At Least One Reaction Stage Formed Of A Fixed, Annularly Shaped Bed Of Contact Material Patents (Class 422/636)
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Patent number: 11369931Abstract: A bi-modal radial flow reactor comprising a cylindrical outer housing surrounding at least five cylindrical, concentric zones, including at least three annulus vapor zones and at least two catalyst zones. The at least two catalyst zones comprise an outer catalyst zone and an inner catalyst zone. The at least three annulus vapor zones comprise an outer annulus vapor zone, a middle annulus vapor zone, and a central annulus vapor zone, wherein the central annulus vapor zone extends along a centerline of the bi-modal radial flow reactor. The outer catalyst zone is intercalated with the outer annulus vapor zone and the middle annulus vapor zone, and the inner catalyst zone is intercalated with the middle annulus vapor zone and the central annulus vapor zone. A removable head cover can be fixably coupled to a top of the cylindrical outer housing to seal a top of the bi-modal radial flow reactor.Type: GrantFiled: September 16, 2020Date of Patent: June 28, 2022Assignee: Chevron Phillips Chemical Company, LPInventors: Vincent DePaul McGahee, Cameron M. Crager, William Donald Treleaven
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Patent number: 10799843Abstract: A bi-modal radial flow reactor comprising: a cylindrical outer housing surrounding at least five cylindrical, concentric zones, including at least three annulus vapor zones including an outer annulus vapor zone, a middle annulus vapor zone, and a central annulus vapor zone, and at least two catalyst zones, including an outer catalyst zone and an inner catalyst zone, wherein the outer catalyst zone is intercalated with the outer annulus vapor zone and the middle annulus vapor zone, and wherein the inner catalyst zone is intercalated with the middle annulus vapor zone and the central annulus vapor zone; and a manifold configured to introduce a feed vertically into a bottom end of each of one or two of the at least three annulus vapor zones, and remove a product from a bottom end of each of the one or two remaining of the at least three annulus vapor zones.Type: GrantFiled: October 17, 2019Date of Patent: October 13, 2020Assignee: Chevron Phillips Chemical Company LPInventors: Vincent DePaul McGahee, Cameron M. Crager, William Donald Treleaven
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Patent number: 9084984Abstract: The present invention discloses a process for the selective hydrogenation of phenylacetylene in the presence of styrene, comprising contacting a phenylacetylene and styrene-containing hydrocarbon fraction feedstock with a carbon-containing catalyst under hydrogenation reaction conditions, wherein the carbon-containing catalyst has a carbon content of from 0.02 to 8 wt % based on the weight of the catalyst.Type: GrantFiled: December 17, 2009Date of Patent: July 21, 2015Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology, SinopecInventors: Siqin Li, Juntao Liu, Fengxia Sun, Wanmin Wang, Yuanlin Cheng
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Patent number: 9023299Abstract: A liquid/gas reactor includes a bulk catalyst bed and means for supplying fresh feed and recycled at least partially converted liquid product stream to the bulk catalyst bed. The reactor also includes means for collecting an at least partially converted liquid product stream from the bulk catalyst bed and recycling at least a portion thereto. A minor catalyst bed extends substantially vertically through the bulk catalyst bed. Means for supplying recycled at least partially converted product stream only to the minor catalyst bed is also provided. A separating wall is disposed between the bulk catalyst bed and the minor catalyst bed.Type: GrantFiled: January 12, 2012Date of Patent: May 5, 2015Assignee: Davy Process Technology LimitedInventors: Edward Adrian Lord, Arthur James Reason
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Publication number: 20150044118Abstract: The present invention relates to a process for preparing low-chloride LiPF6, in particular low-chloride LiPF6 solutions, from PCl3 as starting material and via PCl5 as intermediate product, and also to apparatus to be used for this.Type: ApplicationFiled: January 18, 2013Publication date: February 12, 2015Inventors: Matthias Boll, Wolfgang Ebenbeck, Eberhard Kuckert
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Patent number: 8882863Abstract: A fuel reformulation system for an engine comprising an annular body for a flow of fluids therethrough connected to the engine, a source of fuel for flowing through at least a portion of the annular body, and a catalytic member connected to the annular body for the flow of any fluids thereacross from the annular body.Type: GrantFiled: May 13, 2009Date of Patent: November 11, 2014Assignee: Alliant Techsystems Inc.Inventors: Dean Modroukas, Jason S. Tyll, John C. Leylegian, Florin Girlea, Richard Perlman
