Including Both Heating And Cooling Means Patents (Class 425/384)
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Publication number: 20040159968Abstract: Disclosed is an apparatus and method of producing polyurethane rubber bands.Type: ApplicationFiled: May 5, 2003Publication date: August 19, 2004Applicant: EVER GREEN FRIENDS Co., Ltd.Inventors: Han -Woo Lee, Sang-Woo Shim
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Patent number: 6773245Abstract: An apparatus comprises a hot and a cold fluid reservoirs joined through a conduit and valving system to one or more pair of expandable bladders. A pump is engaged with the conduit system so as to enable the directing of the hot fluid from one of the reservoirs to one or more of the bladders and to enable directing the cold fluid from the other of the reservoirs to one or more of the other of the bladders. The bladders are mutually joined such that with either the hot or the cold bladders filled, both of the bladders are pressed against one or more workpieces, whereby heat is delivered to the workpieces when the one of the bladders, of each pair, is filled, and heat is extracted from the workpieces when the other, of each pair, of the bladders is filled while the other is deflated.Type: GrantFiled: September 27, 2001Date of Patent: August 10, 2004Inventor: Albert Edward Moore, Jr.
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Patent number: 6755639Abstract: An apparatus for forming a bathtub liner over an existing bathtub comprising a container, a seal, a heating element, and a pressure increasing element. The container defines a cavity. The seal is associated with cavity and is capable of forming a substantially continuous seal with a bathtub liner. The heating element is capable of heating the cavity, and in turn, the liner. The pressure increasing element is capable of increasing the pressure within the cavity, to in turn, force a bathtub liner outwardly, away from the cavity. Upon positioning of the liner and apparatus over an existing bathtub the pressure increasing element will force the liner toward and into contact with the surfaces of the existing bathtub.Type: GrantFiled: April 27, 2001Date of Patent: June 29, 2004Inventor: Mark Wayne Domanico
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Patent number: 6752610Abstract: This invention relates to methods and apparatus for manufacturing shaped polymeric articles by substantially continuous vacuum forming. The method includes providing a sheet of hot polymeric material which is disposed onto a rotating belt having a mold impression. Vacuum pressure is applied to the polymeric material through the belt so as to draw the hot polymeric material into intimate contact with the mold impression to form a patterned sheet portion and a remaining sheet portion. This method thereafter cools at least the patterned sheet portion below a heat deflection temperature of the polymeric material, forms the remaining sheet portion, and then cools the remaining sheet portion below the heat deflection temperature so that features other than the central pattern, such as nail and butt edges, can be mechanically worked into the polymeric sheet.Type: GrantFiled: September 28, 2001Date of Patent: June 22, 2004Assignee: Certainteed CorporationInventors: Thomas Gilbert, Kenneth D. Bosler, Edward C. Dell
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Patent number: 6726426Abstract: A combination book binding machine with a plastic coil forming machine, whereby a plastic spiral coil is formed at a first raised temperature, then cut to a length sufficient for the plastic spiral coil to bind a book, cooled and then advanced toward a receiving coil conveyor of a coil binding machine, for binding the book with a plastic coil at the lowered cooled temperature. The binding machine and method for spirally binding a sheaf of papers into a book uses an adjustable speed drive to rotate the cooled flexible plastic spiral coil into respective holes in the book. The book has a plurality of holes in a row adjacent one edge of the book to receive the leading edge of the plastic spiral binding coils. A cylindrically shaped mandrel is spaced apart from a glidable block. The plastic pre-formed spiral binding coil is fed onto the mandrel from the distal end thereof, with the leading edge of the binding element facing and spaced apart from the book.Type: GrantFiled: August 10, 2002Date of Patent: April 27, 2004Inventor: Norton Spiel
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Publication number: 20040076706Abstract: A mold station for hot shaping plate-shaped polymer-bound plastics, thermoplastics, mineral plastics, into three-dimensional molded bodies such as bathtubs, sinks, washbasins, washstands, facings and shields, furniture parts, work surfaces, window sills and the like with a mold arrangement accommodated in a frame and in which are located at least one mold part for receiving the material to be molded, a membrane clamped over the mold part. The membrane is substantially impermeable to gas and elastically stretchable. A pressure difference is generated between the two sides of the membrane, characterized by the additional provision in the frame of the mold arrangement of a heating or cooling arrangement with two plate-shaped heating or cooling elements for pre-tempering of the material to be molded that can move in two directions that are substantially vertical with respect to each other.Type: ApplicationFiled: January 23, 2003Publication date: April 22, 2004Inventor: Peter Walther
