Reshaping Means Utilizing Fluid Pressure Directly Contacting Work Patents (Class 425/503)
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Patent number: 12083762Abstract: A molding process for shoes with inner lining comprises: placing a molding inner core sleeved with an inner lining in a combined external mold being preset with a semi-molded shell; performing a mold-closing action to make the semi-molded shell in the first external mold and the second external mold attach to the inner lining, respectively; and heating to vulcanize the semi-molded shell, and combining with the inner lining to produce a shoe with inner lining.Type: GrantFiled: March 1, 2022Date of Patent: September 10, 2024Assignee: HONESTY RUBBER AND PLASTIC MFG. CO. LTDInventor: Jiaming Zeng
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Patent number: 11639040Abstract: A method of manufacturing a cured vessel is disclosed herein. The method comprises wrapping a first bladder in a first composite laminate, wrapping a second bladder in a second composite laminate. The method further comprises joining the first composite laminate and the second composite laminate by wrapping them both in a third composite laminate to form an un-cured vessel. The un-cured vessel is cured by heating the uncured vessel and pressurizing the bladder while the uncured vessel is in a vessel mold.Type: GrantFiled: February 20, 2020Date of Patent: May 2, 2023Assignee: Goodrich CorporationInventors: Nathaniel Ching, Jin Hu, Casey Slane
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Patent number: 11225009Abstract: A manufacturing device of the present invention includes an intermediate molded body mold having a first accommodating space capable of accommodating a plurality of preforms, each preform having a mouth portion and a trunk portion; an intermediate molded body blowing unit configured to blow gas into the plurality of preforms arranged in the first accommodating space to inflate the plurality of preforms, thereby manufacturing an intermediate molded body having a connection portion formed by the trunk portions of the plurality of preforms welded to each other; a final molded body mold having a second accommodating space larger than the first accommodating space; and a final molded body blowing unit configured to blow gas into the intermediate molded body arranged in the second accommodating space to inflate the intermediate molded body, thereby forming an exterior shape of a multiple-chamber container.Type: GrantFiled: September 20, 2016Date of Patent: January 18, 2022Assignee: NISSEI ASB MACHINE CO., LTD.Inventors: Yoshiki Miyazawa, Junji Takahashi, Kaoru Kasakawa
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Patent number: 11203144Abstract: A hollow body forming mold includes left and right half molds, a bottom of the left half mold is provided with a left avoidance slot, a bottom of the right half mold is provided with a right avoidance slot, a left bottom slider is disposed in the left avoidance slot, a right bottom slider is disposed in the right avoidance slot, and the left and right bottom sliders constitute a group of sliders. The mold design resolves a difficult problem that a fabrication hole exists during forming of a hollow body with a built-in component by using an existing conventional process The hollow body forming method has the advantages of a short forming period, the high production efficiency, good combination between a built-in component and an inner wall of an fuel tank, and the high location stability.Type: GrantFiled: November 5, 2018Date of Patent: December 21, 2021Assignee: YAPP Automotive Systems Co., Ltd.Inventors: Lin Jiang, Songjun Xu, Dejun Gao, Jie Li, Xueji Ge, Chao Zhang, Wei Zhou
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Patent number: 11141887Abstract: Provided are a production method of a mold having a recessed pattern, and a manufacturing method of a pattern sheet having good accuracy and excellent productivity. The production method of a mold includes: a step of preparing an electroform having a protruding pattern and a mold having a first mold and a second mold forming a cavity; a step of fixing the electroform excluding an end portion of the electroform to the first mold; a clamping step of clamping the electroform excluding the end portion of the electroform and a region of the protruding pattern between the first mold and the second mold to form the cavity; and an injection step of filling the cavity with a resin.Type: GrantFiled: October 31, 2018Date of Patent: October 12, 2021Assignee: FUJIFILM CorporationInventors: Shotaro Ogawa, Toshihiro Usa, Kenichiro Tamaki
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Patent number: 10906218Abstract: There is disclosed an in-mould labelling process for the manufacture of a labelled article comprising the steps of: feeding a labelstock web into a mould; forming an article in the mould such that the formed article contacts and effectively adheres to a label of the labelstock web; detaching the adhered label from the labelstock web; and removing the formed and labelled article from the mould.Type: GrantFiled: December 18, 2017Date of Patent: February 2, 2021Assignees: INNOVIA FILMS LIMITED, ALPLA-WERKE ALWIN LEHNER GMBH & CO KGInventors: Stephen Langstaff, Christopher Konkel, Robert Siegl
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Patent number: 10369741Abstract: While naturally suctioning air between a first thermoplastic resin sheet (20) and a second thermoplastic resin sheet (21) from a fluid passage (23) formed in a first thermoplastic resin sheet (20), the first thermoplastic resin sheet (20) is subjected to vacuum-molding by a first vacuum molding die (2), a first shaping section is formed in the first thermoplastic resin sheet (20) by a molded section (5) of the first vacuum molding die (2), the second thermoplastic resin sheet (21) is subjected to vacuum-molding by a second vacuum molding die (3), a second shaping section is formed in the second thermoplastic resin sheet (21) by the molded section (11) of the second vacuum molding die (3), and a hollow section (300) is defined between the first thermoplastic resin sheet (20) and the second thermoplastic resin sheet (21) by the first shaping section and the second shaping section.Type: GrantFiled: March 30, 2016Date of Patent: August 6, 2019Assignee: MORIROKU TECHNOLOGY COMPANY, LTD.Inventors: Yasufumi Sugauchi, Jungo Horiyama, Hidetoshi Morohashi
