Abstract: The present invention relates to an injection mold, an injection molding machine including the injection mold, and a method of manufacturing an injection-molded product using the injection molding machine. More specifically, the present invention relates to an injection mold including a mold having a mold surface on which one or more deposition layers are formed, wherein the deposition layer includes a fluororesin homopolymer or polyether ether ketone (PEEK); an injection molding machine including the injection mold; and a method of manufacturing an injection-molded product using the injection molding machine.

Abstract: A movable platen according to the present invention includes: a mold clamping platen 42 having a projecting portion 62 in a mold closing direction-side surface; a mold mounting platen 44 mounted to the projecting portion 62 of the mold clamping platen 42; and a guide mechanism 50 fixed to the mold clamping platen 42 and supporting the mold mounting platen 44. Only the mold clamping platen 42 is fixed to the guide mechanism 50, while the mold mounting platen 44 is not fixed but placed on platen surface support portions 52.

Abstract: A method of manufacturing a liquid supply unit includes a first molding step and a second molding step. In a first molding step, a resin is injected into different positions inside a mold assembly and a first member having a first contact portion, a second member having a second contact portion and an intermediate passage member having a passage structure to connect the first contact portion to the second contact portion are molded. In a second molding step, the mold assembly is disassembled, a die slide mold disposed inside the mold assembly is moved for positioning the members. Then, the mold assembly is clamped again and a resin is injected into the mold assembly. The first contact portion and the second contact portion are respectively held on the same surfaces inside the mold assembly during a period from the first molding step to completion of the second molding step.

Abstract: Provided is a method for manufacturing an interdental cleaning device (1) including a base portion (10) having a handle portion (11) and a core portion (12); and a soft portion (20) having a cleaning soft portion (21), a non-slip portion (22), and connecting portions (23) extending from two sites of the non-slip portion (22) and being connected to the cleaning soft portion (21). The method includes causing a second gate (49) of second molds (40) and (41) for molding the soft portion (20) to open at a position substantially equally distant from positions of two communicating openings (48a) of a non-slip molding space (47) for molding the non-slip portion (22), the two communicating openings (48a) communicating with connecting portion molding spaces (48) for molding the connecting portions (23); and charging the elastomeric material from the second gate (49) into a second molding space (42) for molding the soft portion (20) to fill the molding space (42).

Abstract: An injection molding machine for producing molded parts has a machine table with a base frame on which three supporting elements with a baseplate disposed thereon are arranged. The base plate has a temperature-control element.

Abstract: A tool (1000) includes a mold defining a cavity (1002). The cavity can be for receiving a glass layer (402). A floating core insert (1001) can be placed in the cavity to apply a preloading force against a first major face of the glass layer, preclude an overmolding operation on the first major face, and allow overmolding only on minor faces of the glass layer when polymeric material (1100) is injected into runners (1018,1019,1020) of the tool.

Abstract: An injection molding machine includes first and second molds each having a first mold portion and a second mold portion used to form a molded part. The injection molding machine includes a platen holding the first mold at an injection station where an injection unit injects injection material into the first mold prior to transferring the first mold away from the platen to one or more secondary stations. The second mold is positioned remote from the platen at the one or more secondary stations where the second mold is cooled, the first and second mold portions of the second mold are opened, the molded part is ejected, and the first and second mold portions of the second mold are closed prior to transferring the second mold to the platen. The opening and closing of the first and second mold portions occurs remote from the platen.

Abstract: An injection molding machine comprised of an injection unit, a first tool plate and a second tool plate wherein at least the first or the second tool plate is adapted to be moveable along a first axis and at least one form tool having at least one first tool portion and a second tool portion which conjointly form a first cavity in a closed position and which have a gating system for forming at least one molded part, the gate system being communicating with or being interconnectable to a machine nozzle wherein the second tool portion is movable along a second axis disposed substantially perpendicular to the first axis.

Abstract: Injection molding machine comprising at least one first and one second injection unit having a chamber for injecting a plasticized molding material and a piston for advancing a predetermined amount of plasticized molding material along a first axis from the chamber into a cavity of a mold, the machine including a form tool comprised of at least a first tool portion and a second tool portion, a tool cavity being at least partially disposed in the first tool portion.

