Aluminum (e.g., Aluminate, Etc.) Patents (Class 423/600)
  • Patent number: 7208135
    Abstract: Process for preparing mixed oxides by reacting alkoxides of the elements titanium, zirconium, niobium, tantalum or mixtures thereof with metal hydroxides, metal carboxylates, metal hydroxycarbonates, metal carbonates or mixtures thereof of the elements lithium, sodium, potassium, magnesium, calcium, strontium, barium, zinc, cadmium, aluminum, gallium, yttrium, lanthanum, praseodymium, neodymium, samarium, dysprosium, europium, lead, bismuth or mixtures thereof in a C1–C8-alkanol, in a glycol ether or in a mixture thereof at from 50 to 200° C.
    Type: Grant
    Filed: May 18, 2004
    Date of Patent: April 24, 2007
    Assignee: BASF Aktiengesellschaft
    Inventor: Hans-Josef Sterzel
  • Patent number: 7208446
    Abstract: The present invention pertains to a quasi-crystalline boehmite containing additive in a homogeneously dispersed state. Suitable additives are compounds containing elements selected from the group of alkaline earth metals, alkaline metals, rare earth metals, transition metals, actinides, silicon, gallium, boron, titanium, and phosphorus. Said QCBs according to the invention may be prepared in several ways. In general, a quasi-crystalline boehmite precursor and an additive are converted to a quasi-crystalline boehmite containing the additive in a homogeneously dispersed state.
    Type: Grant
    Filed: November 18, 2002
    Date of Patent: April 24, 2007
    Assignee: Albemarle Netherlands B. V.
    Inventors: Dennis Stamires, Paul O'Connor, Gregory Pearson, William Jones
  • Patent number: 7192568
    Abstract: An improved process for the production of tricalcium aluminate (TCA) filter aid for use in an alumina refinery is described. Quicklime is slaked in a slaker tin using a suitable slaking solution to form a slaked lime slurry (10). A suitable surface-active agent is added to the slaking solution prior to slaking of the lime. Alternatively, the surface-active agents can be added to the slaked lime either during slaking or after slaking. The slaked lime slurry is then transferred to a stirred storage/transfer tank (12) before it is pumped to a lime aging tank (14). A concentrated Bayer liquor and steam are added to the tank (14) to provide a caustic aluminate solution that reacts with the slaked lime. Sufficient residence time is allowed in the lime aging tank (14) for the initial product of the reaction to “age” before use, forming relatively pure particles of the thermodynamically stable TCA.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: March 20, 2007
    Assignee: Worsley Alumina Pty. Ltd.
    Inventors: Steven P. Rosenberg, Darrel J. Wilson
  • Patent number: 7182929
    Abstract: A method for producing nanostructured multi-component or doped oxide particles and the particles produced therein. The process includes the steps of (i) dissolving salts of cations, which are either dopants or components of the final oxide, in an organic solvent; (ii) adding a dispersion of nanoparticles of a single component oxide to the liquid solution; (iii) heating the liquid solution to facilitate diffusion of cations into the nanoparticles; (iv) separating the solids from the liquid solution; and (v) heat treating the solids either to form the desired crystal structure in case of multi-component oxide or to render the homogeneous distribution of dopant cation in the host oxide structure. The process produces nanocrystalline multi-component or doped oxide nanoparticles with a particle size of 5–500 nm, more preferably 20–100 nm; the collection of particles have an average secondary (or aggregate) particle size is in the range of 25–2000 nm, preferably of less than 500 nm.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: February 27, 2007
    Assignee: NEI, Inc.
    Inventors: Amit Singhal, Ganesh Skandan, Mohit Jain
  • Patent number: 7138102
    Abstract: A method for manufacturing a highly-crystallized double oxide powder composed of a single crystal phase which can be used as a phosphor material, a dielectric material, a magnetic material, etc. The method involves forming fine droplets of a raw material solution containing a raw material compound that includes at least one metal element and/or at least one semi-metal element that constitutes a double oxide, and heating these droplets at a high temperature, wherein the raw material solution is a solution which exhibits only one main peak attributable to the decomposition reaction of the raw material compound or a reaction intermediate thereof in a DTA profile when the solution is dried and solidified and subjected to TG-DTA measurement.
    Type: Grant
    Filed: July 1, 2003
    Date of Patent: November 21, 2006
    Assignee: Shoei Chemical Inc.
