Abstract: A method and apparatus is disclosed for producing a reclosable bag film. The bag film is produced by extruding a bag film web having a relatively thinner first portion and relatively thicker second portions which are formed unitarily with the first portion. Closure members preferably in the form of male and female fastener profiles, are formed separately from the web portion and joined to the thicker second portions before the thicker second portions have become cooled to an ambient temperature.

Abstract: A system for molding elongated ribbon-like products from thermoplastic materials utilizing a plurality of molds which are moved in tandem along a production line. As the molds are moved along the line at successive stations they are, while open, thermally adjusted to a temperature suitable for forming the product to be molded and then a ribbon of plastic is deposited in them. They are then closed and cooled and reopened and the molded product removed. The system utilizes only enough molding pressure to assure distribution of the plastic to all parts of the mold cavity and shaping of the molded product to the geometric design of the mold. The system includes a transfer means for the molds which returns the emptied molds for recycling through the molding process.

Abstract: For rendering the cable core of a telecommunication cable longitudinally water-tight, a sealing material is applied in plugs and at regular distances in and around the cable core (C) moved at a constant speed, by means of an injection head (43) which can be displaced in a reciprocating movement in the longitudinal direction of the cable core (C); the sealing material is injected by means of a rotating injection nipple (47) in a single continuous jet rotating in a radial plane around the cable core (C) (FIG. 4).

Abstract: Process and apparatus for making a cable with filiform elements, such as protected optical fibers or electrical conductors, in open-helix configuration and embedded in a polymeric material. The elements are fed through an extruder where the polymeric material in a plastic state is extruded thereover. The polymeric material with the elements therein is twisted in alternate directions around the cable axis as such material is advanced. The polymeric material is cooled downstream of the extruder to fix the elements in open-helix configuration. The polymeric material may be so twisted by alternately rotating a portion of the extruder in contact with the polymeric material in opposite directions or if the cable includes a central rope, by so twisting the rope in advance of the extruder with a pulley engaging the rope and rotated in a direction transverse to the plane of rotation of the pulley and around the axis of the rope.

Abstract: An extrusion apparatus for providing a plastic jacket (32) about an advang cable core (23) which has been wrapped with a laminated metallic foil (76) includes dual core tubes. An inner one (86) of the core tubes extends into an extrusion chamber and has a free end portion (89) spaced from and disposed concentrically within an end portion (94) of an outer core tube (93). The foil, which is relatively cool and which functions as a shield (26), engages an inner wall of the inner core tube. This causes an overlapped longitudinal seam (78) of the shield to be maintained during the passage of the shielded cable core through the inner core tube. As a result, molten plastic material which is to form the jacket (32) is isolated thermally from the relatively cool shield and is prevented from being cooled prematurely prior to its being tubed about the advancing cable core.

Abstract: The invention relates to a method of and a device for simultaneously generating heat energy and oscillation energy. In the method heat is generated by induction heating and oscillations are created by means of at least piezoelectric elements. Previously a resonance circuit formed by a series connection of an inductive component and a capacitive, piezoelectric component has been used for the generation of oscillations only. A disadvantage of this kind of circuit has been that the circuit is difficult to control on account of the narrow resonance region of the piezoelectric element. This advantage is avoided in the solution according to the invention in such manner that one and the same resonance circuit formed by a series connection of an inductive and capacitive element generates both heat energy and oscillation energy.

Abstract: Mold and method for molding a plastic headrest core member which has an insert partially embedded therein. The mold comprises two halves one of which is integrally formed at its shaped inner surface with a projection which is constructed and arranged to contact an end of the insert to suppress undesirable inward movement of the same during cooling of the molded headrest core member in the closed mold.

Abstract: A machine for building a dome or sphere has an extruder that extrudes part of a wall of a dome or sphere from fluid material which hardens on extrusion as the extruder travels around a center axis. A ramp allows the extruder to gradually ride up onto the initial wall so that another partial wall of the sphere can be formed. The extruder continuously moves along its own produced track in a spiral path to ultimately form a dome or sphere, as desired.

