With Means To Cause Relative Movement Between Mold And Charger Patents (Class 425/574)
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Patent number: 7168944Abstract: An energy efficient drive system is provided for use on typical injection molding machines whereby a single electric motor drives both the extruder screw and a hydraulic motor that continuously charges a hydraulic accumulator during the extrusion process. During the injection cycle, the charge in the accumulator is directed to stroke the extruder screw and inject melt into the mold cavities. Another embodiment utilizes a similar arrangement on the clamp mechanism of the injection molding machine whereby the charge in the accumulator is directed to hold the mold closed during the injection cycle.Type: GrantFiled: December 10, 2002Date of Patent: January 30, 2007Assignee: Husky Injection Molding Systems Ltd.Inventor: Robert D. Schad
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Patent number: 7163391Abstract: A mold plate for a reciprocating mold plate food patty-forming apparatus has at least one laterally contoured region extending longitudinally. The contoured region has a raised top surface and a raised bottom surface. The mold plate has at least one cavity through the contoured region. A support plate has a recessed top surface extending longitudinally and corresponding in shape to the raised bottom surface of the mold plate and a fill opening in communication with the cavity when the mold plate is in the fill position during reciprocation of the mold plate. A breather plate has a recessed bottom surface extending longitudinally and corresponding in shape to the raised top surface of the mold plate. The top and bottom recessed surfaces of the support and breather plates respectively together form a longitudinal channel that closely conforms to the contoured region of the mold plate.Type: GrantFiled: August 20, 2003Date of Patent: January 16, 2007Assignee: Formax, Inc.Inventors: Ronald F. LaBruno, Douglas Conerton
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Patent number: 7156636Abstract: A nozzle contact device of an injection machine has an injection device, a nozzle, a flexible body, a tension buffer device and a tension-measuring device. The nozzle is installed a front side of the injection device. The flexible body is used to drive the injection device to contact or separate from a mold. The tension buffer device is installed at a lateral side of the flexible body, and has an elastic body for receiving tension from the flexible body and decomposing the tension to form a component force and a displacement. The tension-measuring device is used to measure the displacement of the tension buffer device and deciding a contact force between the nozzle and the mold.Type: GrantFiled: December 22, 2004Date of Patent: January 2, 2007Assignee: Industrial Technology Research InstituteInventors: Ming-Chang Teng, Cheng-Jien Chen
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Patent number: 7140858Abstract: It is provided an apparatus for injection molding articles of plastics material comprising: molds (2a) and countermolds (2b) forming molding units (3), molding cavities (7) being defined inside said molds and countermolds; one injection assembly (8) and one auxiliary assembly (9) adapted to respectively supply melted plastics material and pressurized fluid into the molding cavities; molding units (3) being movable with respect to said injection assembly (8) and auxiliary assembly (9); and removable connecting devices (12, 8a), and check means (20) adapted to avoid counter flows from molding cavities (7), being provided between molding units (3) and injection assembly (8) and auxiliary assembly (9).Type: GrantFiled: July 31, 2003Date of Patent: November 28, 2006Assignee: John Palmer Corp.Inventor: Mario Bruschi
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Patent number: 7131835Abstract: An injection molding machine having two injection units retained in parallel on one heating cylinder retention member, so that nozzles of the two injection units can touch fixed-side molds by advance of the heating cylinder retention member toward the molds. Two nozzle touch rods having their one ends fixed to a fixed die plate mounted with the molds are disposed symmetrically outside the two injection units respectively. Nut pieces screwed down to ball screw shaft portions of the nozzle touch rods respectively are attached to the heating cylinder retention member rotatably. Two servo motors for driving and rotating the two nut pieces respectively and individually are mounted on the heating cylinder retention member.Type: GrantFiled: March 19, 2004Date of Patent: November 7, 2006Assignee: Toyo Machinery & Metal Co., Ltd.Inventor: Masanori Okazaki
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Patent number: 7128553Abstract: A molding machine and method for reducing the length of a mold cycle by enabling access to a previously molded part while the mold is closed. The machine includes a fixed platen and a platen movable toward and away from the fixed platen. A turret having a plurality of faces is positioned between the fixed and movable platens such that rotatation thereof brings different faces of the turret into alignment with the fixed platen. The fixed platen and at least two opposed turret faces have complementary mold halves that, when closed, define between them the desired shape of a part to be molded.Type: GrantFiled: September 26, 2003Date of Patent: October 31, 2006Assignee: Advance Tool, Inc.Inventor: Wayne A. Shakal
