Abstract: A fiber filling box divided into compartments by slotted divider walls, preferably comb-like divider fences with vertical tines extending downwardly from a top frame, is lowered onto an air-permeable conveyor over at least one vacuum box in a fiber filling station. A multi-axis controlled nozzle blows fiber material to different depths and/or densities in the individual compartments. The divider fences allow continuous intertwining of fibers between adjacent compartments, but sufficiently contain the fibers to maintain well-defined boundaries between different fiber depths and/or densities in the individual compartments. Hold-down plates are lowered onto the fiber material, the fiber filling box is lifted away, and then the hold-down plates are lifted to release a shaped fiber mass, which is then heated and compacted in a heating station to form a fiber preform. The hot fiber preform is then molded, compressed and cooled in a molding station to produce a molded fiber component.

Abstract: A forming mold and method using the forming mold to form thermoplastic sheets into a more comfortable and concealable weapon holster. The two piece forming mold includes an upper section and a lower section having mating concave and convex surfaces. The upper section includes a deformable foam pad mounted to its concave inner surface and the lower section includes a deformable foam pad mounted atop its convex upper surface. The curvature of the mating concave and convex surfaces approximates the curvature of the average human hip. The foam pad mounted to the concave inner surface of the upper mold section is thicker than the foam pad mounted to the convex outer surface of the lower mold section.

Abstract: A bead-forming apparatus and method for its use are described. The bead-forming apparatus includes a base with a pair of legs extending from a top surface. First ends of the legs couple to respective eccentric elements. The eccentric elements removeably and rotatably couple to a platen. Second ends of the legs are rotatably and slideably mated with a gear train disposed within the base. The legs are slideably translatable into the base and the gear train maintains a rotational orientation of the legs and the eccentric elements coupled thereto. The platen is thus moveable through a circular path defined by the rotation of the eccentric elements and legs. As such, a plug of moldable material placed between the base and the platen and in contact with the platen, is formed into a double-cone shape by movement of the platen through the circular path.

Abstract: To provide an eraser molding toy with which it is possible to mold an eraser having a colored pattern or design, a plurality of thermofusible eraser members 1 of differing colors are placed in succession inside a molding container 2 so as to form a required pattern or design etc., and the molding container 2 is heated in order to fuse the surfaces of the eraser members 1 together to mold an eraser P having a colored pattern or design in the mold shape of the container.

Abstract: A mold apparatus comprising a release liner removably securable to a mold tool face by a liner vacuum system configured to hold the release liner in place against the tool face, the liner vacuum system comprising at least one liner vacuum port extending and providing fluid communication between the mold face and a vacuum source. The liner vacuum system is actuable to hold the release liner in place against the tool face in advance of and during material injection and during curing and may be further actuable to subsequently release the tool from the liner, leaving the release liner to be peeled from the cured material.

Abstract: The present invention provides an improved pressware forming apparatus. At least one of die pairs used in the apparatus can be narrowed in a cross-direction as compared to the cross-directional width of pressware forming tools used in prior an apparatus. The present invention allows addition of at least one additional die pair in the pressware forming tool when used in a standard sized pressware forming apparatus. The present invention also provides components for use in such apparatus and methods of making pressware from the apparatus herein.

Abstract: According to one embodiment, a nano-imprint mold includes plural pairs of first and second protrusions formed on a base layer, each of which is formed along the same straight line. Each protrusion has a top surface and four side surfaces. The first and second protrusions are mirror-symmetrical with each other. A first side surface of the first protrusion and a second side surface of the second protrusion face each other. A first angle between the first side surface or the second side surface and a main surface of the base layer is not less than 85° and not more than 90°. A second angle between a third side surface in the first protrusion or a fourth side surface in the second protrusion and the main surface of the base layer is not less than 70° and not more than 88°. The first angle is larger than the second angle.

Abstract: The disclosure is directed to a thermoforming packaging machine (1) for producing upright standing packagings (21) with an undercut (26) formed into the packaging. The machine comprises a forming station (2) with a lower forming tool (30) and/or a sealing station (3) with a lower sealing tool (40). The disclosure is characterized by the lower forming tool (30) and/or the lower sealing tool (40) comprising a movable forming wall section (32) or a movable sealing seam support section (41a), respectively, in the area of the undercut (26). The disclosure is also related to a corresponding method for producing packagings (21).

