Supplying Fluent Stock To Plural Mold Cavities Patents (Class 425/572)
  • Patent number: 8641943
    Abstract: A method for filling a mold with a compressible liquid material is disclosed. The mold is connected to a manifold via a plurality of runners, with at least one valve disposed in at least one of the plurality of runners. A controller is configured to pressurize the manifold with the liquid material, and modulate the at least one valve to perform a plurality of pulse cycles during one filling cycle of the mold. A pulse cycle includes adjusting an aperture of the valve from a first position to a second position, and adjusting the aperture of the valve from the second position to a third position, where the aperture corresponding to the second position is larger than the aperture corresponding to the first position, and the aperture corresponding to the third position is smaller than the aperture corresponding to the second position.
    Type: Grant
    Filed: May 24, 2012
    Date of Patent: February 4, 2014
    Assignee: Kipe Molds, Inc.
    Inventors: George Kipe, Kaspar Wirth
  • Patent number: 8641410
    Abstract: A mold devised for molding of footwear bottoms, composed of overlapping layers made with expandible reticulable polyolefin material, as well as for molding of other manufactures with monolithic structure composed of overlapping layers of expandible reticulable polyolefin materials.
    Type: Grant
    Filed: May 3, 2012
    Date of Patent: February 4, 2014
    Assignee: Finproject S.p.A.
    Inventors: Mauro Serafini, Nicola Vecchiola
  • Patent number: 8616875
    Abstract: A stamp includes a metal supporting layer, a pattern forming layer and an adhesive layer. The metal supporting layer has a first thermal conductivity. The pattern forming layer is disposed on the metal supporting layer and has a surface with a molding pattern formed thereon. The adhesive layer is disposed between the metal supporting layer and the pattern forming layer to couple the pattern forming layer to the metal supporting layer, and has a second thermal conductivity lower than the first thermal conductivity. Thus, strength of the stamp may be improved, and deformation of the stamp during the process of manufacturing a light guide plate may be reduced or prevented.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: December 31, 2013
    Assignee: Samsung Display Co., Ltd.
    Inventors: Ho-Han Ryu, Tae-Seok Kim, Seung-Pyo Hong, Seung-Yeop Lee
  • Patent number: 8613613
    Abstract: Apparatus and methods for a preform mold system include multiple preform core side modules having preform mold cores, a core side clamp plate connectable to a moving platen of an injection mold machine and operable to receive the preform core modules, multiple preform cavity side modules having preform mold cavities, each of the preform cavity side modules operable to matingly engage a respective core side module to form multiple preform molds having a respective preform design, and multiple ejector housing assemblies for connecting the core side modules to an ejector platen of the mold machine, each of the ejector housing assemblies corresponding to a respective core side module.
    Type: Grant
    Filed: November 17, 2010
    Date of Patent: December 24, 2013
    Assignee: Eco Vision Technologies, LLC
    Inventor: Karin S. Gaiser
  • Patent number: 8609012
    Abstract: Scalable injection molding systems comprise a molding press and at least one delivery system. Each delivery system comprises an injection unit and a manifold. The scalable injection molding system further comprises at least one molding face pair having a cavity face and an opposing core face. Each scalable injection molding system comprises at least one scalable system selected from the group consisting of a scalable face-number system with respect to numbers of active mold face pairs in the scalable injection molding system and a scalable cavitation system with respect to numbers of functional mold cavities on each mold face pair. Both the scalable face-number system and the scalable cavitation system allow the output of the scalable injection molding system to be increased or decreased according to needs of the operator, without requiring costly reconfiguration, retooling, replacement, or unnecessary duplication of standard mold components.
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: December 17, 2013
    Assignee: The Procter & Gamble Company
    Inventors: Gene Michael Altonen, David Andrew Dalton
  • Publication number: 20130323349
    Abstract: A mold-tool system (100), comprising: a first movable-plate assembly (102) being configured to attach with a first valve-stem assembly (202) of a first runner assembly (200); a second movable-plate assembly (104) being configured to attach with a second valve-stem assembly (204) of a second runner assembly (201); and a plate-actuator assembly (106) being coupled with the first movable-plate assembly (102) and with the second movable-plate assembly (104), the plate-actuator assembly (106) being configured to move the first movable-plate assembly (102) and the second movable-plate assembly (104) in opposite directions between a valve-open position and a valve-closed position.
