Nozzle Valve Patents (Class 425/564)
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Patent number: 6743009Abstract: A device for injecting material in a plastic state into a moulding cavity is presented. The device includes a distributor of material in a plastic state including at least one outlet for material in a plastic state, placed along a preset axis. The device also includes an injection nozzle including at least one component which is connected to the distributor by a detachable connection and defines for the injection nozzle a front surface configured in such a way as to become integral with the moulding cavity. The injection nozzle includes at least one channel for material in a plastic state, placed along the axis, placed in a fluid relationship with the outlet, and emerging in the front surface. The device controls blanking of the channel.Type: GrantFiled: April 15, 2002Date of Patent: June 1, 2004Assignee: Delachaux S.A.Inventor: Louis Ramond
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Publication number: 20040101589Abstract: A nozzle (e.g., a flat nozzle, an asymmetric nozzle, a micro nozzle, a flat micro nozzle, etc.) is configured to make injection molded components. The nozzle includes a nozzle body, a heater associated with the nozzle body, a melt channel running through the nozzle body configured to allow melt material flow, and a thermally conductive device located inside the nozzle body. The thermally conductive device can be configured to produce an even heat profile along an entire length of the melt channel. The nozzle body can be symmetrical or asymmetrical and can be made of a different, less thermally conductive material, than the thermally conductive device. The thermally conductive device can be used to balance a heating profile of the nozzle to produce consistency in melt material viscosity and speed throughout a micro nozzle channel.Type: ApplicationFiled: November 17, 2003Publication date: May 27, 2004Applicant: Mold-Masters LimitedInventor: Denis Babin
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Patent number: 6739863Abstract: A valve pin for use in a melt channel in an injection molding machine. The valve pin has a valve pin body and at least one thermocouple substantially completely inside the valve pin body.Type: GrantFiled: October 11, 2002Date of Patent: May 25, 2004Inventor: George Olaru
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Publication number: 20040094872Abstract: The invention relates to a method and an installation for processing thermoplastic synthetic materials. According to the invention, the melt strands or the like are displaced in oscillation or pulsation in order to indent or penetrate the joint lines between at least two injection strands.Type: ApplicationFiled: April 23, 2003Publication date: May 20, 2004Inventors: Gerhard Edler, Hans-Joachim Keim
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Patent number: 6729871Abstract: The invention relates to an injection molding device (1) having an elongated nozzle (3) and a valve pin (11) coaxially in a channel of the nozzle. The valve pin can be displaced by means of an actuating cylinder (15) and is guided through a bush (13) at the upper end (12) of the nozzle. Cooling means (14, 18) are associated with said bush (13).Type: GrantFiled: January 10, 2002Date of Patent: May 4, 2004Assignee: Synventive Molding Solutions B.V.Inventors: Peter Sattler, Udo Liebram
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Publication number: 20040076709Abstract: A closing element, which has an open position and a closed position and is actuated by an actuating element, is arranged in the nozzle channel of a nozzle body. In the closing position, the closing element separates a region that is at least temporarily in open communication with the injection mold, the region being able to be influenced by a second actuating element associated with the nozzle body. Due to the fact that the pressure element is arranged in the nozzle body and can be actuated independently from the nozzle body and the plastifying cylinder, a nozzle body is created and a method is provided that enable the dosing process and dwell pressure process to be separated with a compact structure.Type: ApplicationFiled: September 11, 2003Publication date: April 22, 2004Inventor: Karl Hehl
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Publication number: 20040076710Abstract: A device for opening and closing injection nozzles in an injection moulding tool. The injection nozzle comprises a nozzle member, the nozzle opening of which can be opened and closed with a needle. The needle is stationarily arranged on a piston plate that is supported in a receptacle such that it can be moved in both axial directions similar to a double-action cylinder. A first work chamber is formed on the side of the piston plate which faces away from the needle and a second work chamber that can be acted upon with a fluid in order to actuate the needle is formed on the opposite side of the piston plate. The needle extends outward from the second work chamber through a recess in an end element that lies opposite of the piston plate.Type: ApplicationFiled: September 25, 2003Publication date: April 22, 2004Inventor: Hans Schreck