    Inventors: Yuji Akimoto, Kazuro Nagashima, Yoshikazu Nageno, Hidenori Ieda, Naoko Tanaka
  • Patent number: 7084085
    Abstract: A process for producing alumina from bauxite is described in which bauxite is treated with an alkali to form a mixture comprising a solution of aluminum-containing ions and alumina trihydrate is precipitated from the solution. The process comprises treatment of the solution before or after the precipitation step with a layered double hydroxide in order to remove impurities from the solution by intercalation into the layers in the double hydroxide. The double hydroxide may contain layers of the formula: [LiAl2(OH)6]+.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: August 1, 2006
    Assignee: Curtain University of Technology
    Inventors: Dermot Michael O'Hare, Andrew Michael Fogg, Gordon Michael Parkinson
  • Patent number: 7056486
    Abstract: The present invention relates to lithium manganese complex oxide with a spinel structure used as an active material of a lithium or lithium ion secondary battery. Specifically, the present invention relates to a process for preparing lithium manganese complex oxide having improved cyclic performance at a high temperature above room temperature, and a lithium or lithium ion secondary battery using the oxide prepared according to said process as a cathode active material.
    Type: Grant
    Filed: January 19, 2001
    Date of Patent: June 6, 2006
    Assignee: LG Chemical Co., Ltd.
    Inventors: Hong-Kyu Park, Yong-Hoon Kwon, Joon-Sung Bae, Ki-Young Lee
  • Patent number: 7049031
    Abstract: A positive electrode for a non-aqueous lithium cell comprising a LiMn2?xMxO4 spinel structure in which M is one or more metal cations with an atomic number less than 52, such that the average oxidation state of the manganese ions is equal to or greater than 3.5, and in which 0?x?0.15, having one or more lithium spine oxide LiM?2O4 or lithiated spinel oxide Li1+yM?2O4 compounds on the surface thereof in which M? are cobalt cations and in which 0?y?1.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: May 23, 2006
    Assignee: The University of Chicago
    Inventors: Christopher S. Johnson, Michael M. Thackeray, Arthur J. Kahaian
  • Patent number: 7045223
    Abstract: Single crystal spinel boules, wafers, substrates and active devices including same are disclosed. In one embodiment, such articles have reduced mechanical stress and/or strain represented by improved yield rates.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: May 16, 2006
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Milan Kokta, Jennifer Stone-Sundberg, Jeffrey Cooke, Ronald Ackerman, Hung Ong, Emily Corrigan
  • Patent number: 7025820
    Abstract: A method for forming an aqueous carbon black dispersion including providing a reaction mixture including carbon black having a DBP uptake of greater than 90 cc/100 g of the carbon black, a monovalent ion persulfate, an aqueous medium, and, in some embodiments, a strong acid; subjecting the reaction mixture to a first temperature of from 40° C. to 90° C. for from 2 hours to 24 hours; neutralizing the reaction mixture to a pH greater than 7.0, and, in certain embodiments, subjecting the neutralized reaction mixture to a second temperature of from 20° C. to 40° C. higher than the first temperature for from 2 hours to 12 hours is provided. In an alternative aspect carbon black having a particle diameter less than 18 nanometers in diameter and a DBP uptake of less than 70 cc/100 g carbon black is provided. The aqueous carbon black dispersion so formed and an aqueous inkjet ink containing the aqueous carbon black dispersion are also provided.
    Type: Grant
    Filed: November 3, 2003
    Date of Patent: April 11, 2006
    Assignee: Rohm and Haas Company
    Inventors: Tabb Robertson Champlin, Stephen Andrew Crescimanno, Eric Jon Langenmayr, Richard Shu-Hua Wu
  • Patent number: 7022304
    Abstract: The present invention is directed to a process for the preparation of a doped anionic clay. In said process a trivalent metal source is reacted with a divalent metal source, at least one of the metal sources being either doped boehmite, doped MgO or doped brucite, to obtain a doped anionic clay. Suitable dopants are compounds containing elements selected from the group of alkaline earth metals (for instance Ca and Ba), alkaline metals, transition metals (for example Co, Mn, Fe, Ti, Zr, Cu, Ni, Zn, Mo, W, V, Sn), actinides, rare earth metals such as La, Ce, and Nd, noble metals such as Pt and Pd, silicon, gallium, boron, titanium, and phosphorus.
    Type: Grant
    Filed: February 7, 2002
    Date of Patent: April 4, 2006
    Assignee: Akzo Nobel N.V.
    Inventors: Dennis Stamires, William Jones, Paul O'Connor
  • Patent number: 7022262
    Abstract: Methods of producing doped and undoped yttrium aluminum garnet and yttrium aluminum perovskite containing powders and the powders produced thereby are provided. Additionally, methods of forming doped and undoped polycrystalline yttrium aluminum garnet having a mean grain size of between about 1 ?m to about 3 ?m and the yttrium aluminum garnet produced thereby are provided. The doped and undoped polycrystalline yttrium aluminum garnet may be formed by sintering a compact and subsequently hot isostatically pressing the compact.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: April 4, 2006
    Assignee: UES, Inc.