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Patent number: 7112056Abstract: An actuating drive for a plasticizing unit of an injection molding machine is disclosed. The actuating drive includes a spindle drive with an electric motor and a control mechanism. An energy storage device is coupled with the spindle drive for force transmission therebetween. The energy storage device is loaded by the spindle drive in a return stroke phase and is unloaded in a forward feed phase, boosting the power of an electric motor. The actuator drive can be used, for example, for pulsating actuation of a mold ejector of the injection molding machine, significantly reducing the electrical energy consumption compared to conventional drives.Type: GrantFiled: October 20, 2003Date of Patent: September 26, 2006Assignee: Demag Ergotech GmbHInventor: Georg Michael Ickinger
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Patent number: 7112057Abstract: An injection unit for a plastic injection molding machine having a screw, having a motion spindle as first drive element, via which the screw can be rotationally driven for the plasticization and is movable in the axial direction for the injection, having a spindle nut as second drive element, which is coupled to the motion spindle via a motion screw thread, having a large electric motor which is arranged so as to be fixed to the frame and by which, while one drive element is held against rotation, the other drive element can be rotationally driven for moving the screw during the injection, and having a device which is arranged so as to be fixed to the frame and by which a rotational speed of the one drive element can be preset during the plasticization, this rotational speed being different from the rotational speed at which the large electric motor simultaneously drives the other drive element.Type: GrantFiled: April 28, 2001Date of Patent: September 26, 2006Assignee: Bosch Rexroth AGInventor: Jörg Dantlgraber
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Patent number: 7086851Abstract: An injection molding machine includes an actuating drive in form of an electromotive spindle drive and an energy storage device associated with the spindle drive. The energy storage device stores kinetic energy and can include two counteracting compression spring assemblies. The energy storage device is hereby loaded, as the spindle drive moves to a first end position, and unloaded, as the spindle drive moves in opposite direction to a second end position, wherein unloading of the energy storage device is accompanied by a power boost of the electric motor, and wherein the first force is equal to the second force at an equilibrium location distal from the end positions of the spindle drive.Type: GrantFiled: October 20, 2003Date of Patent: August 8, 2006Assignees: Demag Ergotech GmbH & L & T-Demag Plastics Machinery, Private LimitedInventors: Georg Michael Ickinger, Kittappa Gowda Harish, Mangalasseril Saju, Shanmuaham Sivakumar, Mathrubootmam Kumar, Anand Sukumaran Vivek
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Patent number: 7074032Abstract: An injection mechanism for an injection molding machine includes a front plate carrying an injection cylinder. A guide rod is arranged fixedly relative to the front plate, and defines a longitudinal guiding axis. A movable plate is arranged movably relative to said front plate along said guiding axis, and carries an injection screw. A support structure is interposed between the guide rod and the movable plate, and movably supports the movable plate on the guide rod along the guiding axis. The support structure including a ball-engaging surface is provided on the guide rod and a ball-spline nut is provided in the movable plate. The ball-spline nut is engaged with the ball-engaging surface.Type: GrantFiled: June 4, 2004Date of Patent: July 11, 2006Assignee: Fanuc LTDInventors: Mitsushi Yoshioka, Koji Senda
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Patent number: 7066727Abstract: The present invention relates to a molding device for forming a plastic article having two colors. The method for forming a plastic article having two colors uses two female dies whose positions are changed in a reciprocal manner to mate with a die, so that two plastic materials having two different colors are in turn formed on the two female dies by a plastic injection molding process, thereby forming a plastic article having two colors.Type: GrantFiled: March 18, 2005Date of Patent: June 27, 2006Inventor: Teng-Jen Yang
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Patent number: 7021924Abstract: In an injection compression molding apparatus and an injection compression method according to the present invention, the structure of the dies can be simplified and a loss of resin as well as of heat due to solidification of the resin in the path at the time of molding can be eliminated. Further, injection pressure loss can be reduced when melted resin is injected into a cavity. A resin injection hole in a nozzle that is attached to an injection device is connected at a position between a stationary die and a movable die directly to the cavity that has a larger volume than a volume of a molded product by means of the movable die, melted resin is injected into said cavity directly from said resin injection hole by said injection device, then the movable die is moved, in the die closing direction, to reduce the distance of the connection between said resin injection hole and said cavity by means of a side wall of the movable die, and to reduce the volume of the cavity so as to compress said melted resin.Type: GrantFiled: March 4, 2003Date of Patent: April 4, 2006Assignee: Kabushiki Kaisha Meiki SeisakushoInventor: Yosuke Oyama
