Abstract: A coil comprising a carbon filament winding with fused particulate insulative coating therearound and method of producing such carbon filament coil.

Abstract: A method of coating an inductive stabilization ballast for a discharge lamp with an insulating layer and to a stabilization ballast (1) coated by means of this method. The ballast is immersed, together with a synthetic resin cover (10) covering plug-in contact sockets (4 and 5), in a bath (31) of hardenable liquid insulating material. After immersion, a looped suspension member (12)--which was used during the immersion--is broken from the synthetic resin cover so that the electrical plug-in contact sockets become accessible again. This method prevents the plug-in contact sockets from being coated with insulating material.

Abstract: A method of making a cellulose-free electrical winding having a tubular configuration in which layers of insulating resin and conductors are alternately disposed in a concentric pattern, with opposite edges of the conductor turn layers being coated with overlapping layers of resin. The resin is applied as a liquid in thin layers as the winding is being formed, and the liquid resin is instantly gelled to provide mechanical support for the next winding layer.

Abstract: A solid insulator for an electric equipment coil is proposed which comprises a base film of a polyester, and a protective film of a resin selected from the group consisting of polypropylene, polyester, fluoropolymer, and aramid resin, which is formed on at least one major surface of said base film. There is also proposed an electric equipment coil comprising a winding which is resistive to hydrolysis and chemicals, an insulating film surrounding said winding, and a water-soluble insulating varnish filled and cured under heating between turns of said winding, wherein said insulating film comprises above said solid insulator.

Abstract: A method of treating winding means of a dynamo-electric machine core with a liquid adhesive material. A plurality of winding coils have opposite side turn portions received in slots provided therefor in the core and opposite end turn portions arranged adjacent opposite end faces of the core, respectively. In practicing this method, the core is rotated in one direction, and the liquid adhesive material is dispensed onto the opposite end turn portions of the coils with a greater amount of the liquid adhesive material flowing therefrom generally along one of the opposite side turn portions of the coils into the slots of the core in which the one opposite side turns of the coils are received than along the other of the opposite side turn portions of the coils into the slots in which the opposite side turn portions of the coils are received in response to the rotation of the core in the one direction.

Abstract: Disclosed is a UV-curable coating composition and method of preparing it, a method of coating a conductor with it, and the resulting coated conductor. The composition comprises about 20 to about 40% by weight of an acrylated epoxy which is the reaction product of an epoxy resin and an acrylate adduct. The acrylate adduct is the reaction product of an acrylate which may be either 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 2-hydroxyethyl methacrylate or mixture thereof, and either an anhydride or a diisocyanate. The anhydride may be phthalic anhydride, maleic anhydride, trimellitic anhydride, or mixtures thereof. The diisocyanate can be toluene diisocyanate, 4,4'-diisocyanato diphenyl methane, or mixtures thereof. The composition also includes about 4 to about 15% by weight of an acrylated blocked isocyanate which is the reaction product of caprolactam and an acrylated isocyanate.

Abstract: An electric implement having a combination of insulation coverages comprising a thermosetting resin impregnated in an insulation layer wound about the electric implement, and a photohardening resin deposited over the impregnated thermosetting resin. A method of electrically insulating the electric implement, comprising impregnating the insulation layer with a thermosetting resin in vacuum; depositing a photohardening resin on the exposed portion of the thermosetting resin layer; photopolymerizing the photohardening resin; and thermosetting the impregnated thermosetting resin.

Abstract: Electrical breakdown of a gas insulator in high voltage apparatus is preved by placing an electrical insulative coating on contaminant particles in the gas insulator.

Abstract: A method of curing an anaerobic resin, which primarily contains acrylic resin, includes externally catalyzing the cure of the resin with a metal-beta keto ester complex having the structural formula: ##STR1## where M is a transition metal; R.sub.1 is selected from the group consisting of alkyl groups having from 1 to 20 carbon atoms, benzene, naphthalene, anthracene, and hydrocarbon substituted aromatic; R.sub.2 and R.sub.3 are selected from hydrogen, alkyl groups having from 1 to 20 carbon atoms, benzene, naphthalene, anthracene and hydrocarbon substituted aromatic; R.sub.4 is selected from alkyl groups having from 1 to 20 carbon atoms; and n is equal to the valence of the metal M.

