Leaching, Washing, Or Dissolving Patents (Class 423/27)
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Patent number: 4671945Abstract: This is a method for the complete leaching of the valuable metals in a metal sulphide material which contains copper, zinc, lead, silver and iron by the use of a solution which essentially contains cupric chloride/sulphates. After the valuable metals have been recovered, the solution is regenerated whereby ferrous chloride and cuprous chloride/sulphate is oxidized to a ferric hydroxide solid and a cupric chloride solution respectively. The regenerated solution is split into two part-solutions and returned to the process.One part-solution goes to a metathesis stage where the fresh metal sulphide material is added in large excess with respect to the part-solutions's content of copper. The result is that only the valuable metals like zinc, lead and silver are leached while copper and iron remain in the residue.The other part-solution goes to a leach stage where the residue from the metathesis stage is added.Type: GrantFiled: October 29, 1985Date of Patent: June 9, 1987Inventors: Thomas Thomassen, Carl O. Kostol
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Patent number: 4670052Abstract: A process for the recovery of gold from a precious metal bearing sludge concentrate is disclosed. The process comprises the steps of leaching the sludge with hydrochloric acid and hydrogen peroxide to solubilize at least gold, palladium and platinum, removing silver from the leach slurry as insoluble silver chloride and selectively precipitating gold from the leach solution remaining after removal of silver by reduction with SO.sub.2 in the presence of sodium ions.Type: GrantFiled: May 7, 1986Date of Patent: June 2, 1987Assignee: Noranda, Inc.Inventors: Robert W. Stanley, G. Bryn Harris, Serge Monette
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Patent number: 4668289Abstract: A method for reclaiming gold in metallic form from gold-containing scrap, including gold-containing base metal alloys and articles in which base metals are at least partially covered with a layer of gold. The method includes the steps of exposing the gold-containing scrap under an inert atmosphere to a leaching solution. The leaching solution has dissolved therein an oxidizing agent including metal ions capable of assuming at least two oxidation states, a portion of the metal ions being in the higher of the two oxidation states. The leaching solution also contains a complexing agent including halide ions in aqueous solution. By so exposing the gold-containing scrap to the leaching solution, base metal contained therein is dissolved to leave a solid metallic residue enriched in gold. The solid metallic residue then is collected mechanically.Type: GrantFiled: November 22, 1985Date of Patent: May 26, 1987Assignee: Wisconsin Alumni Research FoundationInventors: Stanley H. Langer, Abel Saud, George McDonald, James A. Koutsky
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Patent number: 4662938Abstract: This invention provides processes for selectively recovering silver and gold values from feed materials containing both precious metals, and comprises leaching the feed material with a hot ferric chloride-acid brine leach solution for a time sufficient to dissolve the silver, but wherein the gold is not dissolved and remains with the solid residue. The silver-containing ferric chloride-acid brine leachate is separated from the solid residue containing the gold. The leach solution is then cooled to precipitate the silver as silver chloride. The solid residue containing the gold is then leached with hypochlorous acid to dissolve the gold, and after separating the solids form the gold-containing hypochlorous acid leach solution, the gold is precipitated by contacting the solution with sulfur dioxide. The silver chloride may be further processed in a fused salt electrolysis step at or above the melting point of silver to produce a substantially pure silver and chlorine gas.Type: GrantFiled: October 11, 1984Date of Patent: May 5, 1987Inventors: John W. Whitney, John H. Templeton
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Patent number: 4655829Abstract: Metal values are separated from arsenic sulfide ores in a hydrometallurgical oxidation process using a balanced reactant slurry. The molar concentration of As and Sb in the reactant slurry is controlled with respect to the molar concentration of Cu, Pb, and Zn in the slurry so that, upon reacting, soluble arsenic compounds or toxic arsenic vapors are not formed.Type: GrantFiled: September 11, 1985Date of Patent: April 7, 1987Assignee: CSS Management Corp.Inventor: Joseph B. Cashman
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Patent number: 4654079Abstract: A process for the extraction of silver and gold from refractory ore is disclosed. The process includes first grinding the refractory ore. This ground refractory ore is subsequently treated with an alkali solution of a stoichiometric excess amount of sulphide in relation to the amount of gold and silver contained in the refractory ore, to thus form a pulp containing a gold and silver sulfide. The pulp and alkaline solution ore are aerated to oxidize the excess sulfide to sulfate and then a mixture of the pulp and cyanide liquor are formed. Finally this mixture is aerated to obtain a final gold and silver product.Type: GrantFiled: March 5, 1985Date of Patent: March 31, 1987Assignee: Nunez, Roca, Espiell, Universidad de BarcelonaInventors: Carlos Nunez, Antonio Roca, Fernando Espiell
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Patent number: 4647307Abstract: A process for the hydrometallurgical recovery of precious metal from an ore or concentrate containing at least some arsenopyrite or pyrite.Type: GrantFiled: November 14, 1985Date of Patent: March 3, 1987Inventors: Rein Raudsepp, Ernest Peters, Morris J. V. Beattie