Abstract: A system for processing a composite material may comprise a chamber, a mandrel, an upper ramp, and an upper diaphragm. The chamber generally provides structural support while a vacuum is applied to the system and may have a six-sided generally rectangular box shape. The mandrel generally provides support for the composite material, and may be located within the chamber. The upper ramp generally provides a path for the upper diaphragm to follow under vacuum, and may be located adjacent to the mandrel and tilted at approximately 45 degrees downward thereto. The upper diaphragm may be placed over an opening along one side of the chamber. During processing, a vacuum may be applied to chamber and the upper diaphragm may be pulled inward through the opening to press the composite material against the mandrel.

Abstract: A method and apparatus for the use of a handling device, which is preferably configured as a data robot, in order to assemble embossing tools for embossing the desired character sequence into a blank. The handling device preferably also serves to position the respective blank in front of the embossing tools assembled in accordance with the desired character sequence and/or to center or orient the embossing tools with respect to the blank. The method and apparatus can be used in connection with the production of motor vehicle license plates in which an individual character sequence is embossed into a blank.

Abstract: A sheet molding apparatus including at least one molding surface with a plurality of perforations, at least one sheet retainer with a plurality of vacuum perforations, and an accompanying vacuum mechanism for controllably drawing reduced pressure through the perforations. The sheet molding apparatus can be used for rapidly and accurately positioning thermoformable thermoplastic sheets to match the molding surfaces in producing molded articles.

Abstract: A sheet molding apparatus includes at least one molding surface having a plurality of perforations and an accompanying vacuum mechanism for controllably drawing reduced pressure through the perforations. The sheet molding apparatus includes further at least one sheet retainer with a clamping capability attached to a frame surrounding at least a portion of the perimeter edge of the molding surface. The sheet molding apparatus with the sheet retainer and its clamping capability can be used for rapidly and accurately positioning thermoformable thermoplastic sheets to match the molding surfaces in producing molded articles.

Abstract: A process and apparatus for forming wallboard panels having recessed edges along all four edges.

Abstract: A new product is made by an improved pultrusion method including the use of repetitiously moved cooled consolidation plates by the action of which excess plastic resin is allowed to escape from the sides and wherein the flow of plastic carries and shapes transverse reinforcing fibers to curve along the edge of the product preventing delamination of the product. The repetitiously moved consolidation plates provide a more accurately dimensional product and require less pultrusion drawing force than the usual cup and plunger pultrusion die.

Abstract: A method for forming a clay slab includes providing a frame, a first panel supported on the frame in a vertical orientation and a second panel supported on the frame in a vertical orientation, with the first panel and the second panel defining a gap therebetween. The method further includes positioning a block of clay adjacent the gap defined by the first panel and the second panel, moving at least one of the first panel and the second panel from an initial position to an intermediate position to draw the block of clay between the first panel and the second panel and thereby form the clay slab, and moving at least one of the first panel and the second panel from the intermediate position back to the initial position to withdraw the clay slab from between the first panel and the second panel.

Abstract: A micro-lens array fabrication apparatus includes a first roller, a second roller, a molding member, and a cooling member. The first roller and the second roller revolve cooperatively to position portions of a substrate on the molding member while maintaining a tension on the substrate. The molding member includes a shaft and two caps connected to opposites ends of the shaft. The shaft defines a through hole and rows of molding holes in a lateral surface thereof, and forms heaters in the though hole. The heaters heat up the substrate till molten, and the air is driven to blow the molten substrate into the molding holes and form a row of micro-lens structures on the currently positioned portion of the substrate.

Abstract: Apparatus for treating at least one web passing through the apparatus includes a first roller and a second roller positioned adjacent the first roller to define a nip for receiving the at least one web. The first roller has a pair of spaced apart ends, a length extending between the ends, a circumference, and at least one bearer ring extending around the circumference of the first roller generally at a center of the first roller.

Abstract: An apparatus for simultaneously activating two or more portions of a web in different directions. The apparatus includes a pair of intermeshing activation rolls with three-dimensional surface features disposed thereon. The three dimensional surface features are arranged in discrete regions on the rolls such that at least two of the regions provide different directions of activation. The rolls include one or more buffer regions positioned between the discrete regions on the roll that provide different directions of activation.

Abstract: The present invention is directed towards a system for expelling a gas positioned between a substrate and a mold, the substrate and the mold further having a liquid positioned therebetween.

Abstract: Some embodiments comprise a mechanical thickness regulator for a compression mold, or related systems and/or methods. A regulator can include a thickness regulator pin received by a recess in an extendable and retractable relation. The regulator pin can include a tip, or can be contacted with a tip, defining a predetermined distance from the pin to the end of the tip, the distance defining a gap of well known dimensions for receiving and molding polymer melt.

