Means Feeding Fluent Stock From Plural Sources To Common Shaping Means To Form Composite Product Patents (Class 425/130)
  • Patent number: 6030198
    Abstract: Multi-layer injection molding apparatus having integral melt transfer and dividing bushings extending from a rear melt distribution manifold through openings in a front melt distribution manifold to aligned heated nozzles. Each bushing has two or three integral layers which are drilled and machined to have melt holes through them connected to melt conduits between them which divides one melt flowing from the rear melt distribution manifold to several bores extending to an annular melt channel in the aligned heated nozzle. In some embodiments, the bushing can also divide a second melt flowing from the front melt distribution manifold to another annular channel in the aligned heated nozzle.
    Type: Grant
    Filed: November 24, 1997
    Date of Patent: February 29, 2000
    Assignee: Mold-Masters Limited
    Inventor: Denis L. Babin
  • Patent number: 6030567
    Abstract: In producing a sandwich-shaped synthetic resin-molded article of a high quality comprised of a core and an outer layer covering the core, the following steps are used: a first step of injecting an outer layer forming material into a forming cavity in a mold through a gate at an injecting speed V.sub.1, a second step including an injecting stage in which an injection speed V.sub.2 of the core forming material is set to be higher than the injection speed V.sub.1 at the first step, in order to inject a core forming material under the injection of the outer layer forming material to flow into the outer layer forming material present within the gate and the cavity and to allow the outer layer and core forming materials to flow within the cavity, and a third step of injecting said outer layer forming material at an injection speed V.sub.
    Type: Grant
    Filed: April 29, 1998
    Date of Patent: February 29, 2000
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventor: Atsushi Takeuchi
  • Patent number: 6027678
    Abstract: A process is disclosed for manufacturing thin-walled moldings with a ground layer (4) made of thermoplastic materials and a covering layer (5) made of prefabricated flat covering materials pressed together with the ground layer by a back pressing technique in a form tool (8) having a top die (6) and a bottom die (7). The object of the process is to produce thin-walled moldings having laminated and non-laminated areas in a simple manner, with no danger of damaging sensitive covering layer materials and with non-laminated areas having a high quality surface. For that purpose, during or after back pressure lamination, while or after the two dies are closed, besides at least one molding area (2) laminated with a covering layer by a back pressing technique, at least another area (3) of the molding is produced by injection molding thermoplastic material in the part of the molding cavity (17) in which the area of the molding which is not laminated with a covering layer (5) is produced.
    Type: Grant
    Filed: April 11, 1997
    Date of Patent: February 22, 2000
    Assignee: Krauss-Maffei AG
    Inventors: Guido Rehm, Konrad Zweig
  • Patent number: 6024911
    Abstract: A method of producing an injection molded article, such as a pallet made of a polymeric material. The pallet having an integral rim. Said rim is manufactured by means of a gas injection procedure involving a mold and means for injecting a pressurized gas into a molten polymeric material in the mold. The injection of the pressurized gas results in at least one substantially closed circumambient hollow internal channel in the rim, wherein the mold is provided with one or more mold cavity portions with an enlarged or expandable cross-section providing the outer shape of at least parts of the rim. The mold is further provided with at least one gate for injection of a molten polymeric material, and at least one gas duct for injection of the pressurized gas into the core of the molten polymeric material. Each gas duct is connected to a reservoir cavity, which reservoir cavities collectively form a part of the mold cavity portions.
    Type: Grant
    Filed: February 5, 1998
    Date of Patent: February 15, 2000
    Assignee: Perstorp AB
    Inventor: Manfred Brauner
  • Patent number: 6024552
    Abstract: Under the condition that the stationary metallic mold and the movable metallic mold are closed, the housing is molded into a shape having the retainer insertion hole by the existence of the sliding mold. At same time, a retainer is also molded in the below portion. First, when only the rear metallic mold is opened, the core pin is withdrawn, and at the same time the sliding mold is withdrawn along the advancing and withdrawing passage in the longitudinal direction by the cam action of the angular pin, so that the molding portion is withdrawn from the retainer insertion hole. Successively, when the metallic mold is opened, the sliding mold is relatively drawn out to the front of the advancing and withdrawing passage together with the stationary metallic mold, and the advancing and withdrawing passage becomes open. Next, the auxiliary sliding mold is advanced, and the retainer held by the auxiliary sliding mold is inserted into the retainer insertion hole and temporarily assembled to the housing.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: February 15, 2000
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Yasunori Wada, Hikaru Ito, Shinsuke Tsutsui, Hajime Kawase, Osamu Sasai
  • Patent number: 6007318
    Abstract: A printer forms three-dimensional objects from a powder by selectively applying a binder liquid to incremental layers of the powder. The binder binds layers of the powder into solid two-dimensional cross sections of the desired object provided from memory. The printer can use dithering and halftoning techniques to shade the object and can also print in color. A filtration system removes airborne powder and recirculates the clean air. The printer also includes additional features to manage excess and airborne powder.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: December 28, 1999
    Assignee: Z Corporation
    Inventors: David B. Russell, Timothy Anderson, James F. Bredt, Michael J. Vogel, Martin Seymour, Walter J. Bornhorst, Marina I. Hatsopoulos
  • Patent number: 6000923
    Abstract: A mold assembly for manufacturing an outsole includes a female mold, a first male mold pivotally connected to a side of the male mold and a second male mold pivotally connected to an end of the male mold. A peripheral wall defining the cavity has a separating flange extending inwardly therefrom. Each of the first male mold and the second male mole has at least one protrusion extending therefrom through which at least one passage is defined. The protrusion of the first male mold is inserted into the cavity and an outer surface of the protrusion abuts the separating flange. The first protrusion and the second protrusion are inserted into the cavity in sequence and material is injected into the cavity via the passages.
