Supplying Fluent Stock To Plural Mold Cavities Patents (Class 425/572)
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Patent number: 7845936Abstract: An injection molding apparatus having a sealing arrangement between a hot runner manifold and edge-gated nozzle that accommodates thermal expansion during operation is disclosed. A spacer element is axially fixed in position between the manifold and a mold plate in which the nozzle sits. The nozzle includes a reduced diameter spigot portion on an upstream end that is in a telescopic/slidable relationship with a bore of the spacer element. The nozzle includes radially extended nozzle tips axially fixed in position at a downstream end of the nozzle that are in fluid communication with respective mold gates and corresponding mold cavities. In the cold condition, a gap G exists between a shoulder of the nozzle proximate the spigot portion and a corresponding surface of the spacer element bore. Under operating conditions, thermal expansion of the nozzle is accommodated in a direction of the manifold by the gap.Type: GrantFiled: January 21, 2009Date of Patent: December 7, 2010Assignee: Mold-Masters (2007) LimitedInventor: Denis Babin
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Patent number: 7845924Abstract: The present invention relates to a method and a system for preparing dental restorations from ceramic or polymeric material to achieve color and opacity gradients simulating natural dentition, wherein an ingot of ceramic or polymeric material is entirely or partially forced through a system of channels in a press mold into a mold cavity in the press mold, wherein the mold cavity corresponds to a dental restoration.Type: GrantFiled: March 26, 2008Date of Patent: December 7, 2010Assignee: Ivoclar Vivadent AGInventors: Vittorio Cadario, Harald Bürke, Marcel Schweiger, Volker Rheinberger
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Patent number: 7846364Abstract: An apparatus manufactures a composite product having a first molding product and a second molding product. The second molding product is supported by the first molding product through a supporting member. The apparatus includes a molding die, and an injection molding machine supplying a mold material into the molding die. The molding die includes a first cavity for molding the first molding product, a second cavity for molding the second molding product, a first passage for introducing a molding material into the first cavity from the injection molding machine, and a second passage for introducing a molding material in the first cavity into the second cavity.Type: GrantFiled: July 20, 2005Date of Patent: December 7, 2010Assignee: Denso CorporationInventors: Tsuyoshi Arai, Naoki Hiraiwa, Hiroshi Tanimura
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Patent number: 7833008Abstract: An injection molding machine includes a clamping unit constructed for support of at least two molding tools to provide at least two different cavities. A first plasticizing unit is provided for charging one of the cavities in one of the molding tools, and a second plasticizing unit is provided for charging the other one of the cavities in the other one of the molding tools. The second plasticizing unit is hereby attached to a mounting in a substantially vertical orientation. The mounting may be mounted on one of the platens of the injection molding machine or on a frame which extends above the clamping unit.Type: GrantFiled: December 30, 2008Date of Patent: November 16, 2010Assignee: Kraussmaffei Technologies GmbHInventor: Klaus Wimberger
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Patent number: 7806681Abstract: An injection molding apparatus includes a manifold having a manifold channel for receiving a melt stream of moldable material and delivering the melt stream to a mold cavity through a nozzle channel of a nozzle and a mold gate. A heater is coupled to the manifold. The heater includes a heater plate that is formed by an extrusion process and at least one channel for receiving a heating element.Type: GrantFiled: February 15, 2007Date of Patent: October 5, 2010Assignee: Mold-Masters (2007) LimitedInventors: Murray Feick, Douglas Ursu
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Patent number: 7803306Abstract: An injection molding apparatus includes a first nozzle having a first nozzle melt channel in fluid communication with a manifold melt channel, and a second nozzle having a second nozzle melt channel in fluid communication with the first nozzle melt channel. A nozzle link is provided between the first nozzle and the second nozzle and includes a nozzle link melt passage for fluidly coupling the first nozzle melt channel and the second nozzle melt channel. The second nozzle includes a plurality of outwardly extending melt passages in fluid communication with the second nozzle melt channel. The outwardly extending melt passages deliver melt to a plurality of mold cavities through a plurality of respective gate seals and mold gates. At least one shut-off valve is disposed within the second nozzle. The shut-off valve is associated with an outwardly extending melt passage and switchable between an open position and a closed position.Type: GrantFiled: October 6, 2008Date of Patent: September 28, 2010Assignee: Mold-Masters (2007) LimitedInventors: Denis Babin, Valery Ten, Fabrice Fairy
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Patent number: 7802983Abstract: An injection molding apparatus includes a manifold having a melt channel for receiving a melt stream of moldable material from a source. A nozzle having a nozzle channel is coupled to the manifold for receiving the melt stream from the manifold melt channel. The nozzle includes a heater. A mold cavity is in communication with the nozzle channel, the mold cavity for receiving the melt stream from the nozzle channel through a mold gate. A temperature sensor is disposed at the manifold for use in adjusting the heater of the nozzle or for use in adjusting a heater of an inlet body.Type: GrantFiled: December 2, 2008Date of Patent: September 28, 2010Assignee: Mold-Masters (2007) LimitedInventors: Jonathon Fischer, Rhonda Goslinski