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Patent number: 10350813Abstract: A system combining a machine for blow-molding articles with a universal in-mold labeling apparatus. The apparatus has a frame on which turntables are mounted. Each turntable has an air rotary union, facilitating rotation of the respective turntable, and suction cups adapted to pick, hold, and release labels. The turntables deliver labels to the open molds of the machine. The apparatus also has a vertical slide positioned between the turntables. A placement head engages the turntables and moves up the vertical slide to a position in the open molds. At least one label magazine is affixed to the frame and retains the labels. Strategically placed air valves provide air and vacuum to pick, hold, and release labels. A human machine interface facilitates communication between an operator of the system and the system. Finally, a control system is provided to allow the operator to program and control both the machine and apparatus.Type: GrantFiled: April 18, 2017Date of Patent: July 16, 2019Assignee: Graham Packaging Company, L.P.Inventors: Roman Justice, Robert P. Bartnik, Gregory D. Taylor, Ryan Smith, Scott E. Bysick
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Patent number: 9962880Abstract: A blow molding device and method capable of forming a blow molded article having a built-in part with a good yield rate. The blow molding device has a die core, a blow mold, a parison holding unit and a built-in part holding unit. The parison holding unit has parison expanders and a parison outer holding plate. The built-in part holding unit has an airtight guide tube and a holding rod. After a lower end of a parison is expanded with a plurality of parison expanders, and an upper end of the airtight guide tube is inserted in the lower end of the parison, the lower end of the parison is held between the upper end of the airtight guide tube and the parison outer holding plate, and the pre-blowing is carried out. After the built-in part is positioned in an interior space of the parison, and the parison and built-in part are held between the slide cores, the blow mold is closed and blowing is carried out.Type: GrantFiled: May 20, 2014Date of Patent: May 8, 2018Assignee: FTS CO., LTD.Inventors: Shinji Yukimaru, Koji Sugiura, Toshiaki Asahara, Kouji Ito
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Patent number: 9199404Abstract: A linear machine for blow molding hollow bodies includes: an extruder feeding a head for extruding juxtaposed parisons lying on an imaginary vertical plane parallel to or coincident with the imaginary plane containing the longitudinal axis of the extruder itself; mold and counter-mold assemblies with respective grippers which can be alternately moved along an axis contained in the imaginary vertical plane of the extrusion head itself; and a unit for transferring the containers cyclically formed by the molds onto a single conveyor located laterally to the path of the mold and counter-mold assemblies. The conveyor resides longitudinally under the extruder. The mold and counter-mold assemblies can move horizontally. Components cyclically and linearly raise and lower the extruder and/or the head, preventing the parison products from interfering both with each other and with the molds as they come out in a closed condition due to the cooperation with the extrusion head.Type: GrantFiled: September 11, 2012Date of Patent: December 1, 2015Assignee: DINAMICA 3000 S.R.L.Inventor: Roberto Pinato
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Publication number: 20150064379Abstract: The plastic structural article includes an elongated tubular shell having opposed end sections, a middle section there between and an interior cavity. The interior cavity has a foam core situated therein. The foam core comprises steam expandable polymer beads which when expanded substantially fill the interior cavity. The bead and shell are of a similar plastic composition enabling the articles to be reground and recycled. An apparatus for forming the articles and an associated method of manufacture are also disclosed. A thermal management system includes a panel having a periphery, and a skin having a thermal bond to an in-situ foam core. The panel has a thermal transmittance u-value ranging from 0.1 to 0.17 W/m2° C.Type: ApplicationFiled: March 28, 2013Publication date: March 5, 2015Inventor: Richard W. Roberts
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Publication number: 20140346715Abstract: A method for producing a tubular structural component and device for production thereof are disclosed. A tubular moulding tool has an inner mould surface shaped corresponding to an outer surface of the structural component. A support surface of an expandable support, formed corresponding to the moulding tool shape such that in an unexpanded state the support fills the moulding tool while the support surface and the mould surface run parallel leaving an expansion spacing of the support surface to the mould surface, is covered with a tubular non-crimp fibre fabric, such that fibres of a fibre layer of the non-crimp fibre fabric run diagonally around the support. After the support has been arranged in the moulding tool, the non-crimp fibre fabric is pressed against the mould surface by expanding the support with radial expansion of the non-crimp fibre fabric. The non-crimp fibre fabric is infiltrated by a curable matrix.Type: ApplicationFiled: May 23, 2014Publication date: November 27, 2014Inventors: HAUKE LENGSFELD, VOLKER REYE