Abstract: A injection mold machine including a polymer injection assembly, a mold comprising an mold injection half and an mold ejection half, the mold injection half of the mold aligned with the injection assembly for operable mating therewith and the mold injection half adapted for removable, operable mating with the mold ejection half of the mold when aligned therewith, the mold injection half and mold ejection half forming a mold cavity when clamped together adapted to over-mold a portion of an elongated article, a shuttle table supporting the mold ejection half movable between a first position and a second position, where the mold ejection half is aligned with the mold injection half in the first position, and a first basket movable with the shuttle table positioned to contain a portion of the elongated article being over-molded.

Abstract: A variable-position mold system with a plurality of injection systems operable to deliver molten material at a substantially constant pressure of between about 6.89 megapascals (1,000 psi) and about 103.42 megapascals (15,000 psi) to a set of mold cavities of at least one multi-cavity injection mold insert when in fluid communication therewith. The multi-cavity injection mold inserts have a thermal conductivity of greater than 30 BTU/HR FT ° F., and have little or no cooling channels therein.

Abstract: An actuator for an injection mold is provided and may include a housing, a projection rotatably supported by the housing and movable between an extended state and a retracted state, and a cam supported by the housing. The cam may selectively move the projection between the extended state and the retracted state relative to the housing.

Abstract: A semiconductor package molding system includes a press unit, a loading apparatus for loading the first member and the first resin member on the first press apparatus and the second member and the second resin member on the second press apparatus, an unloading apparatus which is adapted to unload a molded first mold from the first press apparatus and a molded second mold from the second press apparatus, and a control unit which is adapted to apply a control signal to the press unit, the loading apparatus, and the unloading apparatus. The press unit includes at least one first press apparatus which is adapted to press a first resin member against a first member to mold a first mold, and at least one second press apparatus which is adapted to press a second resin member against a second member to mold a second mold.

Abstract: The food product machine with a food supply, a rotary food pump connected to the food supply, a molding mechanism having a mold plate and a knockout drive, and a mold plate reciprocating between a fill and a discharge position. The knockout drive reciprocates a knockout plunger to discharge molded food products from the mold plate the mold plate being reciprocated between a cavity fill position and a cavity discharge position. The machine includes a manifold connected an outlet of the food pump and having an outlet passageway connected to an inlet of the molding mechanism for filling the cavity of the mold plate. The machine can further include a fill plunger system for increasing the fill pressure of the food mass prior to filling the mold cavities. Plungers extend into the manifold to displace food mass volume and increase the pressure in the manifold.

Abstract: An apparatus for receiving a plurality of mold assemblies having a first mold portion and a second mold portion operably connected together for forming parts. The apparatus includes a mold holding member and a pair of spaced apart support members extending from the mold holding member to a manufacturing floor. A carriage device is cooperable with the mold holding member for engaging and moving the mold assembly. A lifting mechanism is used for moving the carriage device relative the mold holding member to move the mold assembly to be engaged with mold holding member. A turn table adjacent to the mold holding member holds the mold assemblies and is movable relative the mold holding member thereby replacing the mold assemblies. A controller is operably connected to the mold holding member and the turn table thereby moving the turn table relative the mold holding member to interchange the mold assemblies.

Abstract: Scalable injection molding systems comprise a molding press and at least one delivery system. Each delivery system comprises an injection unit and a manifold. The scalable injection molding system further comprises at least one molding face pair having a cavity face and an opposing core face. Each scalable injection molding system comprises at least one scalable system selected from the group consisting of a scalable face-number system with respect to numbers of active mold face pairs in the scalable injection molding system and a scalable cavitation system with respect to numbers of functional mold cavities on each mold face pair. Both the scalable face-number system and the scalable cavitation system allow the output of the scalable injection molding system to be increased or decreased according to needs of the operator, without requiring costly reconfiguration, retooling, replacement, or unnecessary duplication of standard mold components.

Abstract: An injection molding machine includes an injection unit with drive units form the movement of the injection unit and for the injection and after-pressure stroke of the plasticizing screw, a tool clamping plate, a mould closing unit with a drive unit form the mould movement and tool closing force and a drive unit for a workpiece ejector device, wherein at least one drive unit is a hydraulic drive unit with a hydraulic pump, a hydraulic cylinder and control valves to activate the hydraulic cylinder, and wherein the hydraulic fluid is an electrorheological fluid and the control valve for the hydraulic cylinder is an electrorheological valve.

