At Least One Reaction Stage Formed Of A Fixed, Annularly Shaped Bed Of Contact Material Patents (Class 422/636)
  • Patent number: 11369931
    Abstract: A bi-modal radial flow reactor comprising a cylindrical outer housing surrounding at least five cylindrical, concentric zones, including at least three annulus vapor zones and at least two catalyst zones. The at least two catalyst zones comprise an outer catalyst zone and an inner catalyst zone. The at least three annulus vapor zones comprise an outer annulus vapor zone, a middle annulus vapor zone, and a central annulus vapor zone, wherein the central annulus vapor zone extends along a centerline of the bi-modal radial flow reactor. The outer catalyst zone is intercalated with the outer annulus vapor zone and the middle annulus vapor zone, and the inner catalyst zone is intercalated with the middle annulus vapor zone and the central annulus vapor zone. A removable head cover can be fixably coupled to a top of the cylindrical outer housing to seal a top of the bi-modal radial flow reactor.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: June 28, 2022
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Vincent DePaul McGahee, Cameron M. Crager, William Donald Treleaven
  • Patent number: 10799843
    Abstract: A bi-modal radial flow reactor comprising: a cylindrical outer housing surrounding at least five cylindrical, concentric zones, including at least three annulus vapor zones including an outer annulus vapor zone, a middle annulus vapor zone, and a central annulus vapor zone, and at least two catalyst zones, including an outer catalyst zone and an inner catalyst zone, wherein the outer catalyst zone is intercalated with the outer annulus vapor zone and the middle annulus vapor zone, and wherein the inner catalyst zone is intercalated with the middle annulus vapor zone and the central annulus vapor zone; and a manifold configured to introduce a feed vertically into a bottom end of each of one or two of the at least three annulus vapor zones, and remove a product from a bottom end of each of the one or two remaining of the at least three annulus vapor zones.
    Type: Grant
    Filed: October 17, 2019
    Date of Patent: October 13, 2020
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Vincent DePaul McGahee, Cameron M. Crager, William Donald Treleaven
  • Patent number: 9084984
    Abstract: The present invention discloses a process for the selective hydrogenation of phenylacetylene in the presence of styrene, comprising contacting a phenylacetylene and styrene-containing hydrocarbon fraction feedstock with a carbon-containing catalyst under hydrogenation reaction conditions, wherein the carbon-containing catalyst has a carbon content of from 0.02 to 8 wt % based on the weight of the catalyst.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: July 21, 2015
    Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology, Sinopec
    Inventors: Siqin Li, Juntao Liu, Fengxia Sun, Wanmin Wang, Yuanlin Cheng
  • Patent number: 9023299
    Abstract: A liquid/gas reactor includes a bulk catalyst bed and means for supplying fresh feed and recycled at least partially converted liquid product stream to the bulk catalyst bed. The reactor also includes means for collecting an at least partially converted liquid product stream from the bulk catalyst bed and recycling at least a portion thereto. A minor catalyst bed extends substantially vertically through the bulk catalyst bed. Means for supplying recycled at least partially converted product stream only to the minor catalyst bed is also provided. A separating wall is disposed between the bulk catalyst bed and the minor catalyst bed.
    Type: Grant
    Filed: January 12, 2012
    Date of Patent: May 5, 2015
    Assignee: Davy Process Technology Limited
    Inventors: Edward Adrian Lord, Arthur James Reason
  • Publication number: 20150044118
    Abstract: The present invention relates to a process for preparing low-chloride LiPF6, in particular low-chloride LiPF6 solutions, from PCl3 as starting material and via PCl5 as intermediate product, and also to apparatus to be used for this.
    Type: Application
    Filed: January 18, 2013
    Publication date: February 12, 2015
    Inventors: Matthias Boll, Wolfgang Ebenbeck, Eberhard Kuckert
  • Patent number: 8882863
    Abstract: A fuel reformulation system for an engine comprising an annular body for a flow of fluids therethrough connected to the engine, a source of fuel for flowing through at least a portion of the annular body, and a catalytic member connected to the annular body for the flow of any fluids thereacross from the annular body.
    Type: Grant
    Filed: May 13, 2009
    Date of Patent: November 11, 2014
    Assignee: Alliant Techsystems Inc.
