Abstract: A method is provided for manufacturing a composite conductor having a copper or copper alloy core, a conductive ceramic intermediate layer and a nickel outer layer, and being suitable for high temperature applications. The method involves first preparing the copper or copper alloy core, then extruding a mixture of conductive ceramic power and a binder around the core to form the ceramic layer, and then applying a nickel tape as an outer covering. As further steps, a seam of the nickel tape covering is welded, the product is passed through a cladding die, and finally the product is drawn to form the desired conductor with a preselected diameter. Optionally, a further ceramic layer can be applied around the nickel layer.

Abstract: A method for manufacturing raised contacts on the surface of an electronic component includes bonding one end of a wire to an area, such as a terminal, of the electronic component, and shaping the wire into a wire stem configuration (including straight, bent two-dimensionally, bent three-dimensionally). A coating, having one or more layers, is deposited on the wire stem to (i) impart resilient mechanical characteristics to the shaped wire stem and (ii) more securely attach ("anchor") the wire stem to the terminal. Gold is one of several materials described that may be selected for the wire stem. A variety of materials for the coating, and their mechanical properties, are described. The wire stems may be shaped as loops, for example originating and terminating on the same terminal of the electronic component, and overcoated with solder. The use of a barrier layer to prevent unwanted reactions between the wire stem and its environment (e.g., with a solder overcoat) is described.

Abstract: Process for fixing wound items made from electrically conductive materials by impregnation with radically polymerisable compositions and thermal curing characterised in that the wound items are impregnated by immersion impregnation, flow coating, vacuum impregnation, vacuum pressure impregnation or trickle impregnation and that simultaneously with or after thermal curing the wound articles are cured by high-energy radiation. The process operates with low energy requirements and low emissions of volatile substances. Radically curable compositions are also described.

Abstract: Disclosed herein are a heat resistant insulated wire which is not decomposed but maintains insulativity under a high temperature with excellent adhesion of a coating film, and a method of preparing the same. The heat resistant insulated wire includes a base material consisting of an electrical conductor, and an insulating layer provided on its surface. The insulating layer is obtained by heating a second polymer, in which main chains expressed in a chemical formula --[Si(R.sub.1).sub.2 --N(R.sub.2)].sub.n -- are cross-linked with each other by chloroborazine through side chains containing trialkylsilyl radicals at a temperature of at least about 300.degree. C. and not more than 500.degree. C.

Abstract: A sealing material preferably having a cone penetration of at least 150 (10.sup.-1 mm) and an ultimate elongation of at least 100% is subjected to mechanical deformation by milling or chopping in the presence of a solvent or suspending medium.

Abstract: A reference electrode for an electrochemical three-electrode sensor, including a shaft, a platinum electrode embedded in the shaft, a platinum oxide coat at least partially covering the platinum electrode, and a polyhydantoin coat completely covering the platinum oxide coat and any exposed surface of the electrode not coated with platinum oxide.

Abstract: Process for the preparation of coatings on wires or fiber-like materials, in which hydroxyl-containing polymers having a number-average molecular weight of 250 to 1,000, a hydroxyl number of 130 to 750 and an acid number of 0 to 150 are mixed in the liquid state with polyisocyanates having a number-average molecular weight of 200 to 2,000 in the liquid state immediately before application, so that 0.5 to 1.5 isocyanate groups are present for each hydroxyl and carboxyl group, and are fed to a wire or fiber-like material which is in a continuous forward movement in an amount which corresponds to that immediately consumed, and a device suitable for the process and comprising capillary tubes through which the mixture is fed to the wire or fiber-like material.

Abstract: A method and apparatus are provided for imparting a sliding capacity to a wire which is fed through at least one loop of a strand of material which has been steeped in a lubricant such as paraffin or wax. Preferably, the strand of material is advanced at a speed which is less than the feed speed of the wire. The apparatus includes means for feeding the wire and means for advancing the strand of material around the wire. The apparatus also includes a compensating device which adjusts the tension of the strand of material and checking device for automatically a checking the lubricating operation.