Abstract: A balloon catheter includes a catheter tube, an inflatable balloon, the ends of which are attached to the catheter tube, and a stent attached around the balloon. The stent extends at least partly along the length of the balloon. In an uninflated state, at least the outside surface of the balloon not covered by the stent is provided with a relief structure which is substantially disappeared in an inflated state of the balloon. A related method involves manufacturing a balloon catheter.

Abstract: A fluid reticulation system for a composite component production assembly, the production assembly including at least one pressure chamber (25) having a chamber wall (21) locatable adjacent a composite lay-up or mold, at least a portion of the chamber wall (21) being resiliently deformable, the fluid reticulation system being locatable within the inner volume of the pressure chamber (25) and including means (5) for distributing fluid towards an inner surface (22) of the chamber wall as the fluid enters the pressure chamber.

Abstract: A bead-forming apparatus and method for its use are described. The bead-forming apparatus includes a base with a pair of legs extending from a top surface. First ends of the legs couple to respective eccentric elements. The eccentric elements removeably and rotatably couple to a platen. Second ends of the legs are rotatably and slideably mated with a gear train disposed within the base. The legs are slideably translatable into the base and the gear train maintains a rotational orientation of the legs and the eccentric elements coupled thereto. The platen is thus moveable through a circular path defined by the rotation of the eccentric elements and legs. As such, a plug of moldable material placed between the base and the platen and in contact with the platen, is formed into a double-cone shape by movement of the platen through the circular path.

Abstract: A heat-transfer label assembly and an apparatus for applying heat-transfer labels. In a preferred embodiment, the heat-transfer label assembly includes a support. A plurality of labels are positioned over the support for transfer from the support to an article, each of the labels including an ink design. A plurality of spacers are positioned over the support but not over the label, the spacers not being transferable with the labels from the support to an article. The distance from the top of the spacers to the support exceeds the distance from the top of the labels to the support so that, when the assembly is wound into a roll, the labels do not come into contact with the bottom surface of an underlying portion of the support. In a preferred embodiment, the apparatus for applying heat-transfer labels includes a pad, a die-mark reduction device on the pad, a heated die positioned over the pad, and a motor for moving the heated die into and out of engagement with the die-mark reduction device.

Abstract: System, method and process for imprinting a substrate using controlled deformation of a substrate and/or a template. The substrate and/or template may be positioned in single wave formation or double wave formation during an imprint lithography process.

Abstract: The present disclosure relates to techniques for replicating large-scale nano-pattern structures using a block copolymer structure as a mask in a replication process. Example methods may include performing self-assembling block copolymer reactions to create large self-assembling nano-structures. The nano-structures may then be replicated by using the large self-assembling nano-structure as a mask in nano-imprint lithography.

Abstract: Disclosed is a housing support for an apparatus that is used for providing packaging material. A device for shaping the packaging material in order to form filling material this is discharged at an outlet of the housing support is rotatably mounted on the housing support. The housing support comprises a hopper on which a holder for a packaging material reservoir can be mounted and via which the packaging material is fed to the shaping device, a discharge orifice that delimits the outlet, and a bearing structure which is arranged between the hopper and the discharge port in the feeding direction and on which the shaping device can be rotated. The hopper, the discharge port, and the bearing structure are arranged to rest against each other in such a way that a continuous feeding path encompassing an especially rectilinear axis of the feeding direction is formed through the housing support.

Abstract: An apparatus and method for forming a clay slab includes a frame, a front panel supported on the frame and a rear panel supported on the frame. An outer cable is attached to the rear panel at one end and to the rear panel and to the front panel at another end. A rotatable drive axle is configured to simultaneously wind and unwind the outer cable and thereby move the front panel and the rear panel from an initial position to an intermediate position to draw a block of prepared clay into a gap defined by the front panel and the rear panel. The drive axle is further configured to simultaneously wind and unwind the outer cable in the opposite direction and thereby move the front panel and the rear panel from the intermediate position back to the initial position to remove the clay slab from the slab roller.

Abstract: A reshaping tool incorporates a tool head and clamp for reshaping the cross section of a tube constructed from one or more polymer materials. The clamp holds the tube in place while the head portion of the tool, which is moveable with respect to the clamp, engages the tube for reshaping its profile cross section.

Abstract: A process and apparatus for forming wallboard panels having recessed edges along all four edges which process involves passing an unfinished length of wall board through a lateral recess forming apparatus.

Abstract: Provided is a carrier tape with improved tensile strength and flexural rigidity in a longitudinal direction of a base material, including recesses that can be provided at a narrow pitch in a first surface of the base material, and manufacturable at reduced cost, as well as to provide an apparatus and a method for manufacturing such a carrier tape. A carrier tape of the present invention is constituted by a strip-shaped base material, and includes a plurality of recesses provided in a first surface of the base material and for containing electronic components, a covering unit configured to seal openings of the recesses, and a projection provided on a second surface of the base material along a longitudinal direction of the base material. A length of the projection extends over at least two of the recesses.