Abstract: A crosslinked polyolefin insulated power cable with remarkably improved AC breakdown voltage and impulse withstand voltage has been obtained by a process which comprises extrustion-coating, on the outer surface of a conductor, (1) a material for the formation of an inner semiconductive layer, comprising a base polymer and N-vinylcarbazole, (2) a crosslinkable polyolefin material for the formation of a crosslinked polyolefin insulating layer and (3) a material for the formation of an outer semiconductive layer in this order and then subjecting the coated conductor to a crosslinking treatment to form, on the outer surface of the conductor, an inner semiconductive layer, a crosslinked polyolefin insulating layer and an outer semiconductive layer in this order.

Abstract: A continuous vulcanized assembly process for producing an anti-fouling material comprises cleaning the surface of a sheet of copper alloy anti-fouling material by shotblasting, use of a rotary abrasive member or by a chemical treatment. A layer of elastomeric material is extruded onto the metallic material and the elastomeric material is then cured at an elevated temperature using a rotary press. The material thus produced can be stored on reels for subsequent attachmnent to appropriate structures.

Abstract: The present invention discloses a method for determining the level of contamination in electrical cable insulation. This is achieved by extruding the cable insulation about the conductor and simultaneously producing a thin ribbon of the insulation which is then screened via a laser beam for contaminants.

Abstract: Composite material comprising a flexible sheath covering a roving of fibers impregnated to the core with a finely powdered thermoplastic, the melting point of which thermoplastic is equal to or greater than that of the sheathing material, together with process and apparatus for producing same by using an extrusion coating technique, the coating die being mounted on a leakproof powder fluidization tank via a blowing chamber thermally insulated from the tank.

Abstract: Apparatus for forming an insulation layer around an electrical conductor and having a die insert or core tube for guiding the conductor through a die orifice. The insert is movable to control its position and its position is controlled by two rotatable mountings. A first of the mountings eccentrically holds and is rotatable around the insert while the second mounting lies radially outside of and eccentrically holds the first mounting. A monitoring means analyzes degree of eccentricity of the conductor and operates a driving means for the mountings to move the insert in the appropriate direction for concentricity.

Abstract: Extrusion apparatus for conductor wire in which a core tube for guiding the wire is controllably movable axially so as to adjust the cross-sectional area of the flow passage for molten polymeric dielectric material moving towards the die orifice. The use of the adjustable core tube minimizes the degree of draw down of the conductor wire.

Abstract: An extruded composite structure consisting essentially of an outer sheath surrounding an inner core, said outer sheath consisting essentially of an extrudable resin which remains thermoplastic after extrusion and said inner core comprising a substance whose melting point or decomposition temperature is lower than the temperature to which said resin must be heated to be extruded and to the apparatus and process for making such composite structure.

Abstract: Method and apparatus for producing sealing strips and similar profiled strips of rubber and rubber-like elastomers. Rubber-like profiled sealing strips for window or door openings are frequently provided with overlay strips to facilitate installation, to enhance the relative movements, or for aesthetic-visual reasons. The material of these overlay strips generally differs considerably from the material of the base main strip. The manufacture of such two-material profiles can be undertaken in a single extrusion step by joining and directly combining a prefabricated overlay strip with the main strip in the extrusion head of an extrusion press, where the shape is provided for the profiled strip. By stretching the overlay strip, the adhesion of the latter to the main strip is significantly improved.

Abstract: For producing a plastic film having a plastic fastener, with male and female interlockable profiles, and accessory strips, such as ribs and strips, in preparation of a reclosable plastic bag, there is provided a first forming die which extrudes the accessory strips, a separate second forming die which extrudes the fastener, a pair of nip rolls for press-bonding the accessory strips onto the surface of the film being fed in the vicinity of the first forming die, and a bonding roll for receiving the film with press-bonded accessory strips and the fastener from the second forming die placed onto the film surface such that the fastener is bonded to the surface of the film at the bonding roll by virtue of heat.

Abstract: The invention provides a rotary extrusion head comprising a head body having a sole piece and in which are formed a cylindrical through bore and a duct for supplying the material to be extruded, which extends between the sole piece and the cylindrical bore.According to the invention, this extrusion head further comprises a mandrel mounted for rotation in the cylindrical bore, a die holder fixed to a first end of the mandrel and a pinion or a pulley fixed to the second end of the mandrel, the die holder being held against the head body by means immobilizing the mandrel in translation which are mounted on the same side as the second end of the mandrel and which bear on the head body, the mandrel, the die holder and the immobilization means being bored axially.

