Gamma Form Patents (Class 423/634)
  • Patent number: 5378380
    Abstract: Disclosed herein are a process for producing acicular goethite particles comprising the step of: blowing an oxygen-containing gas into a ferrous salt reaction solution containing colloidal ferrous hydroxide or iron-containing colloidal precipitates which is obtained by reacting an aqueous ferrous salt solution with less than one equivalent of an aqueous alkali hydroxide solution, an aqueous alkali carbonate solution, or an aqueous alkali hydroxide and alkali carbonate solution based on Fe.sup.
    Type: Grant
    Filed: February 25, 1993
    Date of Patent: January 3, 1995
    Assignee: Toda Kogyo Corp.
    Inventors: Masaru Isoai, Tosiharu Harada, Tokihiro Kurata, Kazuhiro Fujita, Kazushi Takama, Shigekazu Jikuhara
  • Patent number: 5376162
    Abstract: Iron ore concentrate is converted to magnetic gamma hematite in an autogenous roasting operation which is self-sustaining. The iron ore concentrate is preheated and contained magnetite is oxidized to hematite. Hematite is reduced to magnetite using carbon monoxide. After cooling, the magnetite is oxidatively exothermically converted to magnetic gamma hematite. The thermal energy resulting from the latter step is recycled to the preheating and reduction steps while thermal energy resulting from the cooling step also is recycled to those steps. The magnetic gamma hematite may be subjected to magnetic separation to produce a very low silica high purity iron oxide concentrate, which may be blended with high silica concentrate to provide a pellet feed for making blast furnace feed pellets.
    Type: Grant
    Filed: January 8, 1993
    Date of Patent: December 27, 1994
    Assignee: Virgin Metals (Canada) Limited
    Inventor: Patrick E. Cavanagh
  • Patent number: 5368933
    Abstract: Disclosed herein is superparamagnetic fine particles of iron oxide having an unsaturated fatty acid adsorbed on the surface of superparamagnetic fine particles and having a magnetization of not less than 50 emu/g, the rate of change of the magnetization of not more than 10%, and an Fe.sup.2+ content (calculated as Fe.sup.2+ /Fe.sup.3+ molar ratio) of 0.16-0.5.
    Type: Grant
    Filed: April 19, 1993
    Date of Patent: November 29, 1994
    Assignee: Toda Kogyo Corp.
    Inventors: Koso Aoki, Masaaki Fukugauchi, Tomoyuki Imai, Nanao Horiishi, Kazuyuki Hayashi
  • Patent number: 5348160
    Abstract: Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery.
    Type: Grant
    Filed: December 9, 1992
    Date of Patent: September 20, 1994
    Assignee: Genesis Research Corporation
    Inventor: James K. Kindig
  • Patent number: 5316746
    Abstract: A method for producing high-purity iron oxide which comprises pulverizing iron ore into powder having an average particle diameter of 20-150 .mu.m, removing fine particles from the powder, and subjecting the powder to wet magnetic separation in a magnetic field of 1000-15000 gauss for the removal of impurities. The iron oxide powder may undergo the secondary steps of pulverization and classification, which are performed by the combination of a wet grinding means and a wet cyclone, and drying and calcination.
    Type: Grant
    Filed: April 16, 1993
    Date of Patent: May 31, 1994
    Assignees: Kawasaki Steel Corporation, Kawatetsu Mining Co., Ltd.
    Inventors: Yuuki Narita, Takero Ito, Shuetsu Ogasawara
  • Patent number: 5277368
    Abstract: Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery.
    Type: Grant
    Filed: December 9, 1992
    Date of Patent: January 11, 1994
    Assignee: Genesis Research Corporation
    Inventor: James K. Kindig
  • Patent number: 5244494
    Abstract: Iron ore concentrate is converted to magnetic gamma hematite in an autogenous roasting operation which is self-sustaining. The iron ore concentrate is preheated and contained magnetite is oxidized to hematite. Hematite is reduced to magnetite using carbon monoxide. After cooling, the magnetite is oxidatively exothermically converted to magnetic gamma hematite. The thermal energy resulting from the latter step is recycled to the preheating and reduction steps while thermal energy resulting from the cooling step also is recycled to those steps. The magnetic gamma hematite may be subjected to magnetic separation to produce a very low silica high purity iron oxide concentrate, which may be blended with high silica concentrate to provide a pellet feed for making blast furnace feed pellets.
    Type: Grant
    Filed: March 16, 1992
    Date of Patent: September 14, 1993
    Inventor: Patrick E. Cavanagh
  • Patent number: 5236783
    Abstract: Disclosed herein is superparamagnetic fine particles of iron oxide having an unsaturated fatty acid adsorbed on the surface of superparamagnetic fine particles, and having a magnetization of not less than 50 emu/g, the rate of change of the magnetization of not more than 10%, and an Fe.sup.2+ content (calculated as Fe.sup.2+ /Fe.sup.3+ molar ratio) of 0.16-0.5.