    Inventors: HeeDong Lee, Tai-Il Mah, Triplicane A. Parthasarathy, Kristin A. Keller
  • Patent number: 7018607
    Abstract: A method is disclosed for synthesizing a crystalline metal oxide powder material containing two or more uniformly distributed metal elements. Crystalline, water containing, oxygen containing inorganic acid salts of the metals are heated to liquefy the salts. The apparent solution contains a uniform mixture of the metal elements. The water is removed from the liquid and the resulting powder calcined in air to decompose the acid salts to a mixed metal crystalline oxide. The method is particularly useful to make doped LiNiO2 type crystals using hydrated nitrate or nitrite salts of Li, Ni and the dopant elements. Examples of useful salts are LiNO3.H2O, Ni(NO3)2.6H2O, Co(NO3)2.6H2O, Al(NO3)3.9H2O, and Mg(NO3)2.6H2O.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: March 28, 2006
    Assignee: General Motors Corporation
    Inventors: Gholam-Abbas Nazri, Gregory Charles Garabedian
  • Patent number: 7014701
    Abstract: The present invention provides inorganic pigments including cobalt and aluminum having the spinel crystalline structure that exhibit improved color and/or weatherability in paint and polymer applications. Inorganic pigments according to the invention are formed by adding small quantities of a phosphate compound such as aluminum phosphate and, optionally, chromium (III) oxide, to a raw batch that includes a mixture of cobalt-containing and aluminum-containing inorganic pigment precursors, and calcining the raw batch to obtain the inorganic pigment.
    Type: Grant
    Filed: August 27, 2003
    Date of Patent: March 21, 2006
    Assignee: Ferro Corporation
    Inventors: Kimberly Ann Stewart, Terry J. Detrie, Gilbert B. Burkhart, III, Daniel R. Swiler
  • Patent number: 7015152
    Abstract: A method of fabricating aluminum oxide films utilizing aluminum alkoxide precursors is described. The aluminum oxide film is formed by (a) providing an aluminum alkoxide precursor that is dissolved, emulsified or suspended in a liquid; (b) providing a vapor generated from the aluminum alkoxide precursor; and (c) depositing an aluminum oxide film on the substrate at a temperature greater than 500° C.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: March 21, 2006
    Assignee: International Business Machines Corporation
    Inventors: Alessandro C. Callegari, Deborah Ann Neumayer
  • Patent number: 6998064
    Abstract: A thermochemically stable oxidic thermal insulating material presenting phase stability, which can be used advantageously as a thermal insulating layer on parts subjected to high thermal stress, such as turbine blades or such like. The thermal insulating material can be processed by plasma spraying and consists preferably of a magnetoplumbite phase whose preferred composition is MMeAl11O19, where M is La or Nd and where Me is chosen from among zinc, the alkaline earth metals, transition metals, and rare earths, preferably from magnesium, zinc, cobalt, manganese, iron, nickel and chromium.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: February 14, 2006
    Assignee: MTU Aero Engines GmbH
    Inventors: Rainer Gadow, Guenter Schaefer
  • Patent number: 6989324
    Abstract: A method and resultant device, in which metal nanoparticles are self-assembled into two-dimensional lattices. A periodic hole pattern (wells) is fabricated on a photoresist substrate, the wells having an aspect ratio of less than 0.37. The nanoparticles are synthesized within inverse micelles of a polymer, preferably a block copolymer, and are self-assembled onto the photoresist nanopatterns. The nanoparticles are selectively positioned in the holes due to the capillary forces related to the pattern geometry, with a controllable number of particles per lattice point.
    Type: Grant
    Filed: January 15, 2004
    Date of Patent: January 24, 2006
    Assignee: The Regents of the University of California
    Inventors: Seung-Heon Lee, Frédéric S. Diana, Antonio Badolato, Pierre M. Petroff, Edward J. Kramer
  • Patent number: 6979435
    Abstract: A facile, low temperature and low pressure method for the preparation of a wide range of phase pure ABO2 compositions.
    Type: Grant
    Filed: April 3, 2002
    Date of Patent: December 27, 2005
    Assignee: Northwestern University
    Inventors: Dean Y. Shahriari, Antoine Barnabé, Thomas O. Mason, Kenneth R. Poeppelmeier
  • Patent number: 6974566
    Abstract: A process to produce mixed metal oxides and metal oxide compounds. The process includes evaporating a feed solution that contains at least two metal salts to form an intermediate. The evaporation is conducted at a temperature above the boiling point of the feed solution but below the temperature where there is significant crystal growth or below the calcination temperature of the intermediate. The intermediate is calcined, optionally in the presence of an oxidizing agent, to form the desired oxides. The calcined material can be milled and dispersed to yield individual particles of controllable size and narrow size distribution.
    Type: Grant
    Filed: September 5, 2001
    Date of Patent: December 13, 2005
    Assignee: Altair Nanomaterials Inc.