    Type: Application
    Filed: January 11, 2012
    Publication date: December 5, 2013
    Inventor: James Osborne Plumpton
  • Patent number: 8597020
    Abstract: Method and apparatus for sequentially delivering multiple shots of polymer material to a plurality of mold cavities to form multilayer articles. A first shot of greater than 50% of the total article weight of a first polymer material is simultaneously delivered to a plurality of mold cavities using, at each cavity, a chamber of predetermined volume that is prefilled with the first polymer material. A second shot of no greater than 10% of the total article weight of a second material is simultaneously delivered to all of the cavities beginning subsequent to the step of delivering the start of the first shot delivery step. The second shot of second material is delivered through a manifold channel that fluidly communicates with each cavity, and is injected to all cavities under pressure exerted by a source of the second material that is common to all of the plurality of cavities.
    Type: Grant
    Filed: September 15, 2011
    Date of Patent: December 3, 2013
    Assignee: Graham Packaging Company, LP
    Inventors: Ralph Armstrong, Thomas E. Nahill
  • Patent number: 8568133
    Abstract: An injection molding system is disclosed that utilizes a melt channel wherein at least a portion of the melt channel has a noncircular cross-section for balancing shear in a melt stream of moldable material that flows therethrough. The noncircular cross-section of the melt channel portion may be, for e.g., capsule-shaped, extended egg-shaped, oval, teardrop-shaped, or peanut-shaped. A flow splitter is also disclosed that is positioned offset from a central axis of an upstream melt channel to protrude between inlets of respective downstream melt channels, where the upstream melt channel splits into the downstream melt channels, to thereby create a narrower inlet into one of the downstream melt channels and a wider inlet into the other of the downstream melt channels.
    Type: Grant
    Filed: March 29, 2012
    Date of Patent: October 29, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventors: Hitesh Kaushal, Harold Godwin
  • Patent number: 8562336
    Abstract: A system for mounting an injection molding system actuator to a manifold and a clamp plate comprising: a mount comprised of a thermally conductive material having first and second thermally conductive surfaces, the actuator being mounted to the first thermally conductive surface in thermal communication with the second thermally conductive surface, the clamp plate being mounted in thermal communication with the second thermally conductive surface, the actuator being mounted in thermal communication with the heated manifold; wherein the clamp plate, manifold and mold are assembled together with the actuator and the mount in an assembled operating arrangement such that the second thermally conductive surface is in compressed contact with the clamp plate under a spring force.
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: October 22, 2013
    Assignee: Synventive Molding Solutions, Inc.
    Inventor: Christopher Lee
  • Patent number: 8545212
    Abstract: A mold-tool system is provided which includes a melt distribution device and a melt splitting device configured to interact with the melt distribution device. The melt splitting device includes a single inlet and multiple outlets spaced from the single inlet. The outlets are configured for fluid communication with the melt distribution device. The melt splitting device further includes a plurality of uninterrupted melt channels, where each melt channel extends from the inlet to an associated one of the outlets.
    Type: Grant
    Filed: January 25, 2012
    Date of Patent: October 1, 2013
    Assignee: Husky Injetion Molding Systems Ltd.
    Inventors: Manon Danielle Belzile, Darrin Albert MacLeod
  • Patent number: 8543434
    Abstract: Systems and methods for manufacturing that are scaleable and de-scaleable based upon the production requirements of the customer's manufacturing facility. Systems and methods for mobile and/or modular manufacturing positioned at or near a customer's production facility that are scaleable and de-scaleable based upon the production requirements of the customer's manufacturing facility. The systems and methods of manufacturing may include identifying a customer's production requirements at the customer's production facility, designing a manufacturing cell based upon the identified production requirements, delivering components for the manufacturing cell to a location at or near the customer's production facility, assembling the components to form the manufacturing cell at the location, and training operational personnel to operate the manufacturing cell. The systems and methods may comprise using a modular preform mold system.
    Type: Grant
    Filed: May 27, 2008
    Date of Patent: September 24, 2013
    Assignee: Ecovision Technologies, LLC
    Inventor: Karin S. Gaiser
  • Patent number: 8540507
    Abstract: A mold-tool system is provided which includes a manifold body including an inlet assembly, a plurality of outlets spaced from the inlet assembly, and an uninterrupted melt channel associated with each outlet and extending between the inlet assembly and its associated outlets. Each melt channel may have a length which is substantially identical to the length of the other melt channels.
    Type: Grant
    Filed: January 26, 2012
    Date of Patent: September 24, 2013
    Assignee: Husky Injection Molding Systems, Ltd.
    Inventors: Edward Joseph Jenko, Patrice Fabien Dezon-Gaillard, Abdeslam Bouti, James Osborne Plumpton
  • Patent number: 8535049
    Abstract: A hot-runner system is provided with a manifold body including a manifold melt channel, and a melt-flow control structure communicating with the manifold melt channel. The melt-flow control structure is integrally formed with the manifold body.
    Type: Grant
    Filed: January 25, 2012
    Date of Patent: September 17, 2013
    Assignee: Husky Injection Molding Systems, Ltd.