    Type: Grant
    Filed: February 20, 1991
    Date of Patent: August 17, 1993
    Assignee: Toda Kogyo Corp.
    Inventors: Koso Aoki, Masaaki Fukugauchi, Tomoyuki Imai, Nanao Horiishi, Kazuyuki Hayashi
  • Patent number: 5202043
    Abstract: Isometric iron oxide pigments are prepared by an improved process by precipitation of aqueous solutions containing iron (II) salts with alkaline precipitating agents followed by oxidation of the precipitate at temperatures of from 20.degree. C. to 100.degree. C., wherein the improvement comprises adjusting the iron (III) content to 1 to 25 mol %, based on the total iron, before precipitation.
    Type: Grant
    Filed: November 7, 1988
    Date of Patent: April 13, 1993
    Assignee: Bayer Aktiengesellschaft
    Inventors: Jurgen Wiese, Gunter Buxbaum, Wilfried Burow
  • Patent number: 5169620
    Abstract: An improved method of manufacturing superfine iron oxide particles by introducing a gas mixture of a non-oxidizing gas and an iron-containing compound into a stream of heated oxidizing gas, wherein the improvement resides in the use of an insulated injector to introduce the gas mixtures into the heated oxidizing gas stream.
    Type: Grant
    Filed: November 27, 1990
    Date of Patent: December 8, 1992
    Assignee: United Technologies Corporation
    Inventors: Thomas P. Rudy, Forrest R. Goodson
  • Patent number: 5093100
    Abstract: Disclosed herein are poreless, non-sintered plate-like magnetite particles having an average particle diameter of more than 0.5 .mu.m and not more than 2.0 .mu.m, and a BET specific surface area of not more than 6.0 m.sup.2 /g, and poreless, non-sintered plate-like maghemite particles having an average particle diameter of more than 0.5 .mu.m and not more than 2.0 .mu.m, and a BET specific surface area of not more than 6.0 m.sup.2 /g.
    Type: Grant
    Filed: March 15, 1990
    Date of Patent: March 3, 1992
    Assignee: Toda Kogyo Corp.
    Inventors: Hideaki Sadamura, Atsushi Takedoi
  • Patent number: 5076848
    Abstract: An improved process is disclosed for preparing iron yellow pigments from iron--(II) salt solutions, in the presence of iron scrap, by injection of air at elevated temperatures. After formation of the pigment, the reaction suspension is stirred without additional gas injection, whereby lighter, purer yellow pigments are obtained.
    Type: Grant
    Filed: February 26, 1990
    Date of Patent: December 31, 1991
    Assignee: Bayer Aktiengesellschaft
    Inventors: Bernd Krockert, Helmut Printzen, Gunter Buxbaum
  • Patent number: 5061682
    Abstract: Ceramic precursor mixtures containing a metal cation, a carbohydrate, and an anion capable of participating in an anionic oxidation-reduction reaction with the carbohydrate for continuous or batchwise drying and pyrolyzing to provide ceramic powders.
    Type: Grant
    Filed: January 17, 1990
    Date of Patent: October 29, 1991
    Assignee: The Washington Technology Center
    Inventors: Ilhan A. Aksay, Chan Han, Gary D. Maupin, Corrie B. Martin, Randal P. Kurosky, Gregory C. Stangle
  • Patent number: 5013365
    Abstract: A process is disclosed for preparing iron oxide black pigments obtained by the nitrobenzene reduction process, wherein the iron oxide black is heated to 400.degree.-800.degree. C. in a slightly oxidizing atmosphere with optional milling. The pigments are useful for coloring plastics, coatings and building materials.
    Type: Grant
    Filed: March 23, 1990
    Date of Patent: May 7, 1991
    Assignee: Bayer Aktiengesellschaft
    Inventors: Jakob Rademachers, Wolfgang Bockelmann, Wilfried Burow, Kurt Schafer
  • Patent number: 5002609
    Abstract: A process is disclosed for preparing dispersant-free iron oxide pigment granules by spraying or atomizing an iron oxide black pigment suspension and heating the resulting granules at a temperature of 400.degree.-800.degree. C. The granules are useful for coloring building materials such as concrete.