Abstract: Apparatus's and methods of stretch-forming pre-preg material are provided. In one example embodiment a variable material stretch forming apparatus comprises a stretch-forming assembly configured to stretch-form at least one section along a width of a sheet of pre-preg material to a longer length than at least one other section along the width of the sheet of pre-preg material before the sheet of pre-preg material is applied to a tool.

Abstract: In some embodiments, reconfigurable tooling is provided having an array of actuator columns affixed to a support base. A programmable controller is configured to position the actuator columns. The reconfigurable tooling has a tooling surface which includes a variable stiffness surface capable of controllable states of stiffness, the variable stiffness surface being capable of being deformed by the actuator columns in a soften state, and rigid in a stiff state. In some embodiments, the variable stiffness surface is configurable multiple times.

Abstract: A heated, segmented pressware die set for making pressware containers from a paperboard blank includes a plurality of guide keys mounted between at least one of an inner member of a punch or die and an outer ring which reciprocates independently. Each guide key extends in an outward direction from the central axis of the die set. The guide keys are positioned, configured and dimensioned to engage the outer ring in order to limit rotation of the outer ring with respect to the inner member of the punch or die. In a preferred construction, the guide keys have radially extending planar surfaces which cooperate with guide channels having like surfaces such that clearances necessary to accommodate thermal expansion are reduced, greatly increasing durability of the tool.

Abstract: A mold assembly includes a support table mounted for rotation within a vacuum chamber. A plurality of hollow part molds is radially disposed about an axis of rotation of the support table. Each part mold has fiber architecture disposed between an inflatable bladder and internal walls of the part mold. A first motor rotates the support table and resin is urged by centrifugal force to flow along the length of each part mold until the fiber architecture is thoroughly impregnated with resin. A second motor spins each part mold about an axis of rotation of the part mold to ensure that the resin migrates radially outwardly relative to the interior wall surface of each part mold. The resulting product is a monolithic, seamless part having no voids.

Abstract: Disclosed is a folding and shape-forming apparatus for a prepreg which includes a vacuum chamber which can generate a vacuum pressure in the inside thereof, an expanding portion disposed inside the vacuum chamber, provided with a prepreg thereon, and expanding because of the vacuum pressure inside the vacuum chamber, a heating portion disposed inside the vacuum chamber for heating the prepreg, a mandrel loaded at a portion of an upper surface of the prepreg, a first pressing portion which is brought into contact with an upper surface of the mandrel to press the mandrel, and a second pressing portion which simultaneously presses both another portion of the upper surface of the prepreg and the expanding portion.

Abstract: A carrier mold having prongs that produces shaped tampons is provided. When subjected to pressure by a pushrod the prongs of the carrier mold flex to substantially or partially open one end of the carrier mold. A method of forming a shaped tampon using the carrier mold is also provided.

Abstract: An apparatus and process for shaping multiple expended thermoplastic containers, specifically plastic bottles into rock shapes by placing the expended plastic bottles into a partitioned tray which is placed onto the top surface of a lift table secured to a jack mounted on a four-wheel dolly and heating the plastic bottles to a malleable state. The lift table is then rolled into an open face shaping chamber that has angle irons secured on the interior sides near the top of the chamber to support and allow a removable tray to which real rocks of different shapes and sizes have been secured to be slid into the chamber with the rocks pointing downward from the tray into the chamber. The lift table with the heated malleable bottles is jacked upward toward and into the real rocks until the bottles take the shapes of the real rocks. Then the table is lowered and wheeled out of the shaping chamber.

Abstract: A device for creating a three-dimensional molded part (30) made from fiber material using of a multiple-part mold (1, 2) whose inside (1a, 2a) determines, at least partially, the contours of the molded part. The fibers are blown into the mold by an air flow using a plurality of nozzles (4) and the air flow then escapes through openings of the mold, so that the fibers accumulate on the inside of the mold, whereupon the fibers are optionally compressed locally before they are bonded with each other through the supply of heat and are finally taken from the mold (1, 2) as a molded part (30). The blowing direction of the nozzles (4, 24, 34) can be pivoted and the pivot axes extend close to the outside of the molded part and the fibers are blown in by the nozzles (4, 24, 34) that are activated at different times.