    Type: Grant
    Filed: March 17, 1998
    Date of Patent: December 14, 1999
    Inventor: Chie-Fang Lo
  • Patent number: 6000925
    Abstract: A gas assisted injection molding system includes a gas injection pin and gas vent pin which are independently, selectively extendable into a cavity of a mold. Each of the gas injection pin and gas vent pin include a first actuator and a second actuator. Each first actuator selectively extends and retracts the pin into and out of the cavity of the mold. Each of the second actuators selectively opens and closes a valve within the pin, thereby selectively permitting and restricting the flow of gas through the pin.
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: December 14, 1999
    Assignee: Alexander V. Daniels
    Inventor: Vernon Arthur Daniels
  • Patent number: 5997799
    Abstract: A method is described for injection-moulding a product by means of the so-called gas-injection method. A special feature of the method is that in addition to the injection of gas into the product cavity (10) via a first gas inlet (51), gas is injected into a spill cavity (20) via a second gas inlet (52). The amount of material (1) flowing from and toward the spill cavity (20) can be controlled by the location of the second gas inlet (52). Moreover, a variant of the method prevents the formation of so-called dead ends. By means of another variant of the method in accordance with the invention it is possible to prevent the occurrence of so-called flow lines.
    Type: Grant
    Filed: January 26, 1996
    Date of Patent: December 7, 1999
    Assignee: U.S. Philips Corporation
    Inventors: Marcellis H. J. Driessen, Willem Lock
  • Patent number: 5989003
    Abstract: Apparatus for molding consecutive streams of differently and homogeneously colored resin in a single mold. The apparatus is used to practice a method including supplying molten resin to a selected one of a plurality of resin passages, injecting colorant selected from a plurality of different colorants into the resin passage, mixing the molten resin and colorant in a mixing element disposed in the resin passage to form a mixture of selectively colored resin, injecting the mixture into the single mold to form a part from the selectively colored resin, and repeating the process by selecting a different resin passage and a different colorant. By this apparatus and method, differently colored parts can be molded without purging the resin passages between the molding, of the parts.
    Type: Grant
    Filed: April 3, 1998
    Date of Patent: November 23, 1999
    Assignee: Lear Corporation
    Inventors: Chris H. Gray, Wade E. Garrett, Bruce J. Tallmadge, Michael R. Zalipski, Greg E. Niedzwiecki
  • Patent number: 5980805
    Abstract: A method is disclosed for making a multi-layer up molded article.
    Type: Grant
    Filed: August 21, 1997
    Date of Patent: November 9, 1999
    Assignee: Sumitomo Chemical Co., Ltd.
    Inventors: Yoshinori Ohmura, Shigeyoshi Matsubara, Kohji Yamatsuta
  • Patent number: 5975871
    Abstract: An apparatus for injection molding a plurality of multilayer, multimaterial plastic containers. A plurality of co-injection nozzles are positioned to feed a plurality of cavities defined by a plurality of injection molds and a source of polymer materials is located upstream of the nozzles. The apparatus also includes a flow channel for each of a plurality of polymer streams to define a path between the polymer source and at least one of the co-injection nozzles such that each of the co-injection nozzles is in communication with one of the flow channels for each polymer stream and the polymer streams enter more than one of the co-injection nozzles. The channels are arranged to provide substantially the same flow experience to each polymer stream.
    Type: Grant
    Filed: May 30, 1996
    Date of Patent: November 2, 1999
    Assignee: American National Can
    Inventors: Frederick G. Kudert, Maurice G. Latreille, Robert J. McHenry, George F. Nahill, Henry Pfutzenreuter, III, William A. Tennant, Thomas T. Tung, John Vella, Jr.
  • Patent number: 5975870
    Abstract: A gas injector including a tube extending into the hollow enclosure of a housing. The hollow enclosure of the housing is connected with gas pressure. The outside end of the tube being extendable into the cavity of a plastic material injection mold. That end of the tube defines a valve seat. A valve is seatable on the seat. A rod on the valve extends through the tube into the hollow enclosure of the housing. A spring in a cup shape support normally urges the rod to move the valve onto the valve seat. A solenoid plunger acting on the rod and activated by an electromagnet moves the rod against the spring to raise the valve off the valve seat.