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Patent number: 7021922Abstract: The invention relates to a portioning apparatus and a method. The apparatus includes a hopper and augers to push flowable material to a rotor. Retractable vanes on the rotor push the flowable material toward a fill slot as the rotor rotates. Below the fill slot, there is a mold plate with front and back mold cavities. In a front fill position, the mold plate is positioned so the front mold cavities are filled with flowable material from the fill slot while flowable material in the back mold cavities are pushed out by back knockouts. In a back fill position, the flowable material in the front mold cavities are pushed out by front knockouts while the back mold cavities are filled with flowable material from the fill slot. The mold plate reciprocatively oscillates between the front fill position and the back fill position for high output of portioned material.Type: GrantFiled: July 18, 2003Date of Patent: April 4, 2006Inventor: James Douglas Azzar
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Patent number: 7011511Abstract: An injection apparatus for industrial machine capable of high speed injection is provided with an injection barrel communicating with a cavity formed by at least a pair of mold dies and introducing mold material to an end portion on communicating side of the barrel, a screw for injection inserted in the barrel in which the screw is capable of reciprocating motion so as to inject and fill the mold material into the cavity, a support means holding an end of the screw opposite to the cavity and capable of moving in the direction of the reciprocating motion, a first drive mechanism including an electric servomotor for moving the support means in the direction of the reciprocating motion and a second drive mechanism for moving the first drive mechanism in the direction of the reciprocating motion.Type: GrantFiled: November 27, 2002Date of Patent: March 14, 2006Assignee: Toshiba Kikai Kabushiki KaishaInventors: Makoto Nishizawa, Kazuhito Kobayashi, Junsuke Kawai
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Patent number: 6955534Abstract: A stack or tandem injection molding apparatus includes a first melt transfer nozzle coupled to a stationary platen and a second melt transfer nozzle coupled to a movable platen. A melt transfer device includes a first valve pin extending through a first melt transfer channel of the first melt transfer nozzle and a second valve pin extending through a second melt transfer channel of the second melt transfer nozzle. At least one groove is provided in the outer surface of the first valve pin. The first valve pin is movable relative to the first and second melt transfer nozzles to selectively locate the groove across a portion of the first melt transfer channel and a portion of the second melt transfer channel to allow melt to flow therebetween in the mold closed position and to prevent drooling in the mold open position.Type: GrantFiled: August 14, 2003Date of Patent: October 18, 2005Assignee: Mold-Masters LimitedInventor: Neil Dewar
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Patent number: 6936214Abstract: A system and process for producing pressing force of an injection unit of an injection molding machine on a mold, which comprises the steps: a) actuating a linear drive unit to bring an injection device to rest on a mold; a working cylinder unit being supplied with fluid via a store during the axial displacement of the injection device until the required rest position on the mold is reached. Provision is made according to one aspect of the invention in that after reaching the rest position on the mold, a blocking element is closed and the connection within a connection unit is opened, and b) the linear drive unit is further actuated, c) a displacement piston is displaced relative to the hydraulic element, and d) increased pressure is produced in the working cylinder unit via a fluid connection in the hydraulic element to increase the contact pressure of the injection unit on the mold.Type: GrantFiled: July 18, 2002Date of Patent: August 30, 2005Assignee: Battenfeld GmbHInventors: Werner Schaffer, Dietrich Wolf
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Patent number: 6923633Abstract: In a single-component or a multi-component injection molding machine with a nozzle-side clamping plate firmly connected to a machine bed and a closing-side clamping plate supported on the machine bed so as to be movable thereon relative to the nozzle-side clamping plate, and each clamping plate carries a mold half of an injection-molding tool, the mold half or a part of the mold half on the closing-side clamping plate is rotatable about an axis of rotation extending in closing direction and is axially movable along the axis of rotation. In the closing-side clamping plate, a motor is received and which a rotatable shaft extends through the motor and is rotatable by the motor for rotating the mold half connected to the closing side clamping plate.Type: GrantFiled: July 21, 2003Date of Patent: August 2, 2005Inventors: Michael Rudolph, Roland Schmidt, Christian Saunus
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Patent number: 6913456Abstract: A drive device which is intended for displacing two linearly movable components of a plastics injection-molding machine at least partly at successive times, in particular for displacing the injection unit for bringing the injection nozzle into contact with a mold and for displacing the injection mechanism for injecting polymer into the mold. With a known drive device, arranged downstream of an electric rotating motor are two clutches, by which rotational movements are transmitted on the basis of frictional engagement, and with which wear accordingly occurs. Each clutch is followed by a threaded drive, by which the rotational movement of the output element of a clutch is transformed into the linear movement of the machine component to be displaced.Type: GrantFiled: November 8, 2001Date of Patent: July 5, 2005Assignee: Bosch Rexroth AGInventor: Jörg Dantlgraber
