Abstract: A forming method using a pressing and injection-molding multifunction die for forming a metal-resin molded product by integrating metal with resin, includes: forming a resin-molded portion on the metal; and performing, after the resin-molded portion is formed on the metal, at least one of a pressing process and an injection-molding process on the metal in the state in which the metal-resin molded product is supported by only the resin.

Abstract: A load bearing panel member having a first portion, a second portion, and an appearance surface portion is formed by injection molding such that the first portion includes a plurality of rib members forming a grid pattern on the first portion and another plurality of rib members extending toward the periphery of the first portion which may be non-orthogonal to each other and to the rib members forming the grid pattern. A tubular cavity may be formed within each of the non-orthogonal rib members by injecting a gas into the rib member during the molding process forming the panel. An appearance surface portion attached to the first portion and second portion of the panel member forms an integral hinge between the first and second portions of the panel member. The panel member may be configured as a floor panel of a vehicle.

Abstract: An injection-compression molding apparatus for producing a shaped plastic part has a first mold plate and a second mold plate, which delimit a component cavity and between which there is a gap in the non-closed state. The apparatus further comprises a plastics compound feeding arrangement for introducing plastics material through the gap into the component cavity, having a gate cavity which is substantially separated from the component cavity when the gap is closed.

Abstract: A molding apparatus includes a cavity mold, a core mold, a core pin, and a cavity pin. After molten resin has been filled in a cavity, at least one of the core pin and the cavity pin is moved to be pressed onto the molten resin so that a part of the molten resin is compressed before the molten resin is cured, and a molded hole is formed by cutting off the compressed part of the molten resin by moving the core pin and the cavity pin.

Abstract: The object of the present invention is an internal panel component for motor vehicles comprising an integrated air bag cover (1) and a method and device for the manufacture thereof. The internal panel component is characterized in that the area of the air bag cover 91) the decorative layer (2) is adapted as a multifunctional layer that enclosed the air bag cover (1) on both sides. The manufacture of the internal panel component according to the invention is done in an at least two-stage molding tool comprising a slide (16) integrated into the molding tool core (5) in the area of the air bag cover (1), said slide being shifted for expanding the cavity (14) provided in the area of the air bag cover (1) for the formation of a decorative layer (2), said cavity being expandable up to the back side of the support (3) of the air bag cover (1).

Abstract: A method for manufacturing an injection molded product includes producing an injection mold by building a one-piece mold block including a mold cavity sized and shaped to correspond to a desired shape of the injection molded product and a first feeder duct extending from the mold cavity and injecting a molten material into the mold cavity via the feeder duct to form an injection molded product and a sprue extending therefrom into the first feeder duct in combination with machining a portion of the injection block to expose the injection molded product and machining the injection molded product while the sprue firmly holds the product in a remaining portion of the injection mold. The product is then cut from the sprue.

Abstract: The invention relates to a method for producing marking labels for marking electronic components, wherein a mat-shaped injection molded part (10) is produced in a first method step by means of an injection molding process, and marking labels having any arbitrary width and/or length are produced from the mat-shaped injection molded part (10) in a second method step. The invention also relates to a device for producing such marking labels.

Abstract: A method of producing an electrophotographic blade member includes a continuous molding groove in an peripheral surface and an endless belt, in which the blade member includes a polyurethane resin cured a polyurethane composition having a viscosity of 500-3,000 mPa·s and including A)-D), and a position at which the composition is injected is set, on the belt, opposing to the groove, the position being away from a portion at which the molding drum and the belt are first contacted on an upstream for a moving direction of the belt: A) polyisocyanate; B) adipate-based polyester polyol having a number average molecular weight of 1,000-4,000; C) chain extender having a molecular weight of 200 or less; D) isocyanurate-forming catalyst at 20 to 500 ppm and a urethane-forming catalyst at 200-1,500 ppm.