    Inventors: Bruce J. Sabacky, Timothy M. Spitler, Jan Prochazka
  • Patent number: 6951398
    Abstract: The invention relates to a new type of reflective optical element made of a reflective metallic layer comprising reflecting nanoparticles deposited on a liquid surface. Metallic or non-metallic nanometer-sized particles are coated with a ligand. The coated particles are concentrated and deposited on the surface of a liquid where they self-assemble to give optical-quality high-reflectivity optical surfaces. Coating liquid surfaces with reflective layers allows one to make inexpensive and versatile high-quality mirrors. The surfaces of liquids can be shaped by a variety of techniques.
    Type: Grant
    Filed: April 9, 2003
    Date of Patent: October 4, 2005
    Assignee: Université Laval
    Inventors: Ermanno Borra, Anna Ritcey, Hélene Yockel-Lelièvre
  • Patent number: 6933259
    Abstract: This composite oxide powder can secure a large pore volume even after calcination at high temperature and, when a catalyst is formed by loading a noble metal on this composite oxide powder, noble metal grain growth can be suppressed. The composite oxide powder comprises particles of an oxide of a metal M1 and an oxide of a metal M2 which does not dissolve in the oxide of the metal M1, the oxide of the metal M1 and the oxide of the metal M2 being dispersed at the nanometer level. Since different oxides serve as a barrier to each other, sintering is suppressed. Therefore, in the case of composite oxide powder comprising Ce as a metal M1 and Al as a metal M2, grain growth is small even after exposed to high temperature and pores of 3.5-100 nm secure a volume of 0.07 cc/g or more after calcination at 600° C. for 5 hours and a volume of 0.04 cc/g or more after calcination at 800° C. for 5 hours.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: August 23, 2005
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Miho Hatanaka, Akira Morikawa, Akihiko Suda, Hideo Sobukawa, Kiyoshi Yamazaki
  • Patent number: 6921609
    Abstract: A composition suitable for use as a cathode material of a lithium battery includes a core material having an empirical formula LixM?zNi1?yM?yO2. “x” is equal to or greater than about 0.1 and equal to or less than about 1.3. “y” is greater than about 0.0 and equal to or less than about 0.5. “z” is greater than about 0.0 and equal to or less than about 0.2. M? is at least one member of the group consisting of sodium, potassium, nickel, calcium, magnesium and strontium. M? is at least one member of the group consisting of cobalt, iron, manganese, chromium, vanadium, titanium, magnesium, silicon, boron, aluminum and gallium. A coating on the core has a greater ratio of cobalt to nickel than the core. The coating and, optionally, the core can be a material having an empirical formula Lix1Ax2Ni1?y1?z1Coy1Bz1Oa. “x1” is greater than about 0.1 a equal to or less than about 1.3. “x2,” “y1” and “z1” each is greater than about 0.0 and equal to or less than about 0.2. “a” is greater than 1.5 and less than about 2.1.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: July 26, 2005
    Assignee: Kureha Chemical Industry Co., Ltd.
    Inventors: Christina Lampe-Onnerud, Per Onnerud, Jie Shi, Sharon Dalton, Tomoyoshi Koizumi, Aisaku Nagai
  • Patent number: 6908879
    Abstract: A ceramic article is disclosed which contains aluminum, silicon, and titanium in a total amount of at least 99% by weight as reduced to the oxides (Al2O3+SiO2+TiO2) and assumes an acidic color in methyl red, an indicator of at least pKa+4.8. It can be used as a carried for a catalyst. This ceramic article is obtained by mixing an aluminum compound, a silicon compound, and a titanium compound and calcining the resultant mixture at a temperature in the range of 1,000°-2,000° C. A catalyst for preparing ethylene oxide is obtained by depositing silver and a reaction promoter on the ceramic carrier and ethylene oxide is obtained by oxidizing ethylene with a molecular oxygen-containing gas in the presence of the catalyst in vapor phase.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: June 21, 2005
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Masahide Shima, Hitoshi Takada
  • Patent number: 6875416
    Abstract: The invention relates to a method for producing lithium-transition metal mixtures of general formula Lix(M1yM21-y)nOnz, wherein M1 represents nickel, cobalt or manganese, M2 represents chromium, cobalt, iron, manganese, molybdenum or aluminium, and is different from M1, n is 2 if M1 represents manganese and is 1 otherwise, x is comprised between 0.9 and 1.2, y is comprised between 0.5 and 1.0 and z is comprised between 1.9 and 2.1. According to the inventive method, an intimate mixture composed of transition metal compounds containing oxygen and of a lithium compound containing oxygen is calcinated, said mixture being obtained by processing a solid powder transition metal compound with a solution of said lithium compound, and then drying. At least the M1 compound is used in powder form having a specific surface of at least 20 m2/g (BET) and calcination is carried out in a fluidised bed.