    Inventor: Darrin Albert MacLeod
  • Patent number: 8512032
    Abstract: A multi-axis injection molding apparatus is provided with a fixed platen, a movable platen, a plurality of injection devices, and an intermediate platen disposed between a fixed mold and the fixed platen. The intermediate platen includes a runner adapted to supply a molten resin from a single in-line injection apparatus to the plurality of injection devices.
    Type: Grant
    Filed: February 22, 2011
    Date of Patent: August 20, 2013
    Assignee: Honda Motor Co., Ltd.
    Inventors: Akihiro Honma, Kenji Hayashi
  • Patent number: 8491290
    Abstract: A mold for molding an injection molded article comprises a mold cavity with a non-symmetrical portion. At least one flow leader in the non-symmetrical portion of the cavity produces a symmetrical flow boundary in a multilayer flow downstream of the non-symmetrical portion of the mold cavity. The at least one flow leader may be a variable thickness flow leader or may alternatively be a plurality of flow leaders having a flow path length that differs from the flow path length of an adjacent flow leader by no more than about 15%. The multilayer flow comprising an inner layer, an outer layer, and an interior layer. Co-injection molding apparatus and methods that may use the foregoing mold are disclosed. Similarly, co-injection molded articles and containers that may result from the foregoing mold, apparatus, and methods are disclosed.
    Type: Grant
    Filed: October 21, 2011
    Date of Patent: July 23, 2013
    Assignee: Kortec, Inc.
    Inventor: Paul M. Swenson
  • Patent number: 8480391
    Abstract: A molding system is disclosed that includes a plurality of cavity portions or core block assemblies attached to a mold plate and a plurality of core portion or core block assemblies attached to a second mold plate, and a plurality of stripper rings or thread split-slide assemblies attached to a stripper plate assembly. The stripper plate assembly includes a main stripper plate with one or more stripper plate panels coupled thereto that are translatable away from the main stripper plate during installation of at least the core portions or core block assemblies. The one or more stripper plate panels may be translatable to fold, outwardly swing, and/or slide relative to the main stripper plate to clear any core portions or core block assemblies that may have been previously installed.
    Type: Grant
    Filed: August 9, 2011
    Date of Patent: July 9, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventors: Manfred Lausenhammer, John Di Simone
  • Patent number: 8475158
    Abstract: An injection molding system is disclosed that includes a hot runner manifold for providing a melt stream of moldable material to at least one hot runner nozzle that is in fluid communication with one or more mold cavities via at least one injection manifold disposed proximate a downstream end of the nozzle. The at least one injection manifold has a substantially U-shape with at least one mold cavity being disposed between opposing arm segments thereof. Each mold cavity is fed by a pair of nozzle seals, wherein one of the pair of nozzle seals extends inwardly from one of the opposing arm segments while the other of the pair of nozzle seals extends inwardly from the other of the opposing arm segments for directing a melt stream into the mold cavity.
    Type: Grant
    Filed: June 16, 2011
    Date of Patent: July 2, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventor: Fabrice Fairy
  • Patent number: 8475157
    Abstract: An injection nozzle that can be used in an injection blow molding system without use of an external heat source comprises a two-piece structure broadly including a structural outer body for coupling the nozzle to a resin manifold and a thermally conductive insert. At least a portion of an axial length of the insert has an outer diameter that is less than an inner diameter of a coinciding coaxial portion of the outer body, such that the differences in the inner and outer diameters present an insulating air gap along at least a portion of the nozzle length. A sufficient operating temperature for hot melt resin can then be obtained without use of the external heat source.
    Type: Grant
    Filed: January 25, 2011
    Date of Patent: July 2, 2013
    Assignee: R&D Tool & Engineering Co.
    Inventor: Jincheng Chen
  • Patent number: 8475155
    Abstract: A runnerless nozzle for an injection molding apparatus includes a bracing component having an internal space and a lateral bore, a nozzle tip extending from the internal space through the lateral bore of the bracing component, and a securing component installable in the internal spaced of the bracing component. At least one of the bracing component and the securing component defines a lateral channel in communication with and upstream channel for delivering molding material to the nozzle tip. The securing component includes an angled surface for wedging a likewise angled surface of the nozzle tip to engage the nozzle tip with the bracing component when the securing component is installed in the bracing component.
    Type: Grant
    Filed: June 22, 2012
    Date of Patent: July 2, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventor: Bruce Catoen
  • Patent number: 8469697
    Abstract: A rotary molding system for molding food products, mold cavities formed when a mold shell rotates mold shapes disposed along the mold shell into a fill position between a fill plate and a wear plate. Molded food products are removed from mold cavities using knock-out cups, the use of air pressure, or the use of a vacuum source disposed below the mold cavity, without the need to slow the rotation of the mold shell. Knock-out cups may be used with a heating system to reduce accumulation of unwanted materials on the knock-out cups. The rotary molding system can also be used to form products with contoured surfaces. A smart tagging system can be used to ensure that compatible sets of mold shells and knock out cups are being used. A vacuum region may be disposed upstream of the fill position to remove air within the mold cavity prior to filling.