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Patent number: 6719942Abstract: A method and apparatus for producing an extruded product includes a machine that cooperates with an extruder. The machine is commonly used as a corrugator and the extruded product is often corrugated piping. The machine has a frame supporting a trackway in a continuous path. A plurality of mold block assemblies travel about the continuous path to form a mold tunnel along a portion of the continuous path. The mold block assemblies include a carriage connected by at least one guide and linear bearings to a pair of mold holders. The mold holders are connected to at least one pair of opposing mold blocks. Guides and directors position the mold block pairs relative to one another while the assemblies travel along the continuous path. As the holders, and thus the mold block halves, are linearly displaceable from one another, the halves may meet to form the mold tunnel and separate to allow removal of the extruded product.Type: GrantFiled: September 7, 2000Date of Patent: April 13, 2004Inventors: David A. Triplett, Gary Winner, Tom McKeehan, Claude R. Ellis
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Patent number: 6702560Abstract: A new plastic tandem extrusion sizer mold. The mold includes an inlet plate, middle plates and an outlet plate which are connected with each other in series by columniform pin, and then side baffles are added to mount on a base with the aid of bolts. A rectangular inlet plate, middle plates and outlet plate, which constitute a cavity of different shape, are placed upright and connected together in sequence and in series. Compared with the conventional sizer mold, the present sizer mold gets over the limitations of cavity parting, machining deep holes, cutting gas slots, trivial design and complex manufacture process, and has a shortened design period and simplified technological process, and can be manufactured rapidly.Type: GrantFiled: May 8, 2001Date of Patent: March 9, 2004Inventors: Ming Zhang, TangCin Du
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Patent number: 6655939Abstract: A facility including molds into each of which a latex foam is introduced and a furnace into the vulcanizing chamber of which the molds are introduced with a view to vulcanizing the latex foam for the formation of articles. The facility further includes a mold filling station for filling the molds with latex foams, a stripping station for removing the articles and a washing unit and drying unit for the stripped articles. The vulcanizing chamber is embodies by a shell arranged at a distance from the side walls and above the furnace, which together with the latter delimits an enclosed space which communicates with the vulcanizing chamber by way of passages embodied in the lower part. The invention provides for the upper part to have at least one opening for introducing steam which communicates with the enclosed space and for the lower part to have at least one opening for extracting the steam and evacuating the condensed water.Type: GrantFiled: July 24, 2000Date of Patent: December 2, 2003Assignee: Biotex Production S.A.Inventors: Patrick Petit, Georges Ubanell
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Patent number: 6652258Abstract: Mold blocks and methods for thermoforming corrugated plastic pipe that provide a uniform vacuum on the internal lateral surface and optimize forced convective cooling on exterior surface is disclosed. Mating mold blocks have an interior surface with transverse corrugations and an exterior lateral surface having transverse channels containing radial slots that intersect circular slits formed in the interior mold surface. The channels are fitted with a dual cover arrangement that serves to provide (1) a low-resistance vacuum path to the slits located on the interior surface and (2) a forced convective heat transfer path to cool the mold blocks. The cover arrangement is removable, providing a convenient means of inspecting, maintaining and modifying the mold blocks.Type: GrantFiled: May 26, 2000Date of Patent: November 25, 2003Inventor: Joseph M. Starita
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Patent number: 6634880Abstract: A calibration device for flat extruded sections comprises at least two flat calibration plates (10) parallel to one another at a distance apart such as to form a gap (1) through which an extruded section (11) can pass, each calibration plate comprising cooling means for cooling the plate and vacuum-forming means for creating a vacuum in the gap (1), the calibration device comprising air-intake means for introducing air into the gap (1), the air-intake means being designed to form air cushions or pads between the flat surfaces of the extruded section (11) and the flat surfaces of the calibration plates (10).Type: GrantFiled: May 29, 2001Date of Patent: October 21, 2003Assignee: Omipa S.p.A.Inventor: Fabio Cazzani
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Patent number: 6613253Abstract: A decurl apparatus includes a heating device to heat an image recording carrier web at a constant temperature, which exceeds the glass transition temperature of a support for a constant time period; and a cooling device for subsequent cooling of the image recording carrier web to a temperature equal to or lower than the glass transition temperature, while the image recording carrier web maintains a predetermined shape. The heating device includes an induction-heated heating roller and holding rollers arranged at arbitrary angular positions with respect to the outer circumference of the heating roller. As a result, the image recording carrier web is reliably decurled by a simple construction without being influenced by a transfer velocity or the like.Type: GrantFiled: October 2, 2000Date of Patent: September 2, 2003Assignee: Fuji Photo Film Co., Ltd.Inventors: Yoshihisa Negishi, Takayoshi Oyamada
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Publication number: 20030141635Abstract: A device comprises a male mold, a male prepress board slidably fastened with the male mold, a female mold, and a female prepress board slidably fastened with the female mold. The device is used to make an air sac in such a way that a cylindrical polyurethane body is first flattened out by the prepress boards, and that a closed air sac body is formed in the slide holes of the prepress boards, and further that the air sac is finally formed in the mold cavities of the male mold and the female mold.Type: ApplicationFiled: January 25, 2002Publication date: July 31, 2003Inventors: Lee Pao-Hsi, Yaw Jyh-Liang
