Abstract: The present invention describes the use of metal-ligand complexes within the active material of an electrode to provide for improvement in operation as well as to mitigate the cyclic stresses of swelling of the active material during charging and discharging operations and to provide resistance to dissolution of electrode active materials.

Abstract: The invention relates to a process for preparing ammonia gas and CO2 for urea synthesis. In the process of the invention, a process gas containing nitrogen, hydrogen and carbon dioxide as main components is produced from a metallurgical gas. The metallurgical gas consists of blast furnace gas, or contains blast furnace gas at least as a mixing component. The process gas is fractionated to give a gas stream containing the CO2 component and a gas mixture consisting primarily of N2 and H2. An ammonia gas suitable for the urea synthesis is produced from the gas mixture by means of ammonia synthesis. CO2 is branched off from the CO2-containing gas stream in a purity and amount suitable for the urea synthesis.

Abstract: Included are an ammonia synthesis column that synthesizes ammonia from a raw material gas, a discharge line that discharges a synthetic gas, a water-cooled cooler that cools the synthetic gas with a coolant, disposed in the discharge line, an ammonia separator into which a synthetic gas after cooling is introduced and which separates the ammonia gas and a liquid ammonia from each other, a raw material return line that returns a raw material gas containing the separated ammonia gas to the ammonia synthesis column side as a return raw material gas, and a compressor that compresses the return raw material gas, disposed in the raw material return line. An ammonia concentration in the return raw material gas is 5 mol % or more, and an ammonia synthesis catalyst that synthesizes the ammonia gas in the ammonia synthesis column is a ruthenium catalyst.

Abstract: The present invention relates to a method to synthesize ammonia at moderate conditions. The present invention also relates to a new chemical reactor configuration to achieve ammonia synthesis at moderate pressures and temperatures, and methods to make membranes for use in ammonia synthesis.

Abstract: The present invention relates to a catalyst for ammonia synthesis and ammonia decomposition. The catalyst includes a nitrogen-containing compound of a main group element and a related support and an additive. The present invention is a novel catalytic material, which exhibits good catalytic activity in ammonia synthesis and ammonia decomposition reactions.

Abstract: A method for preparing an iron-based catalyst, the method including preparing iron ore particles by grinding iron ore; and impregnating the iron ore particles with a first metal and second metal, wherein the first metal is selected from copper, cobalt, or manganese, or a combination thereof, and the second metal is selected from an alkali metal or alkali earth metal, or a combination thereof.

Abstract: Provided is a composite, including a metal nanoparticle inside a porous coordination polymer (PCP), in which the PCP is formed of a metal ion and an organic ligand.

Abstract: A method for regulation of an ammonia plant where a purge gas (10) containing inerts is extracted from ammonia synthesis loop (SL), and where the ammonia plant is operated at a partial load by keeping the ammonia synthesis loop at a nominal high pressure, and reducing the purge rate in order to increase concentration of inerts in the ammonia synthesis loop and avoid overheating of the ammonia reactor; preferably a water electrolysis section (WE) produces a hydrogen feed (3) and an air separator produces a nitrogen feed (4); hydrogen and nitrogen are mixed to form a make up gas (5) which is reacted at a high-pressure in said ammonia synthesis loop (SL).

Abstract: Systems and methods for producing syngas and ammonia are provided. The method can include reforming a hydrocarbon in a first reaction zone in the presence of one or more first catalysts and steam at conditions sufficient to produce an effluent comprising a portion of the hydrocarbon, carbon monoxide, carbon dioxide, and hydrogen. The effluent can be reformed in a second reaction zone in the presence of one or more second catalysts and nitrogen at conditions sufficient to produce a syngas comprising methane, hydrogen, nitrogen, carbon monoxide, and carbon dioxide, or any combination thereof. At least a portion of the nitrogen and hydrogen in the syngas can be converted to ammonia to produce an ammonia effluent. The ammonia effluent can be separated to produce an ammonia product and a purge gas comprising nitrogen. At least a portion of the purge gas can be recycled to the hydrocarbon, the effluent, or a combination thereof.

Abstract: A system for producing ammonia includes sources of hydrogen and nitrogen gas, a hydrogen gas booster for producing produce pressurized hydrogen gas, a nitrogen gas booster for producing pressurized nitrogen gas, and a synthesis reactor that receives a mixture of the pressurized hydrogen and nitrogen gases. The synthesis reactor includes an inlet for receiving the pressurized gas mixture, a heating zone adjacent the inlet for heating the gas mixture, a catalyst zone downstream from the heating zone for catalyzing a reaction of the mixture to form ammonia and a by-product, and a cooling zone downstream from the catalyst zone for cooling the ammonia and the by-product. The system has a separator for separating the ammonia from the by-product, an ammonia storage tank for collecting the ammonia, and a recycle loop for re-circulating the by-product back to the synthesis reactor.