    Type: Grant
    Filed: July 20, 2011
    Date of Patent: June 25, 2013
    Assignee: Formax, Inc.
    Inventors: Scott A. Lindee, David Hansen, Salvatore Lamartino, Bruce Bauer, Thomas C. Wolcott, Steve Ill, E. William Wight
  • Patent number: 8459983
    Abstract: A hot-runner system for use with an injection molding system, the hot-runner system including a hot-runner component, a material; and carbon nanotubes being combined with the material. The carbon nanotubes are dispersed, at least in part, in the material and the material includes a metal alloy. The carbon nanotubes are dispersed in the metal alloy, so that the metal alloy and the carbon nanotubes are combined to form a CNT-metal composite material.
    Type: Grant
    Filed: July 6, 2010
    Date of Patent: June 11, 2013
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Manon Danielle Belzile, John Knapp, Patrice Fabien Gaillard, Edward Joseph Jenko, Abdeslam Bouti, Paul Blais, Brian Esser
  • Patent number: 8457773
    Abstract: A method of manufacturing a manifold assembly (22) in accordance with specifications required by a mold is provided. The method includes selecting a manifold (22) from a predetermined set of manifolds (22) and sub-manifolds (24) selected from a predetermined set of sub-manifolds (24). Both the manifolds (22) and the sub-manifolds (24) are at least partially manufactured to define first and second portions of the melt channels (28). Injection nozzles (26) are also selected for each sub-manifold (24), defining third portions of the melt channels (28). The manifold (22), the at least one sub-manifold (24) and the injection nozzles (26) are arranged and assembled together so that the first portions, the second portions and the third portions of the melt channels (28) cooperatively define the melt channels (28) operable to direct a melt material to gates located in the mold. The invention further includes a manifold assembly manufactured using the methods described herein.
    Type: Grant
    Filed: July 13, 2009
    Date of Patent: June 4, 2013
    Assignee: Husky Injection Molding Systems Ltd.
    Inventor: Dinesh Budapanahalli
  • Patent number: 8439664
    Abstract: An injection molding machine to prevent a molded piece from being separated from a mold after molds are disassembled from each other includes a first mold, a second mold assembled with the first mold to form a cavity, and a binding device or a pressing device to get a molded piece held in the first mold when the first mold and the second mold are disassembled from each other.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: May 14, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Sang Hak Kim, Han Sub Hwang
  • Patent number: 8425222
    Abstract: Taper portions 151 and 161 are provided in the cavity of a stationary side die 110 and the cavity of a movable side die 120 in an injection molding apparatus, respectively, and a floating mechanism 170 is provided so that one taper portions are able to freely follows the other taper portions while die clamping. This configuration makes it possible to correct axial misalignment in each of the cavities.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: April 23, 2013
    Assignee: Konica Minolta Opto, Inc.
    Inventors: Masayoshi Uehira, Akihiro Iwane, Akihiko Matsumoto, Takahito Muroi
  • Patent number: 8419419
    Abstract: A light guide plate mold includes a female mold, a male mold mounted on and cooperating with the female mold, and an adjusting assembly. The male mold includes a first mounting surface and an opposite second mounting surface. The first mounting surface defines two mold cavities and a flow slot communicating with the two mold cavities. The second mounting surface defines a plurality of mounting holes extending through the opposite first mounting surface. The adjusting assembly includes a plurality of adjusting members. The adjusting members are adjustably assembled into the mounting holes of the male mold, and resist against the female mold, thereby forming an exhaust passage adjustably configured between the male mold and the female mold. The exhaust passage is capable of being adjusted by operating the adjusting assembly.
    Type: Grant
    Filed: June 5, 2012
    Date of Patent: April 16, 2013
    Assignee: Hon Hai Precision Industry Co., Ltd.
    Inventor: Shun-Chi Tseng
  • Patent number: 8419418
    Abstract: An injection mould for injection moulding an article having a base and a sidewall, the injection mould comprising: first and second mould parts which are adapted to be connected together in a closed configuration so as to define a mould cavity there between, the mould cavity having a base portion and a sidewall portion, an injector for injecting into the mould cavity molten material to be moulded into the article, at least one portion of one of the first and second mould parts being movable when the first and second mould parts are in the closed configuration so as to vary the volume of the mould cavity, an actuator for selectively moving the at least one portion of one of the first and second mould parts in first and second directions so as to increase and reduce, respectively, the volume of the mould cavity.