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Patent number: 7799259Abstract: A two-color molding method with a short cycle time and a multicolor molding method including that two-color molding method, whereby, by performing an elastomer molding step using a time Z from a time t2 to t7 in the range of the time Y needed for the shaped article takeout step (A and B) and mold closing step (C) in the time t1 to t9, it becomes possible to effectively use the time of the shaped article takeout step (A and B) and mold closing step (C) which could not be utilized at all for the molding process in the past for the molding process, whereby the cycle molding time X can be shortened.Type: GrantFiled: December 10, 2008Date of Patent: September 21, 2010Assignee: DENSO CORPORATIONInventors: Hisashi Sawada, Shuichi Tamaki, Yukinori Narita
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Patent number: 7794228Abstract: A nozzle body defines an upstream channel. A downstream bracing portion has a lateral bore. A nozzle tip extends laterally through the lateral bore of the bracing portion and has a sealing surface for engaging a gate component that defines a mold gate. The runnerless nozzle further includes a securing component inserted into the bracing portion to hold the nozzle tip against the bracing portion. The bracing portion or the securing component defines a lateral channel in communication with the upstream channel for delivering molding material to the nozzle tip. The nozzle tip can be removed by removing the securing component.Type: GrantFiled: April 29, 2008Date of Patent: September 14, 2010Assignee: Mold-Masters (2007) LimitedInventor: Bruce Catoen
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Patent number: 7789656Abstract: An injection molding device for thermosetting molding materials includes a male mold portion, and a female mold portion. The male mold portion includes an injection aperture and a sprue communicated with the injection aperture. The female mold portion is mated with the male mold portion to define a parting face therebetween and includes a cold slug well and a main runner. The cold slug well is disposed at an opposite end of the sprue relative to the injection aperture and has at least two inner sidewalls perpendicular to each other. The main runner is defined in the parting face and commutating with the sprue. The refractive index of the products molded using the injection molding device may be obtained via directly measuring that of the cold slug after molding. Therefore, the time spent to measure the refractive index of the products is less than the conventional method.Type: GrantFiled: June 27, 2008Date of Patent: September 7, 2010Assignees: Premier Image Technology(China) Ltd., Hon Hai Precision Industry Co., Ltd.Inventor: Lan Xiao
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Patent number: 7780433Abstract: In a thermally gated hot runner nozzle or hot runner system, a thermal insert is in contact with and separable from a nozzle tip and is in contact with and separable from a nozzle body. The thermal insert is made of a material having a thermal conductivity different from thermal conductivity of the material of the nozzle tip.Type: GrantFiled: March 27, 2008Date of Patent: August 24, 2010Assignee: Mold-Masters (2007) LimitedInventors: Jonathon Fischer, Rhonda Goslinski, Ryan Smith
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Patent number: 7775788Abstract: A stack molding apparatus is disclosed having a stationary mold platen and a movable mold platen defining a parting line. The apparatus has a melt transfer nozzle extending within a well in the stationary mold platen, the melt transfer nozzle defining a melt channel for receiving and transporting a melt stream. The apparatus also includes a melt transfer component having a spigot portion, a melt channel and an aperture in a sealing surface thereof, wherein the melt transfer component is fixedly attached to the stationary mold platen such that the sealing surface defines a portion of the parting line. The spigot portion is slidably fit within the melt channel of the melt transfer nozzle so that the melt channels are in fluid communication. When the stack molding apparatus is brought to an operating temperature, the melt transfer nozzle slides over the spigot portion to accommodate thermal expansion.Type: GrantFiled: August 5, 2008Date of Patent: August 17, 2010Assignee: Mold-Masters (2007) LimitedInventors: Fabrice Fairy, Denis Babin
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Patent number: 7775790Abstract: A food molding mechanism for a patty-forming machine that uses a servomotor to drive a crank arrangement. The crank arrangement drives a mold plate. The mechanism uses a reducer with a replaceable output shaft. The reducer engages a servomotor utilizing a double enveloping worm gear providing gear enmeshment across an arc portion of the servomotor main gear. A servomotor driven knockout apparatus comprises a cam and lever arrangement. Oil reservoirs for the knock-out cams are substantially sealed in the mold cover.Type: GrantFiled: January 23, 2008Date of Patent: August 17, 2010Assignee: Formax, Inc.Inventors: Scott A. Lindee, Paul Taylor, Glenn Sandberg