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Publication number: 20140265052Abstract: A blow molding device capable of forming a blow molded article having a built-in part with a good yield rate, and a blow molding method. The blow molding device has a blow mold, a parison holding unit and a built-in part holding unit. The parison holding unit has parison expanders and a parison outer holding plate. The built-in part holding unit has an airtight guide tube and a holding rod. After a lower end of a parison is expanded with a plurality of parison expanders, and an upper end of the airtight guide tube is inserted in the lower end of the parison, the lower end of the parison is held between the upper end of the airtight guide tube and the parison outer holding plate, and the preblowing is carried out. After the built-in part is positioned in an interior space of the parison, and the parison and built-in part are held with the slide cores, the holding rod is removed from the blow mold.Type: ApplicationFiled: March 18, 2013Publication date: September 18, 2014Applicant: FTS CO., LTD.Inventors: Takahisa MAJIMA, Toshiaki Asahara, Koji Sugiura
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Publication number: 20140246814Abstract: Method and mould for producing air ducts (P) from plastic material, especially soft plastic material, with a hardness of between Shore 5 and Shore 65, of the type comprising a hollow main body (P1) provided with at least one protuberance or nipple (P2) that projects from the exterior wall of the main body (P1), the method comprising the steps of injection-moulding at least one nipple (P2) from plastic material inside a first cavity (1) of a mould (M); interconnecting the first cavity (1) with a second cavity (3) arranged in the same mould (M) and located adjacent to said first cavity (1), in order to form a single volume; and blow-moulding a hollow body from a mouldable plastic-material parison inside the second cavity (3).Type: ApplicationFiled: August 2, 2012Publication date: September 4, 2014Applicants: SOGEFI FILTRATION, S.A., FUNDACIO PRIVADA ASCAMMInventors: Francisco Javier Planta Torralba, Jose Manuel Navarro Robles
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Patent number: 8794957Abstract: A forming tool and method for its use with flat pre-preg composite laminate assemblies which incorporates a mandrel segmented into multiple forming blocks, the forming blocks sized to receive a draped composite laminate assembly with all portions of the composite laminate assembly spaced from a shaping surface on each block. A spline plate engages the shaping surface of the forming blocks to provide a neutral axis for maintaining the entire composite laminate assembly in tension during forming. In the exemplary embodiments, the draped composite laminate assembly is formed to the forming blocks from the flat composite laminate assembly and maintained in contact with the forming blocks using a vacuum bag. The mandrel forming blocks are then displaced to a desired curvature on the spline plate.Type: GrantFiled: August 31, 2011Date of Patent: August 5, 2014Assignee: The Boeing CompanyInventors: Peter D. McCowin, Paul E. Nelson, Worm Lund
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Patent number: 8741208Abstract: Manufacturing of a composite component, such as a composite component of an aircraft, is provided with a molding tool that includes, but is not limited to a first mold, a second mold and a pressure generator. Between the first mold and the second mold, a membrane is arranged so that between the first mold and the membrane a first region is formed, and between the second mold and the membrane a second region is formed. In the first region, a fibrous mat is arranged. In the second region with the use of the pressure generator 116 counter-pressure can be produced so that the membrane is pressed in the direction of the fibrous mat.Type: GrantFiled: October 17, 2011Date of Patent: June 3, 2014Assignee: Airbus Operations GmbHInventors: Matthias Nothdurft, Günther Dressler, Rolf-Georg Sundermann, Georg Lonsdorfer
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Patent number: 8721954Abstract: In some examples, a method for densifying a material via pitch comprises inserting the material to be densified into a mold, wherein the mold is part of an apparatus. The apparatus may include a ram configured to apply a ram pressure sufficient to force a pitch into the mold to densify the material, a gas source configured to apply a gas pressure sufficient to force the pitch into the mold to densify the material, and a vacuum source operable to create a vacuum pressure in the mold at least prior to application of either the ram pressure or the gas pressure. The method may further comprise densifying the material in the mold via pitch using a selectable one of the ram, the gas source, the ram and the vacuum source, or the gas source and the vacuum source.Type: GrantFiled: March 13, 2013Date of Patent: May 13, 2014Assignee: Honeywell International Inc.Inventors: Mark L. La Forest, Roger L. Klinedinst, David M. Wright
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Publication number: 20140110491Abstract: The plastic structural article includes an elongated tubular shell having opposed end sections, a middle section there between and an interior cavity. The interior cavity has a foam core situated therein. The foam core comprises steam expandable polymer beads which when expanded substantially fill the interior cavity. The bead and shell are of a similar plastic composition enabling the articles to be reground and recycled. An apparatus for forming the articles and an associated method of manufacture are also disclosed.Type: ApplicationFiled: March 15, 2013Publication date: April 24, 2014Inventor: Richard W. Roberts, JR.