Abstract: The food product machine with a food supply, a rotary food pump connected to the food supply, a molding mechanism having a mold plate and a knockout drive, and a the mold plate configured to be driven to reciprocated between a fill and a discharge position. The knockout drive is reciprocating a knockout plunger to discharge molded food products from a cavity in the mold plate, the mold plate being reciprocated by a mold plate drive between a cavity fill position and a cavity discharge position. The machine further includes a manifold connected an outlet of the food pump and having an outlet passageway connected to an inlet of the molding mechanism for filling the cavity of the mold plate.

Abstract: A molded article transfer device (150, 250) is described herein that is associated, in use, with an injection mold (100, 200). The molded article transfer device (150, 250) includes a transfer structure (151, 251) that defines, amongst other things, a first aperture (154A) that is structured to receive a first molded article (102A) from a first mold stack (106A, 206A) of the injection mold (100). The transfer structure (151, 251) also defines a first branch channel (156A) and a first trunk channel (158A) through which the first molded article (102A) is passable. The first branch channel (156A) connects the first aperture (154A) with the first trunk channel (158A) for passing, in use, the first molded article (102A) thereto, whereafter it passes through the first trunk channel (158A) towards an exit (164A) thereof.

Abstract: Taper portions 151 and 161 are provided in the cavity of a stationary side die 110 and the cavity of a movable side die 120 in an injection molding apparatus, respectively, and a floating mechanism 170 is provided so that one taper portions are able to freely follows the other taper portions while die clamping. This configuration makes it possible to correct axial misalignment in each of the cavities.

Abstract: An injection molding die for producing a molded product having an appearance surface, an injection molding method for producing a molded product having an appearance surface, and a resin molded product molded by the injection molding method which is free from occurrence of appearance deficiency such as a flow mark or the like that is a drawback in appearance. A molten thermoplastic resin material is injected into a cavity defined by a molded product's appearance surface forming portion (4a) and a molded product's rear surface forming portion (6a) through one or more direct gates and one or more hot runners to fill the cavity with the molten resin material, thereby performing injection molding.

Abstract: A color changing apparatus of an injection molding hot runner die which is simple in construction and easily capable of changing colors for molding products without removing and replacing a hot runner. In the apparatus, a passage for supplying a melted resin to a molding die, a divided type hot runner block is provided with hot runners each for exclusive use of each of molding colors, sprues and nozzles being in communication with the hot runners. A moving device is provided for moving the molding die, which is united with the divided type hot runner block, along with the divided type hot runner block. A positioning device is adapted to place the molding die in position in a state where either of the sprues of the divided type hot runner block is moved by the moving device to a position opposed to an injection nozzle for injecting the melted resin.

Abstract: Taper portions 151 and 161 are provided in the cavity of a stationary side die 110 and the cavity of a movable side die 120 in an injection molding apparatus, respectively, and a floating mechanism 170 is provided so that one taper portions are able to freely follows the other taper portions while die clamping. This configuration makes it possible to correct axial misalignment in each of the cavities.

Abstract: Device (1) for manufacturing injection molding pieces (2) which mainly consists of a stack mold (3) with a central cubical part (4) and two mold impressions (9,10), whereby the device (1) is provided with a cooling station (15) and an ejection station (16) as well as four holders (17-20) for holding an injection molding piece (2), which are formed as a piece (17-20) which can be taken out of the cube and which partly co-determines a mold impression (9,10), and with means (24) to detach the holders (17-20) from the cube faces (5, 13, 6, 14) with mold impressions (9, 10) and to put them in the latter again, as well as means (25) to each time move the holders (17-20) a quarter of a turn to a following cube face (13, 6, 14, 5) after the injection molding.

Abstract: A method of molding a minute shape, in which at least one of a pair of dies is provided with an uneven section of a minute shape on a molding surface thereof, clamping of the pair of dies is stopped immediately before the dies are completely clamped, a resin is injected into a cavity, and thereafter the dies are completely clamped to thereby transcribe the shape of the uneven section onto the resin includes preparing a plurality of transcription dies each provided with the uneven section on a molding surface thereof, heating one of the transcription dies which is not used to mold a product by a heating unit, and exchanging the transcription dies with each other, at a point in time at which molding is completed, to thereby mold the product continuously.

Abstract: A process and device are disclosed for producing horizontally tamped coal cakes for coking in the oven chamber of a coking oven, the coal cakes being formed in a compression mold by stationary compression tools which work in the horizontal direction and with a stroke having a strictly limited length. The compression mold has a sliding stop wall which is moved away from the compression tools as the coal cake grows, under the effect of a suitable antagonistic braking force.