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Patent number: 6589470Abstract: A process for forming molded articles from particulate thermoplastic material, the process comprising: (a) providing a track having a plurality of process stations, (b) providing a mold assembly comprising a base, at least one hollow mold upstanding from the base, and guide means on the base for moving the mold assembly on the track, (c) preheating the mold assembly at a preheat station on the track, (d) moving the mold assembly from the preheat station to a transfer station on the track, (e) transferring the mold assembly from the transfer station to a molding station, (f) forming the molded articles by fusing particulate material to the at least one mold at the molding station, (g) transferring the mold assembly with the molded articles thereon from the molding station back to the transfer station, (h) moving the mold assembly from the transfer station to a cooling station on the track, (i) moving the mold assembly from the cooling station to an unloading station on the track, (j) removing the molType: GrantFiled: May 11, 2001Date of Patent: July 8, 2003Inventors: Robert P. Fried, Bernard Rottman
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Patent number: 6568932Abstract: A device and method for forming tableware from biodegradable vegetable fibers includes a device for punching a sheet of vegetable fibers into a preset shape and forming final products from the vegetable fibers. The device and method include a humidifier for humidifying the vegetable fibers, a bender for bend-drawing the vegetable fiber into an intermediate article, a warm-air dryer for keeping and drying the intermediate article, a cool-air dryer for further drying and cooling the intermediate article into a finished article.Type: GrantFiled: December 28, 2000Date of Patent: May 27, 2003Assignees: Open Industries Co., Ltd.Inventor: Yoshiichi Murai
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Publication number: 20030091679Abstract: The scope of this invention is the manufacturing of a new shell mould of a braced constitution by randomly distributed ribs, which is used for the manufacturing of windmill blades, as well as the disposition and conformation of the fabric constitutive fibers and the plies used in the constituted pattern. The loads supported by the structure and the deformations produced during curing process are absorbed by the ribs, which are distributed along mould and displayed according to the weight each of them sustain. These ribs sit on a composite bed, remaining screwed and bonded to it. This distribution of the ribs allows the introduction of an air circulation channel inside mould, whose shape is adjusted to blade profile. The air circulation is uniform and unexpected dilatations are avoided because they are absorbed by the braced structure that produces an accordion effect.Type: ApplicationFiled: November 12, 2002Publication date: May 15, 2003Inventors: Joseba Aramburu, Sergio Velez
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Publication number: 20030090041Abstract: The thermoforming press has a frame, a forming die assembly affixed to the frame, a mold-supporting table suspended to the frame under the forming die assembly, and a pair of molds mounted side by side on the mold-supporting table. A drive system is provided for imparting a pendulum movement to the mold-supporting table for alternately registering one of the molds with the forming die assembly while the other mold is positioned at a part retrieving station. The part retrieving and stacking mechanism has horizontal and angular displacements only as the vertical component of the retrieving motion is provided by the pendulum system. Spring discs are mounted between the forming die assembly and the press platen to control the forces generated between the forming die assembly and each mold.Type: ApplicationFiled: October 24, 2002Publication date: May 15, 2003Inventors: Georg Nemeskeri, Brent B. Fay, Rodney M. Publicover, Stephen Fitzgerald, Colin M. Veinot, Gary D. Holmes, David J. Rhodes, Denis Savoie, Randy D. Steadman, Peter W. M. Haase
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Publication number: 20030086973Abstract: Systems, methods and apparatuses for manufacturing dosage forms, and to dosage forms made using such systems, methods and apparatuses are provided. Novel compression, thermal cycle molding, and thermal setting molding modules are disclosed. One or more of such modules may be linked, preferably via novel transfer device, into an overall system for making dosage forms.Type: ApplicationFiled: September 28, 2001Publication date: May 8, 2003Inventors: Harry S. Sowden, Bernard F. Plantz, Shun Por Li
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Publication number: 20030082976Abstract: A transversely stretched nonwoven fabric is manufactured by transversely stretching a nonwoven fabric. First, an original web comprising a plurality of un-oriented filaments is heated to a temperature higher than its stretch suitable temperature by 5° C. or more. Next, the heated original web is stretched at a rate of 1.2 to 3 in its transverse direction to stretch the filaments of the original web with almost no molecular orientation involved. Then, the original web stretched transversely at a rate of 1.2 to 3 is heated to the stretch suitable temperature and the original web is further stretched transversely at the stretch suitable temperature. With these steps, a transversely stretched nonwoven fabric in which the original web is stretched transversely at a rate of 7 times or more in total as compared with the state of the stretch thereof is manufactured with a high tensile strength of 132.5 mN/tex (1.5 g/d) in the transverse direction.Type: ApplicationFiled: December 4, 2002Publication date: May 1, 2003Inventors: Yuki Kuroiwa, Yoshiro Morino, Kazuhiko Kurihara, Shuichi Murakami