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Patent number: 6722874Abstract: A control and regulating device for a needle element (24) of a hot or cold channel (20) of a plastic molding tool, wherein a rotary movement of a drive device is converted by a converting device (26) into an axial movement of the needle element (24). In order to achieve optimum plastic production, that is to say to permit optimum movement of the needle element (24) both during the idle stroke movement and also during the process regulation phase and during deceleration, the converting device has at least one slide path (30) and a follower element (50) which is guided in the slide path (30), wherein the at least one slide path (30) which is angled, that is to say which has path pitches which are different from each other, is formed on a slide path surface which is concentric with respect to the center line (42) of the needle element.Type: GrantFiled: May 15, 2002Date of Patent: April 20, 2004Inventor: Hansjürgen Möser
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Publication number: 20040071816Abstract: According to the present invention, a cross over nozzle is provided of two parts which, when joined, define a housing having a passage extending therethrough, a tapered valve seat extending about the passage and a valve member having a tapered valve head disposed in the passage for engaging the valve seat. The two parts are axially separable at an interface extending through the valve seat/valve head. In order to open the valve, both valve parts are first joined and then moved together as one member in the same direction relative to the housing axially away from the valve seat. Similarly, the valve members are jointly moved into engagement with the valve seat before the cross over nozzle is separated. Accordingly, unlike the valve gate design, the valve interface between the two parts of the valve head isn't exposed to molten resin and therefore molten resin isn't trapped therebetween to cause a string upon opening.Type: ApplicationFiled: December 10, 2002Publication date: April 15, 2004Inventor: Robert Rick
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Publication number: 20040071818Abstract: A stack or tandem injection molding apparatus includes a first melt transfer nozzle coupled to a stationary platen and a second melt transfer nozzle coupled to a movable platen. A melt transfer device includes a first valve pin extending through a first melt transfer channel of the first melt transfer nozzle and a second valve pin extending through a second melt transfer channel of the second melt transfer nozzle. At least one groove is provided in the outer surface of the first valve pin. The first valve pin is movable relative to the first and second melt transfer nozzles to selectively locate the groove across a portion of the first melt transfer channel and a portion of the second melt transfer channel to allow melt to flow therebetween in the mold closed position and to prevent drooling in the mold open position.Type: ApplicationFiled: August 14, 2003Publication date: April 15, 2004Applicant: Mold-Masters Ltd.Inventor: Neil Dewar
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Publication number: 20040071817Abstract: An injection molding apparatus includes a nozzle body, a valve pin, a nozzle tip, a seal piece, and a mold gate insert. The nozzle body has a melt channel. The valve pin is at least partially positioned in the melt channel. The valve pin has a first guidance and alignment structure thereon. The nozzle tip is connected to the nozzle body. The seal piece is connected to the nozzle body. The mold gate insert defines a gate and is in contact with the seal piece. The nozzle tip has a higher thermal conductivity than the nozzle body. The seal piece has a lower thermal conductivity than the nozzle body. The mold gate insert has a higher thermal conductivity than the seal piece. The mold gate insert includes a second guidance and alignment structure thereon that contacts the first guidance and alignment structure before the valve pin contacts the gate.Type: ApplicationFiled: July 30, 2003Publication date: April 15, 2004Inventors: Jonathon Fischer, Denis Babin
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Patent number: 6713002Abstract: An injection molding apparatus and method are provided in which the rate of material flow during an injection cycle is controlled. According to one preferred embodiment, an injection molding apparatus is provided that includes a manifold, at least one injection nozzle coupled to the manifold, an actuator, and a valve pin adapted to reciprocate through the manifold and the injection nozzle. The valve pin has a first end coupled to the actuator, a second end that closes the gate in a forward position, and a control surface intermediate said first and second ends for adjusting the rate of material flow during an injection cycle. Retracting the valve pin tends to decrease the rate of material flow during the injection cycle and displacing the valve pin toward the gate tends to increase the rate of material flow during the injection cycle.Type: GrantFiled: January 31, 2003Date of Patent: March 30, 2004Assignee: Synventive Molding Solutions, Inc.Inventors: David Kazmer, Mark D. Moss, Mark Doyle, Huip van Geel
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Patent number: 6712600Abstract: An injection molding device (1) having a valve pin (11) and an actuating cyclinder (15) connected to the valve pin (11). The valve pin head (37) is releasably attached to the piston (33) of the cylinder such that the cylinder can be removed while leaving the valve pin (11) from the nozzle such that a low headspace can be achieved above the nozzle.Type: GrantFiled: January 10, 2002Date of Patent: March 30, 2004Assignee: Synventive Molding Solutions B.V.Inventors: Peter Sattler, Udo Liebram