Abstract: The object of the present invention is an internal panel component for motor vehicles comprising an integrated air bag cover (1) and a method and device for the manufacture thereof. The internal panel component is characterized in that the area of the air bag cover 91) the decorative layer (2) is adapted as a multifunctional layer that enclosed the air bag cover (1) on both sides. The manufacture of the internal panel component according to the invention is done in an at least two-stage molding tool comprising a slide (16) integrated into the molding tool core (5) in the area of the air bag cover (1), said slide being shifted for expanding the cavity (14) provided in the area of the air bag cover (1) for the formation of a decorative layer (2), said cavity being expandable up to the back side of the support (3) of the air bag cover (1).

Abstract: A mold assembly and method of operation utilizes a degater for separating plastic in runners and gates from a desired completed part prior to curing of the plastic material to provide desirable cut on completed part. Cutting edges of the degater are disposed proximate to the gates to trim excess plastic from a completed part prior to curing or hardening of the plastic part.

Abstract: The invention provides an injection molding process, in which a gate is cut off within a mold in resin molding to obtain a good gate-cut surface, as well as a resin molded product and a resin molding mold. In the injection molding process, a cutting pin, which is connected to a cutting pin working plate provided in parallel with a driving device or an ejector plate provided in a mold, slides on a mold parting line between a fixed-side block, on which corner cutting or a R shape is provided at the approach port, and a movable-side block opposed to the fixed-side block. The wall thickness of a compression shape portion opposed to the cutting pin is larger than that of a gate and a product shape portion. The cutting pin compresses a resin in this portion toward the product shape portion at predetermined timing to cut off the gate portion and integrate the resin with the product shape.

Abstract: The present invention provides a process for producing a molding having a predetermined rupture line (12) for an airbag opening, said process comprising at least two injection molding cycles, wherein initially in a mold (1) with a first mating mold component (3) a support layer (8) is formed and, in a second step, in the same mold (1) with a second mating mold component (13), a decorative layer or foam layer (10) is applied to the support layer (8), into which decorative or foam layer a predetermined rupture line (12) for an airbag opening is introduced during the shaping process by means of a perforation tool (4) integrated into the mold.

Abstract: An injection mold (100) comprises a first female mold (10), a second female mold (20), a first male mold (30) and a second male mold (40). The first male mold (30) and the second male mold (40) rotate to align with the first female mold (10) and the second female mold (20) selectively. One of the female molds defines a cutting portion. The injection mold (100) carries on the cutting process on a soft layer of a semi-finished product. The injection mold (100) can eliminate cutting process by using punching and cutting fixture on the soft layer and save lots of time on making the product, improve processing efficiency.

Abstract: In forming a plastic mold product having an inner hole, a flash of a degree which is required to be removed in a following step is prevented from occurring. The cutter punch 12 in one of the stationary mold 1 and the movable mold 2, the gas passage 7 in at least one of the stationary mold 1 and the movable mold 2 to communicate with the cavity 54, a valve provided on a gas pipe which communicates with the gas passage 7, and a controller are provided. The cutter punch 12 is adapted to be movable between a normal position for injection of the melted resin and a projected position in which the cutter punch 12 projects into the cavity 54 so that a clearance remains between the cutter punch 12 and its counterpart at the position for forming the optical disk substrate with the inner hole, with the gas coming out of the gas passage being capable of flowing into the clearance.

Abstract: A forming method using a pressing and injection-molding multifunction die for forming a metal-resin molded product by integrating metal with resin, includes: forming a resin-molded portion on the metal; and performing, after the resin-molded portion is formed on the metal, at least one of a pressing process and an injection-molding process on the metal in the state in which the metal-resin molded product is supported by only the resin.

Abstract: An exemplary injection mold includes a first mold, a second mold, and a trimming member. The first mold and the second mold cooperatively define a cavity therein, for forming a molded article. A runner is defined in the second mold and communicated with the cavity, for melted resin running therethrough. A through hole is defined in the second mold, with an end disposed at a connection between the runner and the cavity. The trimming member is slidably received in the through hole, moving between a first position to allow melted resin flowing into the cavity and a second position to prevent melted resin flowing into the cavity.