Abstract: An insulated electrical member adapted for high voltage use is made by (1) covering a conducting member having a porous layer disposed thereon with a non-linear stress grading composition comprising cycloaliphatic epoxy resin, non-linear silicon carbide and an effective amount of curing agent, (2) curing the non-linear stress grading composition at up to about 130.degree. C., (3) impregnating the porous layer with a reactive insulating resin composition containing polar components, such that the resin composition contacts the non-linear stress grading composition, and (4) heating the covered, impregnated electrical member to cure the insulating resin composition, where the non-linear stress grading composition after insulating resin cure is characterized as remaining adherent to the member.

Abstract: A process for the preparation of film coils is disclosed, which comprises forming a first plane coil layer by arranging a plurality of insulated spiral conductor patterns wound in the same direction adjacent to one another without any gaps, laminating on the first plane coil layer a second plane coil layer formed by arranging a similar plurality of spiral conductor patterns wound in the reverse direction, and connecting the conductor patterns in the first plane coil layer to the conductor patterns in the second plane coil alternately through windows in the insulation separating the plane coil layers to form one coil. The flatness of the resulting structure allows plane coil layers to be laminated to form a stack. The resulting coils may be employed to produce a multi-track recording head with minimal distance between the heads, transformers, and other inductors, including center-tapped inductors.

Abstract: A gas sensor element for detecting the presence of a flammable gas comprises an electrical resistance filament surrounded by a bead which is formed by an array of alumina particles interspersed between and bound together only by particles of a catalyst for inducing catalytic oxidation of flammable gases to form an open porous gas diffusive skeletal matrix having a mean particle size of less than 20 nm. When the bead includes such a matrix, the number of active sites at which catalytic oxidation of flammable gases can take place is greatly increased with the result that the sensor element is very resistant to poisoning by atmospheric contaminants such as traces of silicone and sulphur compounds. The sensor thus has a very much longer life and does not require such frequent recalibration.

Abstract: This invention relates to the stitch-bonded high temperature fabric insulation of the coils of rotating electric machinery, particularly large rotating machinery such as generators and medium to large motors, and is concerned not only with such insulation during manufacture of the machinery but also with the rewinding of such machinery for repair or refurbishment.

Abstract: A coil structure for cellulose-free transformer coils characterized by at least three helically wound layers disposed in a reversal pattern with wedge-shaped resinous insulators between each layer.

Abstract: A coil structure for cellulose-free transformer coils characterized by a plurality of helically wound layers disposed in a zig-zag pattern with wedge-shaped resinous insulators between each layer.

Abstract: A magnet wire having a nylon outer coating is described which is capable of power insertion into coil slots in a locking wire size range by virtue of a specific lubricant outer coating. The lubricant comprises a mixture of paraffin wax, hydrogenated triglyceride and ester lubricant composition comprising esters of fatty alcohols and fatty acids. An internal ester lubricant composition comprised of esters of fatty alcohols and fatty acids and/or an internal hydrogenated triglyceride lubricant composition can be added to the nylon coatings to further improve ease of insertability.

Abstract: A magnet wire having a polyamide-imide outer coating is described which is capable of multiple winding power insertion into coil slots without damage by virtue of an improved lubricant outer coating. The lubricant comprises a mixture of oleic acid, beeswax, fluorocarbon surfactant and paraffin wax.

Abstract: A magnet wire having a polyamide-imide outer coating is described which is capable of power insertion into coil slots in a locking wire size range by virtue of a specific lubricant outer coating. The external lubricant comprises a mixture of paraffin wax, hydrogenated triglyceride and an ester lubricant composition comprised of esters of fatty alcohols and fatty acids. An internal ester lubricant composition comprised of esters of fatty alcohols and fatty acids can be added to the polyamide-imide coatings to further improve ease of insertability.

Abstract: A flexible mica tape having a low gel time is prepared from a composition of an epoxy resin, an organotin salt, and catechol or pyrogallol. A mica sheet is immersed in the composition and the solvent is evaporated to form a tack-free A-staged resin. A conductor is wound with the tape and is impregnated with an impregnating resin using vacuum-pressure impregnation.