    Type: Grant
    Filed: March 26, 1990
    Date of Patent: March 26, 1991
    Assignee: Bayer Aktiengesellschaft
    Inventors: Jakob Rademachers, Wolfgang Bockelmann, Klaus Gauler
  • Patent number: 4960582
    Abstract: A process of producing a spinel structure Ni/Zn ferrite-modified, Co/Ti-substituted microcrystalline barium ferrite platelets having an average particle size of 0.03-0.15 .mu.m, a temperature coefficient of coercive force of not more than +1 Oe/.degree. C., including small absolute values in negative region, and a saturated magnetization of not less than 56 emu/g, which comprises: forming substantially amorphous preecursors of Co/Ti-substituted barium ferrites; adding an aqueous solution of nickel salts to the dispersion of the precursors of Co/Ti-substituted barium ferrites, and subjecting the slurry to hydrothermal reaction, thereby to provide precursors of spinel structure nickel ferrite-modified, Co/Ti-substituted barium ferrites; depositing a water insoluble zinc compound on the precursors; and calcining the precursors in the presence of barium chloride, washing the calcined products to remove therefrom the barium chloride, and drying.
    Type: Grant
    Filed: August 1, 1989
    Date of Patent: October 2, 1990
    Assignee: Sakai Chemical Industry Co., Ltd.
    Inventors: Susumu Iwasaki, Shigefumi Kamisaka, Iwao Yamazaki, Tutomu Hatanaka
  • Patent number: 4865834
    Abstract: Plate-like magnetite particles, plate-like maghemite particles and the processes for producing these particles are herein disclosed. The plate-like magnetite particles and the plate-like maghemite particles provided according to the present invention are fine plate-like particles which are poreless and non-sintered as the plate-like magnetite particles are produced directly from an aqueous solution and these plate-like magnetite particles are oxidized by heating to produce the plate-like maghemite particles. Therefore, these particles can be filled to a high density in a vehicle or resin, have good dispersibility and orientability and are also high in a degree of particle contact, so that they are suited for use as electromagnetic wave absorbing and shielding material, magnetic material for magnetic recording, black or brown pigment for paints and colorant for rubber and plastic products.
    Type: Grant
    Filed: February 16, 1988
    Date of Patent: September 12, 1989
    Assignee: Toda Kogyo Corp.
    Inventors: Mamoru Tanihara, Yoshiro Okuda, Hideaki Sadamura
  • Patent number: 4806335
    Abstract: A process for producing acicular .alpha.-FeOOH particle powder having a narrow particle size distribution and a rectified shape and being highly dispersed is provided, which process comprises mixing with stirring an aqueous solution of a Fe(II) salt with an aqueous solution of an alkali in an equivalent ratio of alkali to Fe(II) salt of 1.5 or more, oxidizing the mixture with a O.sub.2 -containing gas, heat treating the resulting suspension of iron .alpha.-FeOOH particle powder to 60.degree. to 100.degree. C., further adding an aqueous solution of a FE(II) salt in a proportion of atom to molecule of Fe(II)/.alpha.-FeOOH of 0.5 to 10% and again oxidizing the mixture with a O.sub.2 -containing gas at 35.degree. to 55.degree. C.
    Type: Grant
    Filed: November 12, 1987
    Date of Patent: February 21, 1989
    Assignee: Chisso Corporation
    Inventors: Masayoshi Saito, Jiro I
  • Patent number: 4798622
    Abstract: Very small iron-containing particles that are in the shape of facetted nodules. Such particles can be non-magnetic particles such as delta ferric oxide hydrate particles or magnetic particles such as magnetic iron oxide particles or metallic particles. Magnetic layers containing such magnetic particles combine excellent remanent magnetization with increased output signal level. The facetted nodular particles are prepared in a process in which (a) an aqueous solution of ferrous salt is added to an aqueous solution of alkaline hydroxide while avoiding substantial local excesses of the ferrous salt, and subjecting the ferrous salt solution to reducing conditions before or during its addition to the alkaline hydroxide solution and (b) the ferrous hydroxide particles are oxidized to delta ferric oxide hydrate particles in the presence of an iron complexing agent, for example, pyrogallol, that is capable of selectively forming ferric iron complexes that are soluble in the reaction medium.
    Type: Grant
    Filed: October 8, 1986
    Date of Patent: January 17, 1989
    Assignee: Eastman Kodak Company
    Inventor: Bernard J. Pingaud
  • Patent number: 4777031
    Abstract: The present invention is a method of producing single, unaggregated magnetic iron oxide particles. An iron or iron and divalent metal halide feed solution is kinetically atomized into a high velocity flame. The feed solution is vaporized and held in a reactor at a temperature and partial pressure of an oxidizing phase sufficient to form either ferrous oxide or magnetite particles. The iron or iron and divalent metal halide vapor reacts with the oxidizing phase vapor and converts to either ferrous oxide vapor or magnetite vapor. Since the vapor phase is beyond equilibrium concentration ferrous oxide or magnetite particles precipitate from the vapor phase. Quenching of the magnetite particles at an enhanced rate to less than 500.degree. C. in a reducing atmosphere renders magnetite and in a oxidizing atmosphere renders maghemite. Quenching of the ferrous oxide particles in a non-oxidizing atmosphere produces magnetite particles.