Abstract: The method employs a stationary mold having depositing recesses equipped in its inside with a deposition element such as a target electrode, and movable molds made slidable. A primary molding is performed to form a body portion and a cover member to have joint portions around their opening. The body portion left in the vertically sliding mold is deposited after it was densely covered with the depositing recesses. Next, the deposited body portion and the cover member, as left in the molds, are registered and mold clamped, and the molten metal is injected to integrated the joint portions.

Abstract: A vertical type injection molding machine includes a fixed mold, a movable body, a lift mechanism, a plurality of weights, and a plurality of pulleys is provided. The fixed mold is supported by a support frame provided on a base. The movable body includes a movable mold. The movable mold is approached to and moved away from the fixed mold. The lift mechanism lifts and lowers the movable body, thereby causing the movable mold to approach and move away from the fixed mold. The weights function as a counterweight of the movable body. The total weight of the weights is the same as the weight of the movable body. Each weight is coupled to the movable body by a wire. The pulleys are provided in an upper portion of the support frame. One of the wires is placed over each pulley. Each wire connects the corresponding weight to the movable body.

Abstract: The invention relates to a mold for the manufacture of holders, comprising at least two mold halves moveable relatively to each other in a first direction of movement and a mold cavity, the mold cavity, the mold being substantially defined by a female part and a matching male part, while at least the female part and/or the male part is arranged so as to be moveable such that within the mold, the male part and/or the female part can be brought into a first position wherein between a forward end, facing, in a first direction of movement, towards the mold cavity, and an opposite bottom part of the female part, there is a relatively large, first distance, and a second position wherein between said forward end and said bottom part there is relatively small second distance.

Abstract: In one embodiment of the present invention, a method comprises a plurality of operations. An operation is performed for depositing a quantity of article-forming media within a media receiving cavity of article forming equipment. After depositing at least a portion of the article-forming media within the media receiving cavity, an operation performed for depositing a volume of a prescribed fluid into the media receiving cavity. Depositing the prescribed fluid includes moving a first fluid delivery device through the quantity of the article-forming media while injecting the prescribed fluid through the first fluid delivery device into the quantity of the article-forming media.

Abstract: Division members (31, 32) separately molded to form a hollow component are brought into contact with each other and are arranged in dies (14, 24). The peripheral edge of the contact parts is formed with a peripheral edge path (330) to be filled with a molten resin. In the peripheral edge path (330), protrusions (316, 326) are projected from the division members (31, 32) continuously over the whole periphery of the peripheral edge path (330). The molten resin is filled in the peripheral edge path 330, and is welded with the protrusions (316, 326). As a result, a weld structure is obtained in which portions having a high welding strength are continuously formed over the whole periphery of the peripheral edge path (330).

Abstract: A powder press for compacting a compressible mass into a rigid and dimensionally accurate body has a base, a first sleeve part in the base and having an inner surface, and a second sleeve part movable in a predetermined direction on the base adjacent the first die part between an inner position and an outer position. The second part has an inner surface forming in the inner position with the first-part inner surface a cavity open outwardly in the direction. A piston shiftable in the direction in the cavity can compact the mass therein. An actuator can shift the second part in the direction relative to the first part between the inner and outer positions.

Abstract: A manufacturing method for an actuator including a casing and a housing. The method includes setting a metallic ring in a molding die; injection molding a first flange portion of the casing using one annular hooking piece of the metallic ring as a part of a surface of the molding die so as to outsert-mold the metallic ring on a molded surface of the first flange portion, the molded surface being opposite to a first connecting end surface of the first flange portion; engaging the first flange portion with a second flange portion of the housing so as to be opposed to each other; and applying force to bend the metallic ring to form an other annular hooking piece, thereby crimping and fixing the first connecting end surface of the casing with a second connecting end surface of the housing.

Abstract: A mold apparatus for two-color molding provided with a movable partitioning member able to be used even when a first cavity for molding a first thermoplastic resin and a second cavity for molding a second thermoplastic resin are completely different in shape or their connecting part is not simple in shape, that is, a mold apparatus for integral molding of two types of thermoplastic resins to produce a two-color shaped article having a movable partitioning member partitioning a space for molding two types of thermoplastic resin into a first space for molding a first thermoplastic resin and a second space for molding a second thermoplastic resin, wherein the movable partitioning member is provided with a hole forming part of the second space 11b.