Abstract: A process for the production of a composite insulating material is described. A mica paper is coated with a curable admixture of resin material and crosslinking agent. The coated tape is then passed through a zone of radiant energy to effect at least partial cure of the resin. Reinforcing sheet(s) may also be laminated to the paper through the resin to produce multilayer materials.

Abstract: An improvement is provided in a portable gas detector used to detect combustible gases, such as methane, which embodies a Wheatstone bridge circuit including a refractory-coated detector element having thereon a catalyst for promoting oxidation of the combustible gas to be detected constituting one leg of the bridge and a refractory-coated reference element constituting a second leg of the bridge. The improvement consists in the application of a cobalt oxide coating to the reference element, whereby the occurrence of spurious signals by the Wheatstone bridge circuit due to causes other than the presence of a combustible gas is greatly reduced, if not completely eliminated.

Abstract: An insulation system for winding of electric rotating machines having thermal resistance of class H or more and excellent adhesiveness between a conductor and an insulating layer and resistance to thermal stress can be produced by wrapping a plurality of layers of an insulating tape or sheet having thermal resistance of class H or more around a winding conductor, impregnating the thus treated winding conductor with a solventless varnish consisting essentially of 1 equivalent of an epoxy compound containing at least two vicinal epoxy groups, more than one equivalent of an organic polyisocyanate, and then heating the inpregnated winding conductor at a temperature above 60.degree. C. for a time sufficient to form and cure a resin containing as recurring units at least two isocyanurate rings directly bonded to one another through the residue of the polyisocyanate and two oxazolidone rings directly bonded to each other through the residue of the polyepoxide in the presence of 0.

Abstract: Improved three component insulating coatings for both wet solvent and dry electrostatic application to transformer wires contain an increased eopoxy resin concentration and a decreased amount of polyvinyl acetal and phenol aldehyde resins. The increased epoxy content gives substantially improved coatings with no adverse dissipation and hydrolytic effects. The epoxy constituent can range from 30-60 per cent by weight providing the ratio of the polyvinyl acetal to phenol aldehyde is kept within the range from 1 to 1 to 2 to 1.

Abstract: A device for the treatment of fluids in which the fluid is caused to contact the device. The device is particularly useful in the field of catalysis. The device comprises a plurality of substantially parallel elongate helically wound coils of wire connected together by a connecting member to form a sheet of interconnected coils. In the case where the device is used for the treatment of the fluid by catalysis, the wire is made from, or coated with, a catalytically active material.

Abstract: In a novel method of forming a stator, armature, coil, etc., the steps of bonding a structure of magnet wire by applying a coating of reactive spooling oil to the length of magnet wire, followed by forming the magnet wire into a coil about an armature, making an open coil, or inserting the latter into a slot section of the core of a stator, and heating the magnet wire until the coating is converted to a hard adhesive thereby permanently forming the bonded structure of magnet wire.

Abstract: Electric windings comprising an electric conductor and a plurality of cured insulating layers wrapping around the conductor, said cured insulating layers being obtained by bonding two or more insulating materials with a binder solution containing a mixture of a condensation polymerization type silicone resin containing hydroxyl groups in the molecule and an addition polymerization type silicone resin to form a composite insulating material, wrapping the composite insulating material around the conductor, impregnating the wrapped composite insulating material with an impregnating varnish of an epoxy-isocyanate resin and curing the impregnated composite insulating material, have excellent water resistance in addition to excellent thermal resistance, and mechanical properties.

Abstract: This invention relates to electrical articles having an electrical coil such as high-tension transformers, ignition coils and the like which are excellent in withstand voltage and endurance; and to a method for manufacturing the same. These electrical articles have an electrical coil in which a sheet material such as paper, cloth or non-woven fabric comprising cellulose as major constituent is used as at least a part of interlayer insulator. Said sheet material is characterized by being impregnated with one or more pretreating resins selected from the group consisting of phenolic resins, s-triazine ring compound resins, and phenol-s-triazine ring compound co-condensation resins and further impregnated with a thermosetting resin composition containing an epoxy resin, unsaturated polyester resin, 1,2-polybutadiene resin or silicone resin, said resin being hardened.