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Publication number: 20040058031Abstract: An improved injection molding apparatus for a mold using a valve-gated nozzle that includes a replaceable insert with a bore for aligning and sealing with the valve stem. The replaceable insert is advantageously provided as a wear component in a gate insert.Type: ApplicationFiled: September 25, 2003Publication date: March 25, 2004Applicant: Husky Injection Molding Systems LTDInventor: Joachim Johannes Niewels
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Publication number: 20040051195Abstract: An injection molding apparatus includes an injection piston that is slidable within a nozzle having a movable valve gate pin. The injection piston is movable from a retracted position to an extended position in order to force melt towards a mold cavity. A valve is located at a forward end of the piston to selectively block communication between a recess, which is provided in an outer wall of the piston adjacent the valve, and a melt chamber of the nozzle. Movement of the injection piston from the retracted position to the extended position causes the valve to close so that the predetermined volume of melt located below the valve is forced into the mold cavity, when the valve gate pin opens the mold gate.Type: ApplicationFiled: September 18, 2002Publication date: March 18, 2004Inventors: Isao Okamura, George Olaru
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Publication number: 20040047935Abstract: A system for generating a simulation of fluid flow in an injection molding process carried out by an injection molding machine having an injection unit for injecting the fluid into a manifold delivering the fluid to at least two injection ports leading to one or more cavities of one or more molds. The system comprises one or more programs containing a set of instructions that generate a calculated property, state, position or image of the fluid flowing into or through each cavity, the one or more programs using one or more variable inputs that are representative of one or more selected properties, characteristics or operating parameters of the machine or the fluid. The variable inputs include at least a first value indicative of a first fluid flow rate downstream of the injection unit leading to or through a first injection port and a second value indicative of a second fluid flow rate downstream of the injection unit leading to or through a second injection port.Type: ApplicationFiled: March 31, 2003Publication date: March 11, 2004Applicant: Synventive Molding Solutions, Inc.Inventors: Mark Moss, Christopher Czeczuga
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Publication number: 20040047942Abstract: In an injection molding machine having upstream and downstream channels communicating with each other for delivering fluid material to one or more mold cavities, apparatus for controlling delivery of the melt material from the channels to the one or more mold cavities, each channel having an axis, the downstream channel having an axis intersecting a gate of a cavity of a mold, the upstream channel having an axis not intersecting the gate and being associated with an upstream actuator interconnected to an upstream melt flow controller disposed at a selected location within the upstream channel, the apparatus comprising a sensor for sensing a selected condition of the melt material at a position downstream of the upstream melt flow controller; an actuator controller interconnected to the upstream actuator, the actuator controller comprising a computer interconnected to a sensor for receiving a signal representative of the selected condition sensed by the sensor, the computer including an algorithm utilizing a vType: ApplicationFiled: June 6, 2003Publication date: March 11, 2004Applicant: Synventive Molding Solutions, Inc.Inventors: Michael Vasapoli, Sergio Antunes, Mark Moss, Christopher W. Lee, Mark Doyle
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Publication number: 20040032060Abstract: A shut-off nozzle for hot runner systems of injection molding machines and a method of controlling the same are disclosed. The shut-off nozzle includes a nozzle body having a resin hole, a heater, and a thermocouple to sense a temperature of the nozzle body; a gate tip having a nozzle gate at which the nozzle body comes into contact with a cavity of a mold; a heating unit provided around the gate tip to heat the gate tip by using electricity; and a cooling unit provided around the gate tip in parallel to the heating unit, so that a coolant passes through the cooling unit to cool the gate tip. In the control method, the nozzle body is primarily heated to a predetermined high temperature by turning on the heater. In addition, the gate tip is heated by turning on the heating unit, prior to injecting a molten resin into a cavity of a mold through the nozzle gate.Type: ApplicationFiled: August 15, 2003Publication date: February 19, 2004Applicant: YUDO CO., LTD.Inventor: Young-Hee Yu