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Patent number: 4645535Abstract: A process for the recovery of precious metals from ore containing the same is disclosed. The process includes the formation of a lixiviant solution including a thiourea compound, urea and potassium lignin sulfonate. The ore is then exposed to this lixiviant solution to extract the precious metals therefrom, and the dissolved precious metals are then recovered from the solution.Type: GrantFiled: August 15, 1985Date of Patent: February 24, 1987Inventor: Roger H. Little
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Patent number: 4642134Abstract: A method for recovering precious metals from ore is disclosed. Ore is treated in an acidic slurry with an activated oxygen mixture obtained from an ultraviolet light ozone generator. The activated oxygen frees chemically bonded precious metals creating an expanded, hydrated ore so that the metals may be oxidized and leached out using standard leaching techniques. In addition, the activated oxygen aids in the leaching process. Substantial increases in the amount of precious metal recovered from a given amount of ore result.Type: GrantFiled: October 8, 1985Date of Patent: February 10, 1987Assignee: GSP Metals & Chemicals CorporationInventors: William P. Van Antwerp, Phillip A. Lincoln
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Patent number: 4632701Abstract: A process for the recovery of silver from a residue essentially free of elemental sulphur obtained by acidic pressure oxidation leaching or iron-containing sulphidic material which comprises forming a slurry of the residue with lime at a temperature of at least about 80.degree. C. to raise the pH of the slurry to at least about 9. The slurry is maintained at this temperature for from about 0.5 to about 4 hours, and the resultant slurry is subjected to silver recovery treatment.Type: GrantFiled: March 4, 1985Date of Patent: December 30, 1986Assignee: Sherritt Gordon Mines LimitedInventors: Roman M. Genik-Sas-Berezowsky, Donald R. Weir
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Patent number: 4629502Abstract: Metal is removed from particlized metal bearing refractory ores in an efficient manner utilizing pressure metallurgy with heat recovery. The particlized ore is mixed with a heated liquid, and preferably a flocculant and fibers, to form a slurry. The ore in the slurry is oxidized at superatmospheric pressure, and elevated temperatures (e.g. around 300.degree. F.). The oxidized ore is washed to remove acids, and like products of oxidation, and the washed ore is subsequently subjected to conventional leaching processes to effect an actual metal recovery. Heat recovery is practiced by utilizing spent wash water as part of the slurrying liquid, and using two or more liquid-interconnected vessels in effecting the oxidization.Type: GrantFiled: October 25, 1984Date of Patent: December 16, 1986Assignee: Kamyr, Inc.Inventors: Michael I. Sherman, Carl L. Elmore, Robert J. Brison
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Patent number: 4620964Abstract: A process for the treatment of a complex manganese ore, wherein it comprises the following stages:(a) crushing the ore,(b) subdividing the crushed ore into a first part and a second part,(c) preparing the first pulp from the first part of the crushed ore,(d) reacting the first pulp with a reducing agent to obtain a manganous sulphate solution,(e) separating the liquid phase constituted by the thus obtained manganous sulphate solution from the solid phase of the thus treated first pulp,(f) preparing a second pulp from the second part of the crushed ore,(g) subjecting the second pulp to a solubilization treatment of the nickel, copper and cobalt by reacting it hot with sulphuric acid and the manganous sulphate solution obtained in stage (e),(h) separating the liquid phase and the solid phase of the thus treated second pulp, and(i) recovering the nickel, copper and cobalt from the liquid phase separated in stage (h).Type: GrantFiled: June 6, 1985Date of Patent: November 4, 1986Assignee: Commissariat a l'Energie AtomiqueInventors: Odile Pinto, Henri Scoazec
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Patent number: 4619814Abstract: This invention relates to the development of a viable metallurgical process capable of treating low grade concentrates, bulk concentrates, dirty concentrates, or ore directly for the recovery of non-ferrous metals such as zinc, lead, copper, and precious metals and accordingly is significant to the development of massive fine grained sulphide ore bodies found throughout the world. The process involves the consecutive steps of sulphatizing roasting in a fluidized bed reactor, a two stage leach, metal recovery from solution by conventional processes such as electrowinning and precipitation, and recycling of residue wash waters and leach liquors containing high concentrations of iron and minor impurity elements to the roaster or a spray dryer for thermal decomposition. Simple and efficient rejection of iron from the circuit to residue as stable hematite is the net result of the recirculation and thermal decomposition.Type: GrantFiled: September 7, 1983Date of Patent: October 28, 1986Assignee: Provincial Holdings Ltd.Inventors: Robert S. Salter, Roy S. Boorman, Igor A. E. Wilkomirsky
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Patent number: 4614543Abstract: A process is disclosed for the hydrometallurgical treatment of finely divided iron-containing steel plant dusts containing zinc, lead and such other metal values as calcium, manganese, silicon, magnesium, aluminum, cadmium, copper, and the like. The process is carried out by forming an aqueous slurry of the flue dust with a mixed lixiviant comprising HCl and H.sub.2 SO.sub.4, the amount of sulfate ion concentration being in excess of the chloride ion concentration and in stoichiometric excess of that required to sulfate substantially all of the lead and calcium present. The amount of chloride ion present as HCl should be sufficient to maintain the pH at about 1 to 4. The leaching is conducted at a temperature ranging from ambient to below the boiling point for a time at least sufficient to effect dissolution of at least zinc and other metal values and form a residue containing iron oxide, calcium sulfate and lead sulfate.Type: GrantFiled: January 31, 1985Date of Patent: September 30, 1986Assignee: AMAX Inc.Inventors: Willem P. C. Duyvesteyn, Mahesh C. Jha