Abstract: A Haber-Bosch process including the steps of providing a reactor having a substrate with catalyst filaments formed thereon. The catalyst filaments are formed of a metal including iron. A nitrogen compound and hydrogen are injected into the reactor such that at least a portion of the nitrogen compound and hydrogen contact the catalyst filaments. The nitrogen compound and hydrogen are reacted with the catalyst filaments at a temperature of less than about 600° F. and a pressure of less than about 2000 psig.

Abstract: A process for producing ammonia from air and water comprises producing nitrogen gas from air by pressure-swing-adsorption; producing hydrogen gas by electrolysis of water; compressing the nitrogen gas in a first cylinder to produce pressurized nitrogen gas; compressing the hydrogen gas in a second cylinder to produce pressurized hydrogen gas; compressing a mixture of the pressurized nitrogen and hydrogen gases in a third cylinder; heating the compressed mixture in the presence of a catalyst to react nitrogen and hydrogen to form ammonia; and extracting the ammonia from the mixture. A system for producing ammonia in the above process is also provided.

Abstract: Provided is a composite, including a metal nanoparticle inside a porous coordination polymer (PCP), in which the PCP is formed of a metal ion and an organic ligand.

Abstract: This invention provides a process for making ammonia from biomass. The biomass may be first reacted with oxygen and steam to generate a biosyngas comprising hydrogen (H2) and carbon monoxide (CO) as the active components. The gasification step may be regulated to reduce the amount of methane in the biosyngas that may leave the gasifier.

Abstract: Systems and methods are disclosed herein for synthesizing ammonia using nano-size metal or metal alloy catalyst particles. Hydrogen and nitrogen gases are passed through a system comprising, for example, a bed of magnetite supporting nano-size iron or iron alloy catalyst particles having an optional oxide layer that forms the catalyst.

Abstract: Methods and systems are provided for converting methane in a feed stream to acetylene. The method includes heat management in the process for further converting the acetylene stream to form a subsequent hydrocarbon stream. The hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream can be used to transfer heat to process streams used in downstream process units, and in particular streams that are fed to endothermic reactors.

Abstract: The present invention relates to a method for crystallizing ammonium dinitramide (ADN), through spontaneous nucleation and crystal growth, from a solution containing said ammonium dinitramide (AND) dissolved in a solvent. Said solvent characteristically has a viscosity greater than or equal to 0.25 Pa s (250 cP) when said spontaneous nucleation is implemented. The ADN crystals obtained by said method have a median shape factor of 1 to 1.5 and are perfectly suitable for placement in the composition of energy materials.

Abstract: Systems and methods are disclosed herein for synthesizing ammonia using nano-size metal or metal alloy catalyst particles. Hydrogen and nitrogen gases are passed through a system comprising, for example, a bed of magnetite supporting nano-size iron or iron alloy catalyst particles having an optional oxide layer that forms the catalyst.

Abstract: An apparatus for the electrolytic splitting of water into hydrogen and/or oxygen, the apparatus comprising: (i) at least one lithographically-patternable substrate having a surface; (ii) a plurality of microscaled catalytic electrodes embedded in said surface; (iii) at least one counter electrode in proximity to but not on said surface; (iv) means for collecting evolved hydrogen and/or oxygen gas; (v) electrical powering means for applying a voltage across said plurality of microscaled catalytic electrodes and said at least one counter electrode; and (vi) a container for holding an aqueous electrolyte and housing said plurality of microscaled catalytic electrodes and said at least one counter electrode. Electrolytic processes using the above electrolytic apparatus or functional mimics thereof are also described.

Abstract: Systems and methods are disclosed herein for synthesizing ammonia at mid- to low-pressures using nano-size metal or metal alloy catalyst particles . Hydrogen and nitrogen gases are passed through a system comprising, for example, a packed bed of supported nano-size iron or iron alloy catalyst particles having an optional oxide layer that form the catalyst.

Abstract: Systems and methods are disclosed herein for synthesizing ammonia using nano-size metal or metal alloy catalyst particles. Hydrogen and nitrogen gases are passed through a system comprising, for example, a bed of magnetite supporting nano-size iron or iron alloy catalyst particles having an optional oxide layer that forms the catalyst.