Abstract: A method for insulating superconductors in a magnet winding, in which any sizing and/or binders containing organic substances deposited on heat-resistant insulation used in the winding is first completely removed prior to an in-situ anneal, and at least a portion of the insulation is then provided with a special protective material. The magnet winding is then built up. The protective material is removed from the magnet winding, prior to the anneal, leaving no residue. In this way, formation of graphite from organic substances and consequent impairment of the insulation is avoided.

Abstract: A planar support member for an electric circuit, e.g. a printed circuit board, wherein at least a region of the support member includes magnetic material through at least a part of its thickness. A magnetic circuit is made in this material by forming at least one opening through it. The support member is then coated with insulative material and conductor paths are made on both faces of the support member by conventional techniques for such members. These paths include a winding disposed around a core part of the magnetic circuit with alternate half turns being formed on opposite faces and interconnected by through plating. The inductive circuit thus formed may constitute an inductor, a transformer or a relay.

Abstract: An arc discharge lamp electrode is coated by applying thereto a suspension of alkaline earth compounds in a liquid vehicle of lignosulfonic acid, ammonia and ethylene glycol.

Abstract: The thermosetting heat bondable lacquer comprises a solution of a thermosetting mixture of various resins in a solvent or mixture of solvents which boils at a temperature in the range of 50.degree. to 230.degree. C., preferably 130.degree. to 210.degree. C. The thermosetting mixture consists of a polyhydantoin resin, a polyhydroxy polyether or phenoxy resin and a polyurethane resin, each of which must have a pre-determined structure and a pre-determined specific viscosity. The composition of the thermosetting mixture must be within the hatched area in FIG. 1.The thermosetting heat bondable lacquer can be obtained by mixing solutions of the three resin components and can contain auxiliaries and additives and/or catalysts. If the solvent or mixture of solvents is removed from the heat bondable lacquer, e.g.

Abstract: A resinous composition, suitable as a high voltage insulation for electrical members, is made from an admixture containing: 100 parts of an epoxy resin, about 25 to 200 parts of an acid anhydride reactive with the epoxy resin, about 0.01 to 2.0 parts of chromium or zirconium acetylacetonate, acting as a latent accelerator and about 0.3 to 30 parts of a selected organic carboxylic acid, acting as a co-accelerator.

Abstract: Electric machine windings produced by wrapping a composite insulating material around an electrical conductor, said composite insulating material having been prepared by bonding two or more insulating materials with a silicone resin containing hydroxyl groups in the molecular structure, impregnating said composite insulating material with an insulating varnish comprising 1 equivalent of a polyfunctional epoxy compound and 2.5 to 25 equivalents of a polyfunctional isocyanate compound and curing said varnish, have excellent insulation properties under high temperatures and high humidity and thermal resistance of class H or more.

Abstract: Disclosed is a solution including an aromatic bis (ether dicarboxylic acid) component, an organic diamine component and a solvent system including a water-soluble organic solvent component, which may be a dipolar aprotic solvent or a monoalkyl ether of ethylene glycol or of diethylene glycol, and optionally water. The solution may be coated on a substrate and polymerized to form high quality polyetherimide coatings.

Abstract: Improved three component insulating coatings for both wet solvent and dry electrostatic application to transformer wires contain an increased epoxy resin concentration and a decreased amount of polyvinyl acetal and phenol aldehyde resins. The increased epoxy content gives substantially improved coatings with no adverse dissipation and hydrolytic effects. The epoxy constituent can range from 30-60 percent by weight providing the ratio of the polyvinyl acetal to phenol aldehyde is kept within the range of from 1 to 1 to 2 to 1.

Abstract: A coated article comprising a metal support and a baked layer of a water soluble heat-resistant insulating varnish containing a resin comprising ester groups and imide rings in the molecule dissolved in water using a volatilizable basic compound, the resin comprising the reaction product of(A) a carboxyl-containing polyesterimide resin having an acid value of about 30 to 150 obtained by reacting (a) a polyhydric alcohol component comprising at least one organic polyhydric alcohol and containing about 10 to 60 mol % of an imide ring-containing glycol of the general formula (I): ##STR1## wherein R.sub.1 is a trivalent aromatic group, R.sub.