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Patent number: 4613361Abstract: A process for pretreatment at high temperature by means of an aqueous pretreatment solution, of crushed ores containing at least one usable metal element, whose gangue contains argillaceous compounds which, in the attack operation for making use of the ore, are capable of forming a stable plastic suspension in the presence of water, which makes it virtually impossible subsequently to separate the liquid and solid phases by virtue of its character being such that it cannot be subjected to filtration and/or settlement, which is characterized in that, to cause stabilization of the argillaceous gangue before the operation of subjecting the ore to attack and to produce easy separation of the liquid and solid phases after the attack operation, the ore, the granulometry of which is at most equal to the liberation sieve mesh size of the metal or metals to be put to use, and before being subjected to the attack operation for making use of the ore, is brought into contact with an aqueous pretreatment solution containinType: GrantFiled: November 28, 1984Date of Patent: September 23, 1986Assignee: Uranium PechineyInventors: Jean-Michel Lamerant, Francois Pallez, Pierre-Bernard Personnet
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Patent number: 4606763Abstract: A process for the pressure oxidation leaching of non-ferrous metal sulphidic material which comprises providing an autoclave assembly which has a series of successive compartments, the first compartment of which being substantially larger in size than each of the remaining compartments. An oxygen partial pressure is provided in the autoclave assembly in the range of from about 50 to about 2000 kPa. An aqueous slurry of the material is fed into the relatively large first compartment with resultant flow of the material through the successive smaller compartments causing the temperature in the first and successive compartments to be sufficient to produce autogeneous oxidation of the sulphidic material. The oxidized slurry from the last compartment of the series is discharged.Type: GrantFiled: March 4, 1985Date of Patent: August 19, 1986Assignee: Sherritt Gordon Mines LimitedInventor: Donald R. Weir
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Patent number: 4605439Abstract: A process for the recovery of gold from refractory auriferous iron-containing sulphidic material which comprises providing an aqueous feed slurry of fresh feed material and oxidized solids from a subsequent pressure oxidation step. The feed slurry has a pulp density in the range of from about 30 to about 60% by weight. The slurry is subjected to pressure oxidation at a temperature of from about 120.degree. to about 250.degree. C. under a total pressure of from about 360 to about 6000 kPa to produce a slurry of oxidized solids. A portion of the oxidized solids is recycled to the feed slurry, and gold is recovered from the remaining oxidized solids.Type: GrantFiled: March 4, 1985Date of Patent: August 12, 1986Assignee: Sherritt Gordon Mines LimitedInventor: Donald R. Weir
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Method for recovering precious metals from precious metal-bearing materials such as ore and tailings
Patent number: 4592779Abstract: A method for recovering precious metals such as gold and silver from precious metal-bearing materials that include other solids comprises treating the precious metal-bearing materials with an aqueous, basic solution having a pH in the range of about 12 to about 14 for a time sufficient to suspend the precious metals in substantially free form in the solution, followed by recovery of precious metals from solids and from the solution by known methods.Type: GrantFiled: March 9, 1984Date of Patent: June 3, 1986Inventors: James J. Russ, John W. Smith -
Patent number: 4585477Abstract: A method of recovering copper and nickel from sulphidic minerals containing copper, nickel and iron comprises the steps of roasting the mineral, preferably to provide magnetite; sulphating, for example with sulphuric acid, sulphur trioxide, metal sulphate and/or sulphur dioxide together with oxygen; and a subsequent leaching of the sulphated material and recovery of copper from the leaching solution, for example by electrolysis. All or part of the leaching solution with its nickel content is recycled to the roasting stage, and the nickel content is removed in the form of nickel oxide together with the leaching residue, from which nickel can be recovered.Type: GrantFiled: February 11, 1985Date of Patent: April 29, 1986Assignee: Boliden AktiebolagInventor: Thomas K. Mioen
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Patent number: 4579589Abstract: A process for separating precious metals from a roaster calcine leach residue from a process wherein copper or zinc sulfides are roasted to produce a copper or zinc calcine; the calcine is leached with an aqueous sulfuric acid leaching solution to produce a copper or zinc-containing leaching solution and a roaster calcine leach residue and the copper or zinc-containing leaching solution is separated from the roaster calcine leach residue wherein the process comprises:(a) intimately contacting the roaster calcine leach residue with an aqueous sulfuric acid leach solution containing from about 5 to about 200 grams per liter of sulfuric acid to produce a slurry of leach solution and roaster calcine leach residue and to dissolve precious metal from roaster calcine leach residue;(b) adding copper or zinc sulfide solids to the mixture of leach solution and said roaster calcine each residue;(c) agitating the copper or zinc sulfide solids in intimate contact with the mixture of leach solution and roaster calcine leacType: GrantFiled: November 29, 1984Date of Patent: April 1, 1986Assignee: Atlantic Richfield CompanyInventors: William A. Yuill, Barbara A. Krebs, Gretchen L. Graef