    Type: Grant
    Filed: January 5, 2012
    Date of Patent: April 16, 2013
    Inventor: Peter Reginald Clark
  • Patent number: 8414285
    Abstract: One or more nozzles define separate nozzle channels. The nozzles are coupled to a manifold, so that each of the nozzle channels communicates with a different mold gate. A molding material distribution insert is coupled to the manifold and has a body defining a distribution channel and a plurality of drop channels equal in number to the nozzle channels. The distribution channel is an open distribution channel formed on an outer surface of the body and enclosed by the manifold. The drop channels intersect the distribution channel and exit the body at a different one of the nozzle channels. A valve pin bushing can extend into the drop channels. Valve pins can extend from actuators, through the valve pin bushing and the drop channels, and to the mold gates. A valve pin holder can be coupled to the actuator and coupled to heads of the valve pins.
    Type: Grant
    Filed: February 21, 2012
    Date of Patent: April 9, 2013
    Assignee: Mold-Masters (2007) Limited
    Inventors: Valery Ten, Peter Klobucar, Denis Babin
  • Patent number: 8388338
    Abstract: An injection molding system of plastic material, includes a press having first and a second pressure plates, suitable for closing between them a mold, by applying a closing force, and a distribution and injection assembly suitable for distributing and injecting a fluid plastic material into the mold and in turn comprising an intermediate hot distribution plate interposed between a bottom plate and a nozzle-bearing plate, provided for cooperating into contact and in sliding relationship, along a respective sliding and contact surface with the end of one or more injection nozzles fixed on the nozzle-bearing plate, in order to distribute the fluid plastic material to be injected into the mold, wherein the distribution and injection assembly is arranged adjacent to and along a side of the mold, not associated with the first and the second pressure plates so as not to be subject to the closing force of the mold.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: March 5, 2013
    Assignee: Thermoplay S.p.A.
    Inventor: Roberto Enriette
  • Patent number: 8375579
    Abstract: The disclosure relates to a system for injecting a thermoplastic material in the fluid state, including: a dispenser adapted to be maintained at an injection temperature higher than the temperature limit at which the material is in a fluid state; an injection nozzle defining at least one portion of a transition passage; a stopper mounted inside the transition passage so as to slide between a blocking position and an opening position thereof; and control means for alternately sliding the stopper, wherein the control means comprises a jack with a rod parallel to the sliding direction of the stopper, and which is secured in an offset manner on the dispenser via a flattened beam, and a lever arranged so as to tilt about an axis so as to transmit the movements of the jack rod to the stopper.
    Type: Grant
    Filed: December 7, 2009
    Date of Patent: February 19, 2013
    Assignee: Runipsys Europe
    Inventor: Eric Deriche
  • Patent number: 8349244
    Abstract: In an injection molding apparatus comprising a clamp plate, a heated manifold and a mold, a system for mounting an actuator to the manifold and the clamp plate, the system comprising: a mount comprised of a thermally conductive material having first and second heat conductive surfaces; the first conductive surface being in heat conductive communication with the actuator, the second conductive surface being in heat conductive communication with the clamp plate; the actuator being mounted in thermal communication with the manifold; the mount being adjustably mounted to the actuator such that the second conductive surface can be adjusted in position toward and away from the actuator.
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: January 8, 2013
    Assignee: Synventive Molding Solutions, Inc.
    Inventors: Gunter Wernz, Christian Gotz
  • Patent number: 8308476
    Abstract: An injection molding apparatus is disclosed having an actuated part that is movable in forward and rearward directions with a magnetic valve pin coupling attached thereto. A valve pin for opening and closing a mold gate is coupled to the magnetic valve pin coupling to be movable with the actuated part. When the actuated part is moved in an opening stroke direction and the valve pin experiences a stopping force, the magnetic valve pin coupling permits the valve pin to become decoupled from the actuated part to prevent continued movement of the valve pin with the actuated part.
    Type: Grant
    Filed: March 1, 2011
    Date of Patent: November 13, 2012
    Assignee: Mold-Masters (2007) Limited
    Inventors: Payman Tabassi, Denis Babin
  • Patent number: 8292613
    Abstract: A runner system for a molding apparatus comprises a plurality of runner networks, each runner network further comprising a mold supply pot having a first side and a second side opposite to the first side. A plurality of molding cavities are located on the first and second sides of the mold supply pot, and a plurality of runners are operative to channel molding compound from each mold supply pot to the plurality of molding cavities. At least one of the mold supply pots comprises a different number of runners located on the first side which are connected to the mold supply pot as compared to a number of runners located on the second side which are connected to the mold supply pot.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: October 23, 2012
    Assignee: ASM Technology Singapore Pte Ltd
    Inventors: Shu Chuen Ho, Si Liang Lu, Swee Kwong Mok, Kar Weng Yan
  • Patent number: 8287273
    Abstract: A color changing apparatus of an injection molding hot runner die which is simple in construction and easily capable of changing colors for molding products without removing and replacing a hot runner. In the apparatus, a passage for supplying a melted resin to a molding die, a divided type hot runner block is provided with hot runners each for exclusive use of each of molding colors, sprues and nozzles being in communication with the hot runners. A moving device is provided for moving the molding die, which is united with the divided type hot runner block, along with the divided type hot runner block. A positioning device is adapted to place the molding die in position in a state where either of the sprues of the divided type hot runner block is moved by the moving device to a position opposed to an injection nozzle for injecting the melted resin.