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Publication number: 20030082977Abstract: A transversely stretched nonwoven fabric is manufactured by transversely stretching a nonwoven fabric. First, an original web comprising a plurality of unoriented filaments is heated to a temperature higher than its stretch suitable temperature by 5° C. or more. Next, the heated original web is stretched at a rate of 1.2 to 3 in its transverse direction to stretch the filaments of the original web with almost no molecular orientation involved. Then, the original web stretched transversely at a rate of 1.2 to 3 is heated to the stretch suitable temperature and the original web is further stretched transversely at the stretch suitable temperature. With these steps, a transversely stretched nonwoven fabric in which the original web is stretched transversely at a rate of 7 times or more in total as compared with the state of the stretch thereof is manufactured with a high tensile strength of 132.5 mN/tex (1.5 g/d) in the transverse direction.Type: ApplicationFiled: December 4, 2002Publication date: May 1, 2003Inventors: Yuki Kuroiwa, Yoshiro Morino, Kazuhiko Kurihara, Shuichi Murakami
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Patent number: 6550742Abstract: A method for preparing a mold form includes forming a mold blank having a surface corresponding to the surface of the article desired and enclosing the mold blank in an open ended enclosure. A thin layer of polymer resin, preferably polyurea is sprayed on the surface of the mold blank and allowed to cure. Heat transfer tubing is inserted over the resin layer. A mixture of metallic pellets and epoxy are inserted over the heat transfer tubing and then another layer of resin is sprayed over the mixture. After the resin has cured, the mold blank is removed to expose the mold form having an outer surface of polyurea.Type: GrantFiled: May 27, 2000Date of Patent: April 22, 2003Inventor: David M. Wahl
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Patent number: 6540498Abstract: An apparatus is disclosed for thermosetting thermoplastic tubes in a predefined shape having at least one bend. The apparatus includes an oven with an interior chamber which is heated to a temperature approaching that at which the tube thermally deforms. An elongated former has a channel dimensioned to receive the tube, and this channel has the predefined shape. A thermally absorbent coating is disposed only on a surface of the former adjacent to and extending across each bend of the former. This thermally absorbent coating locally adds the thermal energy required to reset the memory of the tube at the bend location. A conveyor extends through the oven chamber from an inlet end and to an outlet end of the oven, and the former is attached to the conveyor.Type: GrantFiled: October 4, 2001Date of Patent: April 1, 2003Assignee: Pilot Industries, Inc.Inventors: Richard H. Riggs, David John Gabbey, Patrick L. Marion
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Publication number: 20030047847Abstract: A thermoforming apparatus having a mold with an internal vacuum chamber and a quench for cooling a thermoplastic sheet while it remains on the mold. Because the quench cools the sheet, conventional cooling lines are eliminated from the mold. A preferred process of using the thermoforming apparatus includes drawing a heated sheet over the mold, creating a partial vacuum in the vacuum chamber of the mold to maintain the sheet on the mold and quenching the sheet on the mold in a quenching tank. A preferred process of manufacturing a mold with an interior vacuum chamber includes forming an impression of the mold in a casting media, suspending a vacuum line or vacuum cabinet within the impression and pouring molten material around the vacuum line or vacuum cabinet to form the mold at least partially surrounding the vacuum line or vacuum cabinet. Vacuum holes are drilled through the mold from the mold face to the vacuum chamber.Type: ApplicationFiled: September 13, 2001Publication date: March 13, 2003Inventor: James Richard Fitzell
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Publication number: 20030034581Abstract: A method and equipment for making plastic floor tiles of different thickness includes polyvinyl chloride (PVC) of one color or different colors heated first and then moved to a first press roller unit of a compress extending machine to be compressed into a first half-finished product. Then this first half-finished product get through a second and a third press roller units to be respectively compressed into a second half-finished product and a third half-finished (or finished) product. Further, a heating device is provided respectively beside the second and the third press roller units for heating the half-finished products with balanced temperature. Thus, the half-finished product is properly fused to make finished plastic floor tiles with different thickness from 0.5 mm to 3 mm.Type: ApplicationFiled: August 17, 2001Publication date: February 20, 2003Applicant: DELIGHT PLASTIC CO., LTD.Inventor: Kuang Pao Lo
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Publication number: 20030033833Abstract: In a press molding apparatus for press molding a plurality of glass materials into a plurality of glass optical elements by the use of a pressing mold including upper and lower molds each of which has a plurality of molding surfaces, at least one of the upper and the lower molds is a heat generator within which heat is generated when the heat generator is subjected to a high-frequency induction heating by an induction heating coil. The heat generator having a plurality of shape-processed portions (130) produced by partially processing a shape of the heat generator in order that a temperature distribution of the heat generator is adjusted. The apparatus simultaneously press forms, into the glass optical elements, the glass materials supplied between the molding surfaces of the upper and the lower molds which are subjected to the high-frequency induction heating.Type: ApplicationFiled: August 12, 2002Publication date: February 20, 2003Applicant: HOYA CORPORATIONInventors: Tadayuki Fujimoto, Kishio Sugawara, Shinichiro Hirota, Hiroyuki Sakai, Hidemi Tajima