    Type: Grant
    Filed: August 13, 1998
    Date of Patent: April 5, 2005
    Assignee: H. C. Starck GmbH & Co
    Inventors: Mathias Benz, Wolfgang Kummer, Evelyn Pross, Josef Schmoll, Wolfgang Schweda, Daniel Duff, Ricarda Leiberich, Christoph Schild, Ulrich Krynitz, Juliane Meese-Marktscheffel, Viktor Stoller
  • Patent number: 6869584
    Abstract: The present invention relates to a method of producing particles having a particle size of less than 100 nm and surface areas of at least 20 m2/g where the particles are free from agglomeration. The method involves synthesizing the particles within an emulsion having a 1-40% water content to form reverse micelles. In particular, the particles formed are metal oxide particles. The particles can be used to oxidize hydrocarbons, particularly methane.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: March 22, 2005
    Assignee: Massachusetts Institute of Technology
    Inventors: Jackie Y. Ying, Andrey Zarur
  • Patent number: 6838072
    Abstract: The invention relates to a process for preparing lithium intercalation compounds by plasma reaction comprising the steps of: forming a feed solution by mixing lithium nitrate or lithium hydroxide or lithium oxide and the required metal nitrate or metal hydroxide or metal oxide and between 10-50% alcohol by weight; mixing the feed solution with O2 gas wherein the O2 gas atomizes the feed solution into fine reactant droplets, inserting the atomized feed solution into a plasma reactor to form an intercalation powder; and if desired, heating the resulting powder to from a very pure single phase product.
    Type: Grant
    Filed: October 2, 2002
    Date of Patent: January 4, 2005
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Peter C. Kong, Robert J. Pink, Lee O. Nelson
  • Patent number: 6835367
    Abstract: The present invention relates to a single step process for the synthesis of nanoparticles of phase pure ceramic oxides of a single or a multi-component system comprising one or more metal ions. The process comprises preparing a solution containing all the required metal ions in stoichiometric ratio by dissolving their respective soluble salts in an organic solvent or in water, preparing a precursor, adjusting the nitrate/ammonia content in the system, and heating the system.
    Type: Grant
    Filed: February 28, 2002
    Date of Patent: December 28, 2004
    Assignee: Council of Scientific and Industrial Research
    Inventors: Jose James, Rajan Jose, Asha Mary John, Jacob Koshy
  • Patent number: 6830822
    Abstract: A pigment with modified properties because of the powder size being below 100 nanometers. Blue, yellow and brown pigments are illustrated. Nanoscale coated, un-coated, whisker inorganic fillers are included. Stoichiometric and non-stoichiometric composition are disclosed. The pigment nanopowders taught comprise one or more elements from the group actinium, aluminum, antimony, arsenic, barium, beryllium, bismuth, cadmium, calcium, cerium, cesium, cobalt, copper, chalcogenide, dysprosium, erbium, europium, gadolinium, gallium, gold, hafnium, hydrogen, indium, iridium, iron, lanthanum, lithium, magnesium, manganese, mendelevium, mercury, molybdenum, neodymium, neptunium, nickel, niobium, nitrogen, oxygen, osmium, palladium, platinum, potassium, praseodymium, promethium, protactinium, rhenium, rubidium, scandium, silver, sodium, strontium, tantalum, terbium, thallium, thorium, tin, titanium, tungsten, vanadium, ytterbium, yttrium, zinc, and zirconium.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: December 14, 2004
    Assignee: NanoProducts Corporation
    Inventor: Tapesh Yadav
  • Patent number: 6828272
    Abstract: The invention pertains to new catalyst systems for polycondensation reactions, for example for producing polyethylene terephthalate. In accordance with the invention, complex compounds with hydrotalcite-analogous structures of general formula [M(II)1−xM(III)x(OH)2]x+(An−x/n).mH2O are used, wherein M(II) represents divalent metals, preferably Mg or Zn or NI or Cu or Fe(II) or Co, and M(III) represents trivalent metals, for example Al or Fe(III), and A represents anions, preferably carbonates or borates. These catalysts can be calcinated and can be used in combination with phosphorus compounds that contain at least one hydrolyzable phosphorus-oxygen bond.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: December 7, 2004
    Assignee: Equipolymers GmbH
    Inventors: Jens-Peter Wiegner, Rolf Eckert, Volkmar Voerckel, Gunter Feix, Marion Sela, Sarat Munjal
  • Publication number: 20040234448
    Abstract: The preparation of a crush-resistant transesterification catalyst of the formula:
    Type: Application
    Filed: March 17, 2004
    Publication date: November 25, 2004
    Inventors: Gerard Hillion, Serge Leporq, Dominique Le Pennec, Bruno Delfort
  • Patent number: 6818192
    Abstract: The present invention provides a 12CaO.7Al2O3 compound containing an O2− ion radical and/or an O− ion radical in a high concentration of 1020 cm−3 or more. This compound can be used as an oxidization catalyst, antibacterial agent, ion conductor, or electrode material for solid-oxide fuel cells.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: November 16, 2004
    Assignee: Japan Science and Technology Corporation
    Inventors: Hideo Hosono, Masahiro Hirano, Katsuro Hayashi
  • Patent number: 6814947
    Abstract: The invention relates to the production of calcium compounds containing water of crystallization by means of a chemical reaction between an aqueous alkaline sodium aluminate solution and solid or dissolved or suspended calcium (hydr)-oxide in the presence of carbon dioxide or carbonate; and to the use of these compounds. The resulting precipitate is separated by sedimentation, dehydration, drying and/or clacination and/or grinding or suspending the resulting filter cake and reacted with at least one mineral acid and/or at least one salt of the same. The resulting precipitate, which contains water of crystallization, is separated by sedimentation, dehydration, drying and/or grinding.