Abstract: A method for enhancing the dielectric properties of a new or in-service electrical cable is disclosed, the method comprising supplying the interstitial void space of the cable's conductor with a fluid mixture comprising(A) an antitreeing agent; and(B) a water-reactive compound,wherein (B) has a diffusion coefficient of at least 1.times.10.sup.-7 cm.sup.2 /second at 50.degree. C. in the insulation of the cable and the mixture has an initial viscosity of .ltoreq.100 cP at 25.degree. C. The instant method provides a more symmetrical distribution of dielectric enhancing fluid in the insulation than prior art fluids and results in a significant reduction in cable treatment time.

Abstract: A method for enhancing the dielectric properties of a new or in-service electrical cable is disclosed, the method comprising supplying the interstitial void space of the cable's conductor with a water-reative antitreeing agent having a diffusion coefficient of at least 1.times.10.sup.-7 cm.sup.2 /second at 50.degree. C. in the insulation of the cable and having an initial viscosity of .ltoreq.100 cP at 25.degree. C. The instant method provides a more symmetrical distribution of dielectric enhancing fluid in the insulation than prior art fluids and results in a significant reduction in cable treatment time.

Abstract: A method of water-proofing a connected portion of electric wires is disclosed which improves the efficiency of water-proofing and prevents the connected portion from becoming enlarged after working. An injector 10 filled with a water-proof insulation adhesion agent 11 is disposed above a tapping roll 7 of a known tape winder so that a nozzle 9 of the injector 10 is directed to the roll 7. A water-proof sheet 1 cut in a desired size is fed on the tapping roll 7. A predetermined amount of the adhesion agent is dropped on the sheet 1 from the nozzle 9 to form a deposit 2 of the adhesion agent. A supplementary sheet 4 made of a water-proof insulation material is applied to the connected portion 3 and then the connected portion 3 with the supplementary sheet 4 is put on the deposit 2 to form a sandwich type construction in which the portion 3 is disposed between the sheets 1 and 4. Then, the connected portion 3 is pushed down into a slot 8 of the tapping roll 7.

Abstract: A friable sealing compound of a polyol component containing polyfunctional isocyanates, the polyol component being a mixture of ricinene oil and a predominantly hydroxyl-terminated polybutadiene having an average molecular weight of 1,500 to 4,500 and/or a ring opening product of an epoxidized vegetable oil with unsaturated or saturated short-chain linear or branched C.sub.6-22 fatty acids.

Abstract: A sealing material preferably having a cone penetration of at least 150 (10-1 mm) and an ultimate elongation of at least 100% is subjected to mechanical deformation by milling or chopping in the presence of a solvent or suspending medium.

Abstract: A method of manufacturing a superconducting ceramics elongated body by forming a longitudinally continuous superconducting layer on at least a part of the surface of a flexible ceramics elongated substrate by evaporation under the presence of oxygen ions.

Abstract: This invention relates to insulated wires having good heat resistance and solderability. In particular, wires coated with a polyimide resin or an imide-modified polyurethane resin are provided. They can each be produced by coating a conductor with an insulating coating composition which contains a polyamic acid represented by the following formula: ##STR1## wherein R.sup.1 means a particular tetravalent organic group, R.sup.2 denotes a specific divalent organic group, X is an alkylene or alkylenephenylene group, and n stands for a positive integer.

Abstract: In order to prepare an elongated oxide superconducting material which exhibits a high critical current density, a tape-type substrate (7) of silver, for example, formed by unidirectional solidification is prepared and an excimer laser beam (9) is applied to target (8) of an oxide superconductor to deposit atoms and/or molecules being scattered from the target (8) on the substrate (7), thereby forming an oxide superconducting film on the substrate (7).