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Publication number: 20030030173Abstract: A method and apparatus are provided for forming a sheet of polymeric material, such as polycarbonate. A forming mold is provided having halves that engage for forming a heated sheet therebetween. Each of the halves defines an interior cavity having a peripheral edge. The sheet is retained between the peripheral edges of the halves and a vacuum is generated within one of the cavities for drawing the sheet therein, whereby a sensing mechanism detects a draw depth for initiating a cooling mechanism to cool the sheet to a temperature below a glass transition temperature of the material. A series of retention mechanisms are provided about the peripheral edge of one of the halves, for biasing the sheet into engagement with the peripheral edge of the opposing half. A trimming mechanism is further provided for trimming the perimeter of the sheet to a desired form.Type: ApplicationFiled: August 13, 2001Publication date: February 13, 2003Inventors: Edwin J. Oakey, Rodney M. Tinney
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Publication number: 20020192327Abstract: The invention refers to a plant and a holding device in connection with heat treatment of articles (3), which is at least partly manufactured in a thermosetting composite material. The holding device, which is comprised by the plant, includes a base element (1), and intermediate element (2), which rests on the base element (1), and at least a support member (4), which is fixable to the intermediate element (2) and arranged to support said article (3) on the intermediate element during the heat treatment The intermediate element (2) is manufactured in a material which has a neglectable thermal extension at least up to a temperature level, at which the heat treatment is intended to take place. Furthermore, the intermediate element (2) is displaceably positioned on the base element (1).Type: ApplicationFiled: June 19, 2002Publication date: December 19, 2002Inventors: Roger Amnered, Jan Andersson, Torbjorn Bergehed, Per Eliasson, Jan-Ole Karlsson, Johnny Karlsson, Sverker Schultz, Bo Tolf, Ingemar Turesson, Anders Westerdahl
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Publication number: 20020185767Abstract: An apparatus for thermoforming an article of fiber packaging from a fibrous slurry is provided. The apparatus includes first and second co-operable dies being adapted to receive the fibrous slurry therebetween. The apparatus includes at least one thermal mass mounted to at least one of the first and second dies. The apparatus includes at least one radio-frequency induction coil mounted to at least one of the first and second dies. The apparatus includes a power source in electrical communication with the at least one radio-frequency induction coil to supply radio-frequency energy thereto and wherein the coil is adapted to induce an electromagnetic field within one or more thermal masses to heat a respective die and thermoform the fibrous slurry into the article of fiber packaging. At least one of the first and second dies can include at least one sensor for measuring the temperature of the respective die.Type: ApplicationFiled: June 12, 2001Publication date: December 12, 2002Applicant: PX Industries IncoporatedInventor: Martin J. Barker
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Publication number: 20020180089Abstract: The invention relates to a method and device with which it is possible to arrange complicated shapes with considerable differences in height in wood fibre board, and in particular but not exclusively so-called MDF (Medium Density Fibreboard). The deformation of the wood fibre board which can be achieved with the invention is known in the art as extrusion, wherein a considerable plastic deformation takes place accompanied by flow and stretch of the material.Type: ApplicationFiled: July 19, 2002Publication date: December 5, 2002Inventors: Maurice Frankefort, Alex Charles
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Publication number: 20020146478Abstract: The heated roller of a heating device for warming a film strip comprising thermoplastic plastic is embodied to be manufactured less expensively, including its coating, even with a relatively large diameter. Moreover, it is lighter and can be brought to a more uniform temperature. This is accomplished in that the heated roller comprises a plurality individual segments that can be produced, including all holes, webs and grooves, from an aluminum alloy in an extrusion-molding process. A special clamping strip connects adjacent individual segments together to form the roller.Type: ApplicationFiled: June 4, 2002Publication date: October 10, 2002Inventor: Helmut Karbach
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Patent number: 6454556Abstract: A vacuum and pressure tight cooling or ventilating device, specifically designed for thermoforming stations, comprises a shutter element for opening and closing respectively the cooling and ventilating device, the shutter element being mounted on an air inlet section of the ventilating device which, in turn, is completely arranged outside of its related thermoforming station.Type: GrantFiled: January 19, 2000Date of Patent: September 24, 2002Assignee: GAM Impianti S.A.Inventor: Giorgio De Nichilo