Abstract: Electrical winding assembly constructed by (A) winding an electrical conductor into a plurality of radially-spaced layers about an axis, (B) disposing electrical insulating sheet material, which has dry, heat-reactive resin material disposed at discrete areas on at least one side thereof, between the layers of the electrical conductor, (C) applying a slurry formed of solid, heat-reactive resin particles suspended in a non-aqueous liquid carrier, wherein the liquid is chemically inert for the resin particles suspended therein so as not to dissolve or enter into a reaction with the resin, at predetermined locations between certain of the layers of the electrical insulative material and the electrical conductor and (D) heating the electrical winding assembly at a predetermined temperature for a predetermined period of time sufficient to volatize the non-aqueous liquid carrier and to cause the resin on the electrical insulative material and in the slurry to soften and form cohesive bonds between adjacent layers o

Abstract: A method of producing a liquid developer for electrostatic images by subjecting a low density polymer to a solvent of relatively smaller molecular size so that the solvent activates the polymer chains to form a modifying carrier liquid, and then applying the modifying carrier liquid to particles of solid toner material so that by dilatant action the molecular bonds of the particles are broken to produce a fine developer held in a lattice structure.

Abstract: A device for coating wire tire cord on a spool with an agent for increasing the bond between the wire tire cord and rubber material used in the production of tires. The device is composed of at least one hollow pipe which forms a chamber in which the spools of wire are coated. The pipe is declined to help facilitate movement of the spools of wire through the pipe and allow drainage of any trapped liquid from the pipe. A hydraulic cylinder is provided adjacent the mouth of the pipe to engage and push a number of spools, in tandem, through the pipe in axially aligned, end-to-end relation. Means are supplied for circulating a liquid, containing the agent, into the chamber and for alternately creating a vacuum and pressure within the chamber to increase penetration of the liquid coating into the interstices between segments of wire cord wrapped on the spools. Other means are provided for circulating a heated fluid in the chamber to dry the liquid coating on the wire of each spool being treated.

Abstract: A self-bonding magnet wire suitable for use in making coils, especially deflection yoke coils for television, obtained by coating and baking on a bare conductor or an insulated wire conductor an enamel comprising a polymer solution prepared by reacting two or more copolyamides, at least one of which is a copolyamide containing a nylon-12 unit in the molecule thereof, under heating in a solvent containing at least one compound with a phenolic hydroxyl group in the molecule thereof.

Abstract: Resins, made by admixing polyacrylic resin and epoxy resin in a weight ratio of polyacrylic:epoxy of 10:0.1 to 100 are cured in a diffusion gas atmosphere. An insulated conductor is coated with the polyacrylic-epoxy resin and cured without heat in a contacting gas atmosphere, such as nitrogen, carbon dioxide, argon, helium, methane, or hydrogen.

Abstract: Cooling system for a superconductive exciter winding in a turbogenerator rotor, the exciter winding having winding coils formed of a multiplicity of individual windings that are received in slots formed at the outer periphery of a solid support cylinder and retained therein by a bracing cylinder shrink-fitted on the support cylinder, includes coolant distribution channels disposed radially in teeth located between and defining the slot formed in the support cylinder and in filler members located between winding head coils, the coolant distribution channels surrounding the individual windings over the entire length thereof and being connected in peripheral direction on both sides thereof with coolant channels extending substantially parallel to one another in radial direction with the individual winding coils and surrounding the same at the bottom of the slots; and method of production.

Abstract: There is provided a method of insulating electromagnetic coils comprising coating an electromagnetic coil with epoxy resin containing a cross linking agent consisting essentially of an acid anhydride, said coil having a bonding layer consisting of epoxy resin having a melting point of higher than 60.degree. C, and then subjecting to bridging said epoxy resin containing a cross linking agent by heating.