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Patent number: 4571264Abstract: A process for recovering gold from refractory auriferous iron-containing sulphidic ore which comprises feeding ground ore as an aqueous slurry to an acidic pretreatment step. The ground ore in the acidic pretreatment step is treated with aqueous sulphuric acid solution to decompose carbonate and acid consuming gangue compounds, and subjecting the treated slurry to a first liquid-solids separation step to produce a sulphate solution and separated solids. Water is added to the separated solids in a first repulping step to form a slurry having a pulp density in the range of from about 25 to about 60% by weight solids. The first repulped slurry is oxidized in a pressure oxidation step at a temperature in the range of from about 135.degree. to about 250.degree. C.Type: GrantFiled: March 4, 1985Date of Patent: February 18, 1986Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Roman M. Genik-Sas-Berezowsky
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Patent number: 4571387Abstract: A process for leaching copper from copper sulphide containing ore, in particular copper from chalcopyrite containing ore, is provided. The ore is preferably initially ground up and mixed with an aqueous acid leaching medium containing sulphide oxidizing bacteria, and a bacterial nutrient, and a catalytic amount of silver. Provision is made in the bacterial nutrient for a source of carbon dioxide and oxygen for the bacteria, both of which may be supplied by means of sparging with carbon dioxide enriched air. A bacterial compatible acid is added initially to the ore and leaching medium mixture and periodically during the process so that sulphide in the copper sulphide is oxidized in stoichiometric amounts to elemental sulphur. During leaching the oxidation potential is maintained between about 0.54 to 0.66 volts, most readily by initial addition of thiosulphate and dissolved copper.Type: GrantFiled: March 3, 1983Date of Patent: February 18, 1986Assignee: British Columbia Research CouncilInventors: Albert Bruynesteyn, Ralph P. Hackl, Richard W. Lawrence, Andrew I. Vizsolyi
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Patent number: 4571262Abstract: A process for separately recovering platinum group metal values, nickel values and copper from nickel-copper-iron sulphidic matte containing platinum group metals includes leaching ground matte at atmospheric pressure in acidic nickel-copper sulphate solution at a temperature in the range of from about 75.degree. to about 105.degree. C. and at a pH below about 4 initially under oxidizing conditions and subsequently under neutral or non-oxidizing conditions to cause dissolution of nickel and iron, precipitation of copper as a copper sulphide and precipitation of dissolved platinum group metals. The copper, nickel and platinum group metal containing solids are separated from the nickel and iron containing sulphate solution and are leached in acidic nickel-copper sulphate solution under pressurized oxidizing conditions at a temperature of from about 120.degree. to about 180.degree. C. to cause dissolution of nickel and copper with minor dissolution of platinum group metals.Type: GrantFiled: March 11, 1985Date of Patent: February 18, 1986Assignee: Sherritt Gordon Mines LimitedInventors: Derek G. E. Kerfoot, Russell P. Kofluk, Donald R. Weir
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Patent number: 4571263Abstract: A process for recovering gold from refractory auriferous iron-containing concentrate includes feeding the concentrate as an aqueous slurry to an acidic pretreatment step and treating the concentrate in the acidic pretreatment step with aqueous sulphuric acid solution to decompose carbonate and other acid consuming gangue compounds. The treated slurry is oxidized in a pressure oxidation step at a temperature in the range of from about 135.degree. to about 250.degree. C. under a pressurized oxidizing atmosphere while maintaining a free acid concentration of from about 5 to about 40 g/L sulphuric acid to cause dissolution of iron, formation of sulphuric acid and oxidation of substantially all oxidizable sulphide compounds to sulphate form with less than about 20% of oxidized sulphur being present as elemental sulphur during the oxidation step.Type: GrantFiled: March 4, 1985Date of Patent: February 18, 1986Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Roman M. Genik-Sas-Berezowsky
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Patent number: 4562048Abstract: In the hydrometallurgical treatment of metal-bearing ores and particularly the beneficiation of iron-containing titaniferous ores wherein the ore is subjected to leaching with a dilute aqueous acid solution in a digestion zone, there is provided an improvement which comprises initiating and maintaining the mixture of ore and acid in a state of boiling. Initiation and maintenance of the mixture in a state of boiling is accomplished through the venting of the digestion zone to remove process vapors substantially in the form of water vapor. Initiation of the boiling of the mixture of ore and acid solution in the digestion zone is commenced when the temperature of the mixture and consumption of the free acid solution in said mixture have reached predetermined values. The initiation and maintenance of the mixture in a state of boiling results in an increased rate of dissolution of the contaminant values in the metal-bearing ore.Type: GrantFiled: April 30, 1984Date of Patent: December 31, 1985Assignee: Kerr-McGee Chemical CorporationInventors: Oliver W. Moles, Kenneth L. Ensley, Haywood A. Perkins