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Publication number: 20020130427Abstract: A light guiding plate is manufactured with accuracy and at low cost. This invention comprises a cylindrical roller, which has a heater built-in, rotating while fixing a stamper having a dot pattern formed on its surface, substrate fixing means for reciprocating along a lower portion of the cylindrical roller in accordance with rotation of the cylindrical roller as fixing a resin substrate, and pressing means for pressing the stamper, which is fixed to the cylindrical roller, onto a surface of the resin substrate, which is fixed to the substrate fixing means, with a constant pressure.Type: ApplicationFiled: March 4, 2002Publication date: September 19, 2002Inventors: Kazuo Kobayashi, Kazuhiko Nakano, Kunisato Kafuku, Hidetaka Kaburagi
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Patent number: 6450793Abstract: A thermoforming station and method for molding a sheet-like plastics material provide to use a bell element including a cover which can be opened on a sidewall in order to provide a large opening for ventilating and cooling the molded plastics material thereby reducing up to 50% the time conventionally required for making a thermoformed evenly cooled product.Type: GrantFiled: March 15, 1999Date of Patent: September 17, 2002Assignee: Gam Impianti S.A.Inventor: Giorgio De Nichilo
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Patent number: 6443721Abstract: A sheet of plastic to be thermoformed into an appliance liner is brought to a substantially uniform temperature, preferably to a temperature differential of less than 5° F. throughout, by directing a fluid medium upon opposing side surfaces of the sheet. In the most preferred form of the invention, the fluid medium is constituted by air which is heated, impinged upon the opposing surfaces and recirculated, with the temperature and flow rate of the air being controlled based on sensed operating parameters.Type: GrantFiled: May 5, 1999Date of Patent: September 3, 2002Assignee: Maytag CorporationInventors: Ronald K. Anderson, Xiaoyong Fu, Sheldon Wayne Mandel, Steven G. Tirrell
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Patent number: 6413069Abstract: In the method, after the pattern-bearing film is fed to the female mold, the distal end of the film is fixed under a lower portion of the female mold, and at the same time the film is retreated by a force from the film supply portion. Thus, this tightens up the film so that the slacks or wrinkles cannot be formed on the film. Therefore, the film can be fortunately spread around the parting surface of the female mold. In the apparatus, the film suppressing frame is pressed to the female mold through the sliding rod arranged in the female mold, in such a manner that the female mold embraces the frame. Thus, the pressing of the frame is performed by a simple structure, and the film is accurately positioned to the internal surface of the female mold. Also, the film suppressing frame is constituted to advance from and retreat to the female mold. Thus, this causes a space between the both molds and an outside standby position to be useless. A space around the apparatus can be effectively utilized.Type: GrantFiled: May 29, 2001Date of Patent: July 2, 2002Assignee: Dai Nippon Printing Co., Ltd.Inventors: Shinpei Oono, Kazushi Miyazawa, Keiji Hanamoto, Takashi Tarutani, Takashi Matano, Kazuhisa Kobayashi, Hiroyuki Atake
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Publication number: 20020079617Abstract: Disclosed is an apparatus for thermoforming a thermoplastic blank (10) into a plastic container (1) having a cup-shaped main body (2) with a radially extending flange (3). A blank holder (12) is conveyed by a conveyor (15) along a predetermined path of travel in a predetermined direction. During one circulation, a plurality of blanks are supplied by a blank feeder (16) to the blank holder, a central portion (10a) of each blank is heated by direct contact with upper and lower heating boards (19a, 19b) of heating unit (18) to preferably above a melting point of the blank material, then the heated portion is formed into the cup-shaped main body by a forming unit (20), then a peripheral portion (10b) is annealed by a flange annealing unit (26), and finally the product containers are removed from the blank holder by a pick-up unit (28). The vacant blank holder (12″) is returned to the blank feed station. An annular ridge (3a) or skirt flange (3b) may be formed, preferably at the flange annealing station.Type: ApplicationFiled: March 10, 1999Publication date: June 27, 2002Inventors: GENZABURO KAGEYAMA, HIROSHI ODAKA
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Patent number: 6409496Abstract: A thermoformer, which produces zero scrap during the heating, forming and cutting of a blister package uses a precut roll having a series of adjacent webs connected by a cut area. Each of the webs are defined by an overall length L, a width W, and a radius R. Each of the cut areas are defined by a cut depth D1, said cut depth D1 being in the range of about 25% to 90% of the width W of the webs. The thermoformer further comprises a heating station adapted to heat each of the webs, a forming station adapted to form each of the webs, and a cutting station adapted to separate the webs from each other, by making a cut along each of the cut areas connecting the webs.Type: GrantFiled: September 1, 2000Date of Patent: June 25, 2002Assignee: Emerging Technologies TrustInventor: W. Charles Jones