    Type: Grant
    Filed: March 6, 1996
    Date of Patent: November 2, 1999
    Assignee: Becker Group Europe GmbH
    Inventor: Bruno Remongin
  • Patent number: 5971735
    Abstract: A multi-cavity coinjection mold having a relatively large plurality of cavities for simultaneously molding a relatively large plurality of multi-layered articles including a) a plurality of cavity groups each defining a relatively small plurality of said cavities, a single balanced hot runner for supplying said relatively small plurality of cavities with contiguous different plastics materials, and a valve for sequentially supplying desired contiguous quantities of the plastics materials from plastics material sources, common to all of said groups, to the balanced hot runner; and b) a hot runner manifold system connected to the plastic material sources to supply the plastic materials to all of the valves; and related methods.
    Type: Grant
    Filed: April 9, 1997
    Date of Patent: October 26, 1999
    Assignee: DTL Technology Limited Partnership
    Inventors: Martin H. Beck, George F. Rollend
  • Patent number: 5972276
    Abstract: Disclosed is a method for the injection molding of a resin to produce a shaped resin article having a thick portion biasedly, wherein an excess filling of the cavity of a mold is effected to form a molten resin mass having opposite, first and second surfaces respectively facing opposite, first and second inner walls of the mold cavity, the mold having a specific structure in which a gas-release passage is formed in association with the mold cavity and with a mating surface of the mold, which gas-release passage has an inner opening in an inner wall surface of the mold cavity and communicates with the outside of the mold, and a pressurized gas is introduced into the mold cavity on a side of the first surface of the molten resin mass, thereby forming a closed space which is filled with the pressurized gas and separated from the gas-release passage through the molten resin mass, so that the pressurized gas filled in the closed space urges the second surface of the molten resin mass to be pressed against the seco
    Type: Grant
    Filed: October 3, 1997
    Date of Patent: October 26, 1999
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Kazuharu Yasuda, Hideki Naruse, Susumu Imai
  • Patent number: 5968446
    Abstract: A method of molding a hollow body to make the body nearly uniform in thickness around an internal opening thereof. A weir is provided in a central part of an opening portion of the mold cavity near an upstream side of the opening portion with respect to the direction of flow of a resin. Molten resin is injected into the cavity, and pressurized gas is thereafter injected into the molten resin in the cavity to make the internal opening in the resin. Since the weir is provided, the resin comes into uniform contact with the inner mold surface of the die at the opening portion as the resin flows into opening portion. The resin is uniformly cooled and solidified, starting with the inner surface and working inwardly, so that the hollow body is made nearly uniform in thickness around the internal opening.
    Type: Grant
    Filed: August 1, 1995
    Date of Patent: October 19, 1999
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Teiji Shimobayashi, Tetsumi Ichioka, Kenji Sugiyama, Yasunobu Teramoto
  • Patent number: 5968558
    Abstract: A co-injection nozzle having a central injection channel with an open end and providing an injection path for injecting streams of melt materials to form a multi-layer article from the melt material streams. The nozzle comprises interfitting axially concentric members, including at least an interfitting shell and an outer nozzle cap, each having inner and outer surfaces. The nozzle cap has an inner surface with a frustoconical portion enclosing at least a portion of the outer surface of the interfitting shell. An enclosed portion of the outer surface of the shell has a frustoconical shape. The outer and inner frustoconical surface portions are adapted and cooperate to form an annular melt material flow passageway having a fixed tapered frustoconical portion of substantially invariable dimension which terminates at a fixed, annular orifice whose dimension is substantially invariable for flow of a melt material therethrough, for injection of the material from the nozzle.
    Type: Grant
    Filed: May 31, 1996
    Date of Patent: October 19, 1999
    Assignee: American National Can
    Inventors: Frederick G. Kudert, Maurice G. Latreille, Robert J. McHenry, George F. Nahill, Henry Pfutzenreuter, III, William A. Tennant, Thomas T. Tung, John Vella, Jr.
  • Patent number: 5948347
    Abstract: A method of making a steering hand wheel insert including the steps of: (a) in a gas assisted injection molding apparatus, forming a mold cavity having a ring-shaped outer channel, an inner channel, and a plurality of spoke channels; (b) forming a stationary mold insert in the outer channel dividing the latter into a pair of symmetric outer channel segments having downstream ends connected by a plurality of choke passages around the stationary mold insert; (c) injecting a short shot of a flowable plastic melt into each of the outer channel segments through a gate diametrically opposite the stationary insert and into the inner channel through a second gate; (d) injecting inert gas under pressure into the flowable plastic melt diametrically opposite the stationary insert; (e) maintaining the gas pressure until all of the flowable plastic melt cures in the mold cavity, (f) relieving the pressure of the inert gas, and (g) opening the mold cavity and removing the molded plastic steering hand wheel insert having a
    Type: Grant
    Filed: June 1, 1998
    Date of Patent: September 7, 1999
    Assignee: General Motors Corporation
    Inventors: Robert Phil van Jaarsveld, Duane David Williams, Suresh Deepchand Shah, Duane Eric Jones, Jayprakash Uttamchand Raisoni
  • Patent number: 5948445
    Abstract: A gas-assisted injection mold has a gas injection nozzle protruding into a mold cavity from a mold surface that defines a part of the mold cavity. The mold surface has a barrier in a spaced surrounding relationship to the gas injection nozzle to prevent the plastic melt from being lifted away from the mold surface as gas is injected into the plastic melt in the mold cavity. The barrier may take the form of a well or a boss.