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Publication number: 20040032059Abstract: The invention relates to an adjustment device for a valve pin on an injection molding machine, and particularly on a multi-cavity machine, having a plurality of valve pins mounted on a common yoke plate which is actuated by a common actuator. The adjustment device includes a pin holder for holding the valve pin, and a locking member. The pin holder has two threaded portions. The first threaded portion is adjustable within a threaded receiving hole in the yoke plate. The second threaded portion is received by the locking member. The locking member has a bottom shoulder which butts against the yoke plate, and retains the pin holder in place.Type: ApplicationFiled: August 13, 2003Publication date: February 19, 2004Inventors: Denis Babin, Hans Guenther, Michael Schmuck
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Publication number: 20040022893Abstract: The present invention relates to an injector device for injecting thermoplastic material. The device comprises a dispenser (8) feeding a transit passage (12) of an injector nozzle (7) with thermoplastic material, said passage opening out into the mold cavity (2) and being capable of being closed by a sliding needle (21). The needle (21) presents an extender (24) which passes through the dispenser (8) into ambient air via guide means (38) in order to co-operate with controlled means (30) for moving the needle (21). Sealing is provided between the extender (24) and the guide means (38) by the thermoplastic material itself, which material leaks between them from the dispenser (8) and accumulates in an annular groove (43) in one of them. The invention is applicable to injection molding devices.Type: ApplicationFiled: July 28, 2003Publication date: February 5, 2004Inventor: Thierry Lebreton
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Publication number: 20040018268Abstract: A valve gate is provided for an injection molding manifold having at least one drop defining at least one channel for transporting a flow of plasticized melt therethrough. The valve gate has a pin mounted in the manifold to extend across the channel in a sliding relation. The pin has a transversely extending aperture that aligns with the channel opening the flow. Reciprocating movement of the pin in a direction transverse to the flow of the plasticized melt opens and closes flow thereof.Type: ApplicationFiled: May 15, 2003Publication date: January 29, 2004Inventors: Todd Deaville, Steven J. Mori, Rudolf Allan Schrempf
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Publication number: 20040013763Abstract: A backflow prevention device for a plasticizing and injection screw axially movable in a plasticizing cylinder of an injection molding machine, includes a base body having a leading head portion and a trailing neck portion and formed with a channel for passage of plastic melt by the screw to an anterior screw space, whereby a check valve is disposed in the channel. Bearing against an inner wall of the plasticizing cylinder and axially moving between open and closed positions is a locking ring so positioned behind the head portion in the area of the neck portion as to define a gap with the base body.Type: ApplicationFiled: March 10, 2003Publication date: January 22, 2004Applicant: DEMAG ERGOTECH GMBHInventor: Dieter Schimmel
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Patent number: 6679697Abstract: A flow deflector apparatus and method in an injection molding system which transitions a flowing medium around an obstruction, said flowing medium exhibiting reduced stagnation points and substantially uniform flow characteristics downstream of the obstruction.Type: GrantFiled: December 8, 2000Date of Patent: January 20, 2004Assignee: Husky Injection Molding Systems Ltd.Inventor: Abdeslam Bouti
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Publication number: 20040009259Abstract: An injection molding nozzle (1) for plastic with at least two outlet openings (2) facing toward different sides and directed oppositely is not constructed as an open injection molding nozzle but has a respective closure needle (5) in the outlet openings (2), and a drive is also provided for displacing the closure needles (5) at least into the closing position. Thus a cold plug at the end of the outlet openings (2) facing a mold (3) can be avoided, independently of whether the closure needles completely close these outlet openings (2) at their mouth (6) or still leave a minimum gap.Type: ApplicationFiled: July 10, 2003Publication date: January 15, 2004Applicant: Otto Manner Heisskanalsysteme GmbH & Co. KGInventor: Hans-Peter Manner
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Patent number: 6669462Abstract: An apparatus for injecting plastic material comprises a manifold having a melt channel and a flat sealing surface, and a nozzle assembly seated directly against the flat sealing surface. The nozzle assembly includes a nozzle body having an axial channel aligned, in use, with the melt channel in the manifold for communicating a flow of material therein. The nozzle body has a non-flat sealing surface adjacent the flat sealing surface, thereby forming a sealing interface to seal the nozzle body with the manifold. The flat sealing surface may be on an end of a bushing mounted into the manifold. The non-flat surface may have a conical profile, preferably defined by an angle less than one degree, and preferably between 0.2 to 0.4 degrees, from a plane parallel to the flat sealing surface. The non-flat surface may have a spherical profile, preferably having a radius between 350 mm and 4000 mm.Type: GrantFiled: May 19, 2000Date of Patent: December 30, 2003Assignee: Husk, Injection Molding Systems Ltd.Inventor: Edward Jenko