Abstract: A method and apparatus for forming a drum handling ring having an inverted frustoconical geometry to facilitate engagement of a conventional parrot beak gripper with the ring. The end of an advancing, straight strip of heated thermoplastic material, continuously provided by an extrusion head, is fed at a first location to the circular periphery of a continuously rotating, large diameter turntable where the strip is clamped thereto and then cooled so that the clamped portion of the strip thermally sets into an arcuate shape corresponding to the periphery of the turntable. At a second location diametrically opposed to the first, the now arcuate end portion of the strip is unclamped and guided away from the turntable periphery to a cutting station where the continuously advancing strip is cut into arcuate pieces each having an arc length generally corresponding to the desired circumference of a drum handling ring.

Abstract: Process and apparatus for forming a core for optical fiber cables, the core having a central reinforcing element surrounded and contacted by a layer of plastic having helical grooves at its surface. The helical grooves are formed by passing the reinforcing element through a plastic extruder having a groove forming die and while the plastic is being applied at the extruder, the element is alternatley rotated in opposite directions in advance of its entry into the extruder. The reinforcing element may be rotated by a pair of driven belts which frictionally engage the element and which are mounted on rotatable rings driven by an alternating rotation motor drive or may be rotated by a pulley which frictionally engages the element and which is carried by a support rotatable around the longitudinal axis of the element by an alternating rotation motor drive.

Abstract: Apparatus for forming an insulation layer around an electrical conductor comprising an extruder head and a die insert within the head, the insert having a feedpath for the conductor towards the die orifice. An insert holder is provided and the insert is pivotally movable within the insert by the use of a flexible mounting means which allows for movement of the insert about any plane. The mounting means may be a flange with an annular weakened section to provide the flexibility. Alternatively, the mounting means comprises spring steel annular tubes disposed between the insert and holder.

Abstract: A method of manufacturing high performance cable having a low profile configuration is disclosed. The method includes the steps of drawing, through an extrusion press, conductor subassemblies each including spaced, parallel, insulated wire pairs surrounded by an intermediate insulator. Prior to extrusion, conductive EMI shields are formed in-line around the subassemblies. The method also includes the step of extruding an insulating body around spaced, parallel pairs of shielded subassemblies with the wires in a common plane.

Abstract: A synthetic resin worm press in which the thread height in an intake zone adjoining a feed opening zone is substantially smaller than the thread height in the feed opening zone, a frustoconical divergent transition piece is provided between the two zones at the core of the worm and longitudinal grooves are formed in the wall of the bore along these zones and are of progressively decreasing depth in the flow direction of the material.

Abstract: The invention provides pastry machinery for forming a multi-layered pastry comprising a dough extruder which forms dough into sheet form, a pre-cooking station for the sheet of dough, a moisturizing station, a cutting station and means for transporting a cut leaf of dough onto a folding device. The folding device folds the pastry through a series of folds once a charge of filling has been deposited on the leaf of dough.

Abstract: In the production of an optical fibre cable a core (3) of thermoplastics material is extruded with a plurality of longitudinally-extending grooves (15) in its outer surface around an electrical conductor (1) and is initially cooled: then following the introduction of one or more fibres (11) in at least one of the grooves the core assembly is passed through an induction heating unit (17) in which the conductor is heated to an extent sufficient to soften at least the adjoining region of the core, and the core is twisted to cause the grooves to take up a helical or periodically reversing helical path, and is again cooled to leave the grooves in that condition.

Abstract: A method and apparatus for forming a drum handling ring having an inverted frustoconical geometry to facilitate engagement of a conventional parrot beak gripper with the ring. The end of an advancing, straight strip of heated thermoplastic material, continuously provided by an extrusion head, is fed at a first location to the circular periphery of a continuously rotating, large diameter turntable where the strip is clamped thereto and then cooled so that the clamped portion of the strip thermally sets into an arcuate shape corresponding to the periphery of the turntable. At a second location diametrically opposed to the first, the now arcuate end portion of the strip is unclamped and guided away from the turntable periphery to a cutting station where the continuously advancing strip is cut into arcuate pieces each having an arc length generally corresponding to the desired circumference of a drum handling ring.