    Type: Grant
    Filed: August 14, 2006
    Date of Patent: October 16, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Hiroaki Isobe, Kouji Takamura, Masaaki Matsuda
  • Patent number: 8287272
    Abstract: A nozzle retaining clip for retaining a nozzle assembly with a material distributing manifold comprises an attachment portion for attaching the clip to the manifold and an engagement portion for engaging a nozzle assembly abutted to the manifold. Two clips located to engage opposite sides of a nozzle assembly abutted to the manifold member are effective to retain the nozzle assembly and to allow the manifold and nozzle assembly to move relative to one another while the clips and nozzle assembly remain engaged. A first alternative clip achieves only surface contact and a second alternative clip allows protrusion of a segment of a nozzle assembly periphery through the clip. Advantageously, the clip comprises at least one locating tap to restrain movement of the clip relative to a manifold. An apparatus for injection molding comprises a manifold and nozzle assembly construction comprising clips in accordance with the invention.
    Type: Grant
    Filed: March 31, 2011
    Date of Patent: October 16, 2012
    Assignee: DME Company LLC
    Inventors: James Oliver Adas, Trevor Pruden, Craig Vincent Kovacic
  • Patent number: 8282387
    Abstract: A hot runner nozzle for lateral injection of plastic components. The nozzle includes a multi-part nozzle body including at least one tip element which protrudes outwardly over a circumferential area of the nozzle body. The multi-part nozzle body further includes a nozzle body clamping disk section and a nozzle body base section having an axial side that has at least one recess arranged on the axial side to accommodate the at least one tip element.
    Type: Grant
    Filed: April 1, 2009
    Date of Patent: October 9, 2012
    Assignee: Ewikon Heisskanalsysteme GmbH & Co KG
    Inventor: Peter Braun
  • Patent number: 8282386
    Abstract: An injection molding apparatus includes an inlet component, a plurality of nozzles, and a plurality of hoses, each of which is not heated. The hoses are connected between outlets of the inlet component and respective molding material inlets of the nozzles for conveying molding material from the inlet component to the nozzles. Hoses may also be connected between a rail plate and the nozzles for delivering cooling fluid or actuation fluid for an actuator to and from the nozzles. The nozzles may be fastened to a mold plate of the injection molding apparatus, such as by a threaded bushing. A heated insert may at least partially define the mold cavity to heat molding material in the mold cavity.
    Type: Grant
    Filed: January 21, 2010
    Date of Patent: October 9, 2012
    Assignee: Mold-Masters (2007) Limited
    Inventors: Denis Babin, Harold Godwin, Jiping Qian, Yat Kwong Lai
  • Patent number: 8277213
    Abstract: An adaptor bushing for an injection molding apparatus comprising a manifold, a nozzle assembly and a nozzle retention device, comprises: (i) a bushing passage for fluid communication between a passage of the manifold and a nozzle passage; (ii) at least one transition region joining portions of the bushing passage; and, (iii) at least one alignment surface effective to (a) align longitudinal centerlines of the bushing passage, manifold passage and nozzle passage and (b) eliminate or reduce relative tilt of the adaptor bushing, nozzle assembly and manifold so that with the adaptor bushing clamped between the manifold and nozzle assembly, leakage of material at the interfaces of the bushing passage with the manifold passage and nozzle passage is eliminated or reduced to an acceptable level under normal operating conditions. A manifold and nozzle assembly construction comprises an adaptor bushing interposed between a manifold passage and a nozzle passage.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: October 2, 2012
    Assignee: DME Company LLC
    Inventors: James Oliver Adas, Trevor Pruden, Craig Vincent Kovacic
  • Patent number: 8273284
    Abstract: The present invention relates to a position adjusting means for hot runner nozzles comprising a main inlet, a manifold, a rotational transitional piece and a nozzle; the rotating transitional member is disposed with an inlet and an outlet; the inlet and the outlet of the rotating transitional member each has a symmetry axis and the two symmetry axes are disposed in parallel with and spaced apart from each other for a particular distance; the inlet of the rotating transitional member and the outlet of the manifold are connected to each other in a rotatable and sealed manner; the outlet of the rotating transitional member and the inlet of the nozzle are connected to each other in a rotatable and sealed manner; the nozzle or a nozzle assembly formed by the nozzle and a nozzle extension member of the nozzle combining together is disposed with an inlet and an outlet; the inlet and the outlet of the nozzle or the nozzle assembly each has a symmetry axis and the two symmetry axes are disposed in parallel with and sp
    Type: Grant
    Filed: June 30, 2010
    Date of Patent: September 25, 2012
    Inventors: Kwong Fat Lau, Siu Ming Chan, Qiang You, Kim Kwong Henry Liu, Zhijiang Xu
  • Patent number: 8246334
    Abstract: A first mold has a core passage, and first and second cavities in fluid communication with each other at the core passage. A second mold has first and second nozzles therein that inject first and second resins to the first and second cavities, respectively. The core member is slidable within the core passage to provide or block the fluid communication between the cavities, and has a third nozzle therein to inject a third resin to the core passage. The first and second resins are injected into the cavities. The core member is moved to block the fluid communication between the cavities, before injecting the first and second resins is completed. The third resin is injected while moving the core member to provide the fluid communication, after injecting the first and second resins is completed. The molds are separated, thereby yielding a single molded product, such as a vehicle door trim.