    Type: Grant
    Filed: September 30, 1997
    Date of Patent: September 7, 1999
    Assignee: General Motors Corporation
    Inventor: William Joseph Filipp
  • Patent number: 5948446
    Abstract: A molded resin product can be produced without shrinkage on the surface by providing a hollow part and foam cells therein. Before molten resin containing a foaming gas is introduced into a cavity between molds, the cavity is preliminarily filled with a gas with pressure high enough to prevent the foaming gas from beginning to foam or expand. While the molten resin is injected into the cavity or after its injection is over, another high-pressure gas is injected through at least one gas injection nozzles into the resin where a hollow part is desired. As the nozzle is retracted from the cavity, the high-pressure gas is removed from the cavity, allowing the foaming gas to begin to foam and expand, forming a hollow part and foam cells inside the molded product.
    Type: Grant
    Filed: January 13, 1999
    Date of Patent: September 7, 1999
    Inventor: Yasunori Hori
  • Patent number: 5945061
    Abstract: The invention comprises a plasticating machine for the working and forcing of plastic material into a mold, said machine including an elongated housing having a first or proximal end and a second or distal end, an elongated screw shaft with a screw flight therearound, the screw shaft being rotatably supported in the elongated housing, for the working of plastic between the screw shaft and the elongated housing with at least one delivery conduit generally longitudinally arranged through the screw shaft, from a proximal end to a distal tip end thereof. The conduit may be arranged to be movable with respect to the screw shaft to permit delivery of a medium through the screw shaft to any plastic being driven from the machine. The medium may be any single or combination of components selected from the group comprising vapor, liquid, gas, powder or solid, to control the machine or treat any plastic being driven therefrom.
    Type: Grant
    Filed: June 17, 1997
    Date of Patent: August 31, 1999
    Inventors: Desider G. Csongor, Donald N. Halgren
  • Patent number: 5945048
    Abstract: In a process for extruding polymer melts (25) to form hollow chamber sections (21) by pressing the polymer melt through a shaping tool (24) with an internal shaping mandrel (26) and by subsequently sizing and cooling the hollow chamber section strand in a sizing and cooling unit (31) it is provided for the sizing and cooling of the hollow chamber section strand to be carried out in the sizing and cooling unit under extrusion pressure. A device for carrying out this process is characterized in that shaping tool (24) and sizing and cooling unit (31) are rigidly connected to form a closed system so that the strand extrusion pressure prevailing in the shaping tool can be propagated into the sizing and cooling unit, and that the shaping mandrel (26) protrudes out of the shaping tool (24) into the sizing and cooling unit (31).
    Type: Grant
    Filed: September 25, 1997
    Date of Patent: August 31, 1999
    Inventor: Wilfried Ensinger
  • Patent number: 5942257
    Abstract: Valve gated injection molding apparatus having three position valve member actuating mechanism for multilayer molding. A first melt passage extends to the gate through an annular channel in a heated nozzle, while a second melt passage extends around an elongated valve member in a central melt channel. A rack member engaging the rear end of the valve member is driven by a pinion member connected to a front piston in a front cylinder. A rear piston in a shorter rear cylinder aligned with the front cylinder has a stem extending forwardly into the front cylinder. First, air pressure applied behind the rear piston retracts the valve member from a first closed position to a second partially open position wherein melt flows only through the annular channel. Then, air pressure applied behind the front piston retracts the valve member to a third fully open position wherein melt flows simultaneously through both melt channels to provide the three layers.
    Type: Grant
    Filed: January 26, 1998
    Date of Patent: August 24, 1999
    Assignee: Mold-Masters Limited
    Inventors: Jobst Ulrich Gellert, Helen Zhuang
  • Patent number: 5939103
    Abstract: A gas nozzle for a gas assisted injection molding system includes a body having an inlet in fluid communication with a source of pressurized gas, an outlet through which the gas leaves the nozzle and a passage extending between the inlet and the outlet. The outlet includes a plurality of apertures arranged in a predetermined manner relative to one another such that the flow path through the outlet approximates a 1/8 inch hole but does not clog with resin over successive plastic injections into the mold.