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Patent number: 4561947Abstract: The present invention provides a process for the hydrometallurgical recovery of noble metals from materials containing them by treatment with thiourea in an aqueous, acidic medium in the presence of an oxidation agent, wherein the aqueous medium simultaneously contains an oxidation agent and a reduction agent.Type: GrantFiled: February 9, 1984Date of Patent: December 31, 1985Assignee: SKW Trostberg AktiengesellschaftInventor: Reinhold Schulze
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Patent number: 4557905Abstract: Particlized mineral material, such as gold ore, silver ore, or coal, is subjected to a leaching process in a manner to maximize treatment effectiveness even when the particlized mineral material contains small fines. The material is slurried with a flocculating material and fibers, such as cellulosic fibers, fiberglass fibers, or ceramic fibers, and a liquid, and then is passed to the top of a leaching reactor. The slurry is continuously passed downwardly in the reactor while the leaching liquid, such as a cyanide solution, is passed counter-current to the slurry. Leaching liquid is removed from the top of the leaching reactor by a stilling well, and then passed through a carbon adsorber and reintroduced into the reactor. Leached slurry is passed to a continuous washing station, with spent wash liquid from the top of the washing station being utilized as a slurrying liquid for the particlized mineral material.Type: GrantFiled: September 13, 1984Date of Patent: December 10, 1985Assignee: Kamyr, Inc.Inventors: Michael I. Sherman, Carl L. Elmore, Robert J. Brison
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Patent number: 4556422Abstract: A process for selectively leaching lead and silver chlorides from a sulfide ore residue in a rapid time which comprises brine leaching the residue under pressure at a temperature above the normal boiling point of the solution, preferably above 100.degree. C.Modifications are leaching at the agglomeration temperature of sulfur when present in the residue to agglomerate the sulfur for ease of recovery, and flashing from leach temperature to ambient as a lead chloride crystallization recovery step to produce a large crop of lead chloride crystals per pass.Type: GrantFiled: April 20, 1981Date of Patent: December 3, 1985Assignee: Hazen Research, Inc.Inventors: James E. Reynolds, Alan R. Williams
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Patent number: 4555385Abstract: An introduction process and apparatus is described concerning the continuous elution of a value, i.e. a metal value such as gold, from a particulate carrier by a counterflow of stripping liquid through the pressurized vessel in which the loaded particulate carrier is introduced to the vessel as a low velocity plug in a liquid carrier. The extraction process is also used with the continuous elution process in which the particulate material is extracted from the bottom part of a pressure vessel through a discharge pipe extending therefrom and in which a discharge liquid is introduced into the discharge pipe upstream of the discharge end under such pressure as to maintain a head of the discharge liquid upstream of that location and a flow of the liquid downstream from the location to transport the particulate material through the discharge pipe.Type: GrantFiled: August 19, 1983Date of Patent: November 26, 1985Assignee: Ok Tedi Mining LimitedInventor: Alan M. Stone
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Patent number: 4552589Abstract: A process for recovering precious metals from a refractory ore by forming a slurry which is heated to a temperature in excess of about 150.degree. C. at an oxygen partial pressure in excess of about 10 psia for an effective amount of time to form a partially oxidized slurry which is then subjected to carbon-in-leach treatment to separate the precious metals.Type: GrantFiled: January 27, 1984Date of Patent: November 12, 1985Assignee: Getty Oil CompanyInventors: Peter G. Mason, Frank D. Wicks, John C. Gathje
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Patent number: 4545816Abstract: The selective leaching of metal ions from various iron oxide and manganese oxide containing ores employs intermediary solutions. The leaching processes are based upon a redox acid leach step employing stabilized cuprous ions and, in one instance, a combination thereof with ferrous ions. Leaching is conducted at low temperatures, up to about 90.degree. C. and low pressures, up to about 1.5 MPa and at a pH of about 1.5 to 2.5. Nickel and cobalt recoveries from the ores, employing these processes, will usually equal or exceed 90 percent. The intermediary solutions comprise stabilized acidic cuprous ions Cu.sup.+ L wherein L is a stabilizing ligand selected from the group consisting of CO, XRCN and Cl.sup.-, X being --H or --OH and R being aliphatic having from one to about four carbon atoms. In at least one process, ferrous ions are introduced for a separate leaching step.Type: GrantFiled: June 4, 1984Date of Patent: October 8, 1985Assignee: The Standard Oil Co.Inventor: Alkis S. Rappas
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Patent number: 4545963Abstract: A process for separately recovering zinc and lead values from zinc and lead containing sulphidic ore which also contains iron comprises subjecting ground ore to a first flotation step to float an initial lead concentrate containing zinc and produce zinc and iron containing tailings. The zinc and iron containing tailings are subjected to a second flotation step to float an initial zinc concentrate containing iron and also produce tailings. The initial zinc concentrate is subjected to a third flotation step to float a further zinc concentrate containing iron and also produce zinc and iron containing tailings. The zinc and iron containing tailings from the third flotation step and at least a lead and zinc containing portion of the initial lead concentrate are leached in a first leach step under oxidizing conditions at a temperature in the range of from about 130.degree. to about 170.degree. C.Type: GrantFiled: September 26, 1983Date of Patent: October 8, 1985Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Ian M. Masters, Barry N. Doyle, Michael E. Chalkley