Abstract: A method of manufacturing an optical fiber cable involves embedding a traction-resistant axial strength member of at least one wire of precipitation hardened martensitic steel in a rod of thermoplastic material extruded thereabout while forming longitudinal grooves or cavities in the periphery while subjecting the rod and the strength member to an initial axial traction stress, extending them by less than their elastic limits, disposing optical fibers in the grooves or cavities of the rod while still under axial traction stress, and removing the axial traction stress. An extrusion machine has a head terminating in an axial outlet. A fixed member extends around a rotary die supporting the die on bearings internally of the fixed member. The fixed member is fixed to the front face of the extrusion machine and supports a die inlet axially spaced from the front face and the head outlet to ensure that a small controlled amount of plastic material leaks radially at the gap to the exterior.

Abstract: A method of making a tendon suitable for use in the post-tensioning of concrete as well as for other applications is disclosed. The method comprises the steps of coating a wire or a multiple-wire strand with a thin coat of a corrosion inhibitor. In the preferred embodiment, the thin coat may be more easily applied by coating the wire or multiple-wire strand with a thick coating of corrosion inhibitor and then removing the surplus amount of the corrosion inhibitor from the outer periphery of the strand, including the interstices, to leave the desired thin coat. A seamless plastic jacket is then formed around the wire or the multiple-wire strand while simultaneously creating a differential pressure across the wall of the seamless plastic jacket to provide a loosely fitting seamless plastic jacket.

Abstract: A system and method for the control of the density of extruded foam controls foaming based on the volume per unit time of extrudate being formed. A gear pump controls the flow of melt to the die. The pump speed provides an accurate measure of the volume per unit time of melt moving to the die. The speed and cross-sectional dimensions of the extrudate are measured to determine the volume per unit time of the extrudate. Since the unfoamed melt density times the volume per unit time of the unfoamed melt being delivered to the die is equal to the density of the foamed extrudate times its volume per unit time, a ratio of the density of foamed extrudate to unfoamed melt can be determined from the two volume per unit time calculations. Once the ratio for an appropriate foam density is determined empirically, density-affecting characteristics of the extruder can be controlled to bring the calculated ratio towards the desired ratio.

Abstract: A process and apparatus for the vulcanization of the insulation of an electric cable in which the cable core with the insulation thereon are passed through a tube filled with a liquid having a specific weight substantially equal to the specific weight of the insulation. The section of the tube nearer the entrance end is supplied with degassed liquid at vulcanizing temperature and the following section is supplied with degassed liquid at a temperature for cooling the insulation, and because the liquid has different viscosities at the two temperatures, a liquid interface is produced between the two portions which interface is maintained during the vulcanizing of the insulation. During the vulcanizing of the insulation, a portion of the liquid in at least one section is removed and treated to remove vulcanization products.

Abstract: A method for the manufacture of a cross-linked extruded elongated product from polyethylene or other suitable polymer. The polymer is fed into the hopper of a screw extrusion machine. The polymer is heated and melted while being conveyed through the barrel of the screw extruder. A liquid silane compound which comprises a modified vinyl functional silane, a free-radical generator, and a condensation catalyst is carefully metered and injected into the melted polymer. The melted polymer and the liquid silane compound are then mixed and blended to obtain a uniform blended mixture thereof. The blended mixture is then extruded through an extrusion die to form an elongated product of a required final shape and the elongated product is then subjected to the action of moisture and heat until the polymer in the elongated product is cross-linked.

Abstract: A method for controlling a cellular foam cable coating extrusion process wherein the quench point or temperature of the foamed coating being extruded onto the core material, and the ratio of speed of extrusion to line speed of the extrusion process are simultaneously adjusted respectively in response to two error signals indicative of a variation in relative permittivity and annular area of extruded coating from required specified values. The method results in a faster process than possible heretofore while at the same time a tighter tolerance on deviation from required parameters is possible.