    Type: Grant
    Filed: August 30, 2011
    Date of Patent: August 21, 2012
    Assignee: Kia Motors Corporation
    Inventor: Jongho Lee
  • Patent number: 8246342
    Abstract: An injection molding nozzle (10) for injection molding equipment and comprising a nozzle casing (14) subtending a longitudinal axis (L) fitted with at least one flow duct (18) for a fluid processing material, further comprising at least one nozzle tip (24) discharging the fluid processing material out of the nozzle casing (14), the minimum of one nozzle tip (24) running transversely to the longitudinal axis (L) of the nozzle casing (14), the minimum of one nozzle tip (24) being integral with the nozzle casing (14).
    Type: Grant
    Filed: November 12, 2008
    Date of Patent: August 21, 2012
    Assignee: GUNTHER Heisskanaltechnik
    Inventors: Herbert GĂĽnther, Siegrid Sommer, Torsten Schnell
  • Patent number: 8241032
    Abstract: An injection molding apparatus is disclosed having a single level manifold that utilizes a melt splitter. The manifold defines an inlet and a plurality of outlets with at least one upstream melt channel and a plurality of downstream melt channels that are situated between the inlet and the plurality of outlets. The upstream melt channel branches into the plurality of downstream melt channels with the upstream melt channel and each of the downstream melt channels longitudinally extending in the same plane. The melt splitter is at least partially positioned within the upstream melt channel where the upstream melt channel intersects with the plurality of downstream melt channels. The melt splitter divides a melt flow received from the upstream melt channel into substantially equal volumes and then directs each of the substantially equal volumes into a respective one of the plurality of downstream melt channels.
    Type: Grant
    Filed: May 18, 2010
    Date of Patent: August 14, 2012
    Assignee: Mold-Masters (2007) Limited
    Inventors: Peter Klobucar, Neil Dewar
  • Patent number: 8235706
    Abstract: Representative embodiments provide for corresponding fluid atomizer bodies, each generally defining a fluidicly communicative interior cavity. The interior cavity is typically defined by an entry passageway portion, a chamber portion, a plurality of feeder passageways that are tangentially disposed to and fluidly coupled with the chamber portion, and an exit passageway portion fluidly coupled to the chamber portion. In one embodiment, an upper body portion and a lower body portion are bonded together to define a complete fluid atomizer body. Another embodiment provides for producing one or more fluid atomizer bodies by a way of injection molding.
    Type: Grant
    Filed: September 4, 2009
    Date of Patent: August 7, 2012
    Assignee: Parker-Hannifin Corporation
    Inventors: Charles Tilton, Jeffery Weiler, Vivek Sahai, Harley West
  • Patent number: 8215941
    Abstract: The present invention refers to an interchangeable system for support and actuation of rotary injection molds, used for the manufacture of plastic multi-component parts. This system is easily installed on conventional injection molding machines. The support system (13) is constituted by a main body that includes a sliding device and a rotary mechanism. The longitudinal sliding device is driven by cylinders (8 and 23) and is supported by the arms of the support (9, 15). A rotary unit, including motorization (20) is coupled to the sliding device with two rotary support platens, upper (7) and lower (17). The central mold (4) is supported between the rotary support platens (7 and 17). The frontal mold (12) is fixed on the interior part of the support which is in-turn fixed to the machine platen. The rear mold (2) is fixed to the moving platen of the injection machine (1) as usual. The invention permits not only a rapid mold mutation but also an easy reinstallation on different injection machines.