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Patent number: 4544460Abstract: Cuprous chloride, which is contained in a reduced leach solution or pregnant liquor, can be recovered as a complex salt of alkali metal chloride, such as potassium chloride, or alkaline earth metal chloride or ammonium chloride. The salts are produced by oxidation of a copper ore, such as chalcopyrite, with ferric chloride and cupric chloride, and after removal of insolubles, by adding sufficient metallic copper to the solution to reduce cupric ions to cuprous ions so as to provide a solution containing 1.5 to 2.5 molal potassium chloride, or other metal or ammonium chloride, and cooling the resultant saturated solution to precipitate the potassium chloride-cuprous chloride complex salts and recovering the complex salts. Also provided as a method for recovery of pure copper metal by electrolysis of solutions derived from the complex salts wherein the impurities are diverted to an anode loop which is separated from the cathode loop by a diaphragm.Type: GrantFiled: June 9, 1981Date of Patent: October 1, 1985Assignee: Duval CorporationInventor: Leonard R. Ochs
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Patent number: 4541993Abstract: In the extraction of certain non-ferrous metals from their sulfide ores by a process where these sulfides are converted to water soluble sulfates by roasting, alkali metal carbonate or bicarbonate, especially sodium carbonate, is added to the roaster feed to promote the sulfatization reaction. Ores containing copper, nickel, cobalt or zinc sulfides are concentrated by froth flotation, the concentrate mixed with carbonate or bicarbonate and roasted. The roasted product is mixed with water to separate these metals as soluble sulfates from iron compounds and other solid residue. The sulfate solution is filtered from the solids and the non ferrous metals recovered by precipitation or electrolysis.Type: GrantFiled: November 21, 1983Date of Patent: September 17, 1985Assignee: Atlantic Richfield CompanyInventor: Daniel A. Norrgran
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Patent number: 4526615Abstract: The present invention is directed to heap leach processes for leaching metal values from ore. The heap is constructed with a plurality of cellular heaps formed by loading ore onto an impermeable pad having a raised berm network thereon to separate the pad surface into a plurality of reservoirs. Leach solution percolating through the ore is collected in the respective reservoirs. Additional cellular heaps may be subsequently built overlying the original cellular heaps with an impermeable barrier being placed between stacked cellular heaps to prevent overleaching of underlying cellular heaps. The effluent leach solution from the overlying cellular heap is routed to the underlying reservoir from where it is withdrawn. Use of berms on the surface of the individual cellular heaps permits pooling of leach solution thereon for enhanced leaching. An earthen dam around the heap eliminates ore sides to the heap and insulates the heap during cold weather.Type: GrantFiled: January 29, 1985Date of Patent: July 2, 1985Inventor: Paul H. Johnson
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Patent number: 4522928Abstract: A process for removing metal contaminants from a hydroconversion catalyst, said catalyst containing at least one metal from Groups VIB, VIIB or VIII supported on a refractory inorganic oxide. The process comprises contacting the contaminated catalyst with a buffered oxalic acid solution wherein contaminant is removed without dissolving the support.Type: GrantFiled: May 14, 1984Date of Patent: June 11, 1985Assignee: Exxon Research and Engineering Co.Inventors: Gary B. McVicker, James L. Carter, Lawrence L. Murrell, John J. Ziemiak
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Patent number: 4505744Abstract: A process for recovering zinc from zinc-containing sulphidic material which also contains iron and lead includes leaching the material under oxidizing conditions at a temperature in the range of from about 130.degree. to about 155.degree. C. in aqueous sulphuric acid solution with a stoichiometric excess of sulphuric acid relative to the zinc content of the material of from about 50 to about 100% to produce an undissolved residue containing a major proportion of the lead and a leach solution containing a major proportion of the zinc and iron. The sulphur and lead containing residue is separated from the zinc and iron containing leach solution. Elemental sulphur is physically separated from the remaining lead-containing residue, and the remaining lead-containing residue is recovered. The zinc and iron containing leach solution is treated to recover zinc by feeding the solution to another process in which zinc-containing material is treated to recover zinc and which includes an iron-precipitation step.Type: GrantFiled: June 28, 1983Date of Patent: March 19, 1985Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Ian M. Masters, Gerald L. Bolton
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Patent number: 4501721Abstract: Particlized mineral material, such as gold ore, silver ore, or coal, is subjected to a leaching process in a manner to maximize treatment effectiveness even when the particlized mineral material contains small fines. The material is slurried with a flocculating material and fibers, such as cellulosic fibers, fiberglass fibers, or ceramic fibers, and a liquid, and then is passed to the top of a leaching reactor. The slurry is continuously passed downwardly in the reactor while the leaching liquid, such as a cyanide solution, is passed counter-current to the slurry. Leaching liquid is removed from the top of the leaching reactor by a stilling well, and then passed through a carbon adsorber and reintroduced into the reactor. Leached slurry is passed to a continuous washing station being utilized as a slurrying liquid for the particlized mineral material.Type: GrantFiled: June 10, 1983Date of Patent: February 26, 1985Assignee: Kamyr, Inc.Inventors: Michael I. Sherman, Carl L. Elmore, Robert J. Brison