Abstract: Improved conductive latex dispersions are disclosed comprising a specific blend of conductive carbon black particles. The carbon black component of the blend comprises acetylene carbon black particles and furnace black particles, with the furnace black particles having a nitrogen surface area (m.sup.2 /gm) of about 250 or greater and a DBP absorption value cc/100 gm of about 180 or above. The dispersions exhibit stable viscosity upon usage and storage and still result in acceptable conductivity.

Abstract: The present invention relates to a sintered oxide superconducting wire and a method of fabricating the same. The sintered superconducting wire is made by packing powders of metal oxides, or a mixture of metal oxides and metal carbonates, each having an oxidation potential (.DELTA.G.degree.) higher than or equal to that of copper in a metallic cylinder, drawing said packed cylinder and sintering said drawn cylinder in air to form said wire.

Abstract: A superconducting ceramics elongated body comprising a flexible ceramics elongated substrate and an oxide ceramics superconducting layer formed at least on a part of the surface of the ceramics elongated substrate to longitudinally extend along the ceramics elongated substrate. The superconducting ceramics elongated body further comprises a protective layer of ceramics containing a nitride, which is provided to at least cover the surface of the superconducting layer exposed on the ceramics elongated substrate. A method of manufacturing a superconducting ceramics elongated body by forming a longitudinally continuous superconducting layer on at least a part of the surface of a flexible ceramics elongated substrate. The superconducting layer is formed on the elongated substrate by a sol-gel method, a coating/sintering method, evaporation under oxygen ions, deposition from a fluoride solution or oxidation after application of corresponding fluorides.

Abstract: There is provided a method of producing a protective metal coated or covered superconducting ceramic wire by applying a finely pulverized protective metal-dispersed polymeric resin onto the surface of a glass wire in amorphous state of metal oxides capable of being converted into superconductive ceramic, heating the wire to remove the polymeric resin therefrom to obtain the wire having a metal powder coating thereon, and heat-treating the wire to become superconductive. The coating is easily conducted without damaging the excellent productivity of the so-called melt-quenching and preform wire-drawing process for producing a superconducting ceramic wire.

Abstract: An insulated wire having excellent thermal resistance and good surface appearance is obtained by coating a condutor with a specific polyimide in a temperature range of 300.degree. C. to 450.degree. C. and controlling moisture content to 200 ppm or less.

Abstract: A high temperature superconducting wire and an improved process of making the same wherein a metal wire chosen from the group consisting of: Y; Sm; Eu; Gd; Dy; Ho; Er; Tm; Yb; and Lu is oxidized and the oxidized metal wire is then coated with molten barium-copper-oxide. The process allows high-quality superconducting wire to be easily and continuously fabricated.

Abstract: Disclosed herein is a method of and an apparatus for fabricating an oxide superconducting wire which comprises a tape-type long base material and an oxide superconducting film formed thereon. The oxide superconducting film is formed by laser ablation of applying a laser beam (2) onto a target (4) while translating a long base material (6) along its longitudinal direction and depositing atoms and/or molecules scattered from the target (4) on the base material (6).

Abstract: Disclosed is a thermionic emission material coating method for a filament used in a fluorescent display tube. The tungsten wire emerges in a carbonate oxide thermionic emission material in dryable form while rotating it so that the carbonate oxide becomes coated on the circumference of the wire and then dries the tungsten wire while rotating it to have a uniform thickness of coating over its entire circumference, thereby preventing flaking off the thermionic emission material and filament breakage which is caused by the uneven coating of thermionic emission material.

Abstract: A method for heat processing a superconductor wire which has a protective silver cladding includes the steps of attaching the coated wire to a spool and then rotating the spool to wind the wire around the spool in juxtaposed coils. As the wire is being wound around the spool, the portions of the wire which are not yet coiled are drawn through a container which holds a paint that contains a silver diffusion inhibiting material. The diffusion inhibiting material is consequently deposited onto the silver cladding of the superconductor wire, and the coiled wire is subsequently placed in a furnace. The wire is heat processed in the furnace as appropriate for the particular type of superconductor material. The diffusion inhibitor material prevents diffusion of silver during the heat processing between portions of the wire which contact each other.