    Type: Grant
    Filed: November 29, 2001
    Date of Patent: November 9, 2004
    Assignee: Rethmann Lippewerk GmbH
    Inventors: Josef Lehmkuhl, Ansgar Fendel, Hubert Bings
  • Publication number: 20040208819
    Abstract: Preparation of sintering resistant hexaaluminates, AAl11O18, wherein A is an alka-line earth or rare earth metal, and more particularly lanthanum, by a combination of sol-gel and microemulsion techniques using a water soluble salt of A, and a method of forming spherical pellets thereof are disclosed.
    Type: Application
    Filed: June 1, 2004
    Publication date: October 21, 2004
    Inventors: Kjell Anflo, Johan Agrell, Anders Ersson, Sven Jaras, Magali Boutonnet, Jesper Brandt, Ola Lyckfeldt
  • Publication number: 20040202933
    Abstract: A lithium ion secondary battery having high energy density and of excellent safety, and a cathode active material used therefor are provided. The cathode active material is a Li-containing composite oxide comprising a plurality of transition metal elements selected from Cr, Mn, Fe, Co, Ni and Cu, in which the composition of the transition metal elements is in a range not inclined to particular transition metal elements. The composite oxide having a crystal structure in which the range of an angle &bgr; formed between a axis and b axis of the crystallographic structure is controlled as: 90° <&bgr;≦110°. The composite oxide is used as the cathode active material of a lithium ion secondary battery.
    Type: Application
    Filed: July 16, 2002
    Publication date: October 14, 2004
    Inventors: Takahiro Yamaki, Masahiro Kasai, Yoshiaki Kumashiro, Takayuki Hirashige
  • Patent number: 6803027
    Abstract: A process is disclosed for forming a nanosize ceramic powder. A precursor ceramic material is formed of a fugitive constituent and a non-soluble constituent in a single phase. The precursor is contacted with a selective solvent (water, acid, etc.) to form a solution of the fugitive constituent in the solvent and a residue of the non-soluble constituent. The precursor is sufficiently reactive with the solvent to form the solution of the fugitive constituent in the solvent and form the nondissolved residue of the non-soluble constituent. The precursor material and the non-soluble residue are sufficiently insoluble in the solvent such that there is insufficient precursor material and non-soluble residue in solution to deposit and precipitate upon the residue of the non-soluble-constituent.
    Type: Grant
    Filed: August 13, 2001
    Date of Patent: October 12, 2004
    Assignee: University of Utah Research Foundation
    Inventors: Anil Vasudeo Virkar, Sanjeevani Vidyadhar Bhide
  • Publication number: 20040198584
    Abstract: The present invention provides nanoporous &agr;-alumina powders comprising powder comprising interconnected &agr;-alumina primary particles having an average particle size of less than about 100 nm and an interpenetrated array of pores or voids. The invention also provides nanosized &agr;-alumina powders comprising &agr;-alumina particles having an average particle size of less than about 100 nm and slurries, particularly aqueous slurries, which comprise nanosized &agr;-alumina powders of the invention. The invention further provides methods of manufacturing nanoporous &agr;-alumina powders and nanosized &agr;-alumina powders of the invention and methods of polishing using slurries of the invention.
    Type: Application
    Filed: April 2, 2003
    Publication date: October 7, 2004
    Applicant: Saint-Gobain Ceramics & Plastic, Inc.
    Inventor: Yuhu Wang
  • Patent number: 6800264
    Abstract: Use of alkali metal carbonates to stabilize aqueous solutions of alkali metal aluminates.