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Patent number: 4497778Abstract: A process of extracting metals from a material containing at least 10% by weight of pyrite and selected from the group consisting of ores containing sulphide, concentrates of such ores and mixtures of such ores and/or concentrates by microbial leaching which comprises roasting the material before the microbial leaching to convert part of the pyrite to pyrrhotite and thus remove part of the sulphur which is present as pyrite without the formation of any significant amount of metal oxide, the conversion corresponding to removal of at least 10% but not more than 50% of the sulphur present in the pyrite, and only thereafter leaching the thus roasted ore by treatment with bacteria, to extract the metals. The process is characterized by its improved efficiency in metal extraction.Type: GrantFiled: February 7, 1984Date of Patent: February 5, 1985Assignee: University College Cardiff Consultants LimitedInventor: Frederick D. Pooley
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Patent number: 4444733Abstract: A hydrometallurgical process is provided for the recovery of molybdenum values from a molybdenum disulfide concentrate containing copper. The process comprises forming an aqueous slurry of finely divided molybdenum concentrate of carbonates and hydroxides of alkali metals, and pressure leaching the slurry in the presence of oxygen at an elevated temperature and pressure for a time sufficient to effect conversion of the contained molybdenum values to alkali metal molybdate and provide a residue containing copper oxide or basic copper carbonate from which copper is later recovered. The molybdenum values are recovered from solution by solvent extraction and the solvent thereafter stripped of the molybdenum as ammonium molybdenum using ammonium hydroxide. The molybdenum is recovered as crystals of ammonium molybdate by crystallization, e.g., by evaporating the stripping solution.Type: GrantFiled: February 28, 1983Date of Patent: April 24, 1984Assignee: Amax Inc.Inventors: John M. Laferty, Dale K. Huggins, John D. Bruno
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Patent number: 4443253Abstract: A process for recovering zinc from zinc-containing sulphidic material also containing iron and from zinc oxide containing material. Zinc-containing sulphidic material is leached under oxidizing conditions at a temperature in the range of from about 130.degree. to about 170.degree. C. in aqueous sulphuric acid solution with an initial stoichiometric excess of sulphuric acid relative to the zinc content of the sulphidic material to form a leach slurry containing dissolved zinc and iron. The leach step is continued until a substantial amount of zinc has been dissolved from the sulphidic material. Zinc oxide containing material is then added to the leach slurry to raise the pH of the slurry to a value in the range of from about 4.5 to about 5.5 to precipitate dissolved iron and form an iron-containing residue and a relatively iron-free leach solution. The residue is separated from the leach solution, and the leach solution is treated to recover zinc.Type: GrantFiled: September 14, 1982Date of Patent: April 17, 1984Assignee: Sherritt Gordon Mines LimitedInventors: Donald R. Weir, Ian M. Masters
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Patent number: 4439235Abstract: A process for removing precious metals from comminuted ores. The process comprises the steps of first contacting comminuted ore with a primary acidic hypochlorite solution, separating the ore from the primary hypochlorite solution and then contacting the separated ore with an aqueous hypochlorite solution having a pH greater than 7.Type: GrantFiled: June 14, 1982Date of Patent: March 27, 1984Assignee: James J. Shepard, Jr.Inventor: Charles H. Simpson
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Patent number: 4435368Abstract: The invention provides a process for the selective dissolution of oxygenated compounds containing at least one non-ferrous metal selected from the group consisting of nickel, zinc, and copper, present in a mixture of oxygenated compounds containing said at least one non-ferrous metal and at least one element selected from the group consisting of lead, cobalt, iron, manganese, and silicon, and comprises suspending the mixture of the oxygenated metallic compounds in an aqueous phase which, preferably, contains chloride and alkaline earth metal ions; treating the resulting aqueous suspension, maintained at a pH exceeding about 1, with chlorine, preferably at a temperature ranging from about 60.degree. C. to the boiling point of the suspension, to selectively solubilize the said at least one non-ferrous metal while the said at least one element remains in an essentially insoluble residue; and separating the aqueous solution containing the dissolved said at least one non-ferrous metal from the insoluble residue.Type: GrantFiled: October 22, 1979Date of Patent: March 6, 1984Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Jean-Michel Demarthe, Paolo Fossi, Louis Gandon
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Patent number: 4424194Abstract: The method for extraction of precious metals from leachable ores and forming a building materials which includes the steps of crushing a quantity of leachable ore into a powder of substantially uniform particle size, mixing with a quantity of a binding material and mixing with a leaching material. The materials are then formed into a masonry building construction article having at least one passage therein. A plurality of the masonry building construction articles are stacked with at least some of the passages disposed therein in generally parallel flow paths and a solvent is passed through the passages of the masonry building construction articles.Type: GrantFiled: January 4, 1982Date of Patent: January 3, 1984Inventor: Robert M. Hughes