Abstract: A mold apparatus for two-color molding enabling the use of a general-use mold apparatus with a short support sprue and simple structure, having a fixed side mold, a movable side mold freely openable and closable with respect to the fixed side mold, and a movable partitioning member which is arranged at least at one of the fixed side mold and the movable side mold and partitions a space for molding two types of thermoplastic resin into a first space for molding a first thermoplastic resin and a second space for molding a second thermoplastic resin, wherein a compact injection molding unit injecting the first thermoplastic resin is built-in, and a nozzle of a compact injection molding unit is made to directly adjoin the first space.

Abstract: A molding system for forming an article of composite material including a track, a mold supported on the track, the mold defining a mold cavity, an injection tube supported adjacent the mold and in fluid communication with the mold cavity, the injection tube being fluidly connected to a source of the composite material, wherein the composite material is fed into the mold cavity via the injection tube and wherein the mold is adapted to move injection tube as the composite material is fed into the mold progressively increasing the volume of the mold cavity.

Abstract: In a method and apparatus for making an article with a microstructure or nanostructure, an injection molding process or an injection-compression molding process is used to produce a substrate and to apply a microstructure or nanostructure upon a surface of the substrate. Subsequently, the substrate is inundated with a cross-linking, curing material.

Abstract: A film coated with a metal foil is embossed beforehand by a film shaping male mold to impart to the film a shape conformed to a formed article. The film shaping male mold and an injection molding male mold are slid, and injection molding is performed, with the embossed film coated with the metal foil being sandwiched between the injection molding male mold and a shaping female mold. As a result, the metal foil of the film coated with the metal foil is transferred to a product having a deeply concavo-convex surface, without damage to the metal foil, with the quality of the product being ensured.

Abstract: The invention provides a vertical injection molding machine capable of periodically feeding lubricant to sliding portions of the turntable to maintain a substantially constant turntable slide resistance and also capable of determining the position of the repeatedly revolving turntable. During operation of a vertical injection molding machine 1, lubricant is periodically fed from a pump 30 to slide portions S of the revolving turntable 14 so as to maintain the slide resistance of the sliding portions S substantially constant. Further, a motor control means 51 resets the count of pulses output from an encoder 29 at a timing at which the number of revolutions of a servomotor 25 and the number of revolutions of the turntable 14 are integers, so that it is possible to prevent pulse errors from accumulating even when the turntable 14 is revolved many times in the same direction.

Abstract: A foaming die device is provided, in which can be directly placed a basic armrest unit having a shaft element and a connecting bracket rotatably secured to the shaft element. The foaming die device comprises a lower die, an upper die, and an auxiliary die element of split type to be incorporated in a working die area defined by the lower and upper dies. The auxiliary die element comprises two die pieces that can be mated together so as to be in a slidable engagement about one end portion of the shaft element. Hence, the mated two die pieces or auxiliary die element is slidable along the shaft element for its partial engagement in a through-hole of the basic armrest unit, whereupon all the basic armrest unit and auxiliary die element may be directly placed in the working die area of lower and upper dies and subjected to foaming process.

Abstract: An apparatus for conducting melt in stack mold arrangements comprises at least one tubular body having a passage there through for conveying melt, an interface member mounted to at least one tubular body at a terminus of the passage for conducting melt between the tubular body and a mating mold member engaged by the interface member, and a length adjusting device interposed between the interface member and the tubular body and having a wedge member and means for setting the transverse position of the wedge member relative to the longitudinal axis of the tubular body whereby the overall length of the combined tubular body and interface member is established. A sprue bar assembly comprises a sprue bar segment, a nozzle and a length adjusting device interposed between the nozzle and the sprue bar segment having an adjustable wedge member for establishing the overall length of the sprue bar assembly.

Abstract: In a mold apparatus, guide pins are provided at a movable mold, and guide holes are formed in a fixed mold, and even when the guide pins are offset in an arbitrary direction perpendicular to a mold clamping direction, the guide holes can be fitted respectively to the guide pins, and can guide the movable mold 19A into a position where the movable mold coincides with the fixed mold. A holding device is provided at the movable mold, and this holding device holds the movable mold relative to a movable base in a manner to allow the movable mold to move in an arbitrary direction perpendicular to the mold clamping direction.