    Type: Grant
    Filed: April 16, 2002
    Date of Patent: October 5, 2004
    Assignee: United States Aluminate Company
    Inventors: Timothy Edward Askew, Jasbir Singh Kumar, Brain Thomas Lenkowski, Matthew Allen Franczak
  • Patent number: 6800578
    Abstract: This patent describes economical and environment-friendly processes for the synthesis of anionic clays. It involves reacting a slurry comprising boehmite, which has been peptized with acid with a divalent metal source followed by addition of source of base. The slurry is then hydrothermally aged. There is no necessity to wash or filter the product and it can be spray dried directly to form microspheres, or can be extruded to form shaped bodies. The product can be combined with other ingredients in the manufacture of catalysts, absorbents, pharmaceuticals, cosmetics, detergents, polymeric nanocomposites and other commodity products that contain anionic clays.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: October 5, 2004
    Assignee: Akzo Nobel NV
    Inventors: Dennis Stamires, Paul O'Connor, William Jones, Michael Brady
  • Publication number: 20040186005
    Abstract: A method for producing an &agr;-alumina particulate is described.
    Type: Application
    Filed: February 25, 2004
    Publication date: September 23, 2004
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Hajime Maki, Yoshiaki Takeuchi
  • Patent number: 6787232
    Abstract: This invention concerns intercalation compounds and in particular lithium intercalation compounds which have improved properties for use in batteries. Compositions of the invention include particulate metal oxide material having particles of multicomponent metal oxide, each including an oxide core of at least first and second metals in a first ratio, and each including a surface coating of metal oxide or hydroxide that does not include the first and second metals in the first ratio formed by segregation of at least one of the first and second metals from the core. The core may preferably comprise LixMyNzO2 wherein M and N are metal atom or main group elements, x, y and z are numbers from about 0 to about 1 and y and z are such that a formal charge on MyNz portion of the compound is (4−x), and having a charging voltage of at least about 2.5V.
    Type: Grant
    Filed: October 11, 2000
    Date of Patent: September 7, 2004
    Assignee: Massachusetts Institute of Technology
    Inventors: Yet-Ming Chiang, Donald R. Sadoway, Young-Il Jang, Biyan Huang
  • Patent number: 6780393
    Abstract: A method of producing fine particles of an oxide of a metal, comprising the steps of: preparing an acidic solution which contains ions of the metal; precipitating fine particles of a hydroxide of the metal by adding an alkaline solution to the acidic solution; collecting the fine particles of the hydroxide of the metal precipitated in a mixed solution of the acidic solution and the alkaline solution; mixing fine particles of a carbon with the collected fine particles of the hydroxide of the metal; and heat-treating a mixture of the fine particles of the hydroxide of the metal and the fine particles of the carbon at a predetermined temperature in a non-reducing atmosphere, whereby the fine particles of the oxide of the metal are produced.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: August 24, 2004
    Assignees: National Institute of Advanced Industrial Science and Technology, Noritake Co., Limited
    Inventors: Norimitsu Murayama, Woosuck Shin, Sumihito Sago, Makiko Hayashi
  • Patent number: 6780394
    Abstract: A perovskite feedstock (powder or preform) is placed in a high-pressure cell of a high pressure/high temperature (HP/HT) apparatus and subjected to pressures in excess of about 2 kbar and temperatures above about 800° C. for a time adequate to increase the density of the preform.
    Type: Grant
    Filed: August 16, 2001
    Date of Patent: August 24, 2004
    Assignee: Diamond Innovations, Inc.
    Inventors: Suresh S. Vagarali, John W. Lucek
  • Publication number: 20040148868
    Abstract: Methods of making ceramics, including ceramic abrasive particles, comprising alumina (in some embodiments, alpha alumina). The ceramic abrasive particles can be incorporated into a variety of abrasive articles, including bonded abrasives, coated abrasives, nonwoven abrasives, and abrasive brushes.
    Type: Application
    Filed: February 5, 2003
    Publication date: August 5, 2004
    Applicant: 3M Innovative Properties Company
    Inventors: Thomas J. Anderson, Ahmet Celikkaya, Anatoly Z. Rosenflanz, Donna W. Bange
  • Publication number: 20040146455
    Abstract: A process for removing anionic impurities from a caustic aluminate solution having aqueous tetrahydroxy aluminate ions is described. A caustic aluminate solution is obtained such that anionic impurities are partially or substantially substituted into tetrahydroxy aluminate ions to form substituted aluminate ions. A suitable calcium compound, such as quicklime, is reacted in a conventional slaker (10) with a slaking solution, for example water, and stored in an agitated storage tank (12). The resulting slurry is pumped to a reaction vessel (14) where it is reacted with a caustic aluminate solution under appropriate conditions such that the calcium compound is converted into tricalcium aluminate (TCA) precipitate. Upon reaction substituted aluminate ions are substantially incorporated within the TCA precipitate to form a substituted TCA precipitate enabling the anionic impurities to be removed from the solution via the substituted TCA precipitate for disposal or recovery.