Abstract: Systems and methods are disclosed herein for synthesizing ammonia using nano-size metal or metal alloy catalyst particles. Hydrogen and nitrogen gases are passed through a system comprising, for example, a bed of magnetite supporting nano-size iron or iron alloy catalyst particles having an optional oxide layer that forms the catalyst.

Abstract: Systems and methods are disclosed herein for synthesizing ammonia using nano-size metal or metal alloy catalyst particles. Hydrogen and nitrogen gases are passed through a system comprising, for example, a bed of magnetite supporting nano-size iron or iron alloy catalyst particles having an optional oxide layer that forms the catalyst.

Abstract: Systems and methods are disclosed herein for synthesizing ammonia at mid- to low-pressures using nano-size metal or metal alloy catalyst particles. Hydrogen and nitrogen gases are passed through a system comprising, for example, a packed bed of supported nano-size iron or iron alloy catalyst particles having an optional oxide layer that form the catalyst.

Abstract: Systems and methods for producing ammonia. Nitrogen and hydrogen can be supplied to a reaction zone disposed inside an inner shell. The inner shell can be disposed inside an outer shell such that a space is formed therebetween. The reaction zone can include at least one catalyst bed in indirect heat exchange with the space. The nitrogen and hydrogen can be reacted in the reaction zone in the presence of at least one catalyst to form an effluent comprising ammonia. The effluent can be recovered from the inner shell and cooled to provide a cooled effluent stream. A cooling fluid can be provided to the outer shell such that the cooling fluid flows through at least a portion of the space and is in fluid communication with the exterior of the inner shell. At least a portion of the cooled effluent can provide at least a portion of the cooling fluid. The cooling fluid can then be recovered from the outer shell as an ammonia product.

Abstract: The invention provides systems and methods for producing ammonia under conditions having at least one of a temperature and a pressure that are respectively lower than the temperature and pressure at which the Haber process is performed. In some embodiments, a supercritical fluid is used as a reaction medium.

Abstract: A selective catalytic reduction (SCR) system includes an on-board ammonia generation system that produces nitrogen from air and hydrogen from a source of a hydrogen-containing compound, and generates an ammonia product from the nitrogen and hydrogen to provide the ammonia product into an exhaust from a NOx generator to reduce the NOx in the exhaust. Oxygen from one or both of the nitrogen generator and the hydrogen generation cell can be supplied to the NOx generator for cleaner combustion or to a particulate filter for cleaning the filter. H2O from the NOx generator can at least partially provide a water source for the hydrogen generation cell.

Abstract: Process for the integrated preparation of aromatics and ammonia by reaction of a gas stream A comprising at least one C1-C6-aliphatic and nitrogen in the presence of at least one catalyst, wherein the C1-C6-aliphatics are converted nonoxidatively into aromatics in one reaction and the hydrogen liberated in this reaction is reacted with nitrogen to form ammonia in a further reaction.

Abstract: Process and equipment for the continuous production of hydroxyl ammonium by reduction of nitrate ions or nitrogen oxides with hydrogen in the presence of a catalyst whereby the hydroxyl ammonium is produced in 2 or more parallel placed hydroxyl ammonium production units which process is optionally part of a process for the production of cyclohexanone oxime in which an inorganic process liquid is cycled from a hydroxyl ammonium synthesis zone (A) to a cyclohexanone oxime synthesis zone (B) and back to the hydroxyl ammonium synthesis zone for example through an extraction zone (C) and a nitric acid production zone (D), in which hydroxyl ammonium synthesis zone hydroxyl ammonium is formed by reduction of nitrate ions or nitrogen oxides with hydrogen in the presence of a catalyst, and in which cyclohexanone oxime synthesis zone hydroxyl ammonium is reacted with cyclohexanone to form cyclohexanone oxime.

Abstract: Systems and methods are disclosed herein for synthesizing ammonia using nano-size metal or metal alloy catalyst particles. Hydrogen and nitrogen gases are passed through a system comprising, for example, a bed of magnetite supporting nano-size iron or iron alloy catalyst particles having an optional oxide layer that forms the catalyst.

Abstract: Systems and methods are disclosed herein for synthesizing ammonia at mid- to low-pressures using nano-size metal or metal alloy catalyst particles. Hydrogen and nitrogen gases are passed through a system comprising, for example, a packed bed of supported nano-size iron or iron alloy catalyst particles having an optional oxide layer that form the catalyst.