Abstract: Methods and assemblies related to a rotary automatic transfer rail for injection molding are disclosed. In one aspect, the invention includes a mold assembly. The mold assembly may include first, second, and third mold plates. The mold plates may be positioned generally parallel to one another. The mold assembly may include an automatic transfer rail assembly. The automatic transfer rail assembly may include a rail. The automatic transfer rail assembly may include a carrier. The carrier may have first and second members. The carrier may be translatable along the rail between a first closed position and an open position. The carrier may be rotatable about the rail. In some embodiments, molded articles need not be transferred from mold components to a robot and then back to different mold components.

Abstract: Disclosed is overmolding molded articles amongst other things.

Abstract: A device includes a sliding base, supporting posts, and hydraulic oil; the sliding base has cavities, an oil passage communicating with the cavities, and oil seals secured around respective cavities, and it is movable along a guide rail secured on a bed of an injection molding machine; the supporting posts each have a room on a lower end, and are inserted in respective cavities such that the rooms communicate with the cavities; the posts touch and prop a movable wall of the molding machine at upper ends, which wall is supported by and movable along guide rods, and has bushings around the guide rods; the hydraulic oil is injected into the sliding base and the posts until the axes of each bushing and the corresponding guide rod are aligned; thus, alignment of the axes of each bushing and the corresponding guide rod will be maintained when the movable wall is moving.

Abstract: A method of manufacturing a charge roller utilizes a foam rubber substance where epichlorohydrin oxide rubber and an acrylonitrile butadiene rubber are mixed at a ratio of 5:95, or utilizing a crosslinking rubber substance consisting of epichlorohydrin oxide rubber and acrylonitrile butadiene rubber having a polar low molecular polymeric characteristic, thus allowing the charge roller to maintain a low volume resistivity of 107 ?cm to 108 ?cm. As a result, the surface of a photosensitive drum can be charged by a minimum charging voltage, to thereby significantly reduce an amount of ozone. A method of manufacturing a charge roller employs peroxide as a cross linking agent for rapidly cross-linking molecular chains between an epichlorohydrin oxide rubber and acrylonitrile butadiene rubber forming a main composition of a foam rubber substance.

Abstract: A mold plate drive assembly configured to provide a variable motion and fill position of the cavity of a mold plate relative to a fill position of a food product forming machine.

Abstract: An injection unit of an injection molding machine capable of preventing a displacement of an axis of a heating barrel and an axis of an injection screw and facilitating a nozzle axis adjustment. A front plate supporting a heating barrel is fixed to a base with a height-adjusting mechanism located in-between. A rear plate is connected to the front plate by connecting members symmetrically arranged. The injection screw inserted in the heating barrel is rotatably supported by a pusher plate to which a ball nut is fixed. A ball screw engaged with the ball nut is rotatably supported by the rear plate. The pusher plate is supported and guided by the support/guide member, and moves forward to inject resin by the rotation of the ball screw. The support/guide member is supported by a supporting member fixed to the front plate.

Abstract: An injection molding system has a plurality of movable sub-clamping units each having a mold therein and a main clamping unit for clamping the mold in the sub-clamping unit. Each of the sub-clamping units alternately enters the main clamping unit for only a filling process to receive the melted resin material from an injection unit. Each sub-clamping unit clamps the mold by its own clamping mechanism and moves to the main clamping unit where the mold is further clamped by a higher clamping pressure by the main clamping unit during the filling process. Each sub-clamping unit is retracted from the main clamping unit immediately after the filling process and stayed outside of the main clamping unit through the holding process and the cooling process, thereby dramatically improving the molding production efficiency.

Abstract: Thermoplastic polymers, rubbery polymeric components and reinforcing fillers are mixed and heated to a range of 380° F. to 440° F. The resulting mixture is then fed into a BANBURY mixer, with the resulting mixture fed into a diverter feeding two molds. The velocity of the piston of each mold being filled is controlled to thereby control the density of the molded product along its length (BANBURY is a registered trademark of Farrel Corporation). As each mold is filled, it is deposited in a cool water bath (50° F.–60° F.) while the next mold is being filled. The molds are sequentially transferred to an air cooling rack to complete the process. A texture, generally comprising indentations perpendicular to the longitudinal axis on the molded object, provides a frictional surface between the railway crosstie and the ballast beneath the crosstie.