Abstract: An injection-moulding device is disclosed, comprising at least first and second mould parts, defining a mould cavity, wherein at least one of the mould parts comprises heating means, for heating the mould part in the vicinity of a mould cavity surface, said heating means comprising an inductive coil having a plurality of windings and being powered by an oscillator. The mould part comprises a top member, at the mould cavity surface, and, beneath the top member, a carrier member comprising grooves for taking up said coil windings, wherein the top member resistivity is lower than 1.5*10?6 ?m, the top member relative magnetic permeability is lower than 10, the carrier member resistivity is higher than 20*10?6 ?m, and the carrier member relative magnetic permeability is higher than 50.

Abstract: The present invention relates to device and method for injection molding a product having a hydrophobic pattern, which permits mass production of the product having a hydrophobic surface and clear formation of the hydrophobic pattern on the product. The method includes the steps of heating a mold having a stamper with a hydrophobic pattern formed thereon mounted thereto, bringing the mold into close contact with other molds for enclosing an inside of the molds, injecting a predetermined resin material into the inside of the molds, and cooling down the molds, and separating the molds.

Abstract: Disclosed are injection moldings, an injection-molding apparatus and a method thereof. The injection-molding apparatus comprises: a cavity mold having a cavity; a core mold having a core surface to form a molding space for injection moldings when being joined to the cavity mold; a heating unit for heating the cavity mold or the core mold; a cooling unit for cooling the cavity mold or the core mold; and a patterning stamp having a micrometer or nanometer sized pattern and provided on an inner surface of the molding space. According to the injection-molding apparatus, a micrometer or nanometer sized pattern is formed on a surface of injection moldings so as to have a super-hydrophobic characteristic and an optical characteristic, and a micrometer or nanometer sized pattern of a complex structure can be implemented.

Abstract: In the present invention, as a sulfur-containing material fully filled into a cavity of a mold body in which the inside of an outer mold having the cavity which can be hermetically sealed is heated to a temperature within a preset temperature range of which a lower limit is equal to or above a melting point of sulfur is cooled and contracted in the cavity, the sulfur-containing material stored in a filling tank in which a cover is attached to an upper end opening of filling tank, so that the inside of filling tank can be hermetically sealed, and also, the inside of filling tank is pressurized to a predetermined pressure, and the inside of filling tank is heated to a temperature within the preset temperature range, is replenished into the cavity by a pressure in filling tank to mold a modified sulfur concrete substance product.

Abstract: According to embodiments of the present invention, there is provided an air dehumidifying sub-system and a method for use in a molding system. For example, the air source device for use with a post-mold treatment device for treating a molded article, the air source device comprising: an air inlet and a refrigerating unit operatively coupled to the air inlet, the refrigerating unit and the air inlet arranged such that air is forced between the air inlet and the refrigerating unit for cooling the air; an air outlet coupled to the refrigerating unit for connecting the refrigerating unit to an air management device of the post-mold treatment device, the air management device configured to direct, in use, cooled air onto a portion of the molded article being treated.

Abstract: Device (1) for manufacturing injection molding pieces (2) which mainly consists of a stack mold (3) with a central cubical part (4) and two mold impressions (9,10), whereby the device (1) is provided with a cooling station (15) and an ejection station (16) as well as four holders (17-20) for holding an injection molding piece (2), which are formed as a piece (17-20) which can be taken out of the cube and which partly co-determines a mold impression (9,10), and with means (24) to detach the holders (17-20) from the cube faces (5, 13, 6, 14) with mold impressions (9, 10) and to put them in the latter again, as well as means (25) to each time move the holders (17-20) a quarter of a turn to a following cube face (13, 6, 14, 5) after the injection molding.

Abstract: This invention discloses an injection molding machine and a heat-insulating structure of a barrel thereof. The heat-insulating structure covers the barrel of the injection molding machine. The heat-insulating structure includes a plurality of heat-insulating units and a plurality of heat-resistant interlinings. The heat-insulating units are disposed on an outer surface of the barrel in turn along an axial direction of the barrel. The heat-resistant interlinings are located between the heat-insulating units and connect the heat-insulating units, respectively. Each heat-insulating unit includes a heat-resistant layer, a heat-insulating material layer, and an insulating layer in turn. The heat-resistant layer covers the outer surface of the barrel of the injection molding machine.

