecting the carbon dioxide.Type: GrantFiled: February 13, 2012Date of Patent: September 3, 2013Assignee: Ergenics CorporationInventor: P. Mark Golben
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Publication number: 20130197286Abstract: The process concerns ethylbenzene conversion and xylene isomerization with a catalyst pretreated by sulfiding.Type: ApplicationFiled: August 3, 2012Publication date: August 1, 2013Inventors: Chunshe Cao, Jeffrey L. Andrews, Michel Molinier
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Patent number: 8475729Abstract: A method of forming a honeycomb reactor or reactor component is disclosed, including the steps of providing a honeycomb structure having cells divided by cell walls, providing an array of cutting tools arrayed in a pattern so as to be able to simultaneously align with a first plurality of the cell walls at a first end of the structure, and cutting the walls of the first plurality, reducing their height. Systems utilizing the reactors or reactor components thus formed are also disclosed.Type: GrantFiled: November 23, 2009Date of Patent: July 2, 2013Assignee: Corning IncorporatedInventor: James Scott Sutherland
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Patent number: 8449846Abstract: A system and method for producing natural gas is provided. a gas dynamic laser is powered by a gas, such as carbon dioxide, while the same gas is converted by a catalytic converter heated by the beam of the laser. Other gases can be formed simultaneously in other catalytic converters heated by the laser beam. The resulting converted gases can be used to produce a fuel gas. Excess heat and/or by-products of the process can be used to produce electricity.Type: GrantFiled: August 2, 2011Date of Patent: May 28, 2013Assignee: Pet Projects Inc.Inventor: Thomas Merritt
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Patent number: 8444940Abstract: A reactor is described for the production of C2 to C8 olefins from gaseous oxygenate and H2O and one or more material flows containing C2 C4, C5, C6, C7, C8 olefin and paraffin at 400° to 470° C., wherein several reaction stages which the material flow can pass through from the top to the bottom, each consisting of a support base with a catalyst layer situated on it, are arranged in a closed, upright container.Type: GrantFiled: April 21, 2007Date of Patent: May 21, 2013Assignee: Lurgi GmbHInventors: Hermann Bach, Lothar Brehm, Jurgen Bohle, Gunter Quass, Gunther Heinz, Katja Bartels, Heinrich Dörr, Harald Kömpel
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Patent number: 8435458Abstract: A system (8; 9; 50) is described of walls for catalytic beds of synthesis reactors (1), in which there is a wall (14) in direct contact with a catalytic bed (7) for containing it, said wall (14) having a plurality of portions (17) permeable to the gases and a plurality of portions (19; 54; 55) impermeable to the gases, said portions (17) permeable to the gases being equipped with slits (18; 52, 53; 60; 70) of a size such as to allow the free passage of the synthesis gases through them but not the passage of the catalyst, in which the slits are obtained with milling, water cutting or electro-erosion processing.Type: GrantFiled: June 30, 2008Date of Patent: May 7, 2013Assignee: Ammonia Casale S.A.Inventors: Mirco Tarozzo, Ermanno Filippi, Enrico Rizzi
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Patent number: 8431094Abstract: A system and process for acetylene selective hydrogenation of an ethylene rich gas stream. An ethylene rich gas supply comprising at least H2S, CO2, CO, and acetylene is directed to a first treatment unit for removing H2S and optionally CO2 from the gas stream. A CO oxidation reactor is used to convert CO to CO2 and form a CO-depleted gas stream. A second treatment unit removes the CO2 from the CO-depleted gas stream and an acetylene selective hydrogenation treats the CO-depleted gas stream.Type: GrantFiled: July 31, 2012Date of Patent: April 30, 2013Assignee: UOP LLCInventors: David A. Wegerer, Kurt M. VandenBussche
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Patent number: 8420032Abstract: Reactors and methods for solar thermochemical reactions are disclosed. Embodiments of reactors include at least two distinct reactor chambers between which there is at least a pressure differential. In embodiments, reactive particles are exchanged between chambers during a reaction cycle to thermally reduce the particles at first conditions and oxidize the particles at second conditions to produce chemical work from heat. In embodiments, chambers of a reactor are coupled to a heat exchanger to pre-heat the reactive particles prior to direct exposure to thermal energy with heat transferred from reduced reactive particles as the particles are oppositely conveyed between the thermal reduction chamber and the fuel production chamber. In an embodiment, particle conveyance is in part provided by an elevator which may further function as a heat exchanger.Type: GrantFiled: August 29, 2011Date of Patent: April 16, 2013Assignee: Sandia CorporationInventor: Ivan Ermanoski