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Patent number: 7771190Abstract: A hot runner system includes a having a cavity. Melt is fed from a source of melt into the cavity, and a valve isolates melt in the cavity from melt in the source. A plunger within the cavity is driven forward to inject melt in the cavity into a mold cavity at high pressure without significantly increasing the pressure of melt in the source. The plunger optionally functions as both the plunger and the valve by opening and closing communication between the cavity and the manifold as it is rotated.Type: GrantFiled: October 31, 2007Date of Patent: August 10, 2010Assignee: Husky Injection Molding Systems Ltd.Inventor: Edward Joseph Jenko
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Patent number: 7771189Abstract: Injection molding apparatus has upper and lower mold halves that split along the center line of the parison cavity and the gate passage leading thereto. Each hot melt injection nozzle is received within a tubular insert cup having a reduced diameter tip that is seated within the gate passage. The cup is supported on the lower mold half so as to remain thereon as the upper mold half opens and closes the mold. The base end of each nozzle has a swivel ball and socket relationship with the manifold block which supplies it with hot melt, while the tip end of each injection nozzle is configured to permit swivelling within the insert cup as need be to accommodate dimensional changes that arise during non-uniform thermal expansion and contraction of different parts of the tooling.Type: GrantFiled: March 3, 2008Date of Patent: August 10, 2010Assignee: R&D Tool & Engineering Co.Inventor: Jincheng Chen
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Publication number: 20100173038Abstract: An injection mold has a plurality of cavities and a runner system for injecting material into the cavities. The runner system includes a main-runner and a sub-runner. The sub-runner interconnects the main-runner and the cavities. The sub-runner includes a first runner and a pair of second runners. The first runner connects the main-runner, and the second runners respectively connects ends of the first runner. A buffer rejoin is formed around a joint of the first runner and each second runner for mixing material when the material flows from the first runner into the second runners to make the material have a symmetric speed distribution in the second runners.Type: ApplicationFiled: June 30, 2009Publication date: July 8, 2010Applicants: FU ZHUN PRECISION INDUSTRY (SHEN ZHEN) CO., LTD., FOXCONN TECHNOLOGY CO., LTD.Inventors: XIN-XIANG ZHA, JER-HAUR KUO
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Publication number: 20100166907Abstract: An exemplary injection mold includes a stationary mold, a movable mold, and an ejection device. The stationary mold includes a stationary core received therein. The stationary core includes a stationary molding surface. The movable mold includes a movable core corresponding to the stationary core. The movable core includes a movable molding surface and defines an injection channel. When the injection mold is closed, the stationary molding surface and the movable molding surface cooperatively define a molding cavity of a configuration corresponding to that of an article to be molded, with the injection channel communicates with the molding cavity. The ejection device includes a knockout pin passing through the movable mold and terminating at the molding cavity. The knockout pin includes a trimming edge having a sharp tip protruding into a top end of the injection channel.Type: ApplicationFiled: December 3, 2009Publication date: July 1, 2010Applicant: INNOLUX DISPLAY CORP.Inventor: HSIEH-TING HUANG
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Patent number: 7744361Abstract: The method employs a stationary mold having depositing recesses equipped in its inside with a deposition element such as a target electrode, and movable molds made slidable. A primary molding is performed to form a body portion and a cover member to have joint portions around their opening. The body portion left in the vertically sliding mold is deposited after it was densely covered with the depositing recesses. Next, the deposited body portion and the cover member, as left in the molds, are registered and mold clamped, and the molten metal is injected to integrated the joint portions.Type: GrantFiled: September 29, 2006Date of Patent: June 29, 2010Assignee: The Japan Steel Works, Ltd.Inventor: Shoso Nishida
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Patent number: 7736555Abstract: There is disclosed a method for controlling a fill speed of an injection unit, the method executable in a computing apparatus configured to control a plunger actuator of the injection unit. The method comprises receiving an indication of a mold-cavity-filling parameter, the mold-cavity-filling parameter being indicative of a number of molding cavities of a multi-cavity mold having been filled; responsive to the mold-cavity-filling parameter satisfying a pre-determined threshold, releasing a control signal to the plunger actuator to control speed associated with a plunger of the injection unit from a first filling speed to a second filling speed.Type: GrantFiled: February 19, 2008Date of Patent: June 15, 2010Assignee: Husky Injection Molding Systems Ltd.Inventors: Trevor Paul Van Eerde, Joachim Johannes Niewels
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Patent number: 7731489Abstract: A coinjection molding apparatus includes at least one manifold having a first manifold melt channel and a second manifold melt channel. A hot runner nozzle is located between the manifold and a mold gate. The nozzle has melt channels communicating with the first manifold melt channel and the second manifold melt channel. A valve has a movable valve member for increasing and decreasing flow of melt in one of the melt channels of the nozzle. The valve member receives a pressure force from the melt. An actuator provides a control force to the valve member. The valve member moves in response to a difference between the pressure force and the control force.Type: GrantFiled: December 18, 2007Date of Patent: June 8, 2010Assignee: Mold-Masters (2007) LimitedInventor: Fabrice Fairy