    Type: Grant
    Filed: July 14, 1986
    Date of Patent: October 11, 1988
    Assignee: Cadot Corporation
    Inventors: Joseph A. Senecal, Steven R. Reznek, Matthew Neville, Kenneth C. Koehlert, Todd R. Gattuso
  • Patent number: 4748017
    Abstract: Lepidocrocite suitable for obtaining excellent magnetic powders and magnetic recording media is manufactured by oxidizing an aqueous suspension of ferrous hydroxide obtained from a ferrous salt and an alkali by blowing an amount of an oxygen-containing gas into the suspension, in which the blowing amount of the oxygen-containing gas is appropriately controlled in three steps, according to three steps of the oxidation reaction of the ferrous hydroxide. In a preferred embodiment, average oxygen absorption rates in the three oxidization steps are defined and the blowing of the oxygen-containing gas is controlled thereby.
    Type: Grant
    Filed: January 20, 1987
    Date of Patent: May 31, 1988
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Yasushi Matsui, Toshinori Kamisaka, Takahiko Goto, Kenichi Okazaki, Norio Koike
  • Patent number: 4729846
    Abstract: Lepidocrocite (.gamma.-FeOOH) with an large specific surface area and a uniform particle size is provided by a method comprising preparing a suspension of ferrous hydroxide at a pH of 6.5 to 7.5 by adding a ferrous salt solution with an alkali solution in an amount of 0.4 to 0.7 times the theoretical amount for converting all the ferrous salt to ferrous hydroxide, blowing an oxygen-containing gas into the suspension to form a seed crystal of .gamma.-FeOOH, completing the generation reaction of .gamma.-FeOOH by blowing an oxygen-containing gas into the suspension while adding an alkali solution to keep the pH of the suspension within a range of 3 to 5, in which an Si concentration of the suspensions for seed reaction and for generation reaction of .gamma.-FeOOH is controlled to be within 5 to 30 ppm.
    Type: Grant
    Filed: January 20, 1987
    Date of Patent: March 8, 1988
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Yasushi Matsui, Norio Koike, Kunio Takahashi, Hiroshi Matsue
  • Patent number: 4631140
    Abstract: Ferrimagnetic particles which are useful as magnetic material for magnetic recording media and consist of a core of a magnetic material exhibiting multiaxial anisotropy and a coating which surrounds the core and is composed of a magnetic material possessing uniaxial anisotropy, and a process for their preparation.
    Type: Grant
    Filed: October 15, 1985
    Date of Patent: December 23, 1986
    Assignee: BASF Aktiengesellschaft
    Inventors: Werner Steck, Helmut Jakusch
  • Patent number: 4629500
    Abstract: In a rotary tubular kiln for carrying out gas-solids reactions, comprising an indirectly heated, rotatable reaction tube with inner baffles which is provided with charging and removing devices for solid and gas inlet and outlet lines, the improvement which comprises forming the baffles as a central tube which is sealed on both sides and runs along the total length of the kiln, and a spiral which is tightly connected to the central tube and also to the outer rotatable tube. Lifting blades are uniformly distributed along the inner periphery of the rotatable tube. The kiln is suitable for carrying out oxidation, reduction, chlorination, roasting, decomposition, catalytic, annealing and/or cooling processes, e.g. the conversion of hematite to magnetite or goethite to iron.
    Type: Grant
    Filed: August 3, 1984
    Date of Patent: December 16, 1986
    Assignee: Bayer Aktiengesellschaft
    Inventors: Helmut Janz, Fritz Rodi, Alfred Soppe, Jakob Rademachers
  • Patent number: 4622281
    Abstract: A magnetic color toner stable to heat and light which does not fade or discolor for a long period of time is prepared by incorporating .gamma.-Fe.sub.2 O.sub.3 particles as a magnetic component in a toner.
    Type: Grant
    Filed: January 3, 1986
    Date of Patent: November 11, 1986
    Assignee: Canon Kabushiki Kaisha
    Inventors: Eiichi Imai, Hiroyuki Kobayashi, Yasuo Mitsuhashi
  • Patent number: 4560544
    Abstract: A process for preparing acicular .alpha.-FeOOH by partially neutralizing and then oxidizing a ferrous salt solution in the presence of phosphoric acid or a salt thereof to form seed crystals of .alpha.-FeOOH and optionally further oxidizing said solution while neutralizing said solution with an alkali to grow said seed crystals, wherein pyrophosphoric acid or a salt thereof is used as said phosphoric acid and the seed crystals of .alpha.-FeOOH are formed at a temperature of 50.degree. to 100.degree. C. The .alpha.-FeOOH obtained according to the process of this invention is composed of fine particles and appreciably improved in acicularity and particle size distribution. Also, a magnetic recording medium made from the magnetic iron oxides derived therefrom in a usual way have a low noise characteristic and, are excellent in coercivity and other magnetic properties.