Abstract: A method of manufacturing an optical disc includes molding a first disc substrate by a first mold simultaneously with a second disc substrate by a second mold while controlling the temperature of the first and second molds by passing a temperature-controlling medium through temperature controlling flow passages provided in the vicinity of a boundary between the first and second molds.

Abstract: A method of molding a minute shape, in which at least one of a pair of dies is provided with an uneven section of a minute shape on a molding surface thereof, clamping of the pair of dies is stopped immediately before the dies are completely clamped, a resin is injected into a cavity, and thereafter the dies are completely clamped to thereby transcribe the shape of the uneven section onto the resin includes preparing a plurality of transcription dies each provided with the uneven section on a molding surface thereof, heating one of the transcription dies which is not used to mold a product by a heating unit, and exchanging the transcription dies with each other, at a point in time at which molding is completed, to thereby mold the product continuously.

Abstract: The molding apparatus includes a cavity mold with a cavity surface for defining a cavity in which a molten injection material is injected, and a core mold with a core surface for defining the cavity upon engagement with the cavity mold. The core mold has an intermediate core mold plate having the core surface and a support plate. A guide pin inserted into a guide hole formed in the cavity mold and fitted through the intermediate core mold plate to allow the intermediate core mold plate to be moved only in a forward and backward direction is fixed to the support plate. A first spring is installed between the intermediate core mold plate and the support plate, a first heating means is installed to a parting surface of the intermediate core mold plate and a cooling means is installed to the support plate.

Abstract: A valve gated hot runner nozzle with at least two transition members made of different materials located between a nozzle tip and a mold gate component to provide a thermal transition region. A first transition member in contact with the nozzle tip is less thermally conductive than a second transition member in contact with the mold gate component. The valve pin when in the closed position makes sealing contact with at least the second transition member such that cooling from the mold gate component is transferred to the valve pin to cool the melt in the mold gate area.

Abstract: The injection molding apparatus includes a cavity mold formed with a cavity surface for defining a cavity in which a molten injection material is injected, a core mold formed with a core surface for defining the cavity upon engagement with the cavity mold and installed to be movable forward and backward to open or close the cavity by guidance of a guide pin, an injection unit for injecting a material into the cavity during an injection process, and an injection controller for controlling a hydraulic cylinder to move the core mold forward or backward and the injection unit to inject the material into the cavity.

Abstract: This invention relates to methods and apparatus for making articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics. In one preferred method and apparatus, preforms are injection molded, barrier-coated immediately thereafter, and remain on a mold portion for a time to speed cooling of the completed preform. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers are blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET.

Abstract: A method and system for making plastic cellular parts and thermoplastic composite articles utilizing the cellular parts are provided. The method includes providing a mold having a mold cavity with an interior surface to define the shape of the cellular part and at least one resin flow path extending from an outer surface of the mold to the mold cavity. The method further includes providing first and second sets of projections or pins. The first set of projections extend into the mold cavity from a first direction and the second set of projections extend into the mold cavity from a second direction opposite the first direction. The projections define cells which open to opposing outer surfaces of the cellular part. The method still further includes filling the mold cavity, with the projections extending into the mold cavity, with molten plastic resin from the at least one resin flow path and removing the cellular part from the mold cavity of the mold after the cellular part hardens.

Abstract: An injection-moulding device is disclosed, comprising at least a first (1) and a second (3) mould part, defining a mould cavity (4). At least one of the mould parts comprises cooling ducts (5), for cooling the mould part in the vicinity of a mould cavity surface (11), and heating means (6), for heating the mould part in the vicinity of the mould cavity surface. The cooling ducts (16) comprise grooves, in a carrier member (17), and the heating means comprises an inductive coil (18) having a plurality of windings, wherein at least a part of the inductive coil is placed in a cooling duct groove.