Abstract: A probe for use in a coax-to-waveguide transition is uniformly coated with a dielectric material by inserting the probe through an elastic membrane covering a container of uncured RTV elastomer to thereby dip the probe. The membrane wipes excess elastomer from the probe during withdrawal, and seals the RTV from ambient air to thereby prevent its premature curing in the container. If moved sideways before withdrawal, the coating thickness can be made to favor one side over another. A magnetic block is fitted into a waveguide. A slot in the magnetic block is also filled with uncured RTV elastomer. The probe is inserted into the slot, embedding it in the uncured RTV. Upon curing, the probe is protected from high voltage arcing to the waveguide. A cured RTV elastomer washer is preassembled to the probe before dipping, to precisely fill the void between the connector base and the magnetic block with a like material.

Abstract: This invention relates to a novel coating structure composed of a mixture of an energy irradiation curable resin composition and microspheres, which is used to form a thinfilm coating on a small diameter conductor, thus producing an insulated conductor which has low capacitance obtained in spite of the thin-film coating, has very little variation in capacitance due to the manufacturing process, has a smooth coating layer, and can be manufactured quickly.

Abstract: A thin film of an oxide superconductor having a homogeneous composition and less oxygen defects is produced by independently vaporizing at least one material selected from the group consisting of the elements of Ia, IIa and IIIa groups of the periodic table and their compounds and at least one material selected from the group consisting of the elements of Ib, IIb and IIIb groups of the periodic table and their compounds in the presence of molecular oxygen and depositing the vaporized materials together with oxygen on a substrate to form a thin film of the oxide superconductor.

Abstract: An insulated ceramic coated wire with a relatively thin ceramic coating allowing flexibility. The insulation is non porous and is particularly useful for thermocouples. The application all describes thermocouple made with such wires.

Abstract: A method is provided for making a flexible superconductive composite wire by drawing a wire of noble metal through a melt formed from solid superconducting material. The preferred superconducting material comprises the Bi-Sr-Ca-Cu-O class of materials.

Abstract: A polyol-water mixture is applied over the polymeric insulation of the or each conductor core of an electrical cable prior to extruding the polymeric sheath of the cable thereover such that the polymeric sheath is prevented from adhering to the polymeric insulation.

Abstract: An improved method for producing a gold conductor on a substrate in the manufacture of a thick film hybrid circuit, such that the gold conductor is suitable for wire bonding. The method comprises screen printing a fluxless gold paste on the substrate, and then firing the substrate and paste. The paste includes the resinate of a metal that can form an alloy with gold and that can also form an oxide at the firing temperature. Suitable gold pastes include bismuth and cadmium resinates in a total amount by weight of less than 1%.

Abstract: A thin film of an oxide superconductor having a homogeneous composition and less oxygen defects is produced by independently vaporizing onto a substrate at least one material selected from the group consisting of the elements of Ia, IIa and IIIa groups of the periodic table and their compounds and one material selected from the group consisting of Cu and its compounds and irradiating the substrate with oxygen ions and depositing the vaporized materials together with oxygen on the substrate to form the thin film of the oxide superconductor.

Abstract: A method for forming an EDM wire electrode includes coating a copper wire core with zinc, and then heating the coated wire in an oxidizing atmosphere to simultaneously provide a copper-zinc alloy layer over the copper core and a zinc oxide surface on the alloy layer. The oxide- and alloy-coated wire is then reduced in diameter to reduce the thickness of the alloy layer by about one-half of its initial thickness. The resulting electrodes wire permits a greater current density and a greater tractional force to be employed, yielding a significantly greater machining speed in the EDM process.

