Abstract: Techniques are described for injection molding. When material inside a cavity of a tool is solidified into a molded part, the tool imparts a finished surface onto the part, including sidewalls with a zero or low-draft angle. To allow separation from the cavity without using sleeves or sliders, the cavity is widened, just prior to the part being ejected. The tool is made from metal with a high coefficient of thermal expansion, so the size of the cavity can be manipulated using temperature control. Heat applied to an outer portion of the metal surrounding the cavity pulls the metal away from the part creating an air gap within the cavity. Carefully applied cooling to an inner portion of the metal blocks the heat and keeps the surface temperature under control, which preserves the finished surface on the part. When the air gap allows, the part releases from the cavity with the finished surface intact.

Abstract: An injection unit for a shaping machine includes an injection element suitable for introducing a plasticized material into a mold tool by a linear movement of the injection element. The injection element is coupled in linear motion-transmitting relationship to a bearing element, and at least two linear drives are adapted to exert a force on the injection element by the bearing element. The force can be transmitted by a transmission element from the at least two linear drives to the bearing element and thus to the injection element, and at least one clearance is arranged between the bearing element and the transmission element such that deformations of the bearing element are not transmitted to the transmission element or are transmitted to a reduced degree.

Abstract: A nozzle terminal of an injector comprises a tip and a ring nut having respective distal ends one of which is configured so as to be coupled with a gate of a moulding cavity, it cooperates with the shutter terminal of the valve pin of the injector, and it has an overall thickness in cross-section which is equal to or less than that of the cross-section of the shutter terminal of the valve pin.

Abstract: An injection molding device includes a first mold half and a second mold half, which is arranged so that the second mold half can be moved linearly in in relation to the first mold half. A third mold half, arranged between the first and the second mold halves, interacts with the first mold half in a first parting plane to form first cavities and interacts with the second mold half in a second parting plane to form second cavities. The third mold half includes an upper part and a lower part, spaced apart by a slot. A first drive shaft is arranged in an interior of the third mold half. The first drive shaft includes at least one carrier arranged on an arm so that the carrier is movable in a radial direction. The first drive shaft is supported with respect to both the upper part and the lower part by at least one bearing.

Abstract: A leveling valve for discharging and supplying air from and to a plurality of utilization elements comprises a valve disc arrangement configured to direct air between a source of pressurized air, an exhaust port, and the utilization elements. The valve disc arrangement comprises a first and a second valve disc, which are rotatable with respect to each other such that the valve is switchable between multiple switching positions, and, in some switching positions, either the source of pressurized air or the exhaust port are in fluid communication with the utilization elements. The valve discs provide a stepped increase in flow cross-section in a respective flow path to or from the utilization elements. The stepped increase is dependent on the angle of rotation between the valve discs.

Abstract: Providing an injection mold used for producing a molded resin article which is free of a weld line, irrespective of an injection pressure of a molten resin. At least one protrusion is provided in a first region of a ring runner portion defined by an inner circumferential surface of a first communication hole extending toward a cavity and an outer circumferential surface of a pin member disposed coaxially within the first communication hole, such that the protrusion projects from either one of these surfaces and an end face of the protrusion is held in contact with the other of these surfaces. The first region is a half of a circumference of the ring runner portion and is opposite to a circumferential position at which the first communication hole and a second communication hole extending perpendicularly to the first communication hole communicate with each other, with respect to the pin member.

Abstract: During the production of teat rubbers, in particular of teat rubbers containing a high percentage of silicone, pressure is applied when the teat rubber preforms are removed, the radial expansion of teat rubber areas being appropriately limited to a maximum value. Hence, the removal can be executed automatically and at a comparatively high temperature without irreversible damage being caused to the material. The removal process can be supported by an appropriate contact surface whose contour corresponds, at least partially, to the outer contour of the preform. Furthermore, an appropriate removal device is provided.

Abstract: A mold having a first part with a carcass with a molding zone added thereto to provide a mechanical interface between the molding zone and the carcass. Inductors of the mold extend along a longitudinal direction in cavities between the mechanical interface and the molding zone. A cooling device of the mold extends at the mechanical interface between the molding zone and the carcass.