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Publication number: 20030228390Abstract: The present invention provides an electrically heated nozzle for injection molding which is insulated to prevent conduction of electricity and loss of thermal transmission to the casing, with first and second electric heaters which can operate independently or simultaneously to heat the melt channel of the nozzle.Type: ApplicationFiled: June 20, 2003Publication date: December 11, 2003Applicant: Mold-Masters LimitedInventors: Jobst U. Gellert, Denis Babin, Jonathon Fischer
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Publication number: 20030214065Abstract: In an injection molding machine having upstream and downstream channels communicating with each other for delivering fluid material to one or more mold cavities, apparatus for controlling delivery of the melt material from the channels to the one or more mold cavities, each channel having an axis, the downstream channel having an axis intersecting a gate of a cavity of a mold, the upstream channel having an axis not intersecting the gate and being associated with an upstream actuator interconnected to an upstream melt flow controller disposed at a selected location within the upstream channel, the apparatus comprising a sensor for sensing a selected condition of the melt material at a position downstream of the upstream melt flow controller; an actuator controller interconnected to the upstream actuator, the actuator controller comprising a computer interconnected to a sensor for receiving a signal representative of the selected condition sensed by the sensor, the computer including an algorithm utilizing a vType: ApplicationFiled: December 23, 2002Publication date: November 20, 2003Applicant: Synventive Molding Solutions, Inc.Inventors: Mark Doyle, Vito Galati, Wesley D. Firisin
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Publication number: 20030211198Abstract: An injection molding apparatus which includes a check valve assembly mounted at the forward end of a feed-screw, the valve assembly having forward and rearward valve seat surfaces which co-act in a first position to allow a plasticized polymeric material to enter and flow through the valve into an injection chamber and which co-act in a second position to stop any additional material from entering the valve assembly. The second valve position is effected by a feed-screw injection stroke which generates a back pressure to close the valve, the back pressure moving a check ring of the valve assembly into a position to block entry into the valve. Part of the valve seat surfaces are covered with a plurality of ceramic disks and other valve seat surfaces are covered with a metal alloy which effectively increases the abrasion resistance of the valve seat surfaces and thus also increases the wear service life of the check valve assembly.Type: ApplicationFiled: June 2, 2003Publication date: November 13, 2003Inventors: Joseph R. Gill, Daniel W. Shetler
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Patent number: 6638050Abstract: Injector (1) for injection molding of plastic materials, comprising a body (2, 6) and a passage for running hot plastic material into the mold, an axially mobile pin (7) in the body (2, 6) for controlling said passage and a linear actuator (8) for controlling the movement of the pin (7) between an advanced closed position of said passage and a retracted open position of said passage. The injector (1) is equipped with a pressure sensor (13) detecting the pressure inside the mold, which is operative associated to said pin (7).Type: GrantFiled: November 8, 2001Date of Patent: October 28, 2003Assignee: Amuleto - Trading E Marketing LDAInventors: Maurizio Bazzo, Tiziano Boscariol
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Patent number: 6638049Abstract: In an injection molding machine, an apparatus for controlling delivery of a fluid material to mold cavities of selectively variable size, shape, volume or configuration, the apparatus comprising a modular mold mounting mechanism having mounting apertures for receiving first and second molds having first and second mold cavities of different size, shape, volume or configuration, the mounting apertures being adapted for ready insertion and ready removal of the first and second molds; a manifold into which fluid material is injected, the manifold having first and second fluid delivery channels through which the fluid material is injected, one channel having an exit aperture communicating with a gate to the cavity of one mold, the other channel having an exit aperture communicating with a gate to the cavity of the other mold; each channel being associated with a drive mechanism which is interconnected to and controls operation of a fluid flow controller which varies flow of the fluid material through an associateType: GrantFiled: July 18, 2000Date of Patent: October 28, 2003Assignee: Synventive Molding Solutions, Inc.Inventors: Mark D. Moss, David Kazmer
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Patent number: 6632079Abstract: An injection molding apparatus and system are provided in which the rate of material flow during the injection cycle is controlled. According to one preferred embodiment, an injection molding system is provided that includes an injection molding machine including a hydraulic power source, a manifold for distributing material injected from said injection molding machine to a plurality of gates leading to one or more mold cavities, and a controller to individually control respective rates at which material is injected through said gates during an injection cycle. The controller is coupled to the hydraulic power source and the hydraulic power source supplies hydraulic power to both the injection molding machine and to control said respective rates.Type: GrantFiled: February 15, 2000Date of Patent: October 14, 2003Assignee: Synventive Molding Solutions, Inc.Inventors: David Kazmer, Mark D. Moss, Mark Doyle