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Publication number: 20140178270Abstract: A Sabatier process involving contacting carbon dioxide and hydrogen in a first reaction zone with a first catalyst bed at a temperature greater than a first designated temperature; feeding the effluent from the first reaction zone into a second reaction zone, and contacting the effluent with a second catalyst bed at a temperature equal to or less than a second designated temperature, so as to produce a product stream comprising water and methane. The first and second catalyst beds each individually comprise an ultra-short-channel-length metal substrate. An apparatus for controlling temperature in an exothermic reaction, such as the Sabatier reaction, is disclosed.Type: ApplicationFiled: February 28, 2014Publication date: June 26, 2014Applicant: Precision Combustion, Inc.Inventors: Christian Junaedi, Kyle Hawley, Subir Roychoudhury
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Publication number: 20140161690Abstract: Methods for converting a carbon-containing feedstock into a fluid transportation fuel are described. The methods may include converting the carbon-containing feedstock into a producer gas comprising H2, CO, CO2, and N2, and reacting the producer gas with a substrate catalyst to produce a combination of Fischer-Tropsch (F-T) products, the F-T products including the fluid transportation fuel. A portion of the F-T products may be catalytically cracked to produce additional amounts of the fluid transportation fuel. A portion of the F-T products may also be hydrogenated to produce additional amounts of the fluid transportation fuel. Apparatuses are also described for converting a carbon-containing feedstock into a fluid transportation fuel. The apparatuses may include a producer gas reactor, a Fischer-Tropsch reactor, a cracking reactor, and a hydrogenation reactor.Type: ApplicationFiled: November 25, 2013Publication date: June 12, 2014Applicant: AFOGNAK NATIVE CORPORATIONInventors: James P. Diebold, Steve Sherwood, Arthur W. Lilley, Robb R. Walt
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Patent number: 8465710Abstract: There is provided a radial flow reactor having a multi-pass structure in which loading and unloading of granular packing are easy and which does not impair the reaction performance. The reactor includes, in an upright tubular reactor vessel: a packing region for housing a continuous packed bed of granular packing; and an outer and an inner passages disposed outside and inside the packing region, respectively, allowing a fluid to flow in the axial direction. The reactor is configured so that the fluid can pass between the packing region and the outer passage and between the packing region and the inner passage.Type: GrantFiled: March 29, 2011Date of Patent: June 18, 2013Assignee: Toyo Engineering CorporationInventor: Kenji Sakai
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Patent number: 8435458Abstract: A system (8; 9; 50) is described of walls for catalytic beds of synthesis reactors (1), in which there is a wall (14) in direct contact with a catalytic bed (7) for containing it, said wall (14) having a plurality of portions (17) permeable to the gases and a plurality of portions (19; 54; 55) impermeable to the gases, said portions (17) permeable to the gases being equipped with slits (18; 52, 53; 60; 70) of a size such as to allow the free passage of the synthesis gases through them but not the passage of the catalyst, in which the slits are obtained with milling, water cutting or electro-erosion processing.Type: GrantFiled: June 30, 2008Date of Patent: May 7, 2013Assignee: Ammonia Casale S.A.Inventors: Mirco Tarozzo, Ermanno Filippi, Enrico Rizzi
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Patent number: 8409521Abstract: A tubular reactor for producing a product mixture in a tubular reactor where the tubular reactor comprises an internal catalytic insert with cup-shaped structures having orifices for forming fluid jets for impinging the fluid on the tube wall. Jet impingement is used to improve heat transfer between the fluid in the tube and the tube wall in a non-adiabatic reactor. The tubular reactor and method may be used for endothermic reactions such as steam methane reforming and for exothermic reactions such as methanation.Type: GrantFiled: April 22, 2011Date of Patent: April 2, 2013Assignee: Air Products and Chemicals, Inc.Inventors: Bo Jin, Robert Roger Broekhuis, Xiaoyi He, Shankar Nataraj, William Robert Licht, Diwakar Garg
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Patent number: 8236260Abstract: A fuel processor that extracts, from a fuel source, hydrogen gas used for an electricity generation reaction. The fuel processor includes a reformer that generates hydrogen gas by reacting a fuel source with water, a burner that heats the reformer to an appropriate temperature for a hydrogen generation reaction, a CO remover that removes CO generated during the hydrogen generation reaction in the reformer, and a heat exchanger for cooling the CO remover.Type: GrantFiled: April 24, 2008Date of Patent: August 7, 2012Assignee: Samsung Electronics Co., Ltd.Inventors: Kang-hee Lee, Doo-hwan Lee, Hyun-chul Lee