Abstract: There is described an injection molding machine which is provided in particular for injection-compression moulding, wherein the injection moulding machine has at least the following units: an injection unit, a closing unit and a pre-plastification unit. The injection moulding machine also has a linear drive unit which is provided for driving the closing unit. An additional linear drive unit is provided for driving the injection unit.

Abstract: An injection molding machine is provided, including a nozzle assembly having a channel for conveying a fluid. At least one cavity insert is removably mounted within a cavity plate, the at least one cavity insert defining a mold cavity, and a first portion of a gate for communicating the fluid between the nozzle assembly and the mold cavity. A gate insert defines a receptacle for the nozzle assembly, and further defining a second portion of the gate. The gate insert is floatably retained between the nozzle assembly and the at least one cavity insert. Preferably, the gate insert is retained by a gate insert plate that is disposed between the cavity plate and the nozzle assembly.

Abstract: The invention is an resin-processing machine operable to process resin material. It includes a hydraulic circuit operable to circulate hydraulic fluid through the resin-processing machine in order to motivate components of the resin-processing machine. A heat exchanger assembly extracts heat from at least a portion of the hydraulic fluid in the hydraulic circuit after it passes through the resin-processing machine. The heat exchanger assembly transfers at least a portion of the heat extracted from the hydraulic circuit to the resin material prior to processing of the resin material by the resin-processing machine.

Abstract: The molding apparatus includes a cavity mold with a cavity surface for defining a cavity in which a molten injection material is injected, and a core mold with a core surface for defining the cavity upon engagement with the cavity mold. The core mold has an intermediate core mold plate having the core surface and a support plate. A guide pin inserted into a guide hole formed in the cavity mold and fitted through the intermediate core mold plate to allow the intermediate core mold plate to be moved only in a forward and backward direction is fixed to the support plate. A first spring is installed between the intermediate core mold plate and the support plate, a first heating means is installed to a parting surface of the intermediate core mold plate and a cooling means is installed to the support plate.

Abstract: Disclosed is a valve-gated hot-runner system, having: (i) a back-up sealing arrangement, including: (i) a plurality of radial gaps associated with a valve stem of a valve actuator, and (ii) a cooling system being positioned relative to the plurality of radial gaps, the cooling system being configured to freeze a drool being made to enter, under pressure, into the plurality of radial gaps, so that the drool that becomes frozen substantially reduces flow of the drool along the valve stem and toward the valve actuator.

Abstract: A cooling system for cooling tool parts. The system includes at least one base system including a fluid guided from a fluid inlet through connector lines to a fluid outlet. The tool parts are connected in the direction of through-flow between at least one connector line connected to the fluid inlet and at least one connected to the fluid outlet, wherein, between the at least one connector line connected to the fluid inlet and the at least one connector line connected to the fluid outlet, at least one additional connector line and tool parts which are in flow communication therewith are placed in between such that, on its flow path, the fluid flows through at least two tool parts one after the other.

Abstract: A feature of a needle valve nozzle positioned in a hot-runner injection mould and actuated by means of an actuator, where the direction of actuation of the shut-off needle and that of the flow channel in the hot-runner nozzle differ from one another, is that, in the closed position, the shut-off needle (13), as distinct from the actuation device (12), is held in position, in the closed position, exclusively by the cooler mould plate (2) at at least two locations at a distance from one another (FIG. 3).

Abstract: The present invention relates to an insulating spacer (7) arranged between at least two parts of an injection mould (1), which at least two injection mould parts will have different temperatures during operation. The insulating spacer (7) is formed by an insulating element (14) and a dimension adaption element (15) comprising a material different to said insulating element, wherein the insulating element (14) and the dimension adaption element (15) being arranged such that the at least two injection mould parts having different temperatures during operation are insulated from each other, wherein said insulating element and said dimension adaption element are complementary engaged.