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Patent number: 6406283Abstract: A drawing device for handling a wide range of drawable thermoplastic resin materials including a first pressurizing tank and first buffer tank on an upstream side, and a second pressurizing tank and second buffer tank on a downstream side are disposed along a drawing tank having pressurized steam and a discharge unit connected to it. A medium supply and discharge may be connected to each of the first and second pressurizing tanks, and the first and second buffer tanks. Opening members may be disposed on respective upstream and downstream ports along the drawing tank. Small amounts of pressurizing medium may then be allowed to flow into the drawing tank through upstream and downstream ports. Next, material may be supplied from the upstream port into the drawing tank where pressurized steam may be introduced in airtight conditions, and then drawn to the downstream port, thereby producing a drawable thermoplastic resin material.Type: GrantFiled: August 24, 2000Date of Patent: June 18, 2002Assignee: Ube-Nitto Kasei Co., Ltd.Inventors: Hidenori Nomura, Kazuyuki Kawasaki, Shinji Ota, Hirofumi Yashiro, Youichi Fujita
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Patent number: 6401480Abstract: A device (1) for calibrating cooling of an extruded synthetic profile (P) exhibits a water tank (2) through which coolant flows by means of coolant inlet and outlet pipes (5, 6), which water tank (2) extending longitudinally in the direction of extrusion is subdivided into single cooling chambers (4) by means of calibrating apertures (3) for the synthetic profile (P) spaced at a mutual distance in series in the direction of extrusion. To ensure effective cooling a coolant inlet pipe (5) discharges into each cooling chamber (4) and the cooling chambers (4) are each attached to a coolant outlet (6) by means of an outlet opening (12, 13).Type: GrantFiled: January 30, 2001Date of Patent: June 11, 2002Assignee: a + g extrusion technology GmbHInventors: Erwin Krumböck, Wolfgang Gasselseder
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Publication number: 20020063348Abstract: A method of making a lens array includes a first step of forming a resin-molded piece, a second step of applying a coating to the resin-molded piece, a third step of melting the applied coating and a fourth step of solidifying the melted coating. The resin-molded piece formed in the first step includes a plurality of lenses each having a convex lens surface, and a holder portion for holding the plurality of lenses. In the second step, the coating is applied to the holder portion so as to surround each lens surface.Type: ApplicationFiled: June 1, 2001Publication date: May 30, 2002Inventors: Norihiro Imamura, Hisayoshi Fujimoto, Minori Torama
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Patent number: 6394782Abstract: A modular apparatus for cooling and sizing extruded plastic profiles includes a base plate and a first side plate which are permanently connected together and perpendicular to each other so as form a pair of reference planes. One or two groups of vacuum sizer die elements having a passageway through which an extruded plastic profile will be advanced forwardly in a longitudinal direction from an extrusion die, are placed onto the reference planes. Each of the vacuum sizer die elements has reference surfaces which mate to the reference planes; and the group or groups of vacuum sizer die elements are secured in place in the apparatus with one or two further side plates and a top plate. Vacuum is provided to the vacuum sizer die elements through vacuum connections arranged in the base plate, and cooling is provided in a cooling water passageway formed generally in the side plate.Type: GrantFiled: October 29, 1999Date of Patent: May 28, 2002Assignee: Alloy & Cooper International Inc.Inventor: Walter L. Grassi
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Publication number: 20020058082Abstract: A thermoforming machine for manufacturing triple sheet thermoplastic articles is disclosed. The thermoforming machine comprises three controllable ovens for heating three sheets to a heat deformable temperature, three shape giving molds for separately thermoforming each sheet in succession, and forging-like means to compress the three thermoformed sheets into a unitary article. The three sheets are thernoforned and compressed together in a form station comprising upper and lower platens. Acting with the upper platen is a mold shuttle system for moving two of three molds into position relative the thermoforming and forging-like operations of the apparatus.Type: ApplicationFiled: July 5, 2001Publication date: May 16, 2002Inventor: Scott A. W. Muirhead
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Patent number: 6371327Abstract: Compartmented food service articles with sharp angular junctions are thermoformed utilizing a plug-assisted thermoforming process. The plug is employed in connection with a thermoforming mold having a plurality of rib portions which project axially from a substantially planar mold surface of the thermoforming mold, and which rib portions define a plurality of angular junctions with the substantially planar mold surface. The plug includes a plurality of rib relief portions positioned and configured to fit about the rib portions of the mold in a forming operation at an axial clearance distance of about 0.125 inches or less from the angular junction of the rib portions of the mold with the substantially planar mold surface.Type: GrantFiled: August 31, 2000Date of Patent: April 16, 2002Assignee: Fort James CorporationInventors: Anthony J. Swiontek, Mark B. Littlejohn, Wayne W. Lamson
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Patent number: 6368541Abstract: A method is provided for fabricating an implantable prosthesis for repairing a defect in a muscle and tissue wall, the prosthesis having a first surface which is convex and a second surface which is concave. The method includes steps of providing a first template having a predetermined concave shape; providing a second template having a predetermined convex shape; placing a piece of implantable flexible mesh between the first and second templates; heating the mesh to a predetermined temperature for a predetermined length of time so that the mesh retains the predetermined shape; and removing the mesh from between the first and second templates. In another aspect, a package is provided for storing a resilient, preformed implantable prosthesis having a first surface with a concave shape and a second surface with a convex shape.Type: GrantFiled: July 2, 1999Date of Patent: April 9, 2002Assignee: C. R. Bard, Inc.Inventors: Docteur Philippe Pajotin, John W. Coddaire, Fred D. Herzog