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Patent number: 7726966Abstract: An exemplary mold unit includes a first mold module and a second mold module adjacent to the first mold module. Each of the first mold module and the second mold module includes a fixed mold and a movable mold capable of moving toward and away from the fixed mold. The fixed and movable molds are configured to form a plurality of shaping chambers therebetween when the fixed and movable molds are in a closed position. The fixed mold defines a main runner having an inner end capable of communicating with the shaping chambers for supplying molten material into the shaping chambers.Type: GrantFiled: December 3, 2008Date of Patent: June 1, 2010Assignee: Hon Hai Precision Industry Co., Ltd.Inventors: Hou-Yao Lin, Sheng-Jung Yu
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Publication number: 20100112121Abstract: A mold for a battery, such as a secondary battery, and a method of molding a battery, such as a secondary battery, using the mold, uses a minimum amount of a molding substance, such as a resin, has its molding time shortened, and has a safety vent of a can being prevented from being fractured by high pressure during a molding process. Runners, through which a resin flows, are arranged parallel to cavities and the safety vent of the can is positioned closest to the gates, into which a resin is injected after the can and a protective circuit board are seated in the cavities. Due to the structure of the runners of the mold and the location of the safety vent of the can, the amount of resin used and the molding time are reduced. A fracture of the safety vent is avoided since a lower pressure occurs at the location closest to the gates during a resin filling process.Type: ApplicationFiled: January 13, 2010Publication date: May 6, 2010Applicant: SAMSUNG SDI CO., LTD.Inventor: HEUI-SANG YOON
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Patent number: 7708551Abstract: A hot runner system having a melt distribution system that is reusable and reconfigurable to vary drop or nozzle locations to meet various design requirements. The melt distribution system includes a melt distributor in fluid communication with a melt source, at least one melt conduit in fluid communication with the melt distributor, and at least one nozzle in fluid communication with the at least one melt conduit. The hot runner system also includes a backing plate; a manifold plate detachably connected to the backing plate; a melt distribution system positioned between the backing plate and the manifold plate and having at least one nozzle associated therewith. The hot runner system may be configured and reconfigured to accommodate various drop or nozzle locations.Type: GrantFiled: June 6, 2008Date of Patent: May 4, 2010Assignee: Husky Injection Molding Systems Ltd.Inventors: Edward Joseph Jenko, Martin Baumann, Manon Danielle Belzile, Patrice Fabien Gaillard
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Patent number: 7699600Abstract: A flexible plate system for a hot runner assembly includes a backing plate; a manifold plate detachably connected to the backing plate; a manifold positioned between the backing plate and the manifold plate and having at least one nozzle associated therewith; and wherein the manifold plate has at least one plate slot that allows the nozzle to extend through the manifold plate and having at least a first lateral dimension substantially larger than the outside diameter of the nozzle. The manifold plate and the backing plate may be configured to have at least one manifold plate cavity and at least one backing plate cavity to accept at least one nozzle insert and at least one piston cylinder insert respectively, the nozzle insert having a nozzle bore or a plurality of insert slots therethrough for installation of the nozzle, and the piston cylinder insert having a cylinder bore for a piston cylinder.Type: GrantFiled: February 29, 2008Date of Patent: April 20, 2010Assignee: Husky Injection Molding Systems Ltd.Inventors: Martin Baumann, Manon Danielle Belzile, Patrice Fabien Gaillard
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Patent number: 7670125Abstract: The invention concerns a device for injection molding comprising a first fixed half-mold and a second half-mold mobile in direction (y) of the side blocks of an injection molding machine. Between the first and the second molds are mounted first and second intermediate elements mobile in the direction of the side blocks. The first and the second intermediate elements comprise each a mold support pivoting relative to a base about a pivoting axis. Centering elements are used to center the intermediate elements relative to the half-molds upon the opening and closure of the injection molding device.Type: GrantFiled: February 10, 2005Date of Patent: March 2, 2010Assignee: Foboha GmbH FormenbauInventor: Rainer Armbruster
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Patent number: 7658605Abstract: An injection molding apparatus includes an injection manifold having a melt channel. A hot runner injection nozzle includes an axial melt channel extending along a central axis and communicating with the manifold melt channel. The nozzle further includes at least two angled melt channels disposed at an angle to the central axis. At least two nozzle tips are provided, and each includes a nozzle tip melt channel in communication with one of the angled melt channels. An axial valve pin is disposed coaxially with the central axis and is disposed outside of the axial melt channel. Lateral valve pins movable within the nozzle tip melt channels are disposed at an angle to the valve pin. A linkage system connects the lateral valve pins to the axial valve pin. Movement of the axial valve pin is transmitted through the linkage system to the lateral valve pins to open and close communication between the nozzle tip melt channels and the lateral mold gates.Type: GrantFiled: December 20, 2007Date of Patent: February 9, 2010Assignee: Mold-Masters (2007) LimitedInventor: Fabrice Fairy