Abstract: Methods and systems for co-extruding multiple polymeric material flow streams into a mold cavity to produce a molded plastic article having an injection-formed aperture in gate region of the article are disclosed herein. A method includes providing a valve pin having a distal portion with a first diameter and a mid-portion with a second diameter smaller than the first diameter and providing a mold defining a cavity corresponding to a shape of a resulting molded plastic article. The mold has a recess aligned with a gate region of the mold, extending into the mold and configured to receive the distal portion of the valve pin when the distal portion of the valve pin extends beyond the gate region.

Abstract: A hot channel distributor arrangement for a hot channel system that can particularly be heated during a heating phase, which is designed to supply plastic melt from a pour-in opening for at least two nozzle arrangements that can be moved relative to and independently of one another, each having at least one outlet opening in the region of a nozzle body, wherein at least one main distributor block having at least one main distributor arm is provided, said main distributor block being rotatable around a first rotational axis, wherein at least one auxiliary distributor block is arranged on the at least one main distributor block, said auxiliary distributor block forming at least one auxiliary distributor arm and being rotatable around a second rotational axis, wherein an angle between the main distributor block and the auxiliary distributor block is adjustable, wherein at least one of the nozzle arrangements is provided on each auxiliary distributor arm, and wherein the angle between the main distributor arm and

Abstract: Methods and systems for co-extruding multiple polymeric material flow streams into a mold cavity to produce a molded plastic article having an injection-formed aperture in gate region of the article are disclosed herein. A method includes providing a valve pin having a distal portion with a first diameter and a mid-portion with a second diameter smaller than the first diameter and providing a mold defining a cavity corresponding to a shape of a resulting molded plastic article. The mold has a recess aligned with a gate region of the mold, extending into the mold and configured to receive the distal portion of the valve pin when the distal portion of the valve pin extends beyond the gate region.

Abstract: A low constant pressure injection molding machine forms molded parts by injecting molten thermoplastic material into a mold cavity at low constant pressures of 6,000 psi and lower. As a result, the low constant pressure injection molding machine includes a mold formed of easily machineable material that is less costly and faster to manufacture than typical injection molds.

Abstract: Disclosed are injection moldings, an injection-molding apparatus and a method thereof. The injection-molding apparatus comprises: a cavity mold having a cavity; a core mold having a core surface to form a molding space for injection moldings when being joined to the cavity mold; a heating unit for heating the cavity mold or the core mold; a cooling unit for cooling the cavity mold or the core mold; and a patterning stamp having a micrometer or nanometer sized pattern and provided on an inner surface of the molding space. According to the injection-molding apparatus, a micrometer or nanometer sized pattern is formed on a surface of injection moldings so as to have a super-hydrophobic characteristic and an optical characteristic, and a micrometer or nanometer sized pattern of a complex structure can be implemented.

Abstract: A low constant pressure injection molding machine forms molded parts by injecting molten thermoplastic material into a mold cavity at low constant pressures of 6,000 psi and lower. As a result, the low constant pressure injection molding machine includes a mold formed of easily machineable material that is less costly and faster to manufacture than typical injection molds.

Abstract: Molds for preparing a viscoelastic material for dynamic analysis that include mold sections that when closed in alignment define such elements as a specimen cavity having an open end and dimensioned to provide a sample of the viscoelastic material of a predetermined size. Other elements may include a support member holder adjacent to the open end of the specimen cavity and a fill channel in fluid communication between the specimen cavity and a fill port. The fill port is adapted for receiving a reactive mixture of the viscoelastic material to fill the specimen cavity, wherein the support member holder is adapted for securing a support member having a surface that seals the open end of the specimen cavity.

Abstract: A component part for an injection molding tool comprises a distributor that includes the first distributor plate, with a top side and underside. The component part has at least two material pipes that are aligned crosswise in relation to the underside of the first distributor plate and connected on the underside to the first distributor plate. Each material pipe has a flow channel configured therein, with feed channels configured in the first distributor plate being open on the underside into the flow channels of the material pipes. The feed channels on the top side of the first distributor plate are configured as open and the first distributor plate is monolithically formed together with the material pipes. An injection molding tool can be used with the component part and a method of making the component part is disclosed.