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Patent number: 8673205Abstract: A process for manufacturing a piece made of composite material that includes fibers that are immersed in a resin matrix, whereby the piece is placed in a first chamber with at least one flexible wall. The process includes a thermal cycle with essentially a first phase (50) at a first temperature during which the resin is liquid or in the “gel” state, and then a second phase (52) at a second temperature that is higher than the first during which solidification of the piece takes place by polymerization of the resin. An external pressure is applied to the outside of the first chamber and an internal pressure is generated inside the first chamber, wherein during the first phase (50), the relative internal pressure is less than 0 during a first period, and then greater than 0 during a second period preceding the beginning of the polymerization for reducing the porosity rate.Type: GrantFiled: April 25, 2011Date of Patent: March 18, 2014Assignee: Airbus Operations S.A.S.Inventor: Denis De Mattia
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Patent number: 8651850Abstract: The invention concerns a device for stiffening a flat component, a process for the production of a flat component, in particular a fiber composite component, and a fiber composite component. The device has a portion for producing a space for receiving a mold core for the transmission of a pressure for pressing the flat component and the device. It is characterised by means for positively lockingly and/or frictionally lockingly positioning the mold core in the space of the device. The process according to the invention includes the following steps: introducing the mold core into the portion of the device, positively lockingly and/or frictionally lockingly positioning the mold core in the portion of the device by means of the means, applying the device including the mold core to the non-hardened material layer or layers, pressing the material layers, and hardening the material layer or layers and joining the device to the material layer or layers.Type: GrantFiled: July 14, 2009Date of Patent: February 18, 2014Assignee: Airbus Operations GmbHInventors: Torben Jacob, Ivar Wiik
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Publication number: 20130300029Abstract: A method and apparatus for making a lined waterproof footwear product, and footwear product formed there from, are provided. A last, having an exterior surface configured to correspond to the size and shape of the interior surface of the footwear product, is covered with a microcellular lining material. An injection mold comprises shells having a pre-determined configuration to cooperate with the exterior surface of the lining covered last to form: (i) a pre-injection cavity between the shells and the lining covered last when in position in the mold for injection molding; and, (ii) an injection cavity, defining the configuration of the footwear product, between the shells and the lining covered last when injection material is being injected into the injection cavity whereby the injection pressure causes the microcellular lining material to reconfigure the pre-injection cavity.Type: ApplicationFiled: January 25, 2013Publication date: November 14, 2013Applicant: GENFOOT INC.Inventor: GENFOOT INC.
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METHOD AND APPARATUS FOR MANUFACTURING MELT-BLOWN FABRIC WEB HAVING RANDOM AND BULKY CHARACTERISTICS
Publication number: 20130285275Abstract: Disclosed is a method and apparatus for manufacturing a melt-blown fabric web, by which a melt-blown fabric web having improved filament cohesion and excellent bulky characteristics and sound-absorbing performance is manufactured. The apparatus includes a heat extruder for heating a thermoplastic resin composition and extruding the melted thermoplastic resin, a melt-blown fiber spinner for spinning the extruded thermoplastic resin as a melt-blown fiber in a filament form, a variable gas injector for injecting gas whose injection speed and injection quantity are continuously changed at random to the melt-blown fiber spun from the melt-blown fiber spinner to cause the injected gas to collide with the spun melt-blown fiber, and a collector for collecting the melt-blown fiber, which is spun from the melt-blown fiber spinner and collides with the gas, to form a melt-blown fabric web.Type: ApplicationFiled: August 27, 2012Publication date: October 31, 2013Applicants: HYUNDAI MOTOR COMPANY, SUN JIN INDUSTRY CO., LTD., IKSUNG CO., LTD., KIA MOTORS CORPORATIONInventors: Jung Wook Lee, Gi Won Kim, Hyeon Ho Kim, Won Jin Seo, Dong Uk Lee, Moon Soo Lim, Min Su Kim, Jin Ho Hwang, Ki Wook Yang, In Hee Song -
Patent number: 8540919Abstract: A manufacturing method of housing of electronic device comprises following steps: providing a metal member; forming a plurality of micro anchored apertures on a surface of the metal member; placing the metal member in a plastic injection mold, wherein the plastic injection mold is set at a first temperature; and providing a molten plastic material in the plastic injection mold for integrating with the surface of the metal member with an injection molding manner, wherein the plastic injection mold is set at a second temperature, and the second temperature is higher than the first temperature.Type: GrantFiled: March 7, 2011Date of Patent: September 24, 2013Assignee: Quanta Computer Inc.Inventor: Shu-Chen Lin