Abstract: A cut structure for a mold apparatus (100), which the cut structure is configured for being connected to a mold cavity (210), includes a first hole (42), a cut punch (48) and a draw pin (49). The first hole is configured to communicate with the mold cavity. The cut punch is movably received in the first hole for cutting a portion of a molded product. The cut punch defines a second hole (486); and the draw pin is movably received in the second hole of the cut punch. The draw pin has a wedge cutout (492) configured for drawing the portion of a molded product from the mold apparatus.

Abstract: An injection molding mechanism capable of shortening an injection molding process is generally applied to a processing process of a power cord, and comprises a material-feeding machine, a storage tank, a compression type material-supplying device, a conveying device and at least one robotic arm. The material-feeding machine, the storage tank and the compression type material-supplying device are arranged in series. The conveying device is a closed-loop conveying platform for conveying molds repeatedly. The robotic arm and the material-feeding machine are located above the conveyance path of the conveying device. In addition, the storage tank and the compression type material-supplying device are connected to the front end of the material-feeding machine to decrease the time spent on melting the plastic materials.

Abstract: An apparatus and method for degating is provided for separating excess molding material from encapsulated electronic packages while the electronic packages are located in a molding system. At least one holding device is coupled to a mold of the molding system, which is located such that excess molding material is molded onto at least a portion of the holding device during molding. A locking feature on the portion of the holding device locks the excess molding material such that the holding device may hold the excess molding material molded onto it to forcibly separate the excess molding material from the encapsulated electronic packages after molding.

Abstract: It is possible to obtain a disk substrate in which an edge of a center hole is free of flash. The disk substrate (23) in which the center hole (24) is provided with a straight portion (24a) and a tapered portion (24b), and an edge on the side of a signal transfer surface (22) of the tapered portion (24b) is provided with an R surface or C surface (24c), a mold apparatus optimum for molding the disk substrate (23), and a disk taking-out apparatus.

Abstract: A capsule is formed from a PVA composition by blow moulding. Such capsules can at last provide a viable alternative to gelatin for bio-degradeable capsule containing a pharmaceutical or consumable or other substance, for example a detergent. The capsules may contain solid or liquid substances. Blow moulding apparatus suitable for forming such capsules is also disclosed and claimed.

Abstract: A movable mold is disposed so as to face the stationary mold and to be advanceable and retractable. The movable mold forms a cavity in cooperation with the stationary mold when mold clamping is performed. A sprue is disposed to face the cavity and has a concave portion formed at a front end thereof. A cut punch is reciprocatively disposed to face the cavity at a position corresponding to the concave portion. The cut punch enters the concave portion when advanced. A drive section is provided to advance and retract the cut punch when driven. A controller drives the drive section such that during the mold clamping, the cut punch is advanced at a predetermined extension force in order to perform gate cutting and such that the extension force is made no greater than a preset value before the mold is opened.

Abstract: A disk molding apparatus is provided with: a fixed die; a movable die that presses a molten resin material filling a cavity formed by the fixed die and the movable die to mold a disk and punches a central part of the disk to bore a hole; a control device that controls a reciprocation of the movable die in a thickness direction of the disk; and wherein a projection for punching the central part of the disk is formed on a mirror plate of the movable die integrally with the movable die.

Abstract: A tapered running block and corresponding tapered cavity blocks are utilized in a mold for fabricating relatively thin, flat plastic cards, such as used for pre-paid telephone cards and the like. The mating surfaces of the runner block and the cavity block are angularly tapered; so that metal-to-metal contact is made between the runner block and the cavity block when the mold is in the plastic injection position. As soon as relative movement of the runner block and the cavity block is effected to part the blocks and separate the cards from the runners, the tapered 1surfaces move away from one another without any sliding contact, thereby significantly reducing wear in the mold.