Abstract: An injection molding apparatus is provided. The injection molding apparatus includes a mold, a plate heater mounted to the mold to heat the mold, and a cooling passage provided above or below the plate heater.

Abstract: A system for the injection molding of plastic material is described. The system has an injection device of the hot runner type for the injection of a plastic material, in a molten state, into a mold, a circular diaphragm to distribute evenly and circularly in a cavity of the mold, through a circular injection gate or port, the plastic material injected by the injection device, and control means adapted to control an operation of the molding system an including a heating inductor and heating means provided to heat and keep at a hot temperature the injection device, and a thermocouple being arranged in an area of the circular injection gate. The control means are adapted to control through the heating inductor a molding cycle of a piece.

Abstract: The present invention relates to an appliance having a micro-pattern (190b) for displaying a pattern or a character, and a method for fabricating a structure having a micro-pattern (190b), and more particularly, to a method for displaying a pattern or a character more effectively. To achieve above object, the appliance of the present invention includes a body, a structure provided to an outside or an inside of the body, and a micro-pattern (190b) for changing a light incident thereon from an outside of the micro-pattern to a light of a predetermined color to display a predetermined character or a predetermined pattern on the structure.

Abstract: An injection molding tool includes a first mold die having a first tool face and a second mold die having a second tool face. The second mold die is configured to abut the first mold die, wherein the first tool face and second tool face are configured to partially define a part cavity between the first mold die and the second mold die. An induction heating element is embedded into the first mold die such that the induction heating element defines a portion of the first tool face. The induction heating element includes an electrical conductor, an electrically insulating material disposed about the conductor, and a ferromagnetic material disposed adjacent the electrical conductor and electrically insulating material.

Abstract: The present disclosure relates to a mold apparatus, and according to an aspect of the present disclosure, there is provided a mold apparatus including a cavity mold comprising a cavity mold plate formed with a cavity at a front surface thereof and provided with a heating means at an inner portion thereof, and a cooling plate brought into contact with or separated from a rear surface of the cavity mold plate and provided with a cooling means at an inner portion thereof; and a core mold configured to determine the cavity together with the cavity mold plate, wherein the cooling plate is formed with at least two or more divided surfaces.

Abstract: An injection molding apparatus includes an injector that obtains molten resin by melting resin, and injects the molten resin, a hot runner that is a flowing path of the molten resin, and a temperature rising part that is provided in a part of the hot runner, and increases a temperature of the molten resin to be higher than a melting temperature in the injector.

Abstract: An injection molding apparatus includes a first mold and a second mold, a cavity formed by clamping the first mold and the second mold, and includes a portion where the ratio of a first dimension and a second dimension changes continuously such that a portion where the ratio of the first dimension of a pair of first surfaces, and the second dimension of a pair of second surfaces becomes 1 locates in an intermediate portion of the cavity in a longitudinal direction of the long shape; and a first temperature adjusting circuit that is provided at the first mold and the second mold to adjust a temperature within a range where the second dimension of the second surfaces is greater than the first dimension of the first surfaces such that the temperature of the pair of first surfaces becomes higher than the temperature of the pair of second surfaces.

Abstract: An injection molding apparatus includes an injecting device, a platform, a mold, and two heat insulation assemblies. The injecting device melts plastic and injects molten plastic into the mold. The platform loads and controls the mold and the injecting device. Each of the heat insulation assemblies includes a metallic plate and a pipe member. The pipe member is mounted in the metallic plate for receiving hot liquid to heat the metallic plate. The mold is sandwiched between two metallic plates of the two heat insulation assemblies. One of the metallic plates is mounted between the mold and the injecting device. The other metallic plate is mounted between the mold and the platform.

Abstract: A weldless-type injection mold apparatus is provided. The weldless-type injection mold apparatus includes an upper mold, a lower mold engaged to the upper mold to form a cavity for injection-molding of products, a heating unit formed on one side of the cavity of at least one of the lower and upper molds to heat a resin injected into the cavity, a first cooling unit formed at the at least one of the lower and upper molds to prevent the injection mold from being over-heated, and a second cooling unit installed between the heating unit to cool an area surrounding the cavity and an injection-molded product.