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Patent number: 7658606Abstract: An injection molding apparatus includes an injection manifold having an inlet and a melt channel. The manifold melt channel branches to a plurality of melt channel outlets. A hot runner injection nozzle includes an axial melt channel extending along a central axis and communicating with one of the manifold melt channel outlets. The nozzle further includes at least two angled melt channels disposed at an angle to the central axis. At least two nozzle tips are provided, and each includes a nozzle tip melt channel in communication with one of the angled melt channels. A valve pin is disposed at least partially within the axial melt channel coaxially with the central axis and movable within the axial melt channel. Lateral valve pins movable within the nozzle tip melt channels are disposed at an angle to the valve pin. Linkage elements continuously connect the lateral valve pins to the valve pin.Type: GrantFiled: December 21, 2007Date of Patent: February 9, 2010Assignee: Mold-Masters (2007) LimitedInventors: Peter Klobucar, Denis Babin
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Patent number: 7658607Abstract: A crossover nozzle system for transferring molten plastic from an inlet at the center of the stationary platen of an injection machine to the main manifold of the molding chambers of the stack molds of the injection molding machine. The crossover nozzle system relies on molten plastic pressure within the system to actuate the primary sprue shut-off valve, and thus to open and close the flow of molten plastic to the molds. Therefore, a drool-free valve mechanism is created without needing an external actuation of the shut-off valve like, for instance, a hydraulic or a pneumatic cylinder.Type: GrantFiled: August 13, 2008Date of Patent: February 9, 2010Assignee: Injectnotech Inc.Inventors: Vince Ciccone, John M. Plut, Petrica Maran
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Publication number: 20100007057Abstract: A manifold for delivering molten plastic material into a mold cavity for forming generally cylindrical parts such as food and beverage containers having large aspect ratios. The manifold includes a manifold block, an inlet, and at least two outlets in fluid communication with the inlet. The outlets are configured for injecting molten plastic material into a single mold cavity in order to ensure that the molten plastic material reaches the outermost portions of the mold cavity prior to setting up. The manifold can also be configured to be attached to a second manifold in place of a single outlet on the second manifold.Type: ApplicationFiled: July 11, 2008Publication date: January 14, 2010Inventors: Jan Klestinec, Yosif Kushnir
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Patent number: 7621739Abstract: Representative embodiments provide for corresponding fluid atomizer bodies, each generally defining a fluidicly communicative interior cavity. The interior cavity is typically defined by an entry passageway portion, a chamber portion, a plurality of feeder passageways that are tangentially disposed to and fluidly coupled with the chamber portion, and an exit passageway portion fluidly coupled to the chamber portion. In one embodiment, an upper body portion and a lower body portion are bonded together to define a complete fluid atomizer body. Another embodiment provides for producing one or more fluid atomizer bodies by a way of injection molding. A method provides for spraying or sputtering atomized droplets of an electrically non-conductive coolant onto an electrical apparatus using one or more fluid atomizer bodies.Type: GrantFiled: July 25, 2005Date of Patent: November 24, 2009Assignee: Isothermal Systems Research, Inc.Inventors: Charles Tilton, Jeffery Weiler, Vivek Sahai, Harley West
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Patent number: 7618253Abstract: One or more nozzles define separate nozzle channels. The nozzles are coupled to a manifold, so that each of the nozzle channels communicates with a different mold gate. A molding material distribution insert is coupled to the manifold and has a body defining a distribution channel and a plurality of drop channels equal in number to the nozzle channels. The distribution channel is an open distribution channel formed on an outer surface of the body and enclosed by the manifold. The drop channels intersect the distribution channel and exit the body at a different one of the nozzle channels. A valve pin bushing can extend into the drop channels. Valve pins can extend from actuators, through the valve pin bushing and the drop channels, and to the mold gates. A valve pin holder can be coupled to the actuator and coupled to heads of the valve pins.Type: GrantFiled: October 19, 2007Date of Patent: November 17, 2009Assignee: Mold-Masters (2007) LimitedInventors: Valery Ten, Peter Klobucar