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Patent number: 8197785Abstract: Systems and methods for contacting a liquid, gas, and/or a multi-phase mixture with particulate solids. The system can include a body having a first head and a second head disposed thereon. Two or more discrete fixed beds can be disposed across a cross-section of the body. One or more unobstructed fluid flow paths can bypass each fixed bed, and one or more baffles can be disposed between the fixed beds.Type: GrantFiled: February 27, 2008Date of Patent: June 12, 2012Assignee: Kellogg Brown & Root LLCInventors: Kenneth L. Blanchard, David P. Mann
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Patent number: 8158074Abstract: Described here is a system (8; 9; 50) of walls for catalytic beds of reactors (1) for the heterogeneous synthesis of chemical compounds characterized in that it comprises a wall (14) of predetermined thickness in direct contact with a catalytic bed (7) for containing it, said wall having a plurality of portions (17) permeable to gases and a plurality of portions (19; 54; 55) impermeable to gases, said portions (17) permeable to gases each being equipped with a plurality of slits (18; 52, 53; 60; 70) of a size such as to allow the free passage of the synthesis gases through them but not the passage of the catalyst.Type: GrantFiled: January 16, 2007Date of Patent: April 17, 2012Assignee: Ammonia Casale S.A.Inventors: Ermanno Filippi, Enrico Rizzi, Mirco Tarozzo
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Patent number: 8127537Abstract: An exhaust system for a spark-ignited internal combustion engine comprises a three-way catalyst composition including an oxygen storage component, which TWC composition is coated on a flow-through monolith substrate, which substrate comprising a plurality of channels, each channel having a length extending from an inlet end to an outlet end and a single lambda sensor, wherein the substrate comprises a portion of the plurality of channels wherein the TWC composition in at least a part of the length of channels extending from the inlet end has a reduced oxygen storage activity, or no oxygen storage activity, relative to the TWC composition in a remainder of the substrate, the arrangement being such that the single lambda sensor is contacted substantially only with exhaust gas that has first contacted the TWC composition having a reduced oxygen storage activity or no oxygen storage activity.Type: GrantFiled: February 27, 2007Date of Patent: March 6, 2012Assignee: Johnson Matthey Public Limited CompanyInventors: Louise Clare Arnold, Marie Charlotte Clements, Neil Robert Collins, Darrell Morris
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Patent number: 8128896Abstract: There is disclosed a permselective membrane reactor which efficiently forms hydrogen by use of a water-gas shift reaction and which is excellent in an aspect of manufacturing cost. In a permselective membrane reactor, a permselective membrane is a Pd membrane or a Pd alloy membrane, and a catalyst layer includes a first catalyst layer on the side of the permselective membrane and a second catalyst layer disposed apart from the permselective membrane. The first catalyst layer has a noble metal-based catalyst, and the second catalyst layer has an iron-based catalyst.Type: GrantFiled: March 24, 2008Date of Patent: March 6, 2012Assignee: NGK Insulators, Ltd.Inventors: Toshiyuki Nakamura, Nobuhiko Mori, Osamu Sakai, Koichi Katsurayama, Takashi Ina, Koki Hamada
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Patent number: 8101141Abstract: A unified fuel processing reactor for a solid oxide fuel cell can reform hydrocarbon-based fuel into hydrogen-rich gas, remove a sulfur component, and convert non-converted fuel and a low carbon (C2˜C5) hydrocarbon compound into hydrogen and methane in a single reactor. The reactor comprises a primary-reformer which reforms a hydrocarbon-base fuel and generates hydrogen-rich reformed gas, a desulfurizer which removes a sulfur component from the reformed gas, and a post-reformer which selectively decomposes a low carbon (C2˜C5) hydrocarbon in the desulfurized reformed gas into hydrogen and methane. The primary-reformer, desulfurizer and post-reformer are in the unified reactor and isolated, except for a fluid passage, from each other by internal partition walls. The primary-reformer is disposed at a center portion of the reactor. The post-reformer and the desulfurizer are concentrically disposed outside of the primary-reformer.Type: GrantFiled: April 24, 2009Date of Patent: January 24, 2012Assignee: Korea Advanced Institute of Science and TechnologyInventors: Joongmyeon Bae, Sangho Yoon, Sunyoung Kim