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Patent number: 8512623Abstract: A labeler for labeling plastic containers in the blow mold as well as to a labeling method for use of the labeler, where due to the fact that the rotating insertion device of the labeler comprises articulated arms having each rotatably supported thereon a gripper, it is possible to remove labels from stationary magazines at a comparatively low relative speed. The articulated arms are able to follow the path of the blow molds during insertion of the labels with high speed. The grippers are rotatably supported which allows an exact radial orientation of the gripper with respect to the axis of rotation of the blow wheel that continues to rotate during insertion of the labels, to thus allow a particularly accurate and reliable labeling.Type: GrantFiled: January 21, 2011Date of Patent: August 20, 2013Assignee: Krones AGInventors: Wolfgang Hausladen, Christian Popp, Johannes Weiss
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Patent number: 8500429Abstract: An apparatus and method is provided for lining the wall of a manhole. The apparatus may include a liner assembly, which includes an expansion device, an auxiliary bladder, a primary bladder, and a liner. The auxiliary bladder is first inflated near the top of the manhole. Next the primary bladder may be expanded to press the liner against the wall of the manhole. The liner, being impregnated with a resinous material, is pressed against the wall until the resinous material cures and hardens. The expansion device, auxiliary bladder, and primary bladder are then removed from the manhole. The result is a repaired manhole wall.Type: GrantFiled: November 10, 2010Date of Patent: August 6, 2013Assignee: LMK Technologies, LLCInventors: Larry W. Kiest, Jr., Jason M. Mathey
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Patent number: 8500085Abstract: Method for manufacturing a composite fiber component (1) the method comprising the following method steps: forming a moulding core (4) comprising a hollow profile (15) made of segments (16a . . . d) in order to establish an external geometry of the moulding core (4), wherein the segments (16a . . . d) of the moulding core (4) each extend in the direction of the longitudinal axis of the moulding core (4) and are each constructed so as to be pivotable about an axis running in the longitudinal direction of the moulding core (4), between a folded position (A), and an unfolded position (B) of the hollow profile (15) of the moulding core (4), wherein the segments (16a . . . d) are constructed so as to be coupled to one another via connections (18a . . . d, 19a . . .Type: GrantFiled: July 5, 2007Date of Patent: August 6, 2013Assignee: Airbus Operations GmbHInventors: Torben Jacob, Joachim Piepenbrock
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Patent number: 8475153Abstract: Strips containers are formed using two continuous webs in thermoformable and heat-sealable material facing each other. The webs are indexed along a feed line through different operating stations that transform the webs into a continuous strip of containers, each one of which is provided with a mouth. The containers are arranged according to two parallel rows that are opposed to a longitudinal median zone. The mouths of the containers of the upper row are arranged on the upper longitudinal edge of the strip and face upwards, whilst the mouths of the containers of the lower row are arranged on the lower longitudinal edge and face downwards. The method enables productivity to be increased and waste to be reduced.Type: GrantFiled: May 6, 2011Date of Patent: July 2, 2013Assignee: Sarong Societa' per AzioniInventors: Primo Finetti, Andrea Bartoli
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Patent number: 8393371Abstract: A system for processing a composite material may comprise a chamber, a mandrel, an upper ramp, and an upper diaphragm. The chamber generally provides structural support while a vacuum is applied to the system and may have a six-sided generally rectangular box shape. The mandrel generally provides support for the composite material, and may be located within the chamber. The upper ramp generally provides a path for the upper diaphragm to follow under vacuum, and may be located adjacent to the mandrel and tilted at approximately 45 degrees downward thereto. The upper diaphragm may be placed over an opening along one side of the chamber. During processing, a vacuum may be applied to chamber and the upper diaphragm may be pulled inward through the opening to press the composite material against the mandrel.Type: GrantFiled: April 6, 2010Date of Patent: March 12, 2013Assignee: Spirit AeroSystems, Inc.Inventors: William Joseph Bryant, Christopher J. Morrow, Kenneth I. Fried
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Patent number: 8376731Abstract: The invention relates to a device for producing hollow bodies from thermoplastic material in which web- or strip-type preforms of plasticized plastics material are shaped in a multi-part tool which forms a mold nest, with two outer molds and a central mold which perform opening and closing movements with respect to one another. The central mold is provided with at least one device for receiving and manipulating components to be fastened in the interior of the hollow body by means of a material and/or form-fitting joint. Prior to the fastening of the components to the inner wall of the hollow body to be produced, the components are heated by means of a radiant heating device. The radiant heating device is advantageously integrated in the central mold of the tool.Type: GrantFiled: April 12, 2011Date of Patent: February 19, 2013Assignee: Kautex Textron GmbH & Co. KGInventors: Thomas Buchholz, Dirk Eulitz, Harald Lorenz, Gerd Wolter
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Patent number: 8356991Abstract: A continuous blow molding machine includes a mechanism for shifting molds upstream after closing to reduce between-mold flash.Type: GrantFiled: March 11, 2010Date of Patent: January 22, 2013Assignee: Graham Engineering CorporationInventor: Paul M. Oles