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Patent number: 7614869Abstract: An injection molding system having a manifold nozzle connection that accommodates thermal expansion of the system. A manifold nozzle tubular connector is receivable at a first end within a manifold and at a second end within a nozzle and has a length that bridges a space between opposing surfaces of the manifold and nozzle. The first end of the tubular connector may be threadably and/or permanently attached within a manifold bore in a downstream surface of the manifold with the second end of the tubular connector being slidably received within a nozzle bore in an upstream surface of the nozzle or within a nozzle melt channel. Alternatively, the first end of the tubular connector may be slidably received within a manifold bore in the downstream surface of the manifold or within a manifold melt channel with the second end of the tubular connector being threadably and/or permanently attached within a nozzle bore in an upstream surface of the nozzle.Type: GrantFiled: May 8, 2007Date of Patent: November 10, 2009Assignee: Mold-Masters (2007) LimitedInventors: Denis Babin, Hans Guenther, George Olaru
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Patent number: 7614872Abstract: An injection molding apparatus having a manifold and several manifold melt channels communicating with several hot runner nozzles includes a melt redistribution element. The melt redistribution element is placed at specific locations along the melt channels to balance the uneven shear stress profile accumulated during the flow of a melt along the manifold channels. The melt redistribution element has an unobstructed central melt bore having at its inlet a narrowing tapered channel portion. The melt redistribution element also includes a helical melt pathway portion that surrounds the central melt bore. The incoming melt is first subjected to a pressure increase by the tapered portion that causes the melt to flow at a higher velocity through the central melt bore. The outer portion of the melt is forced to flow along the helical path and thus it changes direction multiple times and partially mixes with the melt flowing through the central melt bore.Type: GrantFiled: October 4, 2005Date of Patent: November 10, 2009Assignee: Mold-Masters (2007) LimitedInventors: Gheorghe Olaru, Rhonda Goslinski
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Patent number: 7604477Abstract: Disclosed is a mold carrier having: a first external surface and a second external surface being located opposite the first external surface, arranged to mount, in use, respective mold halves; a main hot runner channel; first and second hot runner nozzles in a back-to-back configuration, the first and second hot runner nozzles having bases and connected to the main hot runner channel to receive, in use, molten plastic therefrom, the first and second hot runner nozzles each having a substantially planar sealing surface configured to provide an interface, in use, to a substantially planar interface surface in the respective mold halves; and springs operatively mounted between the nozzle bases and nozzles to spring-load the nozzles against the mold halves for improved sealing sprue bushings being received in the mold halves; and mold locating rings being received by the first external surface and the second external surface, the mold locating rings being configured to locate and position the mold halves relativeType: GrantFiled: January 26, 2005Date of Patent: October 20, 2009Assignee: Husky Injection Molding Systems Ltd.Inventor: Pierre Glaesener
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Patent number: 7604764Abstract: Division members (31, 32) separately molded to form a hollow component are brought into contact with each other and are arranged in dies (14, 24). The peripheral edge of the contact parts is formed with a peripheral edge path (330) to be filled with a molten resin. In the peripheral edge path (330), protrusions (316, 326) are projected from the division members (31, 32) continuously over the whole periphery of the peripheral edge path (330). The molten resin is filled in the peripheral edge path 330, and is welded with the protrusions (316, 326). As a result, a weld structure is obtained in which portions having a high welding strength are continuously formed over the whole periphery of the peripheral edge path (330).Type: GrantFiled: May 19, 2004Date of Patent: October 20, 2009Assignee: Denso CorporationInventors: Tsuyoshi Arai, Kiyomi Nagai, Naoyuki Ito, Kiyoshi Nagata
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Patent number: 7601935Abstract: A hot runner nozzle heater system is provided with a layered heater in communication with a two-wire controller, wherein a resistive layer of the layered heater is both a heater element and a temperature sensor. The two-wire controller thus determines temperature of the layered heater using the resistance of the resistive layer and controls heater temperature through a power source.Type: GrantFiled: September 7, 2006Date of Patent: October 13, 2009Assignee: Watlow Electric Manufacturing CompanyInventors: Kenneth F. Fennewald, William A. McDowell, III, Kevin Ptasienski, Louis P. Steinhauser
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Patent number: 7597836Abstract: A mold apparatus includes a first mold core, a second mold core, a sprue, a first insert, and a second insert. The first and second mold cores cooperatively define a first mold chamber, a second mold chamber, a first runner connected to the first mold chamber, and a second runner connected to second mold chamber. The sprue bushing has a sprue, a first guiding groove, and a second guiding groove. The first and second guiding grooves are configured for guiding molten material from the sprue to the respective first and second runners. The first and second guiding grooves each have a recess. The first insert has a protruded end portion. The second insert has a recessed end portion. The first and second inserts are inserted into the first or second recess, thereby blocking the corresponding first or second runner or compensating the corresponding first or second recess.Type: GrantFiled: July 30, 2008Date of Patent: October 6, 2009Assignee: Hon Hai Precision Industry Co., Ltd.Inventor: Hou-Yao Lin