Abstract: There is disclosed a method for controlling an extrusion line for foamed insulation cables. In this method, a foaming insulation compound composed of a polyolefin resin and a foaming agent is supplied to an extruder, and extruded and coated as a foamed insulation onto a continuously fed cable conductor at a temperature higher than a decomposition temperature of the foaming agent to produce a cable that is subsequently passed through a cooler unit for controlling the outside diameter and electrostatic capacity of the foamed insulation.

Abstract: A method for providing a fibre with an additional length in secondary mantling of an optical fibre, according to which an optical fibre is coated by means of extrusion (3) with a secondary mantle allowing an axial movement between the fibre and the mantle, the mantled fibre (6) is drawn (10) axially forwards after the coating, the mantle is stretched (11) axially with respect to the fibre, and the elongation of the mantle is allowed to relax (12) together with the fibre so that the fibre is longer than the mantle in the relaxed mantled fibre, after which the relaxed mantled fibre is winded on a coil (13). The fibre and mantle are locked (11) axially stationary to each other during the advancing of the mantled fibre (6) before the relaxation of the elongation of the mantle, and the mantle is subjected to a retardation (10) during the advancing of the mantled fibre for stretching the mantle with respect to the fibre before locking of the fibre and mantle.

Abstract: A method of manufacturing an optical cable element in which a synthetic resin envelope is extruded around one or more optical fibers at elevated temperature. The element is then cooled and wound on a reel in which, after cooling, the element is again heated and maintained (tempered) at the heating temperature to irreversibly shrink the synthetic resin envelope.

Abstract: An extrusion head is disclosed, for extruding weather strips of elastomeric material, particularly for motor vehicles, of the type comprising an anchoring section and a longitudinal sealing section in the form of a tab coextruded with the anchoring section. The extrusion head comprises a die with an extrusion orifice having a shape corresponding to the cross-section of the weather strip to be extruded, and a deflector device adapted, when actuated, to change the inclination or orientation of the sealing section relative to the anchoring section during extrusion.

Abstract: A method and apparatus for coating telephone cable or other continuous lengths of cylindrical objects with a continuous coating of molten thermoplastic sealant material. The cable or cylindrical object is passed through an annular array of nozzles operative to apply multiple beads of molten thermoplastic material to the surface of the cable or object. A liquid impervious casing is then placed over the bead coated cable while the beads are still in a molten state. The casing compresses the beads and forms them into a continuous coating of thermoplastic material surrounding the cable or object and contained within the liquid impervious casing.

Abstract: Method and die to produce telecommunications cable with tensile reinforcement in the jacket in which the reinforcement is formed by succeeding tape lengths. Bonding or otherwise securing together of these lengths is avoided by overlapping them and interengaging projections of one into indentations in the other.

Abstract: A double extruder for the production of a two-layer tubular extruded product, which extruder comprises a treating screw (8) rotatably mounted in a housing provided in a frame (2) and forming a ring-shaped treating space (21) between the frame and the screw, and inlet and outlet channels (13, 22, 23) extending to the periphery of the treating screw for supplying materials to be extruded into the treating space and for discharging the materials therefrom, and extrusion means (14) mounted in the frame and communicating with the outlet channel. The treating screw is tubular and forms two separate treating spaces together with the frame, each space extending from the outer periphery of the treating screw around the end edge to the inner periphery of the screw. The outlet channel is ring-shaped and joins radially the inner periphery of the tubular treating screw.

Abstract: An extruder assembly for admixing and reacting a hydrolyzable silane reactant with a thermoplastic polymer to produce a water-curable, silane modified polymer and for extruding the resultant polymer into a shaped product.

Abstract: Apparatus for the continuous extrusion of metals in which feed is introduced into a pair of circumferential grooves in a rotating wheel to contact arcuate tooling and abutments. The feed is constrained by the abutments to flow through exit apertures in a die top from the respective grooves to a substantially toroidal chamber around a hollow, open ended, portal mandrel to extrude through an annular die orifice as a cladding for a continuous core. Cooling air may be supplied to the interior of the cladding, which is subsequently swaged down on to the core. A solid mandrel may be utilized where it is desired to extrude tube.

Abstract: Method and apparatus to maintain homogeneity in a mixture of a fluid carrier and a quantity of magnetically permeable particles in which the mixture within a cylindrical container is subjected to the influence of a magnetic field which rotates around the container, and which at any instant is centered about its own axis lying outside the container. The field has an axis with directional components in a circumferential sense and in the axial sense of the container. In the apparatus, the field is produced by electrical coils connected for multiphase operation, side-by-side around the container and each coil is in a circumferentially and axially inclined relationship to the container.