Abstract: In the manufacture of a seal ring having a cut portion at one position on the circumference by injecting a molten molding material from a gate into a cavity of a forming die, the gate is provided at a position apart from the opposite position to the cut portion of the seal ring. In the case of a seal ring with a weld portion, the weld portion is set away from the cut portion.

Abstract: The present disclosure describes a process and an apparatus for delivery of plastic at a viscosity and in the required quantity suitable for compression molding of large, and often odd shaped three-dimensional products, such as large automotive body parts and large appliance parts, etc. These products may consist of plastic only, or may require additional layers of other plastics or even other materials such as woven cloth, inserted into the cavity before molding. The purpose of this invention is to provide a process and apparatus for use with a compression molding machine to supply plastic to a mold cavity, at a number of suitable locations, and in appropriate quantity at each location as required by product shape and thickness. The apparatus and process includes a delivery head which is mounted on rails attached to the machine clamp or the mold cavity, and a connection between the injection unit of the molding machine.

Abstract: Plastic moldings reinforced with long fibers are made without the risk of forming loops in a continuous thread or roving fed to a cutting unit at the end of a mold filling operation or tearing thereof during renewed start-up for the next molding filling operation, even at a relatively high take-off speed of the continuous thread. This is achieved by keeping the continuous thread permanently under tension pneumatically against the conveying direction. The device useful for carrying out this process is equipped with at least one tensioning air inlet in the guide for the continuous thread or roving.

Abstract: An injection moulding unit includes at least two injection moulds for manufacturing disc-like objects. The injection moulds each further include two mould parts which are mutually displaceable between a closed position in which they bound a mould cavity and an opened position in which the disc-like object can be removed. The mould cavity is connected to a pressure line for carrying heated plastic into the mould cavity. A punching means is provided for punching a central hole through the disc-like object. The punching means includes a cylindrical part forming a portion of one of the mould parts and has a leading peripheral edge. The respective pressure lines of the injection moulds are branches of a feed line and together therewith form part of a collective multiple hot runner. The outlet zone of each feed line is configured to couple to an infeed of an injection bush. An outfeed of the injection bush debouches directly into the mould cavity.

Abstract: A high pressure multi-cavity injection molding system has an adjustable overflow cavity on each of the first to fill cavities. The volume of the overflow cavity is remotely adjustable without removing the overflow cavity from the system. In a mold system including a family of molds, the overflow cavities are sized so that the first to fill cavity(ies) and the overflow cavity(ies) fill at substantially the same pressure and time as the last to fill cavity. A looped gate passage is used to automatically sever the molded plastic at an edge of the cavities when the mold is opened. The looped gate passage does not constrict the flow of plastic into the cavities during the molding process.

Abstract: Tooling for forming an article which includes an injection molded peripheral frame defining an opening closed by a panel insert. The panel insert is struck from sheet material and together with an associated punch or carrier cooperates with a split mold to completely define the cavity for injection molding of the article. Inasmuch as the panel insert is heat bondable to the injection molded frame and forms a portion of the walls of the cavity, it is automatically bonded to the injection molded frame. The panel insert may be peelable from the frame and include a pull tab for effecting the same. The pull tab may be formed by the same punch which cuts out the panel insert, or the pull tab may be separately formed from sheet material adjacent an intended position of a panel insert and folded into overlying relation to the intended position of the panel insert and staked to the sheet material, after which the panel insert is cut from the sheet material by a punch.

Abstract: A method for injection molding plastic material items and an appropriate mold are disclosed. The mold comprises at least one cavity and a gate channel for feeding molten plastic material to the cavity. The gate channel is connected to the cavity through an opening. The molten plastic material is injected into the gate channel and through the opening into the cavity. A piston may be displaced along the gate channel and over the opening for interrupting flow of molten plastic material into the cavity and for shearing off the molten plastic material along the opening, thereby closing the cavity.