    Type: Grant
    Filed: November 8, 2006
    Date of Patent: July 10, 2012
    Assignee: PLASDAN—Automacao e Sistemas, Lda.
    Inventor: Paulo Juliano Araujo
  • Patent number: 8210842
    Abstract: A nozzle body defines an upstream channel. A downstream bracing portion has a lateral bore. A nozzle tip extends laterally through the lateral bore of the bracing portion and has a sealing surface for engaging a gate component that defines a mold gate. The runnerless nozzle further includes a securing component inserted into the bracing portion to hold the nozzle tip against the bracing portion. The bracing portion or the securing component defines a lateral channel in communication with the upstream channel for delivering molding material to the nozzle tip. The nozzle tip can be removed by removing the securing component.
    Type: Grant
    Filed: June 10, 2011
    Date of Patent: July 3, 2012
    Assignee: Mold-Masters (2007) Limited
    Inventor: Bruce Catoen
  • Patent number: 8206146
    Abstract: A mold-tool system comprising: a manifold assembly, including: a manifold body defining: an inlet assembly; outlets being set apart from the inlet assembly; and uninterrupted melt channels extending between the inlet assembly and the outlets.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: June 26, 2012
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Edward Joseph Jenko, James Osborne Plumpton, Patrice Fabien Dezon-Gaillard, Abdeslam Bouti
  • Patent number: 8206145
    Abstract: A nozzle body defines an upstream channel. A downstream bracing portion has a lateral bore. A nozzle tip extends laterally through the lateral bore of the bracing portion and has a sealing surface for engaging a gate component that defines a mold gate. The runnerless nozzle further includes a securing component inserted into the bracing portion to hold the nozzle tip against the bracing portion. The bracing portion or the securing component defines a lateral channel in communication with the upstream channel for delivering molding material to the nozzle tip. The nozzle tip can be removed by removing the securing component.
    Type: Grant
    Filed: May 6, 2010
    Date of Patent: June 26, 2012
    Assignee: Mold-Masters (2007) Limited
    Inventor: Bruce Catoen
  • Publication number: 20120156324
    Abstract: A mold-tool system is provided which includes a melt distribution device and a melt splitting device configured to interact with the melt distribution device. The melt splitting device includes a single inlet and multiple outlets spaced from the single inlet. The outlets are configured for fluid communication with the melt distribution device. The melt splitting device further includes a plurality of uninterrupted melt channels, where each melt channel extends from the inlet to an associated one of the outlets.
    Type: Application
    Filed: January 25, 2012
    Publication date: June 21, 2012
    Applicant: HUSKY INJECTION MOLDING SYSTEMS LTD.
    Inventors: Manon Danielle BELZILE, Darrin Albert MACLEOD
  • Patent number: 8202082
    Abstract: A nozzle body defines an upstream channel. A downstream bracing portion has a lateral bore. A nozzle tip extends laterally through the lateral bore of the bracing portion and has a sealing surface for engaging a gate component that defines a mold gate. The runnerless nozzle further includes a securing component inserted into the bracing portion to hold the nozzle tip against the bracing portion. The bracing portion or the securing component defines a lateral channel in communication with the upstream channel for delivering molding material to the nozzle tip. The nozzle tip can be removed by removing the securing component.
    Type: Grant
    Filed: June 10, 2011
    Date of Patent: June 19, 2012
    Assignee: Mold-Masters (2007) Limited
    Inventor: Bruce Catoen
  • Patent number: 8186994
    Abstract: An improved sucker pin bushing for an injection mold is disclosed. In various preferred embodiments, the improved sucker pin bushing maintains much of the configuration of a conventional sucker pin bushing, namely a body portion and a head portion having a larger diameter than the body portion. A shoulder is formed where the body portion meets the head portion. However, the need for a jam screw or other retaining means is eliminated by the present invention by the inclusion of threads on the head portion of the bushing.
    Type: Grant
    Filed: October 26, 2006
    Date of Patent: May 29, 2012
    Inventor: Anthony J. Cerniglia
  • Patent number: RE44744
    Abstract: A food molding mechanism for a patty-forming machine that uses a servomotor to drive a crank arrangement. The crank arrangement drives a mold plate. The mechanism uses a reducer with a replaceable output shaft. The reducer engages a servomotor utilizing a double enveloping worm gear providing gear enmeshment across an arc portion of the servomotor main gear. A servomotor driven knockout apparatus comprises a cam and lever arrangement. Oil reservoirs for the knock-out cams are substantially sealed in the mold cover.
    Type: Grant
    Filed: August 16, 2012
    Date of Patent: February 4, 2014
    Assignee: Formax, Inc.
    Inventors: Scott A. Lindee, Paul Taylor, Glenn Sandberg