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Patent number: 8414851Abstract: The apparatus converts ethylene in a dilute ethylene stream and dilute benzene in an aromatic containing stream via alkylation to heavier hydrocarbons. The catalyst may be a zeolite such as UZM-8. The catalyst is resistant to feed impurities such as hydrogen sulfide, carbon oxides, and hydrogen and selectively converts benzene. At least 40 wt-% of the ethylene in the dilute ethylene stream and at least 20 wt-% of the benzene in the dilute benzene stream can be converted to heavier hydrocarbons.Type: GrantFiled: June 11, 2010Date of Patent: April 9, 2013Assignee: UOP LLCInventors: Christopher P. Nicholas, Alakananda Bhattacharyya
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Patent number: 8409521Abstract: A tubular reactor for producing a product mixture in a tubular reactor where the tubular reactor comprises an internal catalytic insert with cup-shaped structures having orifices for forming fluid jets for impinging the fluid on the tube wall. Jet impingement is used to improve heat transfer between the fluid in the tube and the tube wall in a non-adiabatic reactor. The tubular reactor and method may be used for endothermic reactions such as steam methane reforming and for exothermic reactions such as methanation.Type: GrantFiled: April 22, 2011Date of Patent: April 2, 2013Assignee: Air Products and Chemicals, Inc.Inventors: Bo Jin, Robert Roger Broekhuis, Xiaoyi He, Shankar Nataraj, William Robert Licht, Diwakar Garg
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Patent number: 8383054Abstract: Integrated Combustion Reactors (ICRs) and methods of making ICRs are described in which combustion chambers (or channels) are in direct thermal contact to reaction chambers for an endothermic reaction. Particular reactor designs are also described. Processes of conducting reactions in integrated combustion reactors are described and results presented. Some of these processes are characterized by unexpected and superior results, and/or results that can not be achieved with any prior art devices.Type: GrantFiled: April 25, 2011Date of Patent: February 26, 2013Assignee: Velocys, Inc.Inventors: Anna Lee Tonkovich, Gary Roberts, Sean P. Fitzgerald, Paul W. Neagle, Dongming Qiu, Matthew B. Schmidt, Steven T. Perry, David J. Hesse, Robert J. Luzenski, G. Bradley Chadwell, Ying Peng, James A. Mathias, Nathan P. Gano, Richard Q. Long, Wm. Allen Rogers, Ravi Arora, Wayne W. Simmons, Barry L. Yang, David J. Kuhlmann, Yong Wang, Thomas D. Yuschak, Thomas Forte, John Arthur Monahan, Robert Jetter
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Patent number: 8357341Abstract: In operating the carbon monoxide removal reactor or the fuel reforming system, there is provided a technique for removing carbon monoxide in a stable manner for an extended period of time. In a method of removing carbon monoxide including an introducing step of introducing a reactant gas including mixture gas and an oxidizer added thereto to a carbon monoxide removal reactor forming in its casing a catalyst layer comprising a carbon monoxide removal catalyst for removing carbon monoxide contained in the mixture gas and a removing step of removing the carbon monoxide by causing the oxidizer to react with the mixture gas on the carbon monoxide removal catalyst, in said introducing step, the reactant gas of 100° C. or lower is introduced to the carbon monoxide removal reactor.Type: GrantFiled: May 31, 2011Date of Patent: January 22, 2013Assignee: Osaka Gas Co., Ltd.Inventors: Mitsuaki Echigo, Takeshi Tabata, Osamu Yamazaki
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Patent number: 8318112Abstract: The invention relates to a system and process for producing liquid hydrocarbons from a calcium carbonate feed-stock involving (i) liberation of a carbon dioxide gas from the heated calcium carbonate feedstock; (ii) filtering impurities from the extracted carbon dioxide of step (i); (iii) reacting the extracted carbon dioxide obtained in step (i) with a dihydrogen gas to form a methanol feedstock; (iv) isolating the cooled methanol feedstock formed in step (iii); (v) catalytically converting at least part of the methanol feedstock obtained in step (iii) at elevated temperature and pressure into aliphatic and aromatic liquid hydrocarbons; and (vi) isolating the decompressed liquid hydrocarbon product obtained in step (v).Type: GrantFiled: September 3, 2007Date of Patent: November 27, 2012Assignee: Hydrocarbons Unlimited, LLCInventors: William C. McKee, Kenneth R. Boyd, Steven J. Berger
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Patent number: 8313700Abstract: The water gas shift reactor includes a gas reaction tank including a reaction chamber formed in the shape of a hollow body provided with a porous plate installed therein to divide the inside of the reaction chamber into an upper reaction space and a lower collection space and a catalyst stacked on the upper surface of the porous plate to convert carbon monoxide into hydrogen, and an insulating layer provided at the outer surface of the reaction chamber, a syngas storage tank to store the syngas, a syngas supply pipe to supply the syngas to the gas reaction tank, after the syngas is heated by a preheater, a steam supply pipe to supply steam generated from a steam generator to the gas reaction tank such that the steam reacts with the syngas, after the steam is heated by a preheater, and a reaction gas discharge pipe.Type: GrantFiled: July 29, 2009Date of Patent: November 20, 2012Assignee: Korea Institute of Energy ResearchInventors: See Hoon Lee, Jae Ho Kim, Jae Goo Lee