    Type: Grant
    Filed: December 10, 1984
    Date of Patent: December 24, 1985
    Assignee: Ishihara Sangyo Kaisha, Ltd.
    Inventors: Kazuo Nakata, Tsuneo Ishikawa, Taro Amamoto, Toshihiko Kawamura
  • Patent number: 4497723
    Abstract: A process for the preparation of acicular ferrimagnetic iron oxides by reducing gamma-iron(III) oxide hydroxide to magnetite, at from 280.degree. to 620.degree. C., by means of an organic compound which is decomposable at this temperature in the presence of iron oxide, and, optionally, a stream of reducing gas, and, if desired, then oxidizing the magnetite with oxygen-containing gases, at from 150.degree. to 450.degree. C., to acicular ferrimagnetic iron oxide of the formula FeO.sub.x, where x is from above 1.33 to 1.50, wherein the organic compound used for the reduction is a non-polar glycerol ester of a fatty acid which is introduced into the aqueous reaction suspension during the preparation of the gamma-iron(III) oxide hydroxide.
    Type: Grant
    Filed: June 27, 1983
    Date of Patent: February 5, 1985
    Assignee: BASF Aktiengesellschaft
    Inventors: Manfred Ohlinger, Guenter Vaeth, Peter Rudolf, Wilhelm Sarnecki, Helmut Jakusch, Eberhard Koester, Milena Melzer
  • Patent number: 4495164
    Abstract: A process for producing acicular magnetite or maghemite of high axial ratio, which comprisespreparing an iron (II) hydroxide suspension at a pH of at least 11 with a magnesium sulfate or magnesium chloride in an amount of 0.5 to 7.0 atomic % based on the amount of the iron (II) hydroxide in the suspension and calculated as the ratio of Mg to Fe (II),oxidizing the resultant suspension with the oxygen-containing gas to form an acicular iron (III) oxide hydroxide in the form of particles having a long axis length of 0.3 to 2.0 .mu.m and an axial ratio of more than 20:1,reducing said acicular iron (III) oxide hydroxide into the acicular magnetite, and oxidizing the resultant acicular magnetite to form the acicular maghemite, if necessary.
    Type: Grant
    Filed: July 11, 1983
    Date of Patent: January 22, 1985
    Assignee: Toda Kogyo Corp.
    Inventors: Yosiro Okuda, Tosiharu Harada
  • Patent number: 4464352
    Abstract: A process for the manufacture of acicular ferrimagnetic iron oxide by converting acicular iron(III) oxide hydroxide at from 300.degree. to 650.degree. C., by treatment with an organic compound which decomposes in this temperature range in the presence of iron oxide, the iron(III) oxide hydroxide used for the reaction being a lepidocrocite which has been heat-treated at from 300.degree. to 700.degree. C.
    Type: Grant
    Filed: December 10, 1982
    Date of Patent: August 7, 1984
    Assignee: BASF Aktiengesellschaft
    Inventors: Horst Autzen, Herbert Motz, Peter Rudolf, Wilhelm Sarnecki, Werner Steck, Guenter Vaeth
  • Patent number: 4448761
    Abstract: Acicular ferrimagnetic iron oxides are prepared by a process in which iron (III) oxide hydroxide consisting essentially of lepidocrocite is reduced at from 350.degree. to 600.degree. C. by means of an organic compound which is a synthetic polymer with a molecular weight of from 3,000 to 40,000 to give magnetite, which, if desired, is subsequently partially or completely oxidized with an oxygen-containing gas at from 200.degree. to 450.degree. C.
    Type: Grant
    Filed: October 20, 1982
    Date of Patent: May 15, 1984
    Assignee: BASF Aktiengesellschaft
    Inventors: Wilhelm Sarnecki, Jenoe Kovacs, Werner Loeser, Peter Rudolf, Guenter Vaeth
  • Patent number: 4430160
    Abstract: Enhancement of thermal decomposition of solid matter by applying a high voltage but low power electrical field across said solid matter simultaneously with heating of the solid matter.
    Type: Grant
    Filed: January 25, 1982
    Date of Patent: February 7, 1984
    Inventor: Joel DuBow
  • Patent number: 4425409
    Abstract: A method of manufacturing a magnetic pigment of .gamma.-Fe.sub.2 O.sub.3 particles in which the process starts with an alkaline or acid reacting aqueous dispersion of .gamma.-Fe.sub.2 O.sub.3. According to the invention, a water-soluble ammonium salt, which is derived from a low molecular weight, weakly acidic organic acid, is added to the aqueous dispersion, the .gamma.-Fe.sub.2 O.sub.3 particles flocculating. The flocculated .gamma.-Fe.sub.2 O.sub.3 is separated, washed with water which preferably also comprises such a water-soluable ammonium salt, and is then dried. The ammonium salt volatilizes in the drying process used either as such or after decomposition. A suitable ammonium salt is ammonium acetate. The pigment obtained according to the invention has a low content of salt absorbed at the surfaces of the pigment particles, for example, a content lower than 0.1 and, for example 0.03% by weight.