Abstract: A system and a method for converging and filling unfilled small unit cables into a single large cable in a single pass at a single station is disclosed. The single pass filling station comprises a pressure chamber in which the unfilled small pair count unit cables are filled with filling compound and the plurality of unit cables are converged into a single cable as the converged cable enters into a pressure tube where additional filling compound at at least slightly higher pressure is applied thereto. The assembled and filled large cable is then wiped of excess filling compound, wrapped, bound and collected on a take up reel.

Abstract: A coated-wire electrode for potentiometrically titrating surfactant molecules having more than ten carbon atoms includes an electrically-conductive core coated with a semipermeable membrane. The membrane matrix included a polymer, a plasticizer and an ion-exchange material consisting essentially of dimidium bromide or disulphine blue in suitable proportions to be surfactant selective. The membrane is responsive to anionic, cationic and amphoteric surfactants as well as alkoxylated nonionic surfactants.

Abstract: A method of making a cable article which comprises a conductor that is at least partially insulated by a flexible composition, said method comprising forming a homogeneous, interdispersed polymer insulation composition by combining low density polyethylene polymer with a polychloroprene polymer and at least an amount of fibrous polytetrafluoroethylene that is effective to form an interdispersion of polymers and thereafter coating a conductor with said insulating composition.

Abstract: A process for polymer coating of narrow strands, for example, wires with a polymer, is disclosed whereby a rapidly reacting polymer formulation is sprayed onto the narrow strands whereupon it hardens in a very short period of time and another layer of strands is then placed atop the first which have now been coated with the polymer and a second layer of polymer formulation is sprayed on these strands, etc. The polymer formulation used comprises amine terminated polyethers of greater than 1500 average molecular weight, having greater than 50% of their average hydrogens in the form of amine hydrogens, a chain extender and an aromatic polyisocyanate.

Abstract: A die bar carrier for use in transporting die bars for enameling magnet wire is disclosed. Such a carrier comprises a sleeve having one closed end and one open end, two sleeve cable notches, one sleeve filament notch situated therebetween, and a rod slidably disposed within the sleeve and partly extending through said open end having two rod cable notches corresponding to said sleeve cable notches, and one rod filament notch situated therebetween.

Abstract: Methods and apparatus are provided for applying a colorant material to the surface of a plastic insulation material which has been applied to an elongated material such as a metallic conductor (22) or an optical fiber which is being moved at any of a wide range of speeds along a path of travel. The colorant material is applied by nozzles which are staggered along the path of travel and which direct the colorant into engagement with the plastic insulation material at different radial directions. A first plurality of nozzles (46--46) each cause the colorant to be in a spray pattern (45) which is in the area of a plane. Advantageously, those nozzles cooperate to stabilize the conductor and prevent undulations thereof as the conductor is moved along its path of travel. A second plurality of nozzles (50--50) cause the colorant to be in a solid conical pattern (53).

Abstract: There is provided a resinous optical transmitting element in which a core, through which light is transmitted, is formed into a predetermined non-linear configuration, and a cladding lower in refractive index than the core is in close contact with the core. A method of manufacturing the optical transmitting element comprises the steps of polymerizing polymeric material forming the core, within a mold having a predetermined non-linear cavity, subsequently removing the mold, and forming the cladding about the core. The resinous optical transmitting element obtained by the method can be formed into a selected one of various configurations in compliance with the purpose. In addition, the resinous optical transmitting element is less in distortion, making it possible to reduce the transmission loss.

Abstract: Method of making insulated conductor wire in which a homogeneous mixture of a dielectric carrier and magnetically permeable particles is sprayed onto the wire to deposit a layer of the mixture on the wire. The layer is then hardened to provide an insulating layer with the particles substantially uniformly dispersed therein.

Abstract: A magnet wire oven for an in-line drawing fabrication process is controlled by means of a local operator control station having a plurality of menu screens stored therein for operator call-up and control via a remote controller for controlling a plurality of oven parameters. The remote controller is located in an output of the way location so as to efficiently utilize floorspace while at the same time controlling a large number of parameters in one main controller unit. The local operator station comprises a local signal processor, a keyboard, a display and an input/output port. The remote controller comprises a remote signal processor, a multiplexer and a plurality of analog loop controllers. The remote controller may also include either analog or digital input/output devices or both.