Abstract: In the production of plastics-coated sanitary webs of paper having an embossed rectangular or rhombic pattern, a plastics layer is extruded onto one side of the paper and pressed thereto by a cooled embossing tool while the paper is elastically supported.

Abstract: A process and apparatus for direct extrusion of thermal barrier profiles is disclosed. The process comprises the steps of providing an elongated structural member having a lineal cavity therein with an open portion, driving the elongated member past a filling die while simultaneously guiding the elongated member so as to positively locate the open portion of the lineal cavity with respect to the filling die in order to completely close the cavity at the location of the filling die, continuously extruding thermoplastic along the cavity through a fluid flow passage in the filling die, and removing a lineal portion of the structural member opposite to the open portion of the lineal cavity to form the thermal barrier profile.

Abstract: In the manufacture of an optical cable element comprising a tube of plastics material loosely housing at least one optical fibre, a water-impermeable medium in a liquid or semi-liquid state is applied to an advancing optical fibre immediately upstream of an extruder in such a way and under such a pressure that the advancing optical fibre with water-impermeable medium therearound passes into the extruder. After a tube of polymeric material has been extruded around the advancing optical fibre and the surrounding water-impermeable medium in such a way that the internal diameter of the tube is greater than the overall diameter of the optical fibre and the extruded tube has been drawn down and so treated that the molecules are longitudinally oriented, the space in the tube not occupied by the optical fibre is filled with water-impermeable medium of a jelly-like nature.

Abstract: This invention relates to manufacturing a grooved cylindrical core by extrusion. The manufacturing device comprises a single rotating integral die that has a tapered rear portion and a grooved cylindrical front portion. The tapered portion surrounds a stationary central member and guides the material from a main extruder. The front portion has a bore including linear or helical channels. The sealing problems are obviated since the tapered portion and the grooved portion make up an integral die. This die further enables to produce a grooved core perfectly gauged. According to another aspect, the threads or stripes between core grooves are identified by means of auxiliary extruders feeding predetermined die channels with extrusion materials having different colours. This stripe identification is particularly used for a core constituting the central strand of an optical cable.

Abstract: A plasticizing screw (4) is used to feed raw material (rubber compound) in the cold state into a cylinder (2). The material is plasticized and warmed up by the screw (4). The cylinder (2) is constructed so that the raw material fed into the cylinder can by retraction of the piston flow through a non-return valve into the front of the piston. The piston then extrudes the material through a die. On leaving the die, the material is cut into blanks, using a cutting mechanism (11).Material in the cold state can be fed directly into the cylinder tanks to the plasticizing screw (4), which plasticizes and preheats the material. Volume control is achieved automatically in dependence with the advance of the piston (FIG. 1).

Abstract: In a method of producing an extruded, cross-linked cable coating of filled polyethylene wherein the extruder is charged with commingled polyethylene pellets and filler-EPR masterbatch pellets containing a peroxide cross-linking agent, the peroxide is incorporated in the masterbatch pellets by application to and absorption in the pellets during advance of the pellets to the extruder, while the pellets are continuously maintained at an elevated temperature for preventing bleed-out of absorbed peroxide.

Abstract: A method for dispensing viscous materials is described in which a quill having a fluted insert comprise end portions having a small radius of curvature. The viscous material is extruded from the collet, brought into contact with the article on which the material is to be deposited, and then removed leaving a hollow figure of material having approximately the same shape as the cross-section of the quill.

Abstract: A cable-coating extruder head having a head body with a central passageway for an advancing cable, a die insert removably seated in a fixed die body at the forward end of the passageway providing a die aperture through which the cable passes, and a guider insert removably mounted in a fixed guider body within the passageway for centering the cable in the die aperture, wherein both the guide insert and the die insert are insertable forwardly and removable rearwardly through the rearward end of the passageway to enable change of guider and die apertures without displacing the forward end of the head body. The guider insert has a rearward extension projecting beyond the head body for manipulation to facilitate guider insert removal and replacement.