    Type: Grant
    Filed: February 4, 1980
    Date of Patent: January 10, 1984
    Assignee: U.S. Philips Corporation
    Inventors: Hendrikus F. Huisman, Harm J. Groen
  • Patent number: 4414196
    Abstract: A method of producing single crystalline, acicular .alpha.-ferric oxide particles of narrow particle size distribution is provided. The method comprises heating an aqueous suspension of ferric hydroxide at temperatures of 100.degree.-250.degree. C. at an alkaline pH in the presence both a water soluble organic or inorganic compound capable of forming complexes with iron as a growth regulating agent and .alpha.-ferric oxide seed crystals of minor axes not larger than 0.4 microns in average in amounts of 0.1-25 mole % in terms of the Fe content thereof in relation to the ferric hydroxide.
    Type: Grant
    Filed: November 18, 1981
    Date of Patent: November 8, 1983
    Assignee: Sakai Chemical Industry Co., Ltd.
    Inventors: Seiji Matsumoto, Tadashi Koga, Kiyoshi Fukai, Hideji Yamamoto
  • Patent number: 4404254
    Abstract: Synthetic, hexagonal, lamellar iron oxide particles, suitable as corrosion-inhibiting or decorative colored pigments, containing about 0.1 to 12% by weight of at least one oxide of an element of the IVth, Vth or VIth Main and Secondary Groups and of the IInd Secondary Group of the Periodic System of Elements.
    Type: Grant
    Filed: July 7, 1981
    Date of Patent: September 13, 1983
    Assignee: Bayer Aktiengesellschaft
    Inventors: Gerhard Franz, Franz Hund
  • Patent number: 4396596
    Abstract: A method of preparing gamma ferric hydroxyoxide in which ferrous ions are reacted in an alkaline solution to produce a suspension of ferric hydroxide, the resulting suspension is treated with an oxidizing gas in a first oxidizing step at a relatively high oxidation rate, sufficient to cause nucleation of gamma ferric hydroxyoxide to occur, and then the oxidation rate is reduced in a second oxidizing step to cause crystal growth to occur on the nuclei formed in the first oxidizing step. The resulting product has magnetic and physical characteristics making it extremely suitable for use in the manufacture of magnetic recording media.
    Type: Grant
    Filed: October 19, 1981
    Date of Patent: August 2, 1983
    Assignee: Sony Corporation
    Inventors: Kenji Ogisu, Makoto Inoue, Kenji Yazawa, Haruko Masuya
  • Patent number: 4376714
    Abstract: This disclosure relates to a process for preparing acicular magnetic iron oxide particles by (a) adding an aqueous solution of a ferrous salt to an aqueous solution of a stoichiometric excess of alkaline hydroxide while substantially avoiding local excesses of the ferrous salt, to form an aqueous dispersion of ferrous hydroxide particles, (b) oxidizing these particles to form non-magnetic alpha ferric oxide hydrate particles, and (c) converting the non-magnetic particles to magnetic iron oxide particles by dehydration and reduction or dehydration, reduction and oxidation. The ferrous salt solution is subjected to reducing conditions prior to and/or during the addition to the alkaline hydroxide solution to reduce contaminating ferric ions that are normally present to ferrous ions.
    Type: Grant
    Filed: November 6, 1980
    Date of Patent: March 15, 1983
    Assignee: Eastman Kodak Company
    Inventor: Bernard J. Pingaud
  • Patent number: 4367214
    Abstract: A process for the manufacture of acicular ferrimagnetic iron oxide by heating iron(III) oxide or iron(III) oxide hydroxide at 220.degree.-460.degree. C. under a water vapor partial pressure of not less than 30 mbar, reducing the resulting product to magnetite by means of hydrogen and/or CO and/or an organic compound which can decompose in the presence of iron oxide, and then oxidizing the magnetite with an oxygen-containing gas to give acicular ferrimagnetic iron oxide of the formula FeO.sub.X, where X is from 1.33 to 1.50.