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Publication number: 20120248662Abstract: Disclosed is a thermoforming mold that defines a surface of a thermoformed part, a cavity recess that defines part of the interior space of the thermoformed part, a bond flange ridge, a vent recess and a chamber recess in an offal region outside of the surface of the thermoformed part, where the chamber recess, the vent recess and the cavity recess collectively define a continuous recess and where the part does not extend substantially beyond the bond flange ridge. Also disclosed is a manufacturing method including molding a first and second plastic sheet to thermoforming molds, impressing the first and second plastic sheets together between the thermoforming molds to define the part, a seam, a vent and a chamber then inserting a blow needle into the chamber and using that blow needle to move a fluid through the interior space of the part through the vent and then removing the offal and the chamber from the part. Also disclosed is a thermoformed part manufactured using the mold and method described above.Type: ApplicationFiled: May 9, 2012Publication date: October 4, 2012Inventors: Christopher S. Klem, Brent Buschkoetter, Jay A. Kerkhoff
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Patent number: 8239284Abstract: A customer sends a CAD file for the part to be manufactured to the system. The system assesses the CAD file to determine various pieces of manufacturing information. One or more acceptability criteria are applied to the part, such as whether the part can be machined in two opposing orientations in a 3 axis CNC machine. If not, the system sends a file to the customer graphically indicating which portions of the part need modification to be manufacturable. The system provides the customer with a quotation form, that allows the customer to select several parameters, such as number of cavities or parts per workpiece block, surface finish and material, which are independent of the shape of the part. The quotation module then provides the customer with the cost to manufacture the mold or a number of parts, which may include both molded parts and total profiled machined parts. Budget-driven quotation is possible, wherein proposed modifications in the molding process are controlled by the budget of the customer.Type: GrantFiled: October 12, 2010Date of Patent: August 7, 2012Assignee: Proto Labs, Inc.Inventors: Lawrence J. Lukis, Christopher Walls-Manning, Mark R. Kubicek
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Patent number: 8221666Abstract: A method for producing a composite structure and a composite structure obtained by the method is described.Type: GrantFiled: June 27, 2008Date of Patent: July 17, 2012Assignee: LM Glasfiber A/SInventors: Tommy Mikkelsen, Morten Stage
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Patent number: 8215945Abstract: An apparatus for forming a hollow FRP article by internal pressure molding includes a vacuum chamber, a forming die positioned in the vacuum chamber, a vacuum-chamber opening/closing mechanism, a composite-body support device for supporting a composite body without making the composite body come into contact with the forming die in a state where the forming die is opened by the vacuum-chamber opening/closing mechanism, the composite body including an airtight internal-pressure holding tube and a prepreg fitted on said airtight internal-pressure holding tube, an evacuation system for evacuating the vacuum chamber, an internal-pressure supplying device for applying pressure to an inside of the internal-pressure holding tube, and a controller for actuating the vacuum-chamber opening/closing mechanism to clamp the forming die to thereby bring the forming die and the composite body into intimate contact with each other.Type: GrantFiled: January 19, 2010Date of Patent: July 10, 2012Assignee: Fujikura Rubber Ltd.Inventors: Norio Matsumoto, Akiyasu Higuchi, Masaki Wakabayashi
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Patent number: 8211263Abstract: A method for fabricating an air-filled cellular structure for use as a resilient cushion. The method includes providing a molding structure including a shelf substantially surrounding a depression, and a platform that fits within the depression and is selectively movable between a plurality of positions relative to the shelf, moving the platform to a preselected position relative to the shelf, wherein the preselected position corresponds to a substantially predetermined amount of air to be contained by the air-filled cellular structure, and using a vacuum device to draw air from within the depression.Type: GrantFiled: September 3, 2009Date of Patent: July 3, 2012Assignee: Applied FT Composite Solutions Inc.Inventor: Daniel Kim
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Patent number: 8202078Abstract: A blow molding device capable of securely closing a lower end of a parison to prevent the parison from being crushed. The blow molding device includes a blow mold and a parison holding unit. The parison holding unit includes an inner holding plate adapted to be inserted in an interior of the lower end of the parison, and an outer holding plate adapted to hold an outer surface of the lower end of the parison, and the outer holding plate has a recess conforming to a configuration of the inner holding plate and is split into a plurality of holding plate members such that each of the split holding plate members is capable of sliding to hold the lower end of the parison.Type: GrantFiled: September 24, 2009Date of Patent: June 19, 2012Assignee: FTS Co., Ltd.Inventors: Tomohide Aoki, Takahisa Majima, Soji Hamaji
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Patent number: 8197244Abstract: A multilayer, flexible planar material for delimiting a matrix supply chamber during the production of fiber-reinforced plastic components made of fiber composite semifinished products includes a multifunction laminate, which has a diaphragm, a textile layer, which is laminated on the diaphragm, and a spacer layer, which is disposed on the textile layer.Type: GrantFiled: January 15, 2009Date of Patent: June 12, 2012Assignees: Trans-Textil GmbH, Eads Deutschland GmbHInventors: Stefan Utecht, Wilhelm Krings, Manfred Hänsch