Abstract: A injection device in molding machine is capable of efficiently heating and melting a plurality of charged pellets in a short period of time, and injecting a melting resin with superior quality. The injection device has a cylinder including a pellet supply port, a plunger, a driving unit, a melting instrument with a plurality of melting holes, which are cone-shaped passages, formed in a cylinder-shaped instrument body to communicate from inflow-side large openings to outflow-side small openings, a nozzle provided on an injection side of the cylinder and a heating unit heating the melting instrument. A diameter of the tip-end of the plunger is set to be the same as a diameter of the outflow side face of the melting machine.

Abstract: An injection mold assembly for a high output consumer product injection molding machine, the injection mold assembly having a simplified cooling system that is an evaporative cooling system or a cooling system including a hazardous, dangerous, or expensive cooling fluid. The simplified cooling system has a cooling fluid channel that is confined to a mold support plate.

Abstract: An output of heater means of a tube shaped heater device is set to melt a compound body P suitable for injecting it into a mold cavity. The conditions of temperature and the viscosity of the compound body P is adjusted in a through aperture suitably for theirs injection molding process. Upon descended a pusher shaft, the molten, compound body P is injected by the shaft into the gate and further into the cavity. After the compound body P reaches there, it solidified and changed to an article S.

Abstract: It is an object to prevent dies from interfering with each other when the dies are closed and effectively prevent overshoot of cavity temperature while efficiently performing heating of the dies. In an injection molding machine for two-material molding including two sets of a first injecting unit and a second injecting unit that respectively plasticize different resin materials and inject and fill the resin materials, prior to performing injection molding on the first injecting unit side on a secondary side, after injection molding on the second injecting unit side on a primary side, heating of the dies is started before 180-degree rotation of a rotary die plate is completed. After the start of heating, until the 180-degree rotation of the rotary die plate is completed, i.e., die closing is performed, die temperatures are maintained within a temperature range set higher than die temperatures during the heating start and lower than die temperatures during injection.

Abstract: An injection molding machine for producing molded parts has a machine table with a base frame on which three supporting elements with a baseplate disposed thereon are arranged. The base plate has a temperature-control element.

Abstract: An apparatus and method of creating a dimple on a golf ball comprises the positioning of a runner and gate in a mold in a location where it is desired to form a dimple. A polymer is injected into a mold cavity in the mold. A cutter is placed adjacent the mold. When the cutter is actuated to cut the polymer, a pocket is formed between the cutter and the polymer in the mold, thereby creating a dimple on the molded golf ball.

Abstract: An injection molding machine is provided with a mold forming a cavity into which a resin is injected, a liquid supplying device which supplies a liquid continuously to an internal flow channel of the mold during a preparation period prior to injection of the resin and an injection period in which the resin after the preparation period is injected, an electricity supplying device which supplies electricity to an electric heater arranged on the mold at least during a part of the preparation period, thereby heating the mold, and a controller which carries out a predetermined procedure for making different a temperature of a liquid in the internal flow channel between the preparation period and the injection period.

Abstract: In an injection molding machine, dies are connected to a die temperature regulating machine by means of thermal medium supplying pipes and thermal medium returning pipes. A heat exchanger is interposed between the thermal medium returning pipes. The air which has been heated by the heat exchanger is supplied to a hopper through a hot air supplying pipe so as to preheat and dry injection material in the hopper.

Abstract: The present disclosure relates to a mold apparatus, and according to an aspect of the present disclosure, there is provided a mold apparatus including a cavity mold comprising a cavity mold plate formed with a cavity at a front surface thereof and provided with a heating means at an inner portion thereof, and a cooling plate brought into contact with or separated from a rear surface of the cavity mold plate and provided with a cooling means at an inner portion thereof; and a core mold configured to determine the cavity together with the cavity mold plate, wherein the cooling plate is formed with at least two or more divided surfaces.

Abstract: An injection molding apparatus is provided. The injection molding apparatus includes a mold, a plate heater mounted to the mold to heat the mold, and a cooling passage provided above or below the plate heater.