Abstract: A synthetic resin molding mold assembly, is provided for rapidly heating a cavity surface without suffering from any temperature variation in the cavity surface when a temperature of the cavity surface increases; this condition is not affected by a contour of the cavity surface; and, may prevent any weld line from occurring without prolonging a molding cycle time. A mold insert is employed that is divided into an insert front piece with the cavity surface and an insert rear piece without the cavity surface. A fluid passage is formed to pass through the front piece in the vicinity of the cavity surface and extends from a rear surface of the rear piece to pass there-through toward the cavity surface, receives an electric heater therein, and is then closed with the rear piece to dispose the heater in a deepest portion of the fluid passage.

Abstract: A resin injecting apparatus includes a resin injecting nozzle for injecting a molten resin into a cavity configured between a first resin molded part and a second resin molded part connected to the first molded part, from a through-hole configured in the second molded part, and an ejection plunger for ejecting a predetermined amount of molten resin from the resin injecting nozzle. In addition, a thermal insulating bush is attached to the resin injecting nozzle, a coolant passage is formed in the thermal insulating bush and through which a coolant is passed, and a coolant supplying unit supplies the coolant to the coolant passage.

Abstract: An temperature control apparatus includes a temperature detecting element (50), a control circuit (60), and a thermoelectric unit (70). The temperature detecting element contacts to a first surface (82) of a predetermined target (800). The control circuit is electrically connected to the temperature detecting element. The thermoelectric unit is electrically connected to the control circuit, and contacts a second surface of the predetermined target. The temperature detecting element detects a temperature signal. The temperature signal is input into the control circuit. The control circuit changes the temperature signal into an electrical current signal, and the electrical current signal drives the thermoelectric unit to control the temperature of the predetermined target.

Abstract: An injection molding machine is provided, including a nozzle assembly having a channel for conveying a fluid. At least one cavity insert is removably mounted within a cavity plate, the at least one cavity insert defining a mold cavity, and a first portion of a gate for communicating the fluid between the nozzle assembly and the mold cavity. A gate insert defines a receptacle for the nozzle assembly, and further defining a second portion of the gate. The gate insert is floatably retained between the nozzle assembly and the at least one cavity insert. Preferably, the gate insert is retained by a gate insert plate that is disposed between the cavity plate and the nozzle assembly.

Abstract: A method for the production of elastomer and duromer molded items in an injection molding process using an injection molding machine with a respectively separately heatable filling unit, injection unit and cross-linking tool. The filling unit is heated to a temperature which is non-critical with regard to the cross-linking reaction of the plastic to be treated. The injection unit is heated to a temperature which is slightly below the cross-linking temperature of the molding material used.

Abstract: A mold split insert for use in a molding stack assembly, and in particular a preform mold neck ring insert for use in an injection molding stack assembly for making bottle mold preforms. The split insert comprises a body with a molding surface configured thereon. The split insert also includes a coolant channel configured in the body with a partition arranged therein. The partition dividing a portion of the coolant channel into a first and a second branch. A transfer coolant channel is configured between the branches.

Abstract: Disclosed herein is a mold, a molding system and a cooling component. The mold and the molding system use the cooling component. The mold includes a mold cavity plate configured to receive a mold cavity insert. The cooling component includes a jacket configured to define, in combination with the mold cavity insert and the mold cavity plate, a coolant-conveying channel.

Abstract: A method and apparatus for improving the quality of molded parts in a molding system having a valve stem and a valve gate. The valve stem is movable between a fully retracted position where the gate is fully open to a fully forward position where the gate is fully closed and into an intermediate position where the gate remains closed but the valve stem is displaced from the gate so heat transfer through the valve stem and into the gate region is minimized.

Abstract: A cooling tube assembly for operating on a malleable molded plastic part. The cooling tube assembly comprising a porous tube/insert having a profiled inner conditioning surface, and a vacuum structure configured to cooperate with the porous tube. In use, the vacuum develops a reduced pressure adjacent the inner conditioning surface to cause an outer surface of the malleable molded plastic part, locatable within the cooling tube assembly, to contact the inner conditioning surface of the porous insert so as to allow a substantial portion of the outer surface of the malleable part, upon cooling, to attain a profile substantially corresponding to the profile of the inner conditioning surface.