Abstract: The method of the present disclosure includes preparing a coil which is impregnated with resin to form a resin packed coil, in which the resin is still in a liquid phase, immersing the resin packed coil into a wax in the liquid state, hardening the wax adhering around the resin packed coil, hardening the resin which is impregnated in the coil, and removing the wax, thus obtaining a resin packed coil assembly where the resin is hardened and surrounds the coil.

Abstract: A highly flexible mica winding tape is made by: (A) mixing epoxide resin with solvent, (B) adding from 0.01 to 5.0 parts per 100 parts epoxide resin of an organo-tin compound, and mixing to form a homogeneous admixture, (C) applying the admixture to a flexible sheet material comprising mica, so that the organo-tin compound contacts the mica, causing the organo-tin compound to act as a latent catalyst, and (D) removing solvent, to form a flexible sheet with substantially unreacted epoxide resin containing an amount of substantially unreacted organo-tin catalyst effective to advance the epoxide in the sheet material from the substantially unreacted state to a cured thermoset state upon heating over a resin-catalyst temperature of 120.degree. C.

Abstract: A process for the low solvent or solvent free coating of heat resistant substrates by using a coating substance which has a melting point or range below about 200.degree. C and which is heat crosslinkable. The substrate is coated at temperatures between about 20.degree. and 250.degree. C and the coating is subsequently heated to more elevated temperatures to effect crosslinking. The coating substance contains active hydrogen, preferably hydroxyl bearing compounds and blocked polyisocyanates which become reactive when the coating substance is heated to effect cross-linking. In a preferred embodiment, the blocked polyisocyanates consist of at least 40 equivalent percent alkanol or cycloalkanol blocked polyisocyanates. Also a coating substance containing at least 50 wt.% of a combination of active hydrogen, preferably hydroxyl bearing compounds and blocked isocyanates. The combination has a melting point of less than 200.degree. C and a blocked isocyanate group to active hydrogen ratio of about 1:2 to 1:9.

Abstract: Polyalkylenetrimellitate imide polyalkylenetrimellitate ester imides suitable for use as self-bonding varnish coatings for magnet wire, which can be produced by condensation of a trimellitic acid compound, a diprimary amine, an alkanol amine and a glycol.

Abstract: A catalytic combustion-type, gas sensing, resistive element and the method of making it by forming an electrical conductor, whose electrical resistance varies with temperature, into a helical coil, coating the coil with a refractory material whose coating matures at a temperature in the range of 1200.degree. C to 1400.degree. C, and heating the coated coil at that temperature range until the coating matures and shrinks into a dense, gas-tight sheath about the helical coil. The coating on the helical coil is integral between adjacent loops and there is a hollow space along the longitudinal axis of the coil. The exterior of the sheath coating may then be further coated with a catalyst, catalytic wash coating, or in some embodiments the hollow space is filled with a porous catalytic material such as platinum and the ends of the hollow space are capped with a porous refractory ceramic material.

Abstract: An article, such as a mica wrapped coil, a dynamo-electric machine component containing mica wrapped coils, or a metal substrate, is insulated by: (A) applying wet epoxy resin to the article, (B) contacting the wet epoxy resin with a titanate solution, for a time effective to form a resin impervious, gelled epoxy skin on the surface of the epoxy resin, where the titanate solution consists essentially of organo-titanate and an organic, non-polar solvent, where the weight ratio of organo-titanate:organic non-polar solvent is from 1:2.5 to 1:99, and (C) curing the epoxy resin.

Abstract: The thermosetting heat bondable lacquer comprises a solution of a thermosetting mixture of various resins in a solvent or mixture of solvents which boils at a temperature in the range of 50.degree. to 230.degree. C., preferably 130.degree. to 210.degree. C. The thermosetting mixture consists of a polyhydantoin resin, a polyhydroxy polyether or phenoxy resin and a polyurethane resin, each of which must have a pre-determined structure and a pre-determined specific viscosity. The composition of the thermosetting mixture must be within the hatched area in FIG. 1.The thermosetting heat bondable lacquer can be obtained by mixing solutions of the three resin components and can contain auxiliaries and additives and/or catalysts. If the solvent or mixture of solvents is removed from the heat bondable lacquer, e.g.