    Type: Grant
    Filed: March 24, 1997
    Date of Patent: August 17, 1999
    Inventor: Jon R. Erikson
  • Patent number: 5939004
    Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.
    Type: Grant
    Filed: August 25, 1997
    Date of Patent: August 17, 1999
    Inventor: Donald G. Harrison
  • Patent number: 5939015
    Abstract: The present invention comprises a method for delivering a medium such as a gas, vapor or liquid into a melted plastic in a mold via an elongated screw shaft rotatably supported in a housing, the method including the steps of providing the screw shaft with a bore longitudinally therethrough from a proximal end to a distal tip end thereof, rotating the screw shaft in the housing to move plastic therethrough, and into the mold, introducing a gas, vapor or liquid into the bore, to permit the gas, vapor or liquid to be delivered through the bore, and into the molten plastic in the mold through the distal tip end of the screw shaft.
    Type: Grant
    Filed: March 13, 1997
    Date of Patent: August 17, 1999
    Inventor: Desider G. Csongor
  • Patent number: 5935616
    Abstract: Injection molding apparatus for multi-layer molding two materials with different injection temperatures having an insulative air space extending between front and rear heated melt distribution manifolds. Heated nozzles extending from the front manifold each have a central melt channel and one or more annular melt channels extending around it. Melt transfer bushings each having a central melt bore extend across the air space to convey melt from the rear manifold to one of the melt channels in each heated nozzle. In one embodiment, each melt transfer bushing has a head portion which provides a spacer between the two manifolds, and an elongated stem portion which extends through a bore through the front manifold to one of the heated nozzles. An air space around the stem portion provides thermal separation between the melt from the rear manifold and the front manifold which is at a higher temperature.
    Type: Grant
    Filed: November 13, 1997
    Date of Patent: August 10, 1999
    Assignee: Mold-Masters Limited
    Inventors: Jobst Ulrich Gellert, Denis L. Babin
  • Patent number: 5935615
    Abstract: Multi-cavity injection molding apparatus for three layer molding having elongated pins for fixed pin gating or valve gating. Each elongated pin has a central melt bore extending rearwardly from its front end to a number of laterally extending bores. A low viscosity barrier material such as EVOH or nylon flows through these bores to the gate leading to the cavity. This allows coinjection with fixed pins and sprue gating in one embodiment and by valve gating in another embodiment.
    Type: Grant
    Filed: November 13, 1997
    Date of Patent: August 10, 1999
    Assignee: Mold-Masters Limited
    Inventors: Jobst Ulrich Gellert, Denis L. Babin
  • Patent number: 5935614
    Abstract: A method of injection-molding three-layer moldings, especially bottle blanks, having inner and outer layers of a "material A" and of a "material B". Material B can be a material that acts as a barrier against the gases O.sub.2, CO.sub.2, and SO.sub.2, and against water vapor (H.sub.2 O). The method employs a device that comprises at least one mold and at least one flat hot runner. The mold has several cavities and the hot runner has the same number of dies. Material A is supplied to the cavities (1.1) through an annular gap between the inner (2.1) and the outer (2.2) component of each die. Material B is forced into the cavities through a hollow needle (3) that extends through the center of the inner die component by a piston (4) that is integrated into the die and cannot rotate. The needle has a port (6) that opens into it at a right angle and remains open as long as the needle remains advanced, in a closing position, and that is blocked when the needle is retracted. A reservoir (3.
    Type: Grant
    Filed: October 1, 1997
    Date of Patent: August 10, 1999
    Assignee: Fried Krupp AG Hoesch-Krupp
    Inventors: Mich.ae butted.l Blank, Klaus Schramm
  • Patent number: 5928677
    Abstract: An apparatus for producing plastic objects with hollow spaces is disclosed. The method has the following steps: establishing a fluid connection (9) between the main cavity (2) of a mold (1) and an overflow cavity (8) and injecting a sufficient amount of plastic melt into the cavity (2) of the mold (1) along a melt flow path, which extends from a plasticizing unit (4, 5) through a plastic injection nozzle (3) into the mold (1), such that plastic melt passes from the main cavity (2) into the overflow cavity (8). The fluidic connection (9) between the main cavity (2) and the overflow cavity (8) is then broken-off prior to the introduction of a pressurized fluid, especially a pressurized gas, into the melt in the cavity (2) by at least one fluid injection nozzle (7), so that the melt situated in the cavity (2) is distributed in the cavity (2) while forming a hollow space, and is pressed against the cavity walls of the mold (1).
    Type: Grant
    Filed: October 30, 1997
    Date of Patent: July 27, 1999
    Assignee: Battenfeld GmbH
    Inventor: Michael Gosdin
  • Patent number: 5928593
    Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.