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Publication number: 20030180409Abstract: An injection molding apparatus and method are provided in which the rate of material flow during an injection cycle is controlled. According to one preferred embodiment, an injection molding apparatus is provided that includes a manifold, at least one injection nozzle coupled to the manifold, an actuator, and a valve pin adapted to reciprocate through the manifold and the injection nozzle. The valve pin has a first end coupled to the actuator, a second end that closes the gate in a forward position, and a control surface intermediate said first and second ends for adjusting the rate of material flow during an injection cycle. Retracting the valve pin tends to decrease the rate of material flow during the injection cycle and displacing the valve pin toward the gate tends to increase the rate of material flow during the injection cycle.Type: ApplicationFiled: January 31, 2003Publication date: September 25, 2003Applicant: Dynisco Hotrunners, Inc.Inventors: David Kazmer, Mark D. Moss, Mark Doyle, Huip van Geel
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Publication number: 20030180411Abstract: An apparatus for producing a soap cake comprising a mold which has a cavity of prescribed shape, a feed passage for feeding molten soap to the cavity, and means for pushing molten soap remaining in the feed passage at the time of feeding molten soap to the cavity to remove molten soap remaining in the feed passage. One end of the feed passage is a gate, in which a gate pin for shutting the connection between a feed port and the cavity is slidably provided. As the gate pin advances, molten soap remaining in the feed passage is removed in the step of feeding molten soap to the cavity.Type: ApplicationFiled: March 20, 2003Publication date: September 25, 2003Applicant: KAO CORPORATIONInventors: Takeshi Hasegawa, Koichi Hatano, Yasunori Miyamoto, Tadao Abe, Manabu Shibata
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Publication number: 20030173711Abstract: The invention concerns in particular a mould for injection moulding of a flexible tube, said mould comprising as moulding tools, a nozzle receptacle (1), an impression (2) and a core (3), housed in a stack of plates (P4, P5, P6, P7). The invention is characterised in that said moulding tools (1, 2, 3) have pairs respective conical support surfaces (101, 201, 301, 102. 302), through which the tools are centred and aligned with one another, each support surface being formed by a portion of tools deprived of transverse mobility.Type: ApplicationFiled: November 15, 2002Publication date: September 18, 2003Inventor: Gery Dambricourt
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Publication number: 20030155672Abstract: An injection molding apparatus and method are provided in which the rate of material flow during an injection cycle is controlled. According to one preferred embodiment, an injection molding apparatus is provided that includes a manifold, at least one injection nozzle coupled to the manifold, an actuator, and a valve pin adapted to reciprocate through the manifold and the injection nozzle. The valve pin has a first end coupled to the actuator, a second end that closes the gate in a forward position, and a control surface intermediate said first and second ends for adjusting the rate of material flow during an injection cycle. Retracting the valve pin tends to decrease the rate of material flow during the injection cycle and displacing the valve pin toward the gate tends to increase the rate of material flow during the injection cycle.Type: ApplicationFiled: October 11, 2002Publication date: August 21, 2003Applicant: Synventive Molding SolutionsInventors: David Kazmer, Mark D. Moss, Mark Doyle, Huip van Geel
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Patent number: 6599116Abstract: A valve pin actuator is disclosed that includes a cylinder mounted to the clamping plate, a piston slidably mounted in the cylinder, and a valve pin assembly carried by the piston. A hydraulic or pneumatic circuit is provided for controlling the movement of the piston, and in turn translation of the valve pin between the seated and unseated positions. The valve pin assembly includes a first part removably secured to the piston so as to translate therewith, and a second part for receiving the valve pin and secured to said manifold. The actuator assembly enables removal of the clamping plate without removal of the valve pin assembly, and also adjusting of the valve pin without removal of the clamping plate. The assembly further provides a clearance between the piston and valve pin assembly, to accommodate expansion and movement of the manifold that would otherwise cause a side load to be exerted on the valve pin.Type: GrantFiled: May 13, 2002Date of Patent: July 29, 2003Assignee: Synventive Molding Solutions, Inc.Inventors: Christopher W. Lee, Mark D. Moss