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Patent number: 6866809Abstract: Moulding apparatus is disclosed which comprises transfer element (12) which has a holding cavity (14) therein for receiving a charge of mouldable material. Mouldable material in particulate or molten form is fed into a heated passage (30) by a feed spiral (40) in a tube (36). A plunger (42) displaces molten mouldable material along the passage (30) and into the holding cavity (14). The transfer element (12) is then displaced to a position in which the holding cavity (14) is aligned with an opening (18) in a backing plate (16). The opening (18) is in communication with a mould cavity (20) having the shape of the article to be produced. A second plunger (46) displaces the charge of molten mouldable material from the holding cavity (14) through the opening (18) and into the mould cavity.Type: GrantFiled: July 30, 2002Date of Patent: March 15, 2005Assignee: Lomold Corporation NVInventor: Jan Petrus Human
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Patent number: 6866496Abstract: An injection molding machine comprises a pre-pressure addition means 2 adding a pre-pressure B acting in the opposite direction of a molding material pressure A received by a screw 1 to a detection means 3 and/or the screw 1, the detection means 3 detecting the axial pressures A and B of the screw, and a screw movement control means 4 controlling the axial pressure based on a different between the pre-pressure B and the molding material pressure A, wherein the pre-pressure addition means 2 is made non-contact with the direction means 3, a forward and backward driving motor 17 is disposed adjacent to a heating cylinder 10, and a screw connector 21 at the rear end of the screw 1 is spline-connected inside a rotating rotor of a screw rotating motor 12. According to the machine, the molding material pressure received by the screw can be accurately detected without being affected by the wear of the machine so as to properly control the axial pressure of the screw and to make the machine compact.Type: GrantFiled: January 30, 2001Date of Patent: March 15, 2005Assignees: Kabushiki Kaisha Meiki Seisakusho, Nisso Electric Co., Ltd.Inventors: Ryozo Morita, Satoshi Tomita, Tsuyoshi Miyaki, Keijiro Oka, Tokuzou Sekiyama, Hiroshi Shibuya, Satoshi Nishida
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Publication number: 20040265423Abstract: An injection mechanism for an injection molding machine includes a front plate carrying an injection cylinder. A guide rod is arranged fixedly relative to the front plate, and defines a longitudinal guiding axis. A movable plate is arranged movably relative to said front plate along said guiding axis, and carries an injection screw. A support structure is interposed between the guide rod and the movable plate, and movably supports the movable plate on the guide rod along the guiding axis. The support structure including a ball-engaging surface is provided on the guide rod and a ball-spline nut is provided in the movable plate. The ball-spline nut is engaged with the ball-engaging surface.Type: ApplicationFiled: June 4, 2004Publication date: December 30, 2004Applicant: FANUC LTD.Inventors: Mitsushi Yoshioka, Koji Senda
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Patent number: 6835057Abstract: An injection unit for an injection-molding machine for processing thermoplastic material is designed in such a way that a direct drive (EM) which meets high dynamic requirements is used for the injection operation and that a standard motor (DM), the rotational speed of which is optimized to the material preparation process by a gear mechanism (R, RS1, RS2), is used for the material preparation, in which such dynamic requirements do not exist.Type: GrantFiled: August 24, 2001Date of Patent: December 28, 2004Assignee: Siemens AktiengesellschaftInventors: Axel Knauff, Wolfgang Lienke, Klaus Oberndorfer, Klaus Recker, Elmar Schaeffers
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Patent number: 6835060Abstract: An injection molding apparatus comprises a first sprue bar element having a first sprue channel for receiving a melt stream of moldable material under pressure. A second sprue bar element has a second sprue channel for selectively receiving the melt stream from the first sprue channel. A manifold has a manifold channel for receiving the melt stream from the second sprue channel and delivering the melt stream to a nozzle channel of a nozzle. A mold cavity receives the melt stream from the nozzle. The nozzle channel communicates with the mold cavity through a mold gate. A first gate assembly is coupled to an outlet of the first sprue bar element for selectively restricting the flow of the melt stream from the first sprue channel. The first gate assembly is movable to restrict the flow when the flow of the melt stream between the first sprue channel and the second sprue channel is interrupted.Type: GrantFiled: February 19, 2002Date of Patent: December 28, 2004Assignee: Mold-Masters LimitedInventor: Robert Sicilia
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Patent number: 6827111Abstract: A prior top fill food processing machine is converted to increase production without increasing operating speed. A tooling set and a drive mechanism cooperate to increase the mold plate stroke and fill area. The tooling includes a fill plate and a breather plate with increased lengths that accommodate the increased mold plate fill length and stroke and that assure adequate seal-off. The pump box top plate of the prior machine is unchanged and serves as a reference for dimensioning the tooling set. The fill plate and breather plate extend in longitudinal directions from front and back edges of the top plate. The tooling is changeable into different combinations of mold plate cavity numbers and sizes and also different configurations for the fill plate fill slots. In a preferred embodiment, the mold plate fill area is increased 42 percent and the stroke is increased 33 percent relative to the prior machine.Type: GrantFiled: August 7, 2003Date of Patent: December 7, 2004Assignee: Tomahawk Manufacturing, Inc.Inventors: Robert Tournour, Richard A. Payne