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Patent number: 4415540Abstract: The specification discloses a method for recovering non-ferrous metals such as zinc or copper iron from their concentrates, ores or any other metal containing materials into a solution containing these non-ferrous metals as sulphates and a minimal amount of dissolved iron. The resultant solution is suited without or with minimum pre-purification treatment for conventional electrowinning processes to recover such non-ferrous metals with less difficulties than the previous methods involving complex iron-removal processing. There is disclosed a method for recovering at least one non-ferrous metal soluble in sulphuric acid from a strong sulphuric acid solution containing said metal and iron as sulphates, said method comprising the following consecutive steps:subjecting said solution in a sub-divided form to thermal decomposition in a fluidized bed reactor at a temperature of from 600.degree. to 750.degree. C.Type: GrantFiled: February 8, 1982Date of Patent: November 15, 1983Assignee: Provincial Holdings Ltd.Inventors: Igor A. E. Wilkomirsky, Roy S. Boorman, Robert S. Salter
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Patent number: 4405569Abstract: This invention relates to environmentally sound hydrometallurgical methods and processes for extraction of cobalt, nickel and silver from complex concentrates. The finely ground minerals are converted during an oxidative caustic leach at elevated pressures and temperatures to insoluble metal hydroxides and are separated from soluble sodium arsenate and sodium sulphate. Cobalt and nickel are extracted from the caustic cake during a two-stage sulphuric acid leach. Solution purification for cobalt and nickel recovery proceeds on the basis that only one waste residue and one liquid effluent are generated which meet strict environmental standards. A small amount of cyanidation residue is generated after silver extraction by cyanidation from the acid leach residue. Metal values extraction reaches +99.0%. Arsenic and sulphur can be recovered in an innovative recycle system as sodium, zinc or copper arsenate chemicals and as anhydrous sodium sulphate.Type: GrantFiled: November 4, 1981Date of Patent: September 20, 1983Assignee: Sulpetro Minerals LimitedInventor: Ulrich Dienstbach
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Patent number: 4397689Abstract: The process comprises the steps of leaching the concentrate with hot hydrochloric acid and chlorine gas to dissolve most of the gold, platinum and palladium, treating the residue from the leaching step with an excess of an alkaline oxidizing agent to solubilize the ruthenium, slurrying the resulting solids in water, combining the precious metal values from the slurry with the liquor from the leaching step and releaching the resulting slurry with hot hydrochloric acid and chlorine. The leach liquor which is then separated from the remaining solids is a chloride solution which contains substantially all the platinum group metals and gold present in the concentrate.Type: GrantFiled: September 1, 1981Date of Patent: August 9, 1983Assignee: Inco LimitedInventors: Richard K. Lea, Julian D. Edwards, D. Frederick Colton
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Patent number: 4394355Abstract: The solid oxalate of a catalytic metal such as cobalt, typically formed as an undesired and useless by-product during the liquid-phase oxidation of an organic compound, typically a hydrocarbon, in the presence of a homogeneous catalyst comprising said metal, is treated to convert the metal moiety to a reusable form by a process comprising leaching the metal oxalate with an aqueous solution of a soluble salt of ethylenediaminetetraacetic acid (EDTA). The resulting solution of EDTA-metal complex or chelate is then mixed with a soluble calcium salt to precipitate the oxalate moiety as insoluble calcium oxalate leaving the metal-EDTA complex in solution. After removing the resulting solid calcium oxalate, the remaining filtrate is acidified to convert the metal moiety to a simple salt which can be recycled to the liquid-phase oxidation, while the EDTA is precipitated as a solid which can also be recovered and re-used in the complexation step of the process.Type: GrantFiled: March 2, 1982Date of Patent: July 19, 1983Assignee: Celanese CorporationInventor: James D. Fruge'
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Patent number: 4374098Abstract: A method of concentrating silver from anode slime which comprises reacting an intermediate product obtained by treatment of the slime, the intermediate product containing lead in sulfate form and silver in chloride form, with an aqueous solution of an alkali hydroxide or carbonate. The obtained reaction product is then subjected to solid-liquid separation, and the resulting residue is reacted with a nitric acid solution so that the lead therein may be separated into a filtrate, while the silver will remain in the residue.Type: GrantFiled: June 16, 1982Date of Patent: February 15, 1983Assignee: Sumitomo Metal Mining Co., Ltd.Inventors: Toshimasa Iio, Toyokazu Ohkubo
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Patent number: 4374097Abstract: Method for extracting precious metals from their ores in which the ore is particulated and mixed with a binding agent to form a paste. The paste material is discharged into a rotary drum at an extruding station where it is pelletized by forcing it through a perforated sidewall of the drum. The pellets are discharged onto a conveyor belt and are transported to a spray station where they are wetted with a lixiviant solution. The lixiviant coated pellets are then dried by exposure to a heated air stream at a drying station as they are transported to an open air curing stockpile. The cured pellets are heaped in a pile and are then washed with a water spray to yield a pregnant solution of a precious metal salt.Type: GrantFiled: April 16, 1981Date of Patent: February 15, 1983Assignee: NEHA InternationalInventor: Larry D. Holland