Abstract: Systems and methods for producing ammonia. In one approach, Li3N is reacted with hydrogen to produce ammonia and is regenerated using nitrogen. Catalysts comprising selected transition metals or their nitrides can be used to promote the reactions. In another approach, supercritical anhydrous ammonia is used as a reaction medium to assist the reaction of hydrogen with nitrogen to produce ammonia, again promoted using catalysts.

Abstract: The invention relates to a process for the production of ammonia from synthesis gas, the synthesis of ammonia from synthesis gas taking place in several lined-up synthesis systems, whereby ammonia is produced from a portion of the synthesis gas in each system with a part-stream being withdrawn and the respective downstream synthesis system being operated at a higher pressure than the respective upstream synthesis system.

Abstract: Process for the preparation of ammonia comprising contacting ammonia synthesis gas with one or more catalysts, at least one catalyst having supported ruthenium as the active catalytic material supported on a nitride on a secondary support. A catalyst for use in the above process is provided.

Abstract: Process for the preparation of ammonia by contacting an ammonia synthesis gas with ammonia catalyst particles arranged in a fixed bed, wherein the fixed bed comprises catalyst particles of the ammonia catalyst with a particle size being in the range of <1.5 mm and ≧2.2 mm.

Abstract: Process for the preparation of ammonia from ammonia synthesis gas by contacting the synthesis gas with ammonia forming conditions with a catalyst comprising ruthenium as the active catalytic material supported on a carrier of boron nitride and/or silicon nitride.

Abstract: Process for the preparation of ammonia comprising contacting ammonia synthesis gas with one or more catalysts, at least one catalyst having supported ruthenium as the active catalytic material supported on a nitride on a secondary support. A catalyst for use in the above process is provided.

Abstract: Process for the preparation of ammonia from ammonia synthesis gas by contacting the synthesis gas with ammonia forming conditions with a catalyst comprising ruthenium as the active catalytic material supported on a carrier of boron nitride and/or silicon nitride.

Abstract: Process for the preparation of ammonia from ammonia synthesis gas by contacting the synthesis gas with ammonia forming conditions with a catalyst comprising ruthenium as the active catalytic material supported on a carrier of boron nitride and/or silicon nitride.

Abstract: This invention relates to a catalyst for ammonia synthesis. The main phase of the catalyst is a non-stoichiometric ferrous oxide expressed as Fe.sub.1-x O, which is structurally in a Wustite crystal phase form having the rock salt face-centered cubic lattice with lattice paracueter of 0.427-0.433 nm. This catalyst, which has quick reduction rate and high activity, and remarkably lowers the reaction temperature, is especially applicable as an ideal low-temperature, low-pressure ammonia synthesis catalsyt and can be widely used in ammonia synthesis industry.

Abstract: A retrofit method for increasing production capacity of an ammonia plant having a front end including in series primary and secondary reformers and a shift converter for reacting a hydrocarbon feed, steam and air to form a make-up syngas stream comprising hydrogen and nitrogen at about design stoichiometry, and a synthesis loop wherein a recycle syngas stream is combined with the make-up gas to form a syngas feed to ammonia converters. The retrofit involves the installation of an air separation unit to supply oxygen and nitrogen streams. The oxygen is used to enrich air supplied to the secondary reformer and increase the hydrogen content of the make-up gas substantially above the design stoichiometry and capacity. The nitrogen stream is supplied to the synthesis loop to obtain a desired hydrogen to nitrogen ratio in the syngas feed to the ammonia converters and compensate for the excess hydrogen in the make-up gas.

Abstract: The process of the present invention which produces the flexible integration for the production of ammonia and urea uses adiabatic reforming of the carbonaceous feedstock such as natural gas. With adiabatic reforming of natural gas, a surplus of carbon dioxide is produced. With adiabatic reforming, substantially pure oxygen and nitrogen may be used which does not involve inert gases such as argon in the system. More importantly, adibatic reforming allows operation at much higher pressure than standard primary reforming, namely, between 700 and 3000 psig. When these pressures are used, the process includes a recycle of the methane and hydrogen from the ammonia synthesis loop to the adiabatic reformer.The process of the present invention uniquely removes the carbon dioxide which is produced by the reforming of the carbonaceous feedstock and treatment by the watergas shift reaction in two independent stages.

Abstract: Catalyst activity life of an iron oxide-containing catalyst is extended by contacting such catalyst with a feedstream containing about 0.0001 to about 0.01 mole of oxygen per mole of feed in the substantial absence of an oxidation catalyst.