    Type: Grant
    Filed: July 31, 1980
    Date of Patent: January 4, 1983
    Assignee: BASF Aktiengesellschaft
    Inventors: Wilhelm Sarnecki, Laszlo Marosi, Horst Autzen, Manfred Ohlinger, Werner Steck
  • Patent number: 4362708
    Abstract: A process for the preparation of acicular gamma-iron(III) oxide of high coercive force by reducing acicular iron(III) oxide hydroxide, as it is being passed continuously through a furnace having two or more heating zones at from 190.degree. to 700.degree. C., by means of a gas mixture which is produced by passing a stream of inert gas, heated to above 250.degree. C., through an organic substance also heated to above 250.degree. C. in a vessel, and, on introduction into the furnace, is first brought into contact with the .alpha.-iron(III) oxide formed from the iron(III) oxide hydroxide by elimination of water in the first heating zone of the furnace at from 190.degree. to 250.degree. C., the .alpha.-iron(III) oxide thereby being converted to magnetite which is subsequently oxidized with an oxygen-containing gas at from 150.degree. to 400.degree. C., to give gamma-iron(III) oxide.
    Type: Grant
    Filed: November 10, 1981
    Date of Patent: December 7, 1982
    Assignee: BASF Aktiengesellschaft
    Inventors: Manfred Ohlinger, Hans Reichert, Guenter Vaeth, Friedrich R. Faulhaber, Horst Autzen, Peter Rudolf, Joachim Werther
  • Patent number: 4358431
    Abstract: In the production of needle-shaped magnetic iron oxide pigments by treating iron with a nitro-aromatic in the presence of .alpha.-FeOOH nuclei to form .alpha.-FeOOH particles and an amino-aromatic, and thereafter dehydrating the .alpha.-FeOOH particles and reducing them, the improvement which comprises forming the .alpha.-FeOOH nuclei at about 0.degree. to 90.degree. C. in a suspension of metallic iron, an iron-(II)-salt and a nitro-aromatic by adding a basic precipitant in about 10 to 95% of the amount required for the complete precipitation of the iron in the iron-(II)-salt. Advantageously the metallic iron comprises cast iron, the nitro-aromatic comprises nitrobenzene, the amino-aromatic comprises aniline, the basic precipitant comprises at least one of ammonia and a basically reacting alkali metal, alkaline earth metal or ammonium salt, the nuclei formation is carried out at about 10.degree. to 60.degree. C.
    Type: Grant
    Filed: July 23, 1981
    Date of Patent: November 9, 1982
    Assignee: Bayer Aktiengesellschaft
    Inventors: Horst Brunn, Peter Kiemle, Franz Hund, Heribert Bade
  • Patent number: 4339425
    Abstract: Acicular hydrated ferric oxide particles are produced by premixing an aged ferric hydroxide with a newly formed ferric hydroxide or a mixture of ferrous hydroxide and an oxidizing agent and treating the pre-mixture by a hydrothermal reaction of said pre-mixture at 100.degree. to 250.degree. C.
    Type: Grant
    Filed: November 25, 1980
    Date of Patent: July 13, 1982
    Assignee: TDK Electronics Co., Ltd.
    Inventor: Yasumichi Tokuoka
  • Patent number: 4323464
    Abstract: A hydrated iron oxide comprising a silicon component and a phosphorus component is produced by adding a silicate and a phosphate in an aqueous solution of a base and mixing it with an aqueous solution of a ferrous if necessary with a small amount of zinc ion and oxidizing it under controlling pH in a range of 5.5 to 7.5.
    Type: Grant
    Filed: April 24, 1980
    Date of Patent: April 6, 1982
    Assignee: TDK Electronics Co., Ltd.
    Inventor: Shinji Umeki
  • Patent number: 4311684
    Abstract: In a process for producing an iron oxide having magnetite as a main component by heating to reduce a powder of an iron oxide or a hydrated iron oxide in an atmosphere for reduction, an improvement characterized in that said atmosphere for reduction comprises an inert gas, steam and a gas of an organic compound for reducing an iron oxide.
    Type: Grant
    Filed: April 24, 1980
    Date of Patent: January 19, 1982
    Assignee: TDK Electronics Co., Ltd.
    Inventor: Shinji Umeki
  • Patent number: 4255492
    Abstract: A process for preparing acicular gamma ferric oxide (maghemite) crystals exhibiting excellent magnetic recording properties is disclosed. These acicular gamma ferric oxide crystals are new materials and can be used in magnetic media such as magnetic tapes to obtain a low level of white noise without sacrificing other electroacoustic properties. The crystals are basic in character, contain alkali metal ions and have an acicularity ratio of at least 15, often 15 to 40. These crystals are prepared under very carefully controlled reaction conditions, as more fully described in the following specification. In general, however, the process involves (1) reacting ferrous salt with a stoichiometric excess of an alkali hydroxide under non-oxidizing conditions and at a temperature below about 60.degree. C.
    Type: Grant
    Filed: November 11, 1974
    Date of Patent: March 10, 1981
    Assignee: Eastman Kodak Company
    Inventors: Roger G. L. Audran, Bernard J. Pingaud
  • Patent number: 4255409
    Abstract: An alkali hydroxide is added to an aqueous solution of ferrous salt to form a precipitate and a part of the solution is separated to control a ratio of an anion to a ferrous component to less than 1 and the ferrous component is oxidized to acicular goethite with an alkali metal chlorate such as potassium chlorate.