Abstract: A balloon folding system specifically configured to reduce a side branch balloon of a bifurcated balloon catheter assembly includes a die that defines at least one chamber for receipt of the sidebranch balloon, and at least one pin sized to fit into the chamber and reduce the balloon to a substantially flattened state. The system also may include a housing for the reduction and folding of a primary branch balloon. The system is configurable to fold and reduce both branches simultaneously or separately.

Abstract: The present invention relates to a manufacturing tool (13, 14) and method for use in forming polymer matrix composite products such as carbon fibre composite products. The tool comprising a first and a second portion defining a cavity (15) therebetween in which the product is built before curing. The rigidity of the second portion (13) of the tool is selected based on the required deflection of the second portion of the tool under the curing conditions, in order to maintain pressure on the laminate during the entire cure. The second upper portion (13) is shown haring varying thicknesses (16A, 16B and 16C) which results in different rigidity of these regions.

Abstract: An assembly for creating a folded edge for a flexible headliner material. A table defines an outer configured perimeter upon which is supported the headliner with or without a supporting template. Pairs of primary and secondary fingers are arranged at perimeter spaced locations in mounted fashion over the outer configured perimeter. The fingers contact outwardly displaceable fashion relative to the headliner inner perimeter, and such that the fingers are cooperatively displaced in a first step imparting a bent edge to the headliner. A projecting edge of the secondary finger is subsequently displaced over a terminating edge of the first finger in order to fold over the bent edge, or against the template, to form the edge profile to the headliner in a non-pleated fashion.

Abstract: A tray (100) or container (478) which may be hermetically sealed having a flange (116), rim (124), handle (258), rib, bottom surface (500), sidewall (114), or other portion that is encapsulated by or formed from injection-molded material.

Abstract: A molding apparatus can include a primary mold, a stripper, and a swinging member. The swinging member can comprise a molding surface defining an undercut portion of a molded item. The swinging member can directly contact or attached to the stripper and the primary mold. To facilitate removal of a molded item, the swinging member can withdraw through a hole in the primary mold as a direct result of a motion of the stripper to pull the molded item off the primary mold. The molded item can then be easily removed.

Abstract: A method and a device for directly molding a glazing gasket by extruding a molding material from a molding die to a peripheral edge part of a double-glazing panel in which a space layer is formed between two adjacent glass sheets with a spacer interposed in between. The molding die is configured of a front die and a rear die, which are independent of each other. The front die is allowed to adhere closely to at least the front surface of the double-glazing panel, and the rear die is allowed to adhere closely to at least the rear surface of the double-glazing panel, thereby molding the glazing gasket.

Abstract: A carrier mold having prongs that produces shaped tampons is provided. When subjected to pressure the prongs of the carrier mold flex to completely or substantially close one end of the carrier mold. A method of forming a shaped tampon using the carrier mold is also provided.

Abstract: Two disk-shaped pans are moulded with radial depressions each having a substantially V-shaped transverse profile, with a progressively increasing width and depth from the center of each pan to its border. Motor elements such as a four-bar linkage are arranged for rotating one of the pans around its axis with a reciprocating motion. The other pan can be pressed against the former to squeeze a lump of dough placed therebetween.

Abstract: An apparatus and method for molding composite material with a selectable uniform predetermined temperature during most of the curing time. The mold apparatus has two cooperating and complementing mold bed assemblies hingedly mounted to each other and movable between two extreme positions, open and closed. A composite inner skin and outer skins sandwich a spacer in between. The spacer member includes interconnecting passages throughout. An outer perforated composite skin member covers the spacer member. A source for pressurized gas is applied to the mold assemblies when in the closed position. A predetermined cooperative temperature is selectably used to uniformly control the curing characteristics of the first and second skin members as the pressurized hot gas or air forced to pass through the outer skin and the spacer member adjacent to the inner skin thereby exposing the form being molded to a uniform temperature gradient.

Abstract: A film profile forming device includes a supporting table, a screw coupled to the supporting table in a perpendicular direction, a motor arranged on an end of the screw for rotating the screw, a guiding base having a screw hole engaged with the screw being driven by the screw for dispersing force and moving in the perpendicular direction, a lower base fixed under the supporting table, and a upper base glidingly arranged between the supporting table and the lower base. The upper base is brought by the guiding base and moves to and fro in the perpendicular direction to close or away from the lower base.

Abstract: Apparatus for double-sided imprint lithography of an apertured substrate comprises a pair of correspondingly apertured molds, a support for an assembly of the substrate and molds, and an alignment mechanism with radially movable elements for aligning the apertures of the molds and the substrate. The movable elements can be at least partially disposed in a spindle and can be removed radially outward by a conically tapered drive rod. Opposing surfaces of the substrate can then be imprinted in registration at the same time, preferably by fluid pressure imprint lithography.