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Patent number: 8186993Abstract: A blow mold for a mannequin, comprising a model cavity having a profile, an inserting part, and a drive device.Type: GrantFiled: June 17, 2010Date of Patent: May 29, 2012Inventor: Jinghui Liu
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Publication number: 20120104659Abstract: A pitch densification apparatus may be used to form a carbon-carbon composite material. In some examples, the apparatus is configured to pitch densify a material using one or more of a plurality of different pitch densification techniques. For example, the apparatus may densify a material with a selectable one of the resin transfer molding cycle, the vacuum-assisted resin transfer molding cycle, and/or the vacuum pressure infiltration cycle. The apparatus may respond to initial or changing properties of a material to be densified. In some additional examples, the apparatus includes a mold configured to receive a preform and a portion of solid pitch separate from the preform. The apparatus may include a heating source thermally coupled to the mold that is configured to heat the solid pitch above a melting temperature of the solid pitch. The apparatus may melt the pitch without external pitch melting equipment.Type: ApplicationFiled: November 2, 2010Publication date: May 3, 2012Applicant: HONEYWELL INTERNATIONAL INC.Inventors: Mark L. La Forest, Neil Murdie, Roger L. Klinedinst, David M. Wright
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Patent number: 8162652Abstract: A forming tool (100) for and a method of making a three dimensional composite component using double diaphragm forming. The forming tool (100) comprises a forming side having two or more regions of changing profile and one or more through holes associated with each region, the through holes exit on the forming side and are connectable to one or more vacuum sources such that vacuum can be selectively and discretely applied to each region.Type: GrantFiled: November 18, 2008Date of Patent: April 24, 2012Assignee: GKN Aerospace Services LimitedInventors: Giovanni Antonio Marengo, Paul Michael Roberts, Jonathan Moram
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Patent number: 8137499Abstract: In a method for reinforcing a fiber composite component for aviation and space flight, a vacuum mat is configured with at least one receiving portion for reproducibly receiving at least one reinforcing element. The at least one reinforcing element is introduced into the at least one receiving portion of the vacuum mat. The vacuum mat with at least one introduced reinforcing element is applied reproducibly in a sealed manner to the fiber composite component to be reinforced to form a mold portion and at least the formed mold portion is cured to connect the at least one reinforcing element to the fiber composite component. The vacuum mat is then removed from the reinforced fiber composite component so that the vacuum mat can be reused.Type: GrantFiled: June 16, 2010Date of Patent: March 20, 2012Assignee: Airbus Operations GmbHInventors: Christian Luebbering, Hauke Lengsfeld, Roland Brandenburg
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Patent number: 8105528Abstract: An automotive fuel tank fabrication apparatus is provided. The automotive fuel tank has a blow mold and a built-in part holding unit. The built-in part holding unit includes a plurality of holding rods for holding a built-in part. The holding rods are made to freely advance and retreat in such a manner as to hold the built-in part in a position where the built-in part confronts cavities when the blow mold is opened and to retreat from the blow mold when the blow mold is closed with the built-in part left positioned in an interior of a parison. The holding rods are formed in such a manner that their diameters are reduced as they extend towards distal ends thereof and are inserted into insertion holes formed in the built-in part so as to hold the built-in part.Type: GrantFiled: December 9, 2008Date of Patent: January 31, 2012Assignee: FTS Co., Ltd.Inventors: Tomohide Aoki, Yoshinari Yoshida
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Patent number: 8105068Abstract: A reusable apparatus and method for forming a composite part through vacuum assisted resin transfer molding (VARTM). The reusable apparatus may be configured to vacuum seal a curable material, such as composite material, against a tool and disperse a permeating substance such as liquid resin through the curable material. The reusable apparatus may comprise a sheet of material such as rubber having a plurality of surface deviations facing the curable material and the tool. The surface deviations may provide paths for evenly distributed air flow as air is evacuated from between the sheet of material and the tool. Additionally, the surface deviations may allow the permeating substance to be evenly dispersed throughout the curable material. A vacuum outlet of the tool may be positioned between two sealing apparatuses to provide continuous vacuum suction proximate a perimeter of the sheet of material to prevent air from leaking in.Type: GrantFiled: November 5, 2008Date of Patent: January 31, 2012Assignee: Spirit AeroSystems, Inc.Inventors: William Tod Ross, Jeffery Max Buxman