Abstract: An apparatus for manufacturing a capsule by using vegetable gelatin is provided. Heating units are installed in a gelatin feeding line, which feeds gelatin in the form of a sheet, and a molding line to feed the gelatin in a predetermined temperature. The molded capsule is conveyed through a conveyer so that the molded capsule is stably dried and cured and a temperature of the conveyer is adjusted to control a temperature of the capsule. A length of the drying line is maximally increased within a narrow space, so that a film of the capsule made of the vegetable gelatin is gradually cured and dried without abrupt temperature variation, thereby preventing crack from occurring in the capsule, and preventing bonding parts of the capsule from being torn to improve the commercial value of the capsule.

Abstract: The present invention provides a molding die and a control method thereof aimed at shortening cycle time from heating to cooling of a molding cavity of the die with a simple and inexpensive configuration. In a molding die equipped with a molding cavity to mold a base material, a magnetic die material is used for the molding cavity, cooling means to feed a refrigerant is installed inside the molding cavity along a molding face and heating means by high-frequency induction is installed around the cooling means, and the molding cavity is alternately heated and cooled repeatedly by the heating means and the cooling means when the base material is molded with the molding cavity. Here, the cooling means includes a tubular body installed in the molding cavity, feeds a refrigerant when the molding cavity is cooled, and is in a hollow state of not containing the refrigerant when the molding cavity is heated.

Abstract: A sprue bushing includes a head, and a main body. The main body is connected to an end of the head. The main body defines at least one lateral channel. The at least one lateral channel extends through a sidewall of the main body. The sprue bushing defines a sprue and at least two longitudinal channels. The sprue extends through the head and the main body along a center axis of the sprue bushing. The at least two longitudinal channels extend through the head into the main body. One of the at least one lateral channel communicates with two of the at least two longitudinal channels.

Abstract: An injection-molding device includes at least first and second mould parts, defining a mould cavity, wherein at least one of the mould parts includes a heating device, for heating the mould part in the vicinity of a mould cavity surface, the heating device includes an inductive coil having a plurality of windings and being powered by an oscillator. The heating device further comprises a thin top member, which functions as a susceptor for electromagnetic energy emitted by the inductive coil, which is placed in grooves in a carrier member. An intermediate member is placed between the top member and the carrier member. The intermediate member does not function as a susceptor to any grater extent, but provides mechanical stability while allowing the heat generation to be concentrated to the top member.

Abstract: The invention relates to a mold clamping unit on a plastic injection molding machine, the unit having a clamping mechanism for opening and closing an injection mold, the mechanism having a servo motor as the drive motor (21). The drive motor drives at least one spindle drive (10) which has a spindle nut (12) and spindle which work together on a bearing position (14). A cooling system with cooling channels (25) is provided for removing heat from the clamping mechanism. A more efficient cooling of the spindle drive is achieved in that the cooling channels (25) penetrate the bearing position (14) of the spindle drive (10) and/or one of the cooling plates (23) assigned to the bearing position.

Abstract: A cavity member for a mold cavity structure for the production of hollow body moldings, wherein the cavity member has a substantially hollow-cylindrical element, wherein a cooling passage is provided at the outside of the hollow-cylindrical element. To provide a cavity member which is simple to manufacture and which permits more effective cooling of the cavity member it is proposed in accordance with the invention that there are provided one or more guide elements for forming the cooling passage, wherein the guide elements and the hollow-cylindrical element are in the form of separate parts.

Abstract: An injection mold includes a first mold part provided with a first mold surface and a second mold part provided with a second mold surface to form a cavity together with the first mold surface. Cooling channels along which a cooling fluid flows are provided in at least one of the first mold part and the second mold part, and a heat generating layer which receives power and then generates heat is disposed on the inner surfaces of the cooling channels and serves as a heater.

Abstract: A mold heating/cooling structure for a mold configured with a die base and an insert, comprising: a heat insulating layer, disposed surrounding a die impression of the die base for insulating the heat conduction between the die base and the insert; a magnetic powder layer, disposed against the heat insulating layer; a coil, being disposed on the magnetic powder layer in a manner that it is circling from the outside in toward the center of the magnetic powder layer; and a cooling plate, configured with a plurality of second fluid channels provided fro a fluid to flow therein. With the aforesaid structure, the insert can be heated directly by the coil the it is subject to a high-frequency current, and the heated coil as well as the insert can be cool down with high efficiency as soon as the fluid is fed into the second fluid channels.