    Type: Grant
    Filed: August 25, 1997
    Date of Patent: July 27, 1999
    Inventor: Donald G. Harrison
  • Patent number: 5922363
    Abstract: A multi-cavity coinjection mold and method for simultaneously producing a plurality of multi-layered articles comprising: a mold structure defining a plurality of mold cavities; a first supply source for supplying metered amounts of a first molding material; a second supply source for supplying metered amounts of a second molding material; a hot runner system in communication with the first and second supply sources for conveying the metered amounts of the first and the second materials separately to a region proximate each of the cavities; a valve mechanism per cavity for receiving the metered amounts of the first and second materials from the hot runner system and for sequentially supplying desired quantity of the first and second materials contiguously to each cavity.
    Type: Grant
    Filed: April 7, 1997
    Date of Patent: July 13, 1999
    Assignee: DTL Technology Limited Partnership
    Inventors: Martin H. Beck, George F. Rollend
  • Patent number: 5922264
    Abstract: A mold assembly for casting or molding a multiple portion article in sequential shots without opening the mold assembly. The mold assembly includes a movable mold insert that permits the portions to be interconnected as an integral part of the casting process. The mold insert includes a first or male void for defining a male end and a second or female void for defining a female end. In operation, the mold insert is placed in a first position and molten material is introduced into a first cavity portion to form a first portion with a male end. The mold insert is then placed in a second position with the female portion surrounding the male end of the first portion. Molten material is introduced into a second cavity portion to form a second portion with a female end at least partially surrounding the male end of the first portion.
    Type: Grant
    Filed: November 3, 1997
    Date of Patent: July 13, 1999
    Assignee: Nelson Metal Products Corporation
    Inventor: Dennis S. Shimmell
  • Patent number: 5914082
    Abstract: An apparatus and method for molding thermosetting polymers onto clothing. The apparatus includes at least one molding device, at least one polymer supply and a control system for controlling the operation of the molding devices and polymer supplies. The molding devices include die sets having an input member and a mold. The polymer supplies supply polymers for injection into the input members of the molding devices for use in molding three dimensional bodies of polymers onto substrates such as clothing.
    Type: Grant
    Filed: August 25, 1997
    Date of Patent: June 22, 1999
    Inventor: Donald G. Harrison
  • Patent number: 5914138
    Abstract: A multiple-plastic stream co-extruder as for injection-molding cavities, in which the extruder is internally provided therewithin and therealong with a restrictor or throttle pin, rod or element that forces combined plastic material streams, formed with an interior core stream encased in outer and inner stream layers, into corresponding concentric annular flow stream layers that are ultimately split transversely in opposite directions into a cavity gated to the extruder, and with the core stream at a region of zero gradient in the transverse flow velocity profile within the extruder and cavity.
    Type: Grant
    Filed: September 27, 1996
    Date of Patent: June 22, 1999
    Assignee: Kortec, Inc.
    Inventor: Paul Swenson
  • Patent number: 5908641
    Abstract: A gas nozzle for a gas assisted injection molding system includes a body having an inlet in fluid communication with a source of pressurized gas, an outlet through which gas leaves the nozzle and a passage extending between the inlet and the outlet. The outlet includes a plurality of apertures wherein at least some of the plurality of apertures have a rectangular shape arranged such that the longitudinal axis of consecutive rectangular shaped apertures are parallel to one another and such that the flow path through the outlet approximates a 1/8 inch hole but does not clog with resin over successive plastic injections into the mold.
    Type: Grant
    Filed: August 8, 1997
    Date of Patent: June 1, 1999
    Assignee: Elizabeth Erikson Trust
    Inventor: Jon R. Erikson
  • Patent number: 5904955
    Abstract: An electronic device in a cavity in a mold is encapsulated by a composite plastic having two materials placed, respectively, in sequential locations in a reservoir in the mold. The first material has desirable properties when in contact with the surface of the device, e.g., better adhesion. The second and different material has other desirable properties, e.g., mechanical strength, low moisture permeability, etc. The first location is first in line in a direction through the mold chambers to the cavity. The two-part encapsulant is injected into the cavity without significant turbulence so as to avoid much mixing of the two materials. This creates a boundary layer of the first material which preferentially applies a coating to the device while the second material substantially fills the bulk of the space in the mold cavity. A composite encapsulation is formed having overall superior properties.
    Type: Grant
    Filed: September 5, 1997
    Date of Patent: May 18, 1999
    Assignee: Motorola, Inc.
    Inventors: Robert Goldstein, Nikolai Osipenko, George Hawkins
  • Patent number: 5902541
    Abstract: Disclosed is an injection molding method for producing a shaped, hollow resin article by introducing a pressurized fluid into a molten resin mass injected into a mold cavity, wherein, during the introduction of the pressurized fluid, the temperature of at least one preselected portion of a back surface of the molten resin mass is maintained at a level which is at least 5.degree. C. higher than the temperature of a front surface of the molten resin mass, causing the fluid to flow into the molten resin mass along a line substantially corresponding to a line along which the preselected portion of the back surface extends, so that a shaped, hollow resin article produced has a hollow in a position corresponding to the preselected portion of the back surface. By the method of the present invention, the flow of the pressurized fluid introduced can be surely led to an intended portion in the molten resin mass, so that the location of a hollow in the molten resin mass can be surely controlled.