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Patent number: 8066499Abstract: Installation of a flexible cured in place liner by inverting the liner with air and curing the liner with steam introduced through a perforated lay flat hose without deflating the liner between the inversion and cure. The installation is performed with an apparatus having two independently operable glands with at least one fluid inlet port installed on the line downstream of the second gland liner. As the liner reaches the distal end of the conduit to be lined, it enters a sample and porting pipe with an exhaust pipe gland and exhaust pipe and it is pierced by a rigid porting tool. Steam is then introduced into the lay flat hose to cure the resin and is exhausted through an exhaust hose connected to a controllable exhaust pipe. After curing steam is replaced with air to cool the liner, the ends are cut to restore service through the host pipe.Type: GrantFiled: August 16, 2006Date of Patent: November 29, 2011Assignee: INA Acquisition Corp.Inventors: Franklin Thomas Driver, Steve J. Hirtz, Richard C. Polivka, James H. Blasczyk, Neil T. Birchler, Kyle M. Costa
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Publication number: 20110212212Abstract: A composite air and foam protective packaging product comprises a packaging cushion having, in cross-section, at least three plies of plastic film, foam between a first ply and a second ply of the three plies of plastic film, and air between the second ply and a third ply of the three plies of plastic film.Type: ApplicationFiled: May 12, 2011Publication date: September 1, 2011Applicant: Storopack, Inc.Inventor: Jean-Marc Slovencik
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Patent number: 8007710Abstract: A green tire disposed on a toroidal support is introduced into a vulcanisation mold. The mold is closed through axial approaching of a pair of sidewall plates acting against the sidewalls of the tire. Circumferential sectors set to operate against the tire tread band are maintained spaced apart from the tread band itself during admission of a working fluid designed to press the tire against the toroidal support. Subsequently, the sectors are centripetally approached for penetration into the tread band concurrently with a step of full molding and vulcanisation of the tire carried out through admission of steam under pressure into the tire itself.Type: GrantFiled: December 28, 2004Date of Patent: August 30, 2011Assignee: Pirelli Tyre S.p.A.Inventors: Maurizio Marchini, Fiorenzo Mariani, Pierangelo Misani
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Patent number: 7993127Abstract: A blow molding device capable of securely holding a built-in part in a prescribed position in an interior of a blow molded article with a compact equipment. The blow molding device includes a blow mold and a built-in part holding unit. The built-in part holding unit includes a holding rod adapted to hold the built-in part and arranged to freely advance and retreat to be removed from the blow mold. The blow mold includes a slide core in each of two mold members so as to freely advance and retreat relative to a cavity of the blow mold, and a drive control pin in each of mating faces of split two mold members, and the drive control pin and the slide core are linked with a linking member. The slide core is driven with the drive control pin such that when the blow mold is closed, the slide core retreats from an interior of the cavity to a molding surface defining the same at the same speed as the closing speed of the blow mold.Type: GrantFiled: September 24, 2009Date of Patent: August 9, 2011Assignee: FTS Co., Ltd.Inventors: Soji Hamaji, Yasuaki Nakamura, Yuji Shimizu
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Publication number: 20110183028Abstract: A labeler for labeling plastic containers in the blow mold in a rotary blow molder, with a blow wheel having arranged thereon a plurality of blow molds with a lowerable blow mold bottom, and at least one label dispenser used for providing tubular labels. The blow mold bottom is implemented such that a label can be introduced via the blow mold bottom into the blow mold before the blowing process takes place, which facilitates a spatial separation of the label supply from the feeder star wheel of the blow wheel and allows a substantially simultaneous insertion of the label and of the preform.Type: ApplicationFiled: January 21, 2011Publication date: July 28, 2011Applicant: KRONES AGInventors: Christian Popp, Werner Britten, Wolfgang Hausladen
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Publication number: 20110180974Abstract: A labeler for in-mold labeling of plastic bottles as well as to a labeling method for use of the labeler, including that a transfer star wheel and a transfer device of the labeler move the preforms and the labels in a transfer region towards one another in such a way that a respective label is only affixed to a circumferential subarea of a perform. In this manner, the label can be inserted in the blow mold in a particularly fast and reliable manner and excessive stretching of the label during blow molding can be avoided.Type: ApplicationFiled: January 14, 2011Publication date: July 28, 2011Applicant: KRONES AGInventors: Wolfgang Hausladen, Christian Popp, Werner Britten
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Publication number: 20110156305Abstract: A method for manufacturing a fiber composite component having an integral structural design includes positioning a sheet-like fibrous semi-finished product in a mold that defines an outer contour of the fiber composite component. Dimensionally stable fibrous semi-finished products, each having dimensions corresponding to a respective portion of the manufactured fiber composite component, are arranged on the sheet-like fibrous semi-finished product. The dimensionally stable fibrous semi-finished products are stabilized and fixed in place using mold cores. The semi-finished products are resin infiltrated using one of a first or a second gating process so as to form a construct. The first gating process includes gating via the mold cores at a head of each dimensionally stable fibrous semi-finished product and performing extraction in an area of the mold.Type: ApplicationFiled: December 28, 2010Publication date: June 30, 2011Applicant: AIRBUS OPERATIONS GMBHInventors: Georg Lonsdorfer, Hauke Seegel, Klaus Rode, Andreas Pau