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Patent number: 6585505Abstract: In an injection molding machine having first and second nozzles for delivering melt material from a common manifold to one or more mold cavities, apparatus for controlling delivery of the melt material from the nozzles to the one or more mold cavities, each nozzle having an exit aperture communicating with a gate of a cavity of a mold and being associated with an actuator interconnected to a melt flow controller, the apparatus comprising a sensor for sensing a selected condition of the melt material through at least one of the nozzles; an actuator controller interconnected to each actuator, each actuator controller comprising a computer interconnected to a sensor for receiving a signal representative of the selected condition sensed by the sensor, the computer including an algorithm utilizing a value corresponding to a signal received from the sensor as a variable for controlling operation of an actuator for the at least one nozzle; wherein the melt flow controller controls the rate of flow of the melt materiType: GrantFiled: April 24, 2001Date of Patent: July 1, 2003Assignee: Synventive Molding Solutions, Inc.Inventors: David Kazmer, Mark D. Moss
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Publication number: 20030118687Abstract: A guide for a manifold plug of an injection molding apparatus comprises a guide body projecting from an inner wall of the manifold plug diametrically opposing an inlet of a manifold plug channel formed in the manifold plug. The inlet is aligned with a manifold channel of a manifold. The outlet of the manifold plug channel is aligned with a nozzle channel of a nozzle. The inlet is at an angle to the outlet. A guide surface is provided on the guide body for abutting a downstream portion of a valve pin extending into the manifold plug channel. The guide also facilitates flow of a melt stream of moldable material through the manifold plug channel.Type: ApplicationFiled: December 20, 2001Publication date: June 26, 2003Inventors: Neil Dewar, Denis Babin
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Patent number: 6575731Abstract: An improved melt distribution system and method is provided for a multi-level stack mold having three or more moving platens. The injection machine communicates with a bifurcated sprue bar for providing pressurized melt through the first moving platen to a central distribution manifold in the second moving platen. From the central distribution manifold, the flow of pressurized melt is distributed to the first and third platens for transfer to a plurality of mold cavities.Type: GrantFiled: May 10, 2000Date of Patent: June 10, 2003Inventors: George Olaru, Denis Babin, Paul Matysek, Neil Dewar
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Publication number: 20030086996Abstract: A valve bushing assembly for use in an injection molding apparatus is provided. The injection molding apparatus includes a manifold block, a valve pin, and an actuator block. The manifold block has at least one melt channel therein. The manifold block has an exterior surface that faces the actuator block, and has a manifold pass-through extending from the exterior surface to the at least one melt channel. The manifold pass-through has a manifold sealing surface therein. The manifold pass-through permits the valve pin to pass therethrough. The actuator block has an actuator attached thereto, that is operatively connected to the valve pin. The valve bushing assembly includes a bushing and a spacer. The bushing is adapted to be received in the manifold pass-through. The bushing has a bushing pass-through that is adapted to align with the manifold pass-through and is adapted to slidably receive the valve pin.Type: ApplicationFiled: October 25, 2002Publication date: May 8, 2003Inventors: Denis Babin, Randy Zuest
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Patent number: 6558148Abstract: A valve-gate mechanism for use with gas-assisted plastic injection molding systems. A moveable pin mechanism is positioned in a bushing or machine nozzle to regulate the injection of plastic material into a mold cavity. The pin mechanism has an outer pin member and an inner pin member. Movement of the inner pin member relative to the outer pin member allows gas to be injected into the plastic in the mold cavity. A spring member, such as a Belleville washer, biases the inner pin member to a closed position relative to the outer pin member. Gas pressure from the gas source overcomes the force of the spring member allowing gas to enter into the mold cavity.Type: GrantFiled: October 23, 2000Date of Patent: May 6, 2003Assignee: Incoe CorporationInventor: Tristan Seres
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Patent number: 6554604Abstract: In an injection molding machine, an apparatus for automatically controlling the movement of two or more valve pins wherein each valve pin is driven by a separately controlled fluid driven cylinder each cylinder being mounted on a heated manifold and being interconnected to a separate valve pin for effecting reciprocal movement of the valve pin wherein the reciprocal movement of the valve pin controls the flow of molten plastic being delivered through a nozzle which delivers molten plastic to a gate of a mold.Type: GrantFiled: November 20, 2000Date of Patent: April 29, 2003Assignee: Synventive Molding Solutions Canada, Inc.Inventor: Harald Schmidt
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Publication number: 20030072833Abstract: A valve pin for use in a melt channel in an injection molding machine. The valve pin has a valve pin body and at least one thermocouple substantially completely inside the valve pin body.Type: ApplicationFiled: October 11, 2002Publication date: April 17, 2003Inventor: George Olaru