    Type: Application
    Filed: March 23, 2004
    Publication date: July 29, 2004
    Inventors: Steven P. Rosenberg, Wayne Tichbon, Alex R Aboagye, Catherine A Heath, Darrel J Wilson
  • Patent number: 6762147
    Abstract: Composite oxide powder has a large specific surface area and a large pore volume even after a high-temperature durability test, without losing oxygen storage ability of a single metal oxide. In this composite oxide powder, a first metal oxide having oxygen storage ability is held as ultrafine particles in the form of islands by a second metal oxide which is different from the first metal oxide, pore volume is not less than 2 cc/g and the first metal oxide particles have a diameter of not more than 30 nm even after subjected to high temperature of 900° C. or more. Since the first metal oxide particles are held in the form of islands by the second metal oxide particles, separated from each other and suppressed from contacting each other, the first metal oxide particles hardly grow granularly.
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: July 13, 2004
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Akira Morikawa, Takao Tani, Miho Hatanaka, Akihiko Suda
  • Publication number: 20040101470
    Abstract: An improved process for the production of tricalcium aluminate (TCA) filter aid for use in an alumina refinery is described. Quicklime is slaked in a slaker tin using a suitable slaking solution to form a slaked lime slurry (10). A suitable surface-active agent is added to the slaking solution prior to slaking of the lime. Alternatively, the surface-active agents can be added to the slaked lime either during slaking or after slaking. The slaked lime slurry is then transferred to a stirred storage/transfer tank (12) before it is pumped to a lime aging tank (14). A concentrated Bayer liquor and steam are added to the tank (14) to provide a caustic aluminate solution that reacts with the slaked lime. Sufficient residence time is allowed in the lime aging tank (14) for the initial product of the reaction to “age” before use, forming relatively pure particles of the thermodynamically stable TCA.
    Type: Application
    Filed: July 31, 2003
    Publication date: May 27, 2004
    Inventors: Steven P Rosenberg, Darrel J Wilson
  • Publication number: 20040102309
    Abstract: The invention relates to a thermochemically stable oxidic thermal insulating material presenting phase stability, which can be used advantageously as a thermal insulating layer on parts subjected to high thermal stress, such as turbine blades or such like. The thermal insulating material can be processed by plasma spraying and consists preferably of a magnetoplumbite phase whose preferred composition is MMeAl11O19, where M is La or Nd and where Me is chosen from among the alkaline earth metals, transitional metals and rare earths, preferably from magnesium, zinc, cobalt, manganese, iron, nickel and chromium.
    Type: Application
    Filed: July 14, 2003
    Publication date: May 27, 2004
    Inventors: Rainer Gadow, Guenter Schaefer
  • Publication number: 20040089558
    Abstract: Ceramic inert anodes useful for the electrolytic production of aluminum are disclosed. The inert anodes comprise oxides of Ni, Fe and Al. The Ni—Fe—Al oxide inert anode materials have sufficient electrical conductivity at operation temperatures of aluminum production cells, and also possess good mechanical stability. The Ni—Fe—Al oxide inert anodes may be used to produce commercial purity aluminum.
    Type: Application
    Filed: November 8, 2002
    Publication date: May 13, 2004
    Inventors: Douglas A. Weirauch, Joseph M. Dynys, Robert A. DiMilia, Siba P. Ray, Xinghua Liu, Frankie E. Phelps
  • Publication number: 20040092392
    Abstract: A porous catalyst support having an increased average pore size is produced from a mixed metal oxide material. In accordance with one embodiment, a method for preparing a mixed metal oxide material includes providing a mixed metal oxide precursor containing at least two metals, calcining the mixed metal oxide precursor at a temperature sufficient to form a thermally and mechanically stable mixed metal oxide material, and leaching the mixed metal oxide material in a leach solution with a constituent that dissolves one metal oxide. Preferably, the calcination temperature is approximately between 300° C. and 1300° C. The leaching constituent may be chosen from the group including acidic solutions of HCl, HNO3, H2SO4, H3PO3, and their combinations, or basic solutions of NH3, NaOH, KOH, and their combinations.
    Type: Application
    Filed: November 13, 2002
    Publication date: May 13, 2004
    Applicant: Conoco Inc.
    Inventors: Daxiang Wang, Shuibo Xie
  • Patent number: 6713037
    Abstract: A process method for producing a lithium based mixed oxide of the formula LiM′x . . . Oy through the steps of combining a lithium oxide with a second oxide having the base metal element (M′) at room temperature; and applying to the combination, a high energy milling process, wherein the high energy milling process obtains, without the addition of substantial external heat being added to the synthesis, a chemical synthesis of a composite oxide of the above formula, having crystallites of nanometer dimension.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: March 30, 2004
    Assignee: Nanox, Inc.
    Inventor: Andre Van Neste