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Patent number: 6824381Abstract: A rotary device for a horizontal injection molding machine is configured in the form of a module frame which includes a base plate and a turntable rotatably mounted on the base plate. Drives are provided to move the base plate in longitudinal direction and to rotate the turntable. A fixed mold mounting plate of the injection molding machine can be mounted on a mounting structure of the module frame, whereas a moveable mold mounting plate is received in guides along the sides of the module frame.Type: GrantFiled: October 22, 2002Date of Patent: November 30, 2004Assignee: Krauss-Maffei Kunststofftechnik GmbHInventor: Walter Wohlrab
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Patent number: 6821110Abstract: This invention consists of a new cost effective injection molding apparatus for molding with hot melt adhesives and other Polyamide materials. Manufactured from standard tubing components in a double “L” or “C” design, it has fewer moving parts than other molding machines therefore requiring less maintenance. It is specifically designed to not require the use of temperature limiting and maintenance prone heated hoses for transport of melted material or sliding injection nozzles for engagement into mold-set by utilizing a substantially fixed injection nozzle. It incorporates a sell-draining melt reservoir with single-side mounting to allow for heat expansion and has very short material transfer distance from reservoir to mold-set. It can utilize permanent nozzle engagement into the mold-set to simplify molding operation and reduce cost. It incorporates several safety features to protect operators against injuries.Type: GrantFiled: July 23, 2002Date of Patent: November 23, 2004Assignee: The Cavist CorporationInventors: Kurt Carlson, Reimer Hanson, Wilhelm Thilo
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Patent number: 6821103Abstract: A screw is incorporated in a heating barrel, and the tail end of the screw is rotatably supported by the front surface of an intermediate plate. Behind the intermediate plate, two linear motor units are connected in parallel and arranged around the shaft of the screw to form axial symmetry. The output shafts of the linear motor units are connected to the tail end of a driving shaft through a common connecting arm, and the leading end of the driving shaft is fixed to the rear surface of the intermediate plate. Each of the liner motor units is constituted by a plurality of voice coil linear motors connected in parallel. Each of the linear motor units can be independently controlled. Voice-coil linear motors to be used are selected according to the type of product to be manufactured.Type: GrantFiled: October 7, 2002Date of Patent: November 23, 2004Assignee: Toshiba Machines Co., Ltd.Inventors: Harumichi Tokuyama, Makoto Nishizawa, Jun Koike, Akihide Okube, Fumiyuki Katoh, Hiroyuki Onuma, Katsuhito Ogura, Katsuyoshi Kido
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Patent number: 6802703Abstract: The tail end of a heating barrel is supported by a front plate. The tail end portion of a screw is rotatably supported by an intermediate plate. Bearings are built in the rear plate. The nut of each of ball screws is attached to the front surface of the rear plate through a hollow shaft and the bearing. Through holes are provided in the intermediate plate. To the front surface of the intermediate plate are fixed load cells so as to block the front of the through holes. The leading end portion of the threaded rod of each of the ball screws and leading end portion of the nut are inserted in each of the through holes. The leading end of the threaded rod is fixed to the rear surface of the load cell.Type: GrantFiled: September 13, 2002Date of Patent: October 12, 2004Assignee: Toshiba Machine Co., Ltd.Inventors: Toshihiro Kasai, Junsuke Kawai, Kazuhito Kobayashi, Makoto Nishizawa
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Patent number: 6796782Abstract: Device for injection moulding of plastics, with a plasticizing and injection unit (3), that is provided with at least one electrical drive system (6) for turning a plasticizing screw and for injecting the plasticized plastics material between the mould halves (16), wherein the injection moulding device is provided with at least one additional drive unit that firstly moves a machine part in a linear manner, and subsequently presses it against a fixed stop, and the additional drive unit is configured as a pneumatically actuated piston-cylinder unit (8, 18, 28, 38) and the force exerted by the piston assumes different values at a given gas pressure according to the setting of the piston.Type: GrantFiled: May 7, 2002Date of Patent: September 28, 2004Assignee: Engel Maschinenbau Gesellschaft m.b.H.Inventor: Michael Bauer
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Patent number: 6796788Abstract: A polymer is plasticized in a plasticizing unit and is thereafter fed into a transfer device which is moved into alignment with a clamping press which is remotely located from the plasticizing unit. The polymer from the transfer device is deposited on a carrier which moves into the forming device. An impress preforming device allows the carrier with the deposited polymer to be shaped in the mold or forming device. Alternatively, the transfer device can be connected with a chamber which is capable of coating continuous or chopped fibers which are deposited on a carrier in a continuous or chopped manner. The carrier with the fiber and polymer composite layer are shaped in the forming device.Type: GrantFiled: May 30, 2001Date of Patent: September 28, 2004Inventor: Robert M. Gallagher