Abstract: A process for producing ammonia by reaction of a hydrogen and nitrogen-containing synthesis gas in the presence of a solid particulate catalyst for the reaction, includes conducting the reaction at pressures significantly lower than that of conventional ammonia synthesis, e.g., at about 30 to 70 atmospheres, in a fluidized bed of the catalyst. The synthesis gas is used to fluidize the catalyst and the resultant fluidized bed is preferably maintained under substantially isothermal conditions, e.g., by flowing a coolant liquid in indirect heat exchange relationship with the fluidized bed. Suitable catalysts for the process include activated iron catalysts which may be of very fine particle size.

Abstract: The improved, heterogeneous catalysts are in the form of gas-impervious, hollow, thin-walled spheres (10) suitably formed of a shell (12) of metal such as aluminum having a cavity (14) containing a gas at a pressure greater than atmospheric pressure. The wall material may be, itself, catalytic or the catalyst can be coated onto the sphere as a layer (16), suitably platinum or iron, which may be further coated with a layer (18) of activator or promoter. The density of the spheres (30) can be uniformly controlled to a preselected value within .+-.10 percent of the density of the fluid reactant such that the spheres either remain suspended or slowly fall or rise through the liquid reactant.

Abstract: A process for producing ammonia comprising selecting a catalyst precursor characterized by the formula:A.sub.y M.sub.a [M'(CN).sub.c ].sub.b .multidot.n H.sub.2 OwhereinA is an alkali or alkaline earth metal or mixture thereof;M is La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Sc, Lu and Y or mixtures;M' is a group VIII metal, preferably Fe, Co, Ni or Ru or mixtures;a=0.1 to 4;b=0.1 to 4;c=4 to 6; andprovided that the catalyst is free or substantially free of Al or the combination of Al and U, activating the precursor by heating in a non-oxidizing atmosphere and pass N.sub.2 and H.sub.2 over the activated catalyst to produce ammonia.

Abstract: Catalytically-active metallic glasses containing at least one element from a subgroup of the periodic system and at least one element from a main group of the periodic system. Process for the production of catalytically-active metallic glasses where the metallic glass is produced from at least one element from a subgroup of the periodic system and at least from one element from a main group of the periodic system. The metallic glasses are activated by self-activation or by an oxidative and/or reductive treatment. The catalytically-active metallic glasses can be used as hydrogenation oxidation or isomerization catalysts.

Abstract: Pressure swing adsorption gas separations are conducted inside an open loop Stirling cycle apparatus which may operate as an engine, refrigerator or heat pump. Adsorbent surfaces are associated with the thermal regenerators of the Stirling cycle apparatus, so that a preferentially adsorbed gas fraction is concentrated by parametric pumping into a colder end of an engine or into a warmer end of a refrigerator or heat pump, while a less readily adsorbed gas fraction is concentrated into warmer end of an engine or into colder end of a refrigerator or heat pump. Flow control means are provided to introduce the feed gas into the working space of the apparatus and to remove separated product fractions. Feed gases may be chemically reactive within a portion of the working space, with reactant and product species of the reaction separated by the apparatus to drive the reaction off equilibrium.

Abstract: A novel, activated catalyst is provided for the synthesis of ammonia via the photoassisted reduction of molecular nitrogen by water. The novel catalyst is an incompletely reoxidized hydrogen reduced ferric oxide which is prepared by the reduction of an iron oxide such as .alpha.-Fe.sub.2 O.sub.3 in an atmosphere of water vapor and hydrogen followed by oxidation oxygen or in air. The use of the activated catalyst in photoassisted methods for synthesis of ammonia produces yields of ammonia which are many times the stoichiometric equivalent of the Fe(II) in the catalyst employed.

Abstract: In an ammonia synthesis process a nitrogen-hydrogen gas is reacted partially over a catalyst at a pressure in the range 30-120 bar abs, ammonia is separated as liquid after cooling the reacted synthesis gas and unreacted synthesis gas is recycled. The liquid ammonia is evaporated in heat exchange with reacted synthesis gas to provide the required cooling effect. Such heat exchange is effected using a heat exchange surface (as in a plate-fin heat exchanger) of at least 1.5 m.sup.2 per kg mol per hour of ammonia to be condensed, with cold-end temperature approach of less than 8.degree. C. and a hot-end temperature approach of less than 5.degree. C. whereby exploit the heat effect of, inter alia, the non-ideality of ammonia to provide product gaseous ammonia at a convenient pressure with minimal mechanical refrigeration.