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Patent number: 7597551Abstract: Disclosed are a compensating retaining member for use with a molding system and the molding system incorporating same. A retaining structure for use in a molding system, the retaining structure configured to cooperate with a slide that is configured to receive, in use, a split mold insert coupled to the slide, is provided. The retaining structure comprises a body defining a relief element configured to provide a degree of flexibility to the body.Type: GrantFiled: July 20, 2007Date of Patent: October 6, 2009Assignee: Husky Injection Molding Systems Ltd.Inventors: Arnold Mai, Friedhelm Schmitz, Sven Kmoch, Laurent Christel Sigler
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Publication number: 20090238914Abstract: A feed mechanism of mold includes a top plate, an injection body and two slides. The top plate defines a recess in the bottom for receiving the two slides. The injection body is disposed in the top of the top plate and defines a sprue at the top thereof, a first pouring runner and a second runner both connecting with the sprue. The bottom of the first pouring runner penetrates through the injection body. The slide has a mating surface. The two mating surfaces of the two slides match each other. A shaping recess is defined between the mating surfaces for receiving a core insert. An injection runner is defined between the mating surfaces and connects with the first pouring runner to define a first runner. Two molding cavities are defined among the slides, the core insert and the injection body and connect with the first runner and the second runner respectively.Type: ApplicationFiled: March 18, 2008Publication date: September 24, 2009Applicant: CHENG UEI PRECISION INDUSTRY CO., LTD.Inventors: Chih-Yu CHEN, Jian-Guang HUANG, Chun-Yan WU
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Publication number: 20090236774Abstract: Disclosed, amongst other things, is a melt distribution apparatus of a hot runner and a related method for balancing melt flow to a plurality of drops. The melt distribution apparatus includes a plurality of chokes with each choke of the plurality of chokes being associated with a corresponding one of a drop of a plurality of drops. Each choke of the plurality of chokes being configured to contribute, during an injection of a molding material therethrough, a choke melt-pressure loss such that the plurality of chokes contribute an aggregate choke melt-pressure loss that is generally between 10% and 75% of an aggregate hot runner melt-pressure loss.Type: ApplicationFiled: March 18, 2008Publication date: September 24, 2009Inventors: Paul R. BLAIS, Edward Joseph JENKO, John KNAPP, Martin H. BAUMANN, Manon Danielle BELZILE, Jim Osborne PLUMPTON, Patrice Fabien GAILLARD
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Patent number: 7591644Abstract: A mold plate for use in a reciprocating mold plate patty-forming apparatus includes a flat body having a plurality of cavities for forming patties. The flat body has a fill side face and an opposite face. A grid pattern of grooves is formed on the second face extending longitudinally and laterally on the second face. The pattern extends a lateral distance that is about equivalent to an overall patty cavity field width. Longitudinal and lateral slots that penetrate though a thickness of the mold plate and flow connect fill side pressure and meat with the pattern of grooves on the second face to balance the pressure on the opposite faces of the flat body.Type: GrantFiled: September 13, 2007Date of Patent: September 22, 2009Assignee: Formax, Inc.Inventors: Glenn Sandberg, Scott A. Lindee
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Publication number: 20090212461Abstract: A mold apparatus includes a first mold core, a second mold core, a sprue, a first insert, and a second insert. The first and second mold cores cooperatively define a first mold chamber, a second mold chamber, a first runner connected to the first mold chamber, and a second runner connected to second mold chamber. The sprue bushing has a sprue, a first guiding groove, and a second guiding groove. The first and second guiding grooves are configured for guiding molten material from the sprue to the respective first and second runners. The first and second guiding grooves each have a recess. The first insert has a protruded end portion. The second insert has a recessed end portion. The first and second inserts are inserted into the first or second recess, thereby blocking the corresponding first or second runner or compensating the corresponding first or second recess.Type: ApplicationFiled: July 30, 2008Publication date: August 27, 2009Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: HOU-YAO LIN
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Patent number: 7566216Abstract: An injection molding machine is provided, including a nozzle assembly having a channel for conveying a fluid. At least one cavity insert is removably mounted within a cavity plate, the at least one cavity insert defining a mold cavity, and a first portion of a gate for communicating the fluid between the nozzle assembly and the mold cavity. A gate insert defines a receptacle for the nozzle assembly, and further defining a second portion of the gate. The gate insert is floatably retained between the nozzle assembly and the at least one cavity insert. Preferably, the gate insert is retained by a gate insert plate that is disposed between the cavity plate and the nozzle assembly.Type: GrantFiled: April 29, 2007Date of Patent: July 28, 2009Assignee: Husky Injection Molding Systems Ltd.Inventors: Sven Kmoch, Ralf Walter Fisch, Derek Robertson McCready, Joachim Johannes Niewels