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Patent number: 6793482Abstract: An apparatus for plasticising and injecting plastic material comprising a rotatable screw (3) arranged in a cylinder (2), wherein the screw (3) is displaced axially by the rotation of spindles (5) which are rotatable by a servomotor (7) moved axially with the screw (3), by way of of gears (27, 27′) connected by a toothed belt (17), wherein an intermediate transmission (15) for reducing the rotary speed is arranged between the servomotor (7) and the gears (27, 27′).Type: GrantFiled: October 10, 2002Date of Patent: September 21, 2004Assignee: Engel Maschinenbau Gesellschaft m.b.H.Inventors: Werner Kappelmüller, Stefan Eppich
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Patent number: 6793477Abstract: A tetragonal prism having a rectangular cross section is attached, as a linear motor movable section, to a moving plate to which a screw is attached rotatably and also immovably in an axial direction. A magnet is attached to each surface of the movable section. A hole section is provided in an outer frame. A linear motor coil is provided on the linear motor fixed section so that it may face the magnet on the surface of the movable section. A screw shaft is rotated by a motor through a measuring shaft penetrating a center of the movable section. By driving the linear motor comprising the magnet and the coil corresponding to each other, the screw is moved and injected in an axial direction. The fixed section is detachable and a gap between the magnet and the coil can be easily adjusted.Type: GrantFiled: April 23, 2001Date of Patent: September 21, 2004Assignee: Fanuc Ltd.Inventor: Mitsushi Yoshioka
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Patent number: 6790028Abstract: An injection molding apparatus comprising a rotary table (1) which is rotatable about its axis of symmetry (17) for fixing a plurality of mold halves, wherein for the feed flow, which occurs at the center of the rotary table (1), of media which are capable of flow, there is provided a media coupling (8) which is arranged at a spacing from the rotary table and which has a stationary part a part rotatable together with the rotary table, and wherein tire media coupling (8) is arranged eccentrically with respect to the axis (17) of the rotary table (1) and that provided between the media coupling (8) and the rotary table (1) is a connecting bar (14) provided at both ends with universal joints (15).Type: GrantFiled: November 21, 2002Date of Patent: September 14, 2004Assignee: Engel Mashinenbau Gesellschaft m.b.H.Inventor: Klaus Denkmaier
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Publication number: 20040175454Abstract: Methods and devices for cleaning the screw and barrel of a reciprocating screw injection molding machine using a purging/cleaning compound and a non-return valve that can be held open during the purging/cleaning cycle to allow bi-directional flow of the purging/cleaning compound.Type: ApplicationFiled: January 26, 2004Publication date: September 9, 2004Inventor: Joel Thomson
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Patent number: 6783353Abstract: A front plate and rear plate are connected to each other through a plurality of the bars. An intermediate plate is arranged between the front plate and the rear plate and guided by the tie bars to be movable. The front plate is fixed to a slide table. The rear plate and intermediate plate are supported by a linear slide guide on the slide table. A rear end portion of a barrel is fixed to a central area of the front plate. A rear end portion of a screw is supported by the intermediate plate with a bearing in between. A ball screw is incorporated in the rear plate and a forward end of a threaded rod of the ball screw is fixed to a central area of a back surface of the intermediate plate through a load cell.Type: GrantFiled: August 27, 2002Date of Patent: August 31, 2004Assignee: Toshiba Machine Co., Ltd.Inventors: Toshihiro Kasai, Kazuhito Kobayashi, Junsuke Kawai, Fumiyuki Katoh
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Publication number: 20040161488Abstract: In an injection mold arrangement including a mold unit forming a cavity, a cold runner block and a nozzle block, a nozzle tip of the cold runner block is constructed to be brought into pressure contact with the cavity side by feed pressure of a molding material, e.g. rubber, thereby enabling it to make adjustment of the contact state virtually unnecessary, prevent leakage of the material, and facilitate the stage switching work during molding. To that end, the nozzle block is constructed so that a cylindrical piece is secured to an internal hole of a nozzle body by threading means; a nozzle piece having a gate is loose fitted inside the cylindrical piece with its lower tip protruded downwardly to be capable of advancing or receding so that the lower tip may be made into pressure contact with the perimeter of an injection port to the cavity by the feed pressure.Type: ApplicationFiled: November 26, 2003Publication date: August 19, 2004Inventors: Yoshiharu Matsumoto, Yoshikazu Tsujimoto
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Publication number: 20040131723Abstract: An actuating drive for a plasticizing unit of an injection molding machine is disclosed. The actuating drive includes a spindle drive with an electric motor and a control mechanism. An energy storage device is coupled with the spindle drive for force transmission therebetween. The energy storage device is loaded by the spindle drive in a return stroke phase and is unloaded in a forward feed phase, boosting the power of an electric motor. The actuator drive can be used, for example, for pulsating actuation of a mold ejector of the injection molding machine, significantly reducing the electrical energy consumption compared to conventional drives.Type: ApplicationFiled: October 20, 2003Publication date: July 8, 2004Applicant: DEMAG ERGOTECH GMBHInventor: Georg Michael Ickinger