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Patent number: 8083996Abstract: Provided are a thermal siphon reactor and a hydrogen generator including the same. The hydrogen generator including the thermal siphon reactor includes: a housing; a reaction source container disposed in the housing; a reactor tube connected to the reaction source container in which a catalytic reaction of a reaction source provided from the reaction source container occurs; a catalyst layer which is porous, facilitates gas generation by being contacted with the reaction source, and is disposed in the reactor tube; and a product container which is connected to the reactor tube and collects a reaction product generated in the reactor tube, wherein in the reactor tube, a convection channel through which the reaction product is discharged passes through the reactor tube in the lengthwise direction of the reactor tube. The thermal siphon reactor and the hydrogen generator including the same have a self-operating ability, operate at low costs, and have small installment volume.Type: GrantFiled: January 23, 2007Date of Patent: December 27, 2011Assignee: Samsung Engineering Co., Ltd.Inventors: Myong Hoon Lim, Tae Hee Park, Jae Hoi Gu, Yongho Yu
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Patent number: 8029748Abstract: The invention provides methods, apparatus and chemical systems for making vinyl acetate from ethylene, oxygen, and acetic acid.Type: GrantFiled: November 18, 2008Date of Patent: October 4, 2011Assignees: Velocys, Inc, Celanese International CorporationInventors: Terry Mazanec, Victor J. Johnston, Michael Huckman, Sean P. Fitzgerald, James A. Foster, Daniel Lindley, Anna Lee Tonkovich, Francis P. Daly, Leslie Wade, Tony Hammock, Thomas Yuschak, Bin Yang, Kai Jarosch
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Patent number: 7981377Abstract: Dehydrogenation of a reactor system of one or more vertically oriented flow reactors equipped with a system for introducing a catalyst extender into the inlet of the reactor. A vertically oriented radial flow reactor comprises inner and outer reactor tubes having perforated wall members extending longitudily of the reactor and defining an annulus containing a dehydrogenation catalyst. A supply line to the reactor is equipped with a rotation vane. An injection nozzle comprising a coaxial flow tube extends into the supply line downstream of the vane. The coaxial flow tube has an interior chamber and an annular chamber surrounding the interior chamber and extending into the supply line along with the interior chamber. The interior chamber is connected to a catalyst extender source and the annular chamber is connected to a source of a carrier gas which is effective to disperse the extender within feedstock flowing into the reactor.Type: GrantFiled: November 6, 2007Date of Patent: July 19, 2011Assignee: Fina Technology, Inc.Inventors: James Merrill, Thomas Parenteau, Marcus Ledoux, Mark Gremillion
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Publication number: 20110130573Abstract: Method for the production of phthalic acid anhydride by catalytic gas phase oxidation of o-xylol with oxygen, in which the reaction is carried out in 5 to 60 serially arranged reaction zones under adiabatic conditions, and reactor system for carrying out the method.Type: ApplicationFiled: May 26, 2009Publication date: June 2, 2011Applicant: Bayer Technology Services GMBHInventors: Evin Hizaler Hoffmann, Leslaw Mleczko, Ralph Schellen, Stephan Schubert, André Hoffmann
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Patent number: 7906081Abstract: A milled plate is presented that is provided for use in a radial flow reactor. The milled plate has narrow slots milled in the plate on the solid particle side and slots of slightly greater width milled on the fluid side of the plate. The plates provide strength to support the pressure from solid particles that currently is not present in wire screen meshes.Type: GrantFiled: May 13, 2008Date of Patent: March 15, 2011Assignee: UOP LLCInventors: Christopher Naunheimer, Paul A. Sechrist
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Patent number: 7867459Abstract: A compact, tiered sulfur recovery unit having a burner, a combustion chamber, a reaction chamber, a waste heat boiler and a steam drum. The waste heat boiler is mounted above the reaction chamber, and the steam drum is mounted above the waste heat boiler, resulting in a three-tiered, compact design, requiring only a single platform for space. The reaction chamber comprises a horizontal body and an upright plenum. The reaction chamber includes an inlet for receipt of acid gas (H2S). One end of the horizontal body of the reaction chamber is fluidly attached to the combustion chamber, while the other end of the horizontal body of the reaction chamber is fluidly attached to a lower end of the upright plenum of the reaction chamber. An upper end of the upright plenum of the reaction chamber is fluidly attached to the waste heat boiler. The waste heat boiler includes an outlet for the release of SO2 for downstream sulfur blowdown to produce additional elemental sulfur.Type: GrantFiled: July 15, 2008Date of Patent: January 11, 2011Inventor: Sidney Leroy Born