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Patent number: 6361304Abstract: An adjustable clamp frame for securing a work piece in a thermo-forming machine includes a pair of opposed, transverse cross members, each of which are adjustable along a continuum toward and away from one another. Each transverse cross member includes at least one clamping member for securing a work piece to the frame by clamping the respective edges thereof. The clamp frame also includes a pair of opposed, longitudinal cross members, each of which are adjustable along a continuum toward and away from one another. Each longitudinal cross member includes at least one clamping member for securing a work piece to the frame by clamping the respective edges thereof. The clamping members for each of the respective pair of opposed transverse and longitudinal cross members are adapted to be disposed on a common plane when the workpiece is secured in said frame.Type: GrantFiled: November 19, 1999Date of Patent: March 26, 2002Inventor: Albert O. Petersen
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Publication number: 20020033563Abstract: This invention relates to methods and apparatus for manufacturing shaped polymeric articles by substantially continuous vacuum forming. The method includes providing a sheet of hot polymeric material which is disposed onto a rotating belt having a mold impression. Vacuum pressure is applied to the polymeric material through the belt so as to draw the hot polymeric material into intimate contact with the mold impression to form a patterned sheet portion and a remaining sheet portion. This method thereafter cools at least the patterned sheet portion below a heat deflection temperature of the polymeric material, forms the remaining sheet portion, and then cools the remaining sheet portion below the heat deflection temperature so that features other than the central pattern, such as nail and butt edges, can be mechanically worked into the polymeric sheet.Type: ApplicationFiled: September 28, 2001Publication date: March 21, 2002Applicant: CertainTeed Corporation.Inventors: Thomas Gilbert, Kenneth D. Bosler, Edward C. Dell
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Patent number: 6358035Abstract: A photo film cassette includes a spool core (13) on which photo film is wound in a form of a roll. A cassette shell (3, 4) contains the spool core in rotatable fashion. In each of a pair of disks (16, 17), a bearing hole (16a, 17a) is formed. The disks are secured to first and second ends of the spool core, and regulate edges of the photo film. To produce at least one kind of disk, a continuous sheet (27, 78, 88, 162, 171, 215) of thermoplastic synthetic resin is partially masked with a mask plate (48, 87, 160, 161, 170). A portion of the sheet emerging out of the mask plate is heated at temperature higher than a softening point of the sheet. The emerging portion is subjected to vacuum/air-pressure forming, so as to form a disk-like portion (20) in the sheet. The bearing hole and a contour of the disks is cut in the disk-like portion, to produce the disks.Type: GrantFiled: April 14, 2000Date of Patent: March 19, 2002Assignee: Fuji Photo Film Co., Ltd.Inventors: Akira Wakabayashi, Yukiya Shimizu, Eiji Suzuki, Masayuki Kubota
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Publication number: 20020022067Abstract: In a clamping cylinder for receiving and fixing a cylindrical stamping mold with a structured surface, for instance for the production of holograms, comprising an outer cylinder casing which is closed by frontal covers and mounted on a shaft, it is provided that the cylinder casing is equipped with a plurality of bores, which are connected with compressed-air lines that lead through the interior of the cylinder casing and are connectable to a compressed-air source, and that, inside the cylinder casing, a cavity is provided for a temperature control medium, which circulates via inlets and outlets.Type: ApplicationFiled: August 8, 2001Publication date: February 21, 2002Applicant: HUECK FOLIEN GmbH & Co. KGInventors: Ferdinand Helm, Hubert Stahl
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Patent number: 6346211Abstract: A method and apparatus for bending thermoplastic tube in which a pre-heated region of the tube is conformed to a required bend configuration while supported internally and externally to prevent the tube wall collapsing. The external support is provided by relatively movable formers which enclose a section of the tube at the point where the bending force is applied and this enclosed section moves progressively along the heated region as the bend is developed by the relative movement of the formers. The internal support is provided by fluid pressure higher than atmospheric pressure within the tube during the forming operation. Multiple bends can be formed sequentially and/or siitultateously.Type: GrantFiled: September 16, 1999Date of Patent: February 12, 2002Assignee: McKechnie Engineered Plastics LimitedInventors: John Rafferty, Robert Davidson
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Patent number: 6332769Abstract: An adjustable mold is provided for vacuum assisted drawing of a thermoplastic material into the mold to form a dunnage tray, the mold being water cooled and allowing adjustment of the mold sides and surface topography to allow rapid and inexpensive user adjustment of the mold to from a variety of dunnage tray sizes and shapes as selected by a user.Type: GrantFiled: September 23, 1999Date of Patent: December 25, 2001Inventors: Alan Bashor, Craig Valentine