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Publication number: 20040119205Abstract: A molding machine and associated process offers significantly reduced cycle time and increases production output. In one embodiment, an injection molding machine includes a rotatable turret block rotatable on an axis for rotating a plurality of movable platens thereof into alignment with a stationary platen. Each of the movable platens include at least one which can be mated with a die on the stationary platen for molding a molded article. The machine may include multiple, opposed stationary platens for alternately mating with the moveable platens. The rotatable turret significantly reduces cycle time and increases production output without an increase in required floor space.Type: ApplicationFiled: October 10, 2003Publication date: June 24, 2004Applicant: Taylor's Industrial Services, LLCInventors: Kenneth Eichhorn, Christopher Filos
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Patent number: 6749421Abstract: A patty-forming apparatus includes a mold plate having patty-forming cavities and a breather plate arranged over the mold plate. A fill slot is arranged below or above the mold cavities to fill food product into the mold cavity when the mold plate is in a fill position. The breather plate, arranged on a side of the mold plate opposite the fill slot, includes a fill recess open toward the mold plate and arranged to be in registry with the cavities when the mold plate is in the fill position to increase a transverse food product flow area along the longitudinal direction to assist filling of the cavity with food product.Type: GrantFiled: February 8, 2002Date of Patent: June 15, 2004Assignee: Formax, Inc.Inventor: Glenn Sandberg
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Publication number: 20040109917Abstract: An energy efficient drive system is provided for use on typical injection molding machines whereby a single electric motor drives both the extruder screw and a hydraulic motor that continuously charges a hydraulic accumulator during the extrusion process. During the injection cycle, the charge in the accumulator is directed to stroke the extruder screw and inject melt into the mold cavities. Another embodiment utilizes a similar arrangement on the clamp mechanism of the injection molding machine whereby the charge in the accumulator is directed to hold the mold closed during the injection cycle.Type: ApplicationFiled: December 10, 2002Publication date: June 10, 2004Inventor: Robert D. Schad
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Publication number: 20040096541Abstract: A nozzle-contacting device of an injection molding machine includes an injection module and a mold-holding structure both set on a lathe bed. The injection module sets a nozzle at a front end thereof and a nozzle-adjusting device, which is fixed and locked on the lathe bed, at a back end thereof. The mold-holding structure includes a mold-clamping structure and an adjusting plate, wherein the mold-holding structure sets plural tie rods. A mold is fixed and locked on the adjusting plate which is sleeved on plural tie rods, and one or more driver set on a front end of a dead plate penetrates the dead plate to connect to the adjusting plate. Furthermore, the dead plate has a perforation set on a centre thereof corresponding to a position of the nozzle of the injection module.Type: ApplicationFiled: January 30, 2003Publication date: May 20, 2004Inventors: Ming-Chang Deng, Chia-Hung Lin, Wen-Hung Feng, Ming-Chi Chen
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Patent number: 6733265Abstract: An injection molding device with an injection molding cylinder in which is arranged a coaxial worn that is rotatable and axially displaceable by drive devices. A spindle nut rotatable by a first drive device is mounted in a housing and cooperates with a screw sleeve which is axially displaceable during rotation of the spindle nut but is fixed against rotation during axial displacement. Further, a shaft is mounted in the interior of the screw sleeve and is connected at one end to the worm and has at the other end an axial coupling, one of whose coupling parts communicates with a second drive device.Type: GrantFiled: March 4, 2002Date of Patent: May 11, 2004Assignee: Demag Ergotech GmbHInventor: Holger Schmidt
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Publication number: 20040088072Abstract: An object of the present invention is to provide an injection-molding machine capable of accurately and conveniently setting operational conditions in the filling and pressure-holding steps. A curve showing the position of a screw versus time in the filling and pressure-holding steps is displayed on the same screen as that displaying settings for a forward speed and a back-pressure of the screw in the filling and pressure-holding steps. The operator can change settings while monitoring the data indicated by a curve displayed on the screen.Type: ApplicationFiled: October 28, 2003Publication date: May 6, 2004Applicant: TOSHIBA MACHINE CO., LTD.Inventor: Takashi Yamazaki
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Publication number: 20040071809Abstract: The present invention is a force detecting controlling device of a screw for an injection molding machine, which adopts a load cell to be as a force sensor for injection, holding pressure and back pressure. The load cell arranged on a rear fixed plate directly detects a force applied onto a ball screw nut. Because the ball screw nut is fastened on the load cell, and the load cell is fixed on the rear fixed plate, further, force on a ball screw is directly transmitted to the ball screw nut, therefore, a total value of the force on the ball screw, force produced by back pressure and friction among mechanical parts are equal to a force value of the ball screw nut applying onto the load cell. To accurately control the injection pressure is the basic requirement for precision injection, that is, the injection force may be very truthful.Type: ApplicationFiled: May 12, 2003Publication date: April 15, 2004Applicant: Industrial Technology Research InstituteInventors: Chia-Chun Hsu, Wann-Fu Su, Ming-Chi Chen, Chuan-Feng Chen