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Patent number: 8277733Abstract: The present invention relates to apparatus and methods for making a peroxycarboxylic acid. The apparatus includes a reaction catalyst and a guard column for pretreating one or more reagents, which can increase the life, activity, and/or safety of the reaction catalyst. The peroxycarboxylic acid compositions made by the method and apparatus can include one or more peroxycarboxylic acids.Type: GrantFiled: August 5, 2011Date of Patent: October 2, 2012Assignee: Ecolab USA Inc.Inventors: David D. McSherry, Richard K. Staub, Dan N. Tallman, Junzhong Li, Keith D. Lokkesmoe
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Patent number: 8263027Abstract: Apparatus and methods for the production of hydrogen using a reformer including a housing, a first plate having a first plurality of fin structures and a second plate having a second plurality of fin structures assembled such that the first plurality of fin structures is interleaved with the second plurality of fin structures. At least one inlet port is formed in at least one of the first plate and the second plate, and at least one outlet port is formed in at least one of the first plate and the second plate. The fin structures may be coated with a catalytic material to enhance or stimulate reactions taking place within the apparatus. A heat exchange device may also be integrated into one or both plates of the reformer.Type: GrantFiled: August 12, 2009Date of Patent: September 11, 2012Assignee: Alliant Techsystems Inc.Inventors: Florin Girlea, John C. Leylegian
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Patent number: 8263026Abstract: A system and method for producing a fuel gas is provided. In particular, a combustion product of an internal combustion engine is converted by a catalytic converter heated by the beam of the laser to a subject component of a fuel gas. Other gases can be formed simultaneously in other catalytic converters heated by the laser beam. The resulting converted gases can be used to produce a fuel gas which can be stored and/or used to further fuel the internal combustion engine.Type: GrantFiled: June 26, 2009Date of Patent: September 11, 2012Assignee: Pet Projects Inc.Inventor: Thomas Merritt
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Patent number: 8257668Abstract: A hydrogen generator according to the invention comprises: a combustion gas passage (5) configured to flow combustion gas coming from a combustor; a preheat-evaporator (6) which is supplied with a material gas and water and configured to evaporate the water and heat the material gas by heat transmitted from the combustion gas passage and a carbon monoxide reducer (10) through partition a wall; a reformer (7) configured to generate reformed gas from the material gas and steam fed from the preheat-evaporator by using a reforming catalyst (8) and heat transmitted from the combustion gas passage through the partition wall; the carbon monoxide reducer (10) configured to remove carbon monoxide from the reformed gas fed from the reformer by a carbon monoxide removing catalyst (9); a cylindrical body (3) closed at both ends thereof having an internal space is divided by the partition walls (1), (2), (30), (47) to form the combustion gas passage, preheat-evaporator, reformer and carbon monoxide reducer within the cyliType: GrantFiled: September 3, 2007Date of Patent: September 4, 2012Assignee: Panasonic CorporationInventors: Yuji Mukai, Akira Maenishi, Kunihiro Ukai, Toru Nakamura
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Patent number: 8221707Abstract: One exemplary embodiment can be a process for the isomerization of a non-equilibrium alkylaromatic feed mixture. The process can include contacting the non-equilibrium alkylaromatic feed mixture in a C8 isomerization zone. The C8 isomerization zone may include a first isomerization stage and a second isomerization stage. At the first isomerization stage, at least a portion of the non-equilibrium alkylaromatic feed mixture can be contacted at a first isomerization condition in a liquid phase in the substantial absence of hydrogen to obtain an intermediate stream. At the second isomerization stage, at least part of the intermediate stream and at least a part of a stream rich in at least one naphthene can be contacted at a second isomerization condition to obtain a concentration of at least one alkylaromatic isomer that is higher than a concentration of that at least one alkylaromatic isomer in the non-equilibrium feed mixture.Type: GrantFiled: March 7, 2011Date of Patent: July 17, 2012Assignee: UOP LLCInventor: John E. Bauer