    Type: Grant
    Filed: March 12, 1997
    Date of Patent: May 11, 1999
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Shoji Imai, Maki Horikoshi
  • Patent number: 5902534
    Abstract: A method of injection-molding a thermoplastic resin, which involves the steps of(a) injecting a molten resin of a thermoplastic resin into a cavity provided in a mold composed of a fixed mold member and a movable mold member,(b) introducing a predetermined amount of a coating material into between the resin in the cavity and the cavity wall after the injection of the molten resin is completed, to allow the resin in the cavity to be compressed with the introduced coating material and/or to allow the movable mold member to move in the mold-opening direction, and(c) maintaining a molding pressure before the mold releasing at a level higher than 0 kgf/cm.sup.2.
    Type: Grant
    Filed: September 5, 1995
    Date of Patent: May 11, 1999
    Assignees: Mitsubishi Engineering-Plastics Corp., Dai Nippon Toryo Co., Ltd.
    Inventors: Takeshi Fujishiro, Toshiaki Izumida, Kazuyuki Akahori, Yoshiaki Yamamoto
  • Patent number: 5895667
    Abstract: A device for injection molding articles of plastics material having hollow spaces. The device includes a molding tool with a mold cavity. Plastics material melt is fed to the mold cavity through a nozzle. Another pressurized medium is supplied to the mold cavity through a hollow needle at a location different from the location of the nozzle. A needle core is mounted in the hollow needle. The needle core is axially displaceable within certain limits. The opening of the hollow needle to the mold cavity can be opened and closed or its cross-sectional area can be varied by moving the needle core.
    Type: Grant
    Filed: February 1, 1995
    Date of Patent: April 20, 1999
    Assignee: Battenfeld GmbH
    Inventors: Helmut Eckardt, Jurgen Ehritt, Michael Renger
  • Patent number: 5894023
    Abstract: Apparatus of injection molding three-layer moldings, especially bottle blanks with an inner and an outer layer of polyethylene terephthalate and a middle layer of recycled polyethylene terephthalate, employing a mold with several cavities. The material (component A) for the inner and outer layers is supplied through one molten-component conveying channel and the material (component B) for the middle layer through another molten-component conveying channel. The channels are separately heated and their temperatures independently regulated. The melt for component A flows the same distance as the melt for component B. The melts flow into the injection-molding dies such as to ensure a uniform front.
    Type: Grant
    Filed: December 4, 1996
    Date of Patent: April 13, 1999
    Assignee: Fried. Krupp AG Hoesch-Krupp
    Inventors: Klaus Schramm, Michael Blank
  • Patent number: 5891381
    Abstract: Injection molding apparatus including a first mold cavity having an inlet, a second mold cavity having an inlet, a source of a first material to be injected, a source of a second material to be injected, and a co-injection manifold including a nozzle housing including a first outlet adapted to communicate with the first mold cavity inlet, a second outlet adapted to communicate with the second mold cavity inlet, first and second spaced apart inlets respectively adapted to communicate with the first and second sources of material to be injected, a first passageway communicating between the first inlet and the first and second outlets, and a second passageway communicating between the second inlet and the first and second outlets.
    Type: Grant
    Filed: July 21, 1997
    Date of Patent: April 6, 1999
    Assignee: Bemis Manufacturing Company
    Inventors: Peter F. Bemis, Steven J. Kolste, Loren C. Albrecht, Gerald W. Swart
  • Patent number: 5891479
    Abstract: A apparatus of fabricating a multisegmented ball for an electrical twisting ball display device, which is made up of spheroidal balls rotatably disposed in an elastomer substrate. The ball is composed of segments arrayed substantially parallel to one another, each segment being adjacent to at least one other segment and to no more than two other segments, adjacent segments being adjoined to one another at substantially planar interfaces. The apparatus has a plurality of separator members, each separator member having two opposed surfaces and an edge region in contact with both of said surfaces. A liquid flow is associated with each separator member and one of the surfaces on the separator member. Each one of the liquid flows is provided across its associated separator members toward the edge region of the separator member. Each of the liquid flows is of a hardenable liquid material and has an optical modulation characteristic and a flow rate.
    Type: Grant
    Filed: July 10, 1997
    Date of Patent: April 6, 1999
    Assignee: Xerox Corporation
    Inventor: Nicholas K. Sheridon
  • Patent number: 5882693
    Abstract: Apparatus for fluid-assisted injection molding systems or co-injection molding systems. A pair of concentric movable pin members are positioned in a mold bushing and selectively controlled to facilitate or prevent the passage of molten plastic material and a fluid into the mold cavity. An inner pin member is positioned within a hollow pin member and both pin members are controlled by piston members which are selectively moved in a block member by selective pressurization from a hydraulic or pneumatic source. Movements of the piston members selectively controls the operation of the pin members and thus the operation of the fluid-assisted injection molding system.