    Inventors: Dean Modroukas, Jason S. Tyll, John C. Leylegian, Florin Girlea, Richard Perlman
  • Publication number: 20140178270
    Abstract: A Sabatier process involving contacting carbon dioxide and hydrogen in a first reaction zone with a first catalyst bed at a temperature greater than a first designated temperature; feeding the effluent from the first reaction zone into a second reaction zone, and contacting the effluent with a second catalyst bed at a temperature equal to or less than a second designated temperature, so as to produce a product stream comprising water and methane. The first and second catalyst beds each individually comprise an ultra-short-channel-length metal substrate. An apparatus for controlling temperature in an exothermic reaction, such as the Sabatier reaction, is disclosed.
    Type: Application
    Filed: February 28, 2014
    Publication date: June 26, 2014
    Applicant: Precision Combustion, Inc.
    Inventors: Christian Junaedi, Kyle Hawley, Subir Roychoudhury
  • Publication number: 20140161690
    Abstract: Methods for converting a carbon-containing feedstock into a fluid transportation fuel are described. The methods may include converting the carbon-containing feedstock into a producer gas comprising H2, CO, CO2, and N2, and reacting the producer gas with a substrate catalyst to produce a combination of Fischer-Tropsch (F-T) products, the F-T products including the fluid transportation fuel. A portion of the F-T products may be catalytically cracked to produce additional amounts of the fluid transportation fuel. A portion of the F-T products may also be hydrogenated to produce additional amounts of the fluid transportation fuel. Apparatuses are also described for converting a carbon-containing feedstock into a fluid transportation fuel. The apparatuses may include a producer gas reactor, a Fischer-Tropsch reactor, a cracking reactor, and a hydrogenation reactor.
    Type: Application
    Filed: November 25, 2013
    Publication date: June 12, 2014
    Applicant: AFOGNAK NATIVE CORPORATION
    Inventors: James P. Diebold, Steve Sherwood, Arthur W. Lilley, Robb R. Walt
  • Patent number: 8465710
    Abstract: There is provided a radial flow reactor having a multi-pass structure in which loading and unloading of granular packing are easy and which does not impair the reaction performance. The reactor includes, in an upright tubular reactor vessel: a packing region for housing a continuous packed bed of granular packing; and an outer and an inner passages disposed outside and inside the packing region, respectively, allowing a fluid to flow in the axial direction. The reactor is configured so that the fluid can pass between the packing region and the outer passage and between the packing region and the inner passage.
    Type: Grant
    Filed: March 29, 2011
    Date of Patent: June 18, 2013
    Assignee: Toyo Engineering Corporation
    Inventor: Kenji Sakai
  • Patent number: 8435458
    Abstract: A system (8; 9; 50) is described of walls for catalytic beds of synthesis reactors (1), in which there is a wall (14) in direct contact with a catalytic bed (7) for containing it, said wall (14) having a plurality of portions (17) permeable to the gases and a plurality of portions (19; 54; 55) impermeable to the gases, said portions (17) permeable to the gases being equipped with slits (18; 52, 53; 60; 70) of a size such as to allow the free passage of the synthesis gases through them but not the passage of the catalyst, in which the slits are obtained with milling, water cutting or electro-erosion processing.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: May 7, 2013
    Assignee: Ammonia Casale S.A.
    Inventors: Mirco Tarozzo, Ermanno Filippi, Enrico Rizzi
  • Patent number: 8409521
    Abstract: A tubular reactor for producing a product mixture in a tubular reactor where the tubular reactor comprises an internal catalytic insert with cup-shaped structures having orifices for forming fluid jets for impinging the fluid on the tube wall. Jet impingement is used to improve heat transfer between the fluid in the tube and the tube wall in a non-adiabatic reactor. The tubular reactor and method may be used for endothermic reactions such as steam methane reforming and for exothermic reactions such as methanation.
    Type: Grant
    Filed: April 22, 2011
    Date of Patent: April 2, 2013
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Bo Jin, Robert Roger Broekhuis, Xiaoyi He, Shankar Nataraj, William Robert Licht, Diwakar Garg
  • Patent number: 8236260
    Abstract: A fuel processor that extracts, from a fuel source, hydrogen gas used for an electricity generation reaction. The fuel processor includes a reformer that generates hydrogen gas by reacting a fuel source with water, a burner that heats the reformer to an appropriate temperature for a hydrogen generation reaction, a CO remover that removes CO generated during the hydrogen generation reaction in the reformer, and a heat exchanger for cooling the CO remover.
    Type: Grant
    Filed: April 24, 2008
    Date of Patent: August 7, 2012
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Kang-hee Lee, Doo-hwan Lee, Hyun-chul Lee
  • Patent number: 8197785
    Abstract: Systems and methods for contacting a liquid, gas, and/or a multi-phase mixture with particulate solids. The system can include a body having a first head and a second head disposed thereon. Two or more discrete fixed beds can be disposed across a cross-section of the body. One or more unobstructed fluid flow paths can bypass each fixed bed, and one or more baffles can be disposed between the fixed beds.