Abstract: The device includes: a runner block arranged at a position close to the injection port for resin material for secondary forming; and a slide core moved relatively with the runner block. In the runner block, a guide passage is formed which is communicated with a passage formed when pipe-shaped passages of the primary moldings are butted against each other. A heating medium passage or a resin material passage formed in the slide core are moved so that either the heating medium passage or the resin material passage can be selectively communicated with the guide passage formed in the runner block.

Abstract: A molding system for molding a micro pattern structure includes a mold; a mold insert 6 having a micro pattern, the mold insert 6 being fixed to the mold; and a micro heating element 30 having a micro heater 32 between the mold and the mold insert 6, the micro heater 32 being formed in an integrated manner by using a MEMS process; wherein the amount of Joule's heat produced by the micro heater 32 is controlled by controlling the amount of electricity applied to the micro heater 32 so as to control a temperature of the mold insert 6.

Abstract: An injector for equipment for injection moulding of plastic materials comprising at least one first heating resistor and at least one second heating resistor, which are controlled independently of one another and of which one is wound on a first area of the body of the injector extending substantially throughout the axial extension thereof and the other is wound on a second area that extends only along an axial portion of the body of the injector starting from a substantially intermediate area thereof.

Abstract: A metal workpiece is formed of a pre-manufactured lower part and an upper piece which is placed thereon using a metal powder sintering process, preferably laser sintering. The lower part is a partial workpiece which is made of a solid piece of metal shaped by machining, forming a ready-to-use workpiece in conjunction with the upper part.

Abstract: This invention relates to methods and apparatus for making articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics. In one preferred method and apparatus, preforms are injection molded, barrier-coated immediately thereafter, and remain on a mold portion for a time to speed cooling of the completed preform. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers are blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET.

Abstract: A cooling circuit for a neck ring of a preform is conformed to the surface of the neck ring by providing a neck ring in two parts. The first part supports the neck ring and provides strength and durability to the neck ring insert. The second part is formed of porous steel impregnated with highly thermally conductive metal and includes a cooling channel that provides substantially uniform cooling around the neck ring of the preform.

Abstract: A cooling device and method useful for reducing the total injection molding cycle time of an injection molded tube, and more particularly to applying cooling to areas of a preform that are not in direct contact with the water cooled inside surface of a take out tube.

Abstract: Disclosed herein is a load management device configured for a feed body of any one of a molding machine, a hot runner assembly and any combination thereof. The load management device includes a load-transferring body configured to present a load-receiving surface and a load-imparting surface. The load-transferring body is configured to connect the load-receiving surface with the load-imparting surface, to transfer a substantial amount of load-received by the load-receiving surface over to the load-imparting surface, and to transfer an in-substantial amount of load-received by the load-receiving surface over to the feed body.

Abstract: An automatic docking system for an injection molding machine having a mold. The docking system includes a moldset with a core plate, a guide on each side of the core plate and moldset guides on a face of the mold. The moldset guides cooperate with the core plate guides to load the moldset into the machine. A water manifold is mounted in the mold and a plurality of water connections extend from the manifold toward a moldset to be mounted in the machine. An air channel is provided in each moldset guide. A core plate separation block is attached to a top end of each core plate guide. Air channels extend through the core plate and the core plate separation blocks. Each separation block includes an air opening for engaging an air opening on a moldset guide when the moldset is loaded into the machine.

Abstract: A gate insert (10, 110) for a stack assembly in an injection molding machine having a gate (16, 116) through which a melt of thermoplastics material enters a mold cavity (14, 114). The gate insert has a cooling channel (18, 118) surrounding, and substantially uniformly spaced from, the gate (16, 116). The cooling channel has an inner surface with a profile substantially parallel to the gate. The cooling channel is further defined by a two-piece gate insert having interconnecting surfaces (111a, 111b).