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Publication number: 20090186117Abstract: There is provided a stress-reducing device and a method of using same. The stress reducing device comprises an insert positionable, in use, proximate to an area of a fluid-carrying conduit that experiences increased tensile stress concentration, the insert being configured to apply, in use, compressive force onto the area.Type: ApplicationFiled: January 17, 2008Publication date: July 23, 2009Applicant: HUSKY INJECTION MOLDING SYSTEMS LTD.Inventors: Manon Danielle BELZILE, Eric Michael LaPine, Sarah Kathleen OVERFIELD, James Osborne PLUMPTON
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Publication number: 20090181120Abstract: A coinjection molding apparatus includes a manifold, a nozzle body coupled to the manifold, a sleeve disposed within the nozzle body and defining an outer melt channel between the sleeve and the nozzle body, a pin disposed within the sleeve and defining an inner melt channel between the pin and the sleeve, and a nozzle tip having an alignment portion contacting the sleeve. The sleeve is actuated to open and close melt communication of the outer melt channel and a cavity gate. The pin is actuated to open and close melt communication of the inner melt channel and an opening of the sleeve. The alignment portion aligns the sleeve with the cavity gate along the actuated range of the sleeve.Type: ApplicationFiled: March 24, 2009Publication date: July 16, 2009Applicant: Mold-Masters (2007) LimitedInventor: Fabrice Fairy
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Patent number: 7547208Abstract: An injection molding apparatus includes a first nozzle having a first nozzle melt channel in fluid communication with a manifold melt channel, and a second nozzle having a second nozzle melt channel in fluid communication with the first nozzle melt channel. A nozzle link is provided between the first nozzle and the second nozzle and includes a nozzle link melt passage for fluidly coupling the first nozzle melt channel and the second nozzle melt channel. The second nozzle includes a plurality of outwardly extending melt passages in fluid communication with the second nozzle melt channel. The outwardly extending melt passages deliver melt to a plurality of mold cavities through a plurality of respective gate seals and mold gates. A shut-off valve is disposed within a bore in the second nozzle. The bore intersects with one of the outwardly extending melt passages.Type: GrantFiled: June 15, 2007Date of Patent: June 16, 2009Assignee: Mold-Masters (2007) LimitedInventors: Denis Babin, Valery Ten
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Patent number: 7547207Abstract: A cooling arrangement is provided for a mold centering device for multi-level stack molds having a spline shaft with a central region journaled to an intermediate mold level with involute spline pathways extending in oppositely twisting helices from the central region toward opposite ends thereof and respective spline nuts secured to adjacent mold levels threadedly engaging the spline pathways to run therealong for converting linear motion into rotational motion and vice versa thereby controlling relative opening and closing rates of the adjacent mold levels relative to the intermediate mold levels therebetween. The cooling arrangement has an internal fluid passageway extending along the spline shaft into a region of the spline shaft received in the spline nuts. A fluid inlet communicates with and supplies fluid to the fluid passageway. A fluid outlet communicates with and discharges fluid from the fluid passageway.Type: GrantFiled: April 2, 2007Date of Patent: June 16, 2009Assignee: Stack Teck Systems Ltd.Inventors: Mihai Berceanu, Jeffrey Ngai, Filippo Martino, Vincent Travaglini, Kyung-Tae Lee, Gary Fong
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Patent number: 7525180Abstract: Segments formed on a wiring substrate are arranged in a staggered array, and tie bars are provided between the segments.Type: GrantFiled: October 20, 2006Date of Patent: April 28, 2009Assignee: Panasonic CorporationInventor: Takeo Ochi
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Patent number: 7524184Abstract: A mechanism for adjusting relative positions of multiple injection nozzles of an injection apparatus. The mechanism includes a guide section serving as a rail horizontally extending in a predetermined direction; a first injection section having at least one injection nozzle and slidably disposed on the rail, whereby the first injection section is guidable by the rail to horizontally move along X-axis defined by the rail; and a second injection section having at least one injection nozzle and slidably disposed on the rail. The second injection section is spaced from the first injection section by a distance and guidable by the rail to horizontally move along X-axis defined by the rail. The second injection section is further vertically movable within a predetermined range of height along Y-axis normal to X-axis.Type: GrantFiled: June 8, 2006Date of Patent: April 28, 2009Assignee: King Steel Machinery Co., Ltd.Inventor: Sheng-Tzu Hsu
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Patent number: RE41648Abstract: In-line valve-gated nozzles for a single or multiple cavity applications wherein a valve-gated hot runner nozzle has a melt channel uniformly heated along the entire path. The valve pin is driven by an actuation device that is located adjacent to the nozzle to regulate the flow of melt. The actuation device has a linear motion and applies a uniform axial pressure on to the valve pin. This valve-gated nozzle can be linked directly to a machine nozzle, to an injection manifold or to a stack mold.Type: GrantFiled: March 21, 2008Date of Patent: September 7, 2010Assignee: Mold-Masters (2007) LimitedInventor: George Olaru