Abstract: A method is disclosed for making a multi-layer up molded article.

Abstract: Into the cavity formed by closing a stationary mold with a movable mold, material is filled through a gate portion of a female cutter. After the material is filled into the cavity, a male cutter is advanced at a high speed from a starting position S to a vicinity position P of the female cutter, at the position P the advance speed is changed to a low speed and the male cutter advances at the low speed to an advancing limit position E to carry out the gate cutting. Then, the filled material solidifies while being cooled.

Abstract: A circuit on a circuit board is encapsulated using a first mold section and a second mold section. The first mold section closes on one side of the board, and the first mold section has an exposed first conduit. The second mold section closes on another side of the board, and the second mold section has a second conduit for pushing molding compound into a mold cavity in at least one of the mold sections. The second conduit has a side opened to the first mold section when the first and section mold sections are closed on the circuit board. A piston extends through the first conduit to close the side of the second conduit.

Abstract: A mold for molding an optical disk including a pair of mold halves which cooperate to form a mold cavity for forming the optical disk, an annular plate-like stamper and a stamper holding member. One of the pair of mold halves has an annular recess in a radially inner portion thereof. The stamper has a center hole and is positioned in the mold cavity. The stamper holding member is removably accommodated in the annular recess for supporting the stamper at an inner peripheral portion. The stamper holding member includes a first ring member having an annular collar portion extending radially outwardly from an axial end of the first ring member, and a second ring member removably fitted on an axial end portion of the first ring member. The stamper is positioned such that the inner peripheral portion is interposed between the annular collar portion of the first ring member and an inner portion of the second ring member.

Abstract: Consequently, the resin molding can be coated over the whole surface with a coating material uniformly and with an excellent adhesion.A molding material is compressed and molded with a mold comprising split molds and capable of forming a space between them outer periphery and slidable position of which are tapered, the molds are mutually separated before complete curing to define a space between at least one side surface of the molding and an opposing surface of the mold, a gas flow is formed inside the molds and in a direction towards the outer periphery for discharging any foreign material such as molding-flash and dust through the space to the exterior of the molds, and a fluid coating material is injected in the space between the molding and the surface of the mold and, with the molds clamped again, compressed to be cured.

Abstract: A molding equipment for making composite molded article having:(a) a fixed side mold having a convex portion integral with a gate; the convex portion being formed according to the shape of the molded article; the gate being used for injecting melted resin into a resin molding space;(b) a movable side mold capable of being moved close to and away from the fixed side mold; the movable side mold having a concave portion; the concave portion being joined with the convex portion of the fixed side mold (1) to form the resin molding space when the molding equipment is clamped;(c) a set of slide cores being mounted between the fixed side mold (1) and the movable side mold; the slide cores being movable toward and away from the fixed side mold; and(d) a skin material setting frame being mounted between the fixed side mold and the slide cores; the skin material setting frame being capable of setting a skin material.

Abstract: A method of forming end stops to a continuous slide fastener chain including element-free space portions at longitudinally spaced intervals, wherein as the chain is fed in the backward direction, a pair of rows of interengaged coupling elements extending on the downstream side of an element-free space portion is spread open by a chain splitting apparatus for subsequent molding of a separable end stop whereas a pair of rows of coupling elements on the upstream side of the element-free space portion is kept in engaged condition. After the separable end stop is molded, the chain is fed in the forward direction during which time a sprue portion and gate portions formed integrally with the separable end stop are caught by a chain splitting member of the chain splitting apparatus. The chain splitting member is then lowered to automatically remove the sprue portion and gate portions from the separable end stop.