    Type: Grant
    Filed: February 27, 2008
    Date of Patent: June 12, 2012
    Assignee: Kellogg Brown & Root LLC
    Inventors: Kenneth L. Blanchard, David P. Mann
  • Patent number: 8158074
    Abstract: Described here is a system (8; 9; 50) of walls for catalytic beds of reactors (1) for the heterogeneous synthesis of chemical compounds characterized in that it comprises a wall (14) of predetermined thickness in direct contact with a catalytic bed (7) for containing it, said wall having a plurality of portions (17) permeable to gases and a plurality of portions (19; 54; 55) impermeable to gases, said portions (17) permeable to gases each being equipped with a plurality of slits (18; 52, 53; 60; 70) of a size such as to allow the free passage of the synthesis gases through them but not the passage of the catalyst.
    Type: Grant
    Filed: January 16, 2007
    Date of Patent: April 17, 2012
    Assignee: Ammonia Casale S.A.
    Inventors: Ermanno Filippi, Enrico Rizzi, Mirco Tarozzo
  • Patent number: 8128896
    Abstract: There is disclosed a permselective membrane reactor which efficiently forms hydrogen by use of a water-gas shift reaction and which is excellent in an aspect of manufacturing cost. In a permselective membrane reactor, a permselective membrane is a Pd membrane or a Pd alloy membrane, and a catalyst layer includes a first catalyst layer on the side of the permselective membrane and a second catalyst layer disposed apart from the permselective membrane. The first catalyst layer has a noble metal-based catalyst, and the second catalyst layer has an iron-based catalyst.
    Type: Grant
    Filed: March 24, 2008
    Date of Patent: March 6, 2012
    Assignee: NGK Insulators, Ltd.
    Inventors: Toshiyuki Nakamura, Nobuhiko Mori, Osamu Sakai, Koichi Katsurayama, Takashi Ina, Koki Hamada
  • Patent number: 8127537
    Abstract: An exhaust system for a spark-ignited internal combustion engine comprises a three-way catalyst composition including an oxygen storage component, which TWC composition is coated on a flow-through monolith substrate, which substrate comprising a plurality of channels, each channel having a length extending from an inlet end to an outlet end and a single lambda sensor, wherein the substrate comprises a portion of the plurality of channels wherein the TWC composition in at least a part of the length of channels extending from the inlet end has a reduced oxygen storage activity, or no oxygen storage activity, relative to the TWC composition in a remainder of the substrate, the arrangement being such that the single lambda sensor is contacted substantially only with exhaust gas that has first contacted the TWC composition having a reduced oxygen storage activity or no oxygen storage activity.
    Type: Grant
    Filed: February 27, 2007
    Date of Patent: March 6, 2012
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Louise Clare Arnold, Marie Charlotte Clements, Neil Robert Collins, Darrell Morris
  • Patent number: 8101141
    Abstract: A unified fuel processing reactor for a solid oxide fuel cell can reform hydrocarbon-based fuel into hydrogen-rich gas, remove a sulfur component, and convert non-converted fuel and a low carbon (C2˜C5) hydrocarbon compound into hydrogen and methane in a single reactor. The reactor comprises a primary-reformer which reforms a hydrocarbon-base fuel and generates hydrogen-rich reformed gas, a desulfurizer which removes a sulfur component from the reformed gas, and a post-reformer which selectively decomposes a low carbon (C2˜C5) hydrocarbon in the desulfurized reformed gas into hydrogen and methane. The primary-reformer, desulfurizer and post-reformer are in the unified reactor and isolated, except for a fluid passage, from each other by internal partition walls. The primary-reformer is disposed at a center portion of the reactor. The post-reformer and the desulfurizer are concentrically disposed outside of the primary-reformer.
    Type: Grant
    Filed: April 24, 2009
    Date of Patent: January 24, 2012
    Assignee: Korea Advanced Institute of Science and Technology
    Inventors: Joongmyeon Bae, Sangho Yoon, Sunyoung Kim
  • Patent number: 8083996
    Abstract: Provided are a thermal siphon reactor and a hydrogen generator including the same. The hydrogen generator including the thermal siphon reactor includes: a housing; a reaction source container disposed in the housing; a reactor tube connected to the reaction source container in which a catalytic reaction of a reaction source provided from the reaction source container occurs; a catalyst layer which is porous, facilitates gas generation by being contacted with the reaction source, and is disposed in the reactor tube; and a product container which is connected to the reactor tube and collects a reaction product generated in the reactor tube, wherein in the reactor tube, a convection channel through which the reaction product is discharged passes through the reactor tube in the lengthwise direction of the reactor tube. The thermal siphon reactor and the hydrogen generator including the same have a self-operating ability, operate at low costs, and have small installment volume.