    Type: Grant
    Filed: December 11, 1979
    Date of Patent: March 10, 1981
    Assignee: TDK Electronics Company Limited
    Inventors: Toshihiro Hamabata, Shinji Umeki
  • Patent number: 4251504
    Abstract: An alkali hydroxide is added to an aqueous solution of ferrous salt to form a precipitate and a part of the solution is separated to control a ratio of an anion to a ferrous component to less than 1 and the ferrous component is oxidized to acicular goethite by bubbling air through the supernatant and precipitate.
    Type: Grant
    Filed: September 20, 1979
    Date of Patent: February 17, 1981
    Assignee: TDK Electronics, Co. Ltd.
    Inventors: Toshihiro Hamabata, Shinji Umeki
  • Patent number: 4234348
    Abstract: In the production of an iron oxide red pigment by reducing nitrobenzene with metallic iron in the presence of an acidic iron (II) salt solution, separating off the iron oxide pigment obtained from the reaction medium by washing out, and calcining the pigment at a temperature in the range of about 600.degree. to 1100.degree. C., the improvement which comprises adding an aluminum salt solution over a period of about 5 to 360 minutes at a temperature of about 20.degree. to 100.degree. C. to the iron oxide suspension accumulating during reduction of the nitrobenzene, the suspension containing about 150 to 600 g of iron/l and a residual iron (II) chloride content of about 20 to 160 g/l expressed as iron, the initial pH-value of the iron oxide suspension of about 3 to 5 being adjusted over a period of about 5 to 180 minutes to a final pH-value of about 5.5 to 6.5.
    Type: Grant
    Filed: May 22, 1979
    Date of Patent: November 18, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventors: Horst Brunn, Heribert Bade, Franz Hund
  • Patent number: 4221776
    Abstract: A process for the manufacture of acicular ferrimagnetic iron oxide by reducing heat-treated acicular iron(III) oxide hydroxide with an organic compound which decomposes in the presence of iron oxide at from 450.degree. to 650.degree. C., followed by at least partial oxidation with an oxygen-containing gas at from 200.degree. to 500.degree. C., wherein the iron(III) oxide hydroxide employed is heat-treated at from 450.degree. to 700.degree. C. and has a surface area, measured by the BET method, of from 10 to 23 m.sup.2 /g.
    Type: Grant
    Filed: January 25, 1979
    Date of Patent: September 9, 1980
    Assignee: BASF Aktiengesellschaft
    Inventors: Horst Autzen, Helmut Jakusch, Eberhard Koester, Werner Loeser, Peter Rudolf, Wilhelm Sarnecki, Werner Steck
  • Patent number: 4213959
    Abstract: A process for the manufacture of acicular ferrimagnetic iron oxide by dehydrating acicular iron(III) oxide hydroxides to give acicular iron(III) oxides, then reducing these iron(III) oxides at from 300.degree. to 650.degree. C. by means of an organic compound which decomposes in this temperature range, and oxidizing the reduced product with an oxygen-containing gas at from 200.degree. to 500.degree. C., wherein the acicular iron(III) oxide hydroxides employed consist of a mixture of goethite and lepidocrocite, containing at least 60% of the latter, and the dehydration is carried out at from 250.degree. to 700.degree. C.
    Type: Grant
    Filed: August 3, 1978
    Date of Patent: July 22, 1980
    Assignee: BASF Aktiengesellschaft
    Inventors: Rudolf Brodt, Helmut Jakusch, Eberhard Koester, Werner Loeser, Manfred Ohlinger, Wilhelm Sarnecki, Werner Steck
  • Patent number: 4202871
    Abstract: Single crystalline, acicular ferric oxide particles are produced by maintaining an aqueous suspension of ferric hydroxide at an elevated temperature at an alkaline pH in the presence of an organic phosphonic acid compound or a hydroxycarboxylic acid compound as a growth-regulating agent.
    Type: Grant
    Filed: November 6, 1978
    Date of Patent: May 13, 1980
    Assignee: Sakai Chemical Industry Co., Ltd.
    Inventors: Seiji Matsumoto, Tadashi Koga, Kiyoshi Fukai, Shinya Nakatani
  • Patent number: 4201761
    Abstract: A process for preparing iron oxide with a controlled purity and large particle size which comprises oxidizing at a constant pH a vigorously agitated aqueous suspension of iron oxide crystals while continuously, but slowly adding a water soluble iron solution and continuously withdrawing a portion of the aqueous solution containing large size iron oxide crystals as product.
    Type: Grant
    Filed: June 23, 1978
    Date of Patent: May 6, 1980
    Assignee: Suntech, Inc.
    Inventor: Walter H. Seitzer