Abstract: A sprue bushing includes a melt channel for receiving a melt stream of moldable material from a source. The melt channel includes a first portion, a second portion and a decompression cavity located between the first portion and the second portion. A manifold having a manifold channel receives the melt stream from the melt channel of the sprue bushing and delivers the melt stream through the nozzle channels of several hot runner nozzles towards at least one mold cavity. A decompression device, which includes a rod having an enlarged head, is movable by an actuator to reciprocate within the decompression cavity between a retracted position and an extended position. Movement of the enlarged head from the extended position to the retracted position causes the suck back of the molten material in the hot runner nozzle and causes a portion of the molten material to be drawn toward the decompression cavity.

Abstract: A mold portion of a molding tool for making plastic articles includes a base body defining a cavity surface and having formed therein at least one heating channel, and at least one cooling channel separated from the heating channel and having a cross section which is smaller than a cross section of the heating channel. The cooling channel is positioned hereby closer to the cavity surface than the heat channel and thus is in an area between the heat channel and the cavity surface, thereby defining a cavity-proximal cooling channel and a cavity-distal heat channel. Before the injection process, the cavity surface is heated by the heat channel to a higher temperature than the demolding temperature of the plastic article to be formed. At the end of the injection process, the cavity surface is cooled by the cooling system.

Abstract: A gate insert (10, 110) for a stack assembly in an injection molding machine having a gate (16, 116) through which a melt of thermoplastics material enters a mold cavity (14, 114). The gate insert has a cooling channel (18, 118) surrounding, and substantially uniformly spaced from, the gate (16, 116). The cooling channel has an inner surface with a profile substantially parallel to the gate. The cooling channel is further defined by either a structural insert in the form of a split ring (30) or by a recess (23) in a two-piece gate insert having interconnecting surfaces (111a, 111b).

Abstract: The present invention provides improved heated manifolds, heaters and nozzles for injection molding, having a high strength metal skeleton infiltrated with a second phase metal having higher thermal conductivity. Also disclosed is method of forming a manifold, heater or nozzle preform and infiltrating the preform with a highly thermally conductive material. The invention also provides a method of simultaneously infiltrating and brazing injection molding components of similar or dissimilar materials together.

Abstract: The present invention relates to an apparatus for producing solid active ingredient-containing forms from an active ingredient-containing formulation which comprises at least one polymeric binder. The apparatus according to the invention has at least one extruder 1 for continuous plastication of the formulation and at least two injection units 2 which are provided separate from one another, each of which is connected to the extruder 1, and through which the formulation can be injected into at least one mold 3.

Abstract: The transfer plate is energized and heated uniformly in the state in which the transfer plate heated through the electric resistance heating is separated slightly from the specular surface of the specular plate, then, immediately before the die is closed, the transfer plate is pressed against the specular surface to adhere thereto and, at the same time, the resin material is supplied to the cavity quickly and, after that, at the same time as the molded product is shaped completely, the transfer plate is de-energized so that the resin material in the cavity is quenched at the controlled temperature of the specular plate that is set to be lower than the heating temperature of the transfer plate.

Abstract: A heat exchange apparatus for a metal mold is provided, which includes a heat exchange passage provided for the metal mold, a first supply unit for supplying hot heat carrier to the heat exchange passage and a second supply unit for supplying cold heat carrier to the heat exchange passage. The heat exchange apparatus performs heat exchange for the metal mold by supplying the hot heat carrier and cold heat carrier to the heat exchange passage switching alternately. And the heat exchange apparatus has a feature that it includes an air supply unit for supplying air to the heat exchange passage so that the heat carriers are purged when the hot heat carrier and cold carrier are switched.

Abstract: An apparatus for protecting thermocouple circuits in an injection molding system includes a protection circuit for each thermocouple pair. The protection circuit includes a resettable fuse disposed in series with each thermocouple wire for preventing high leakage current from passing through, and a capacitor connected to the two wires of a thermocouple to filter out AC line noise. The protection circuits are integrated in a junction box used to connect a heater power cable and a thermocouple control cable to the hot-half of the molding machine.