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Publication number: 20030057607Abstract: A valve pin actuating mechanism including a valve pin guiding element for connection to a valve pin, a linkage element and an actuator. The valve pin guiding element has a sliding surface for sliding within a channel, and first and second engagement surfaces. The linkage element has first and second arms, which have opposing, inwardly facing arcuate engagement surfaces for engaging the valve pin guiding element. The linkage element is moved by the actuator.Type: ApplicationFiled: September 9, 2002Publication date: March 27, 2003Inventor: Denis Babin
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Publication number: 20030049350Abstract: An injection molding apparatus which includes a check valve assembly mounted at the forward end of a feedscrew, the valve assembly having forward and rearward valve seat surfaces which co-act in a first position to allow a plasticized polymeric material to enter and flow through the valve into an injection chamber and which co-act in a second position to stop any additional material from entering the valve assembly. The second valve position is effected by a feedscrew injection stroke which generates a back pressure to close the valve, the back pressure moving a check ring of the valve assembly into a position to block entry into the valve. The valve seat surfaces are covered with a preformed layer of ceramic material and/or metal alloy which effectively increases the abrasion resistance of the valve seat surfaces and thus also increases the wear service life of the check valve assembly. Other wear surfaces of the valve assembly may also be coated for abrasion resistance.Type: ApplicationFiled: August 30, 2001Publication date: March 13, 2003Inventors: Joseph R. Gill, Daniel W. Shetler
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Patent number: 6524093Abstract: A flow deflector apparatus and method in an injection molding system which transitions a flowing medium around an obstruction, said flowing medium exhibiting reduced stagnation points and substantially uniform flow characteristics downstream of the obstruction.Type: GrantFiled: December 21, 2000Date of Patent: February 25, 2003Assignee: Husky Injection Molding Systems, Ltd.Inventor: Abdeslam Bouti
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Publication number: 20030030179Abstract: The nozzle is constituted by a nozzle body and a connecting block. The nozzle body is constituted by a casing and a core. A first passage is formed in the center of the core and a second passage is formed between the external surface of the core and the internal surface of the casing. The first passage and the second passage join together in front of the core and then lead to a discharge port at the tip end of the casing. In the interior of the connecting block are formed a first supply line and a second supply line. The first supply line connects a sub injection unit to a first supply port, and a first stop valve is provided within the line. The second supply line connects a main injection unit to a second supply port, and a second stop valve is provided within the line.Type: ApplicationFiled: August 2, 2002Publication date: February 13, 2003Inventors: Satoshi Kajikawa, Tadayoshi Gotoh
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Publication number: 20030026933Abstract: A method and apparatus for extruding plastic articles, the method comprising the steps of injecting at least one stream of plastic material into a mold, the mold including a first portion and a second portion, the first portion of said mold being used for forming at least one article, and the second portion of said article forming a sprue attached to the at least one article, and, terminating the at least one stream of plastic material in the second portion.Type: ApplicationFiled: July 31, 2001Publication date: February 6, 2003Inventor: John Kermet
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Publication number: 20030017225Abstract: Injector (1) for injection moulding of plastic materials, comprising a body (2, 6) and a passage for running hot plastic material into the mould, an axially mobile pin (7) in the body (2, 6) for controlling said passage and a linear actuator (8) for controlling the movement of the pin (7) between an advanced closed position of said passage and a retracted open position of said passage. The injector (1) is equipped with a pressure sensor (13) detecting the pressure inside the mould, which is operative associated to said pin (7).Type: ApplicationFiled: November 8, 2001Publication date: January 23, 2003Applicant: A.S. ATTREZZATURE SPECIALI SrlInventors: Maurizio Bazzo, Tiziano Boscariol
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Patent number: RE38480Abstract: A valve stem is mounted in a nozzle body, with the valve stem moving from an open position retracted from the injection orifice permitting the flow of resin to the mold cavity, to a closed position blocking the injection orifice and preventing the flow of resin to the mold cavity, and to an advanced position within the gate nub area to assist in the ejection of a molded part and clear the gate nub area.Type: GrantFiled: December 21, 2001Date of Patent: March 30, 2004Assignee: Husky Injection Molding Systems Ltd.Inventors: Bruce Catoen, Rajan Puri