Abstract: The life of electric lamps exposed to an oxidizing environment at elevated temperature and having hermetic seals between molybdenum and a vitreous material is substantially increased by applying alkali metal silicate to the surface of that portion of the molybdenum in the seal area which is exposed to said oxidizing environment.

Abstract: A novel method and apparatus for manufacturing magnet wire in a continuous process by which coatings of a flowable resin material may be applied concentrically to a moving elongated filament in thicknesses of about 16 mils or less. The filament can be a bare copper or aluminum conductor having round or rectangular configuration or an insulated conductor upon which a top or an intermediate coat of material is desirably applied. Coatings of one-half mil and one mil also can be applied by the method of the invention. By the method and apparatus of the invention, magnet wire can be manufactured by continuously drawing the wire to size, annealing the wire, if necessary, insulating the wire with one or more coats of flowable resin material, curing the resin material, if necessary, hardening the resin material, and spooling the wire for shipment, without interruption at speeds limited only by the filament pay-off and take-up devices used.

Abstract: Disclosed is a magnet wire composition comprising the reaction product of a polyamide resin, a titanate catalyst, and a solvolytic agent admixed with a blocked polyisocyanate and hydroxylated polyester. Also disclosed is a method of applying such magnet wire enamel to a magnet wire substrate and additionally disclosed is a method for making such magnet wire enamel.

Abstract: An electrostatic filament coater comprising a plurality of coating chambers arranged coaxially in spaced apart serial relation. Each of the coating chambers has a base and an apex and being generally frusto-conical in shape with an exit opening at the apex and an entrance opening at the base. All of the coating chambers except the last one are positioned with the apex being within the base of the next adjacent coating chamber. The filament is trained through the coating chambers. A plurality of electrodes are positioned within the coating chambers so as to surround the filament. A near arc-over voltage is supplied to the electrodes and a fog of particulate coating material suspended in a gas is passed through the coating chambers and axially of the filament at a velocity which results in the electrostatic deposition of the particulate matter on the filament and the exhaust of the gas and excess particulate matter from between the coating chambers and the apex opening of the last coating chamber.

Abstract: A plasticized polyurethane gel system comprising the reaction product of an isocyanate compound and a polyol in the presence of an ester plasticizer compound having a total solubility parameter of .[.between about 8.3 and 8.9 or.]. between about 9.1 and .[.9.7.]. .Iadd.10.1. .Iaddend.Said polyurethane systems are cured, cross-linked, non-spewing, grease compatible, and reenterable. This extended polyurethane is further characterized as having superior insulating properties so that it can be used of repairing, encapsulating or reclaiming electrical or telecommunication cables as well as for hard volume encapsulants or general elastomer use.

Abstract: A plasticized polyurethane gel system comprising the reaction product of an isocyanate compound and a polyol in the presence of a ricinoleate plasticizer compound having a total solubility parameter of .[.between about 8.3 and 8.9 or.]. between about 9.1 and .[.9.7..]. .Iadd.10.1. .Iaddend.Said polyurethane systems are cured, cross-linked, nonspewing, grease compatible, and reenterable. This extended polyurethane is further characterized as having superior insulating properties so that it can be used of repairing, encapsulating or reclaiming electrical or telecommunication cables as well as for hard volume encapsulants or general elastomer use.

Abstract: A grease compatible cyclic olefin extended polyurethane comprising the reaction product of an isocyanate terminated polyisocyanate with a polyol in the presence of a cyclic olefin extender and, a plasticizer having a total solubility parameter of .[.between about 8.3 and 8.9 or.]. about 9.1 and 9.7. Certain extended polyurethanes are characterized as being reenterable, such that they can be used for repairing, encapsulation or reclaiming electrical or telephone cables. Alternate formulations can be used as hard volume encapsulants for general elastomer use.