Abstract: An apparatus is disclosed for adhering a synthetic resin gasket to a filtering element of an air filter. The apparatus incorporates a mold having a synthetic resin forming gasket cavity therein in which the synthetic resin gasket is formed. The cavity has an injection recess portion and an expansion recess portion. The two portions are separated by a movable mold element which may be positioned to substantially separate or substantially adjoin the injection recess and expansion recess portions. When the movable mold element is in the separation position, synthetic resin may be introduced into the injection recess position without contacting the filtering element. When the movable mold element is in the adjoining position, the resin may expand into the expansion recess until the resin contacts and adheres to the filter element. An automated version of this apparatus is also disclosed.

Abstract: To produce base boards each usable for an information recording medium such as a photoelectromagnetic disc or the like by employing an injection molding process, an injection molding die of the type comprising a die half on the stationary side and a die half on the movable side includes a cylindrical supporting member on the stationary side, a die assembly on the stationary side arranged in the cylindrical supporting member, a cylindrical supporting member on the movable side, a die assembly on the movable side arranged in the cylindrical supporting member, a cylindrical guide member located between both the cylindrical members, a first driving unit for displacing the die half on the movable side, and a second driving unit for actuating an ejector sleeve.

Abstract: An apparatus for manufacturing a plastic molded part. A plasticized plastic composition is fed to the open mold cavity defined between a lower and an upper mold half. At least one web and perhaps two webs of decorative material to be applied to the molded part extend across the mold cavity. The closing of the mold halves presses the plastic composition against the web or webs. There is at least one two-part clamping frame for resiliently holding the web of decorative material by clamping it outside the mold cavity, so that the web can slip with respect to the composition as the mold halves move together. One clamping frame half is developed with an immersion edge which defines a side edge of the mold cavity and with a cutting plane spaced from the immersion edge a distance sufficient that the frame half also serves as an ejector for the molded part from the mold cavity as the mold halves open apart.

Abstract: A method and mold apparatus are provided for forming and trimming a vehicle inner door panel. The panel is a shaped laminate including a vinyl cover layer and a structural foam backing layer having a glass fiber reinforcing substrate. Upper and lower mold members have peripheral seals which define a mold cavity when the mold is closed. A plurality of movable trim blades are carried by the lower mold member adjacent the seal. The trim blades move among retracted, intermediate and extended positions. Hydraulic rams open and close the mold and move the trim blades. Sheets of vinyl and substrate are placed across the lower mold member and the mold is closed to seal the substrate and vinyl layer about their periphery. As the mold closes, abutment surfaces on both mold members advance the trim blades to an intermediate position to pinch the cover layer against the substrate inwardly of the peripheral seals. A two-part polyurethane liquid foam system is injected into the cavity.

Abstract: In a machine for moulding of composite plastic material, in particular of foamed polystyrene coupled with rigid polystyrene sheet, the rigid material (2) is preformed at a performing station, with the preformed portion being simultaneously separated from the starting material, and the preformed shaped portion is transferred from the preforming station to a moulding station, in which the foamed material is moulded by sintering and pulsed steam action on the preformed rigid material. The resulting piece is brought back to the preforming station (1) and a further portion of rigid material (2) is preformed on the foamed material, and this portion is then thermoset inside the moulding mould (3) on the foamed material, thus generating an article with two opposite surfaces made of a rigid material, between which the foamed material is sandwiched.

Abstract: A locally pressurizing type injection molding machine includes a stationary die and a movable die, so that a molded product can be formed by charging a resin into a cavity defined between the dies. A pressurizing pin extends through the movable die and has its tip end facing at least one of a resin passage and the cavity. A pressurizing cylinder is disposed at the rear of the pressurizing pin to move the pressurizing pin through the pressurizing rod. Therefore, the resin charged in the cavity can be pressurized by advancing the pressurizing pin into a resin passage, for example, a gate, the cavity or the like and hence, it is possible not only to provide an extremely thin molded product, but also to prevent the generation of a sink mark. The area occupied by the movable platen can be reduced by disposing the pressurizing rod and ejector rod coaxially.