Abstract: The present invention relates to device and method for injection molding a product having a hydrophobic pattern, which permits mass production of the product having a hydrophobic surface and clear formation of the hydrophobic pattern on the product. The method includes the steps of heating a mold having a stamper with a hydrophobic pattern formed thereon mounted thereto, bringing the mold into close contact with other molds for enclosing an inside of the molds, injecting a predetermined resin material into the inside of the molds, and cooling down the molds, and separating the molds.

Abstract: A system and method are provided for molding a solid plastic part utilizing a mold having at least a core portion and a cavity portion which define a mold cavity. With the mold closed, pressurized steam is circulated through the mold cavity to heat the interior surface of the mold cavity. Once the mold cavity surface has reached the desired temperature, the pressurized steam is vented. When the condensate has been sufficiently removed, a fluid plastic is injected into the mold to the mold cavity. A pressurized fluid is introduced in the mold through a port on the mold core portion to bias the part being formed into engagement with the mold cavity. Once the part is cooled sufficiently to be stable, the mold is opened and the part is removed.

Abstract: A gas-assisted mold surface heating system is disclosed, which comprise: an air supply, for providing air with a flow rate larger than 300 L/min; a heater, for heating air to a temperature higher than 400° C.; a mold, configured with a mold cavity, an inlet and an outlet; and an air storage tank; wherein, the inlet is connected to the heater through a pipeline for allowing the air from the air supply to flow into the cavity after being heated by the heater and thus to be for heating up the surface of the mold cavity while the heated air is being enabled to flow out of the cavity through the outlet and into the air storage tank. With the aforesaid system, surface temperature of the mold cavity can be raised to a point higher than a glass transmission point in a short period of time.

Abstract: An injection molding system is disclosed that includes a hot runner manifold for providing a melt stream of moldable material to at least one hot runner nozzle that is in fluid communication with one or more mold cavities via at least one injection manifold disposed proximate a downstream end of the nozzle. The at least one injection manifold has a substantially U-shape with at least one mold cavity being disposed between opposing arm segments thereof. Each mold cavity is fed by a pair of nozzle seals, wherein one of the pair of nozzle seals extends inwardly from one of the opposing arm segments while the other of the pair of nozzle seals extends inwardly from the other of the opposing arm segments for directing a melt stream into the mold cavity.

Abstract: An apparatus and method for the production of bi-material hollow bodies by injection overmolding. The apparatus includes: n base molding cavities or groups of base molding cavities inserted between n+1 overmolding cavities or groups of overmolding cavities or vice versa; and 2n cores or groups of cores which are fixed to a core holder plate mounted such that it can move in a transverse direction on a base plate that is actuated to move in a longitudinal direction in order alternately to insert each core into one of the base molding cavities, so as to mold a first layer, and into one of the overmolding cavities, so as to overmold a second layer. The apparatus also includes an ejecting device for ejecting the finished bi-material hollow bodies and a valve for alternately distributing the molding material to one or the other of the outer cavities.

Abstract: An injection molding apparatus is disclosed having a single level manifold that utilizes a melt splitter. The manifold defines an inlet and a plurality of outlets with at least one upstream melt channel and a plurality of downstream melt channels that are situated between the inlet and the plurality of outlets. The upstream melt channel branches into the plurality of downstream melt channels with the upstream melt channel and each of the downstream melt channels longitudinally extending in the same plane. The melt splitter is at least partially positioned within the upstream melt channel where the upstream melt channel intersects with the plurality of downstream melt channels. The melt splitter divides a melt flow received from the upstream melt channel into substantially equal volumes and then directs each of the substantially equal volumes into a respective one of the plurality of downstream melt channels.

Abstract: The present invention relates to a coaxial cooling/heating coil structure and a mold configured with the same, in which the coaxial cooling/heating coil is comprised of: a frame, configured with a cooling channel having an inlet, provided for a cooling water to flow therein, and an outlet, provided for discharging the cooling water therefrom; and a heat-conducting coil, disposed inside the cooling channel. The coaxial cooling/heating structure is fitted to a mold to be used for enhancing the preheating efficiency of the mold while improving the time required for cooling the mold.