    Type: Grant
    Filed: January 23, 2007
    Date of Patent: December 27, 2011
    Assignee: Samsung Engineering Co., Ltd.
    Inventors: Myong Hoon Lim, Tae Hee Park, Jae Hoi Gu, Yongho Yu
  • Patent number: 8029748
    Abstract: The invention provides methods, apparatus and chemical systems for making vinyl acetate from ethylene, oxygen, and acetic acid.
    Type: Grant
    Filed: November 18, 2008
    Date of Patent: October 4, 2011
    Assignees: Velocys, Inc, Celanese International Corporation
    Inventors: Terry Mazanec, Victor J. Johnston, Michael Huckman, Sean P. Fitzgerald, James A. Foster, Daniel Lindley, Anna Lee Tonkovich, Francis P. Daly, Leslie Wade, Tony Hammock, Thomas Yuschak, Bin Yang, Kai Jarosch
  • Patent number: 7981377
    Abstract: Dehydrogenation of a reactor system of one or more vertically oriented flow reactors equipped with a system for introducing a catalyst extender into the inlet of the reactor. A vertically oriented radial flow reactor comprises inner and outer reactor tubes having perforated wall members extending longitudily of the reactor and defining an annulus containing a dehydrogenation catalyst. A supply line to the reactor is equipped with a rotation vane. An injection nozzle comprising a coaxial flow tube extends into the supply line downstream of the vane. The coaxial flow tube has an interior chamber and an annular chamber surrounding the interior chamber and extending into the supply line along with the interior chamber. The interior chamber is connected to a catalyst extender source and the annular chamber is connected to a source of a carrier gas which is effective to disperse the extender within feedstock flowing into the reactor.
    Type: Grant
    Filed: November 6, 2007
    Date of Patent: July 19, 2011
    Assignee: Fina Technology, Inc.
    Inventors: James Merrill, Thomas Parenteau, Marcus Ledoux, Mark Gremillion
  • Publication number: 20110130573
    Abstract: Method for the production of phthalic acid anhydride by catalytic gas phase oxidation of o-xylol with oxygen, in which the reaction is carried out in 5 to 60 serially arranged reaction zones under adiabatic conditions, and reactor system for carrying out the method.
    Type: Application
    Filed: May 26, 2009
    Publication date: June 2, 2011
    Applicant: Bayer Technology Services GMBH
    Inventors: Evin Hizaler Hoffmann, Leslaw Mleczko, Ralph Schellen, Stephan Schubert, André Hoffmann
  • Patent number: 7906081
    Abstract: A milled plate is presented that is provided for use in a radial flow reactor. The milled plate has narrow slots milled in the plate on the solid particle side and slots of slightly greater width milled on the fluid side of the plate. The plates provide strength to support the pressure from solid particles that currently is not present in wire screen meshes.
    Type: Grant
    Filed: May 13, 2008
    Date of Patent: March 15, 2011
    Assignee: UOP LLC
    Inventors: Christopher Naunheimer, Paul A. Sechrist
  • Patent number: 7867459
    Abstract: A compact, tiered sulfur recovery unit having a burner, a combustion chamber, a reaction chamber, a waste heat boiler and a steam drum. The waste heat boiler is mounted above the reaction chamber, and the steam drum is mounted above the waste heat boiler, resulting in a three-tiered, compact design, requiring only a single platform for space. The reaction chamber comprises a horizontal body and an upright plenum. The reaction chamber includes an inlet for receipt of acid gas (H2S). One end of the horizontal body of the reaction chamber is fluidly attached to the combustion chamber, while the other end of the horizontal body of the reaction chamber is fluidly attached to a lower end of the upright plenum of the reaction chamber. An upper end of the upright plenum of the reaction chamber is fluidly attached to the waste heat boiler. The waste heat boiler includes an outlet for the release of SO2 for downstream sulfur blowdown to produce additional elemental sulfur.
    Type: Grant
    Filed: July 15, 2008
    Date of Patent: January 11, 2011
    Inventor: Sidney Leroy Born