Abstract: The present invention relates to a method of making a header or housing for connection to a semi-conductor device including the step of trimming a single terminal frame molded into the header while the header or housing is in the molding cavity. To accomplish this, the present invention utilizes a single terminal frame including a plurality of substantially parallel electrical connection fingers held together at one end by a tie-bar. The terminal frame has a "V-notch" in each of the electrical connection fingers at a location adjacent the tie-bar. The terminal frame is placed in a mold having an upper and lower mold shell each having cavities formed therein which together define the header or housing to be molded. The upper and lower mold shells come together and grasp the terminal frame at a position adjacent the notch and so that the tie-bar extends outwardly from the upper and lower mold shells.

Abstract: In an apparatus for producing flat plastic moldings, for example identity cards, the mold includes a conic core and a die-block member shaped in accordance with the core member. The opposing side surfaces of the core and die-block members, which are inclined to the opening direction of the mold, enclose a mold space on part of their surface. The core and die-block members are formed in such a way that the mold parts brace each other in the closed state.

Abstract: A product, such as an optical disk substrate, having a minute surface pattern and a central hole is suitably obtained by an injection molding, wherein a resin is injected into a cavity defined by a mold including a movable half and a fixed half. The movable half is provided with an ejector ring reciprocally movable in a mold opening-and-closing direction and a gate cutter reciprocally movable at two strokes in the mold opening-and-closing direction. After the resin is injected into the cavity to form a product accompanied with a gate, the gate cutter is moved at a first stroke to cut the gate. Then the mold is opened, and substantially simultaneously with commencement of the mold opening, the product is released from the stamper and the gate cutter is moved at a second stage stroke in a direction causing the release of the product from the stamper.

Abstract: A machine for molding bonded plastics material, in particular expanded or foamable polystyrene in combination with rigid sheet polystyrene, wherein the rigid material (2) is preformed in a preforming station (1) in a preforming mold (33, 36) while simultaneously separating by a cutter (40) the preformed portion from the rigid sheet of starting material to produce separate preformed pieces, the preformed pieces are moved by a transfer table (27) to a molding station (3) while retained on preforming half-mold (33), foamable material (44) is fed to molding mold (41) and molded and bonded on the preformed pieces with sintering by pulse action of steam (45) and, the final molded articles (P) are discharged at discharge station (6). The half-mold (33) is moved alternately between the preforming station (1) and molding station (3), and cooperates with respective counter-molds (36, 41). The scrap is recovered without being involved in the molding stage.

Abstract: Tooling for forming an article which includes an injection molded peripheral frame defining an opening closed by a panel insert. The panel insert is struck from sheet material and together with an associated punch or carrier cooperated with a split mold to completely define the cavity for injection molding of the article. Inasmuch as the panel insert is heat bondable to the injection molded frame and forms a portion of the walls of the cavity, it is automatically bonded to the injection molded frame. The panel insert may be peelable from the frame and include a pull tab for effecting the same. The pull tab may be formed by the same punch which cuts out the panel insert, or the pull tab may be separately formed from sheet material adjacent an intended position of a panel insert and folded into overlying relation to the intended position of the panel insert and staked to the sheet material, after which the panel insert is cut from the sheet material by a punch.

Abstract: This invention relates to an injection moulding process for the manufacture of multi-layered articles, especially articles having barrier properties. The process includes clamping a thermoplastic film over the cavity of a mould of an injection moulding process, the film being capable of being stretched. The film is then stretched within the mould by inserting the core of the mould, preferably using a core in which a central part enters the mould and partially stretches the film prior to the remainder of the core entering the mould. The mould is then closed, excess film is trimmed off and polymer is injected into the mould cavity. The resultant article is a multi-layered injection moulded article which, depending on the characteristics of the film and injected polymer, may have barrier properties to oxygen, liquids or the like that are superior to articles moulded from only the polymer. The process is particularly useful in the moulding of containers having a depth:width ratio of at least 0.5.