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Patent number: 6709263Abstract: In a moulding machine for plastics comprising an injection assembly (1) mounted slidably on a frame of the machine and a moulding assembly (30) comprising a mould half (8) mounted on a fixed plate (6) integral with the machine frame, a movement apparatus (200) for the injection assembly comprises a chain transmission (209) connected to the injection assembly (1), a drive unit (211) that drives the chain transmission (209) to move the injection assembly (1) toward the moulding assembly (30) and return means (220) connected to the injection assembly (1) to allow the injection assembly (1) to be moved away from the moulding assembly (30).Type: GrantFiled: August 9, 2001Date of Patent: March 23, 2004Assignee: Negri Bossi SPAInventor: Meschia Maurilio
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Publication number: 20040047936Abstract: The invention relates to an injection unit for an injection-molding machine, in particular for plastics, with a screw which is connected to a first actuator for rotating movement and to a second actuator for axial movement. In this case, the first actuator (21) is an electric motor, the second actuator (31) is a pressure bellows which can be filled with gas by a filling device (51), it being possible for the volume of the pressure bellows (31) to be altered by adjusting elements (32).Type: ApplicationFiled: May 14, 2003Publication date: March 11, 2004Inventors: Gunther Fischbach, Ralf Meyer
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Publication number: 20040013764Abstract: A drive device which is intended for displacing two linearly movable components of a plastics injection-molding machine at least partly at successive times, in particular for displacing the injection unit for bringing the injection nozzle into contact with a mold and for displacing the injection mechanism for injecting polymer into the mold. With a known drive device, arranged downstream of an electric rotating motor are two clutches, by which rotational movements are transmitted on the basis of frictional engagement, and with which wear accordingly occurs. Each clutch is followed by a threaded drive, by which the rotational movement of the output element of a clutch is transformed into the linear movement of the machine component to be displaced.Type: ApplicationFiled: April 30, 2003Publication date: January 22, 2004Inventor: Jorg Dantlgraber
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Patent number: 6659753Abstract: Injection unit for an injection molding machine to process material, comprising a plasticizing cylinder, a screw, and a screw drive including two electric motors, such that the two motors have an electrically controlled connection to one another, to implement an injection and metering process, such that the two motors can be operated in the same or opposite direction of rotation and with the same or different rotational speed. A space is formed by at least two sleeves which can move relative to one another, and by respectively adjoining plate members, so as to take up lubricating oil, such that the sleeves can slide into one another, and the junctions of the parts which form the space are constructed tight against the environment, at least for lubricants.Type: GrantFiled: December 20, 2001Date of Patent: December 9, 2003Assignee: Battenfeld GmbHInventors: Harald Bleier, Werner Schaffer
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Patent number: 6652264Abstract: Centering of an injection heating cylinder and screw driver is provided even after assembly, using an electric injection mechanism with height adjustment for the screw driver. A front plate is provided with an injection heating cylinder having a screw installed inside at the front middle and a rear plate is provided with are electric motor for injection-driving. The plates are affixed to an installation member. The front and rear plates are linked by guide bars installed between them. The screw driver is inserted into the guide bar and movably disposed between the plates. A driving mechanism connected to an electric motor is composed of a ball screw shaft and a ball nut member, and is installed over the screw driver and the rear plate. A centering member slidably supports the screw driver 10 and, moreover, provides height adjustment, and is installed at the sides of the screw driver.Type: GrantFiled: November 28, 2001Date of Patent: November 25, 2003Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Kinji Yokoya, Hiroshi Yamaura
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Patent number: 6641770Abstract: In a method of producing injection-molded parts, an injection mold has two mold halves and a melt feeding device for application of melt across the mold surface of a mold half, when the injection mold is open. The melt is pressed into all areas of the mold cavity, when closing the mold halves. In order to simplify the arrangement of the hot runners in the mold half, when different injection-molded parts are produced, it is proposed to apply the melt onto the mold surface by a hot runner plate which is positioned above the mold surface, whereby the hot runner plate has several melt nozzles in the form of needle seal nozzles which are operated and controlled depending on the profile required for the respective mold half.Type: GrantFiled: May 15, 2001Date of Patent: November 4, 2003Assignee: Krauss-Maffei Kunststofftechnik GmbHInventor: Eric Schieberl