    Type: Grant
    Filed: December 31, 1996
    Date of Patent: March 16, 1999
    Assignee: Incoe Corporation
    Inventors: George Silkowski, Scott Greb
  • Patent number: 5871585
    Abstract: An apparatus that comprises a body including a reservoir adapted for receiving a quantity of fluid and a plurality of fluid distribution channels each having a length and a cross-sectional area and being in fluid communication with and extending from the reservoir from a first end and terminating at a second, distal end in an orifice. The apparatus further comprises a distribution chamber in the body for commonly receiving the fluid exiting each of the orifices, for merging the fluid exiting each of the orifices into at least one continuous coating stream, and for equalizing the pressure of the fluid, the distribution chamber having a first side in fluid communication with the plurality of fluid distribution channels and a second side that is open to allow the fluid to exit the body for uniform distribution onto the web.
    Type: Grant
    Filed: March 20, 1996
    Date of Patent: February 16, 1999
    Assignee: Minnesota Mining and Maufacturing Company
    Inventors: Ronald W. Most, Terrence E. Cooprider
  • Patent number: 5869105
    Abstract: A mold for use in a gas-assisted injection molding system includes an adjustable overflow pin assembly which includes a conical stack of shims which are removably secured to an ejector pin to move therewith within a conically-shaped spill cavity flow-coupled by a secondary runner to an article-defining cavity of the mold. The mold also includes a blocking pin assembly which together with the adjustable overflow pin assembly are mounted on an ejector plate to move therewith between extended and retracted positions of the ejector plate. The blocking pin assembly includes a blocking pin which is slidably fit within the second mold half to move relative to the ejector plate between an extended blocking position to block the flow of molten plastic through the secondary runner and a retracted position to allow the flow of molten plastic through the secondary runner and into the spill cavity.
    Type: Grant
    Filed: April 14, 1998
    Date of Patent: February 9, 1999
    Assignee: Larry J. Winget
    Inventors: John F. Murphy, Randolph S. Porter
  • Patent number: 5866174
    Abstract: An apparatus for making a hollow cylindrical food which is formed of a plurality of concentrically wound rectangular sheets with leading and tailing edges abutting against each other. The apparatus includes a device which shapes food paste into rectangular sheets. In addition, a conveying device is provided to transfer the rectangular sheets to a transverse bar. The transverse bar is rotatable and movable vertically from the conveying device. The bar is used to wind the sheets, successively, so that the winding of one sheets is started are the preceding sheet has been completely wound.
    Type: Grant
    Filed: January 8, 1997
    Date of Patent: February 2, 1999
    Assignee: Kabushiki Kaisha Kibun Shokuhin
    Inventors: Masaru Harada, Koji Masuda, Masayuki Imai
  • Patent number: 5863487
    Abstract: A method is provided for injection molding of parts in a mold having a mold cavity. The method comprises: 1) supplying pressurized fluid to a mold cavity prior to injection; 2) injecting a combination of non-mixable materials into the mold cavity against the pressurized fluid, thereby creating a resultant internal counterpressure within the combination of materials; and 3) maintaining the internal counterpressure within the combination of materials sufficiently to cause the materials to solidify in a predetermined configuration based on their respective modulus.
    Type: Grant
    Filed: January 14, 1997
    Date of Patent: January 26, 1999
    Inventor: Milko G. Guergov
  • Patent number: 5863566
    Abstract: There is described dough manipulation apparatus for use with a biscuit cutting machine, wherein the apparatus is operable to form and then manipulate dough sheets before output of the sheets to the biscuit cutting machine. A sheet forming unit and a sheet laminating unit, and means for controlled bypass of the sheet laminating unit whereby output of sheets produced by the sheet forming unit can be passed to the biscuit cutting machine, without lamination, make up the dough manipulation apparatus.
    Type: Grant
    Filed: July 9, 1997
    Date of Patent: January 26, 1999
    Assignee: APV UK Limited
    Inventors: Paul Wood, Martyn Thomas Wray
  • Patent number: 5858404
    Abstract: Process and device for producing two-colored or multicolored switchboard films, dashboard films or dashboards for motor vehicles produced therefrom using at least one backing film or backing layer, at least one upper film or upper layer which is arranged thereon and contains dyes and/or color pigments. The polymer melts for these films or layers come from two or more extruders and are supplied first to an adapter or a black box having at least one opening or a gap for the backing film or layer and at least one further opening for the upper film or upper layer. According to the invention, an adapter or a black box is used in which a wedge-shaped projection or a projection of triangular cross section is arranged. At least two different-colored polymer compositions in melt form, having identical viscosity or virtually identical viscosity (difference in MFI at 230.degree. C./2.16 kg of 0 to 0.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: January 12, 1999
    Assignee: Alkor GmbH Kunststoffe
    Inventors: Eberhardt Dous, Uwe Schattauer