Abstract: In order to reach every void between the individual cable conductors, particularly when filling a multi-pair communication cable, the water repellent substance is supplied to the cable core in great excess; a filling basin surrounding the filling station proper collects the re-emerging excess substance.

Abstract: A solderable solventless UV curable enamel is disclosed which comprises a totally saturated compound having at least two rings each containing an epoxy group and a UV curative which generates a cation in the presence of UV light. The enamel contains no Lewis base but may contain up to 35% by weight based on total solids of a modifying resin which is co-reactive with the totally saturated compound and which does not char or prevent UV cure. The enamel is suitable for coating wires which must be soldered because the enamel melts away from the solder instead of charring.

Abstract: A method of insulating an electrical conductor by applying thereto a coating of a polyesterimide resin which can be hardened through its free OH groups from a resin melt at above 100.degree. C., wherein the resin used is solvent-free and has been prepared by esterification or ester-exchange of starting materials for the polyesterimide in the presence of an excess of one or more short-chain diols and subsequent removal of the diol or diols in such a way that the condensation is only effected to an extent such that the Durrans softening point of the unhardened resin is not above 150.degree. C. (preferably not above 100.degree. C.) and the viscosity of the molten resin at 180.degree. C. is not above 5000 (preferably not above 1000) mPa s (cP). This process avoids the disadvantages encountered when a solvent is present in the insulating bath.

Abstract: A method for increasing resistance to treeing in a polymeric layer comprising an insulating layer on a metal conductor. Pellets of an organic polymeric material also containing an organo silane treeing inhibitor are exposed to ultraviolet radiation, and pellets having portions fluorescing above a predetermined threshold level are separated from the remainder. The remaining pellets are blended together and applied to a metal conductor to form a coating on the conductor. In a preferred embodiment, the organic polymeric material is high molecular weight polyethylene, and the ultraviolet radiation has a wavelength of about 3000 to 4000 A.

Abstract: Certain thallous and cesium halides, either used alone or in combination with other ceramic materials, are provided in cryogenic applications such as heat exchange material for the regenerator section of a closed-cycle cryogenic refrigeration section, as stabilizing coatings for superconducting wires, and as dielectric insulating materials. The thallous and cesium halides possess unusually large specific heats at low temperatures, have large thermal conductivities, are nonmagnetic, and are nonconductors of electricity. They can be formed into a variety of shapes such as spheres, bars, rods, or the like and can be coated or extruded onto substrates or wires.

Abstract: This invention relates to the process of inhibiting corrosion, and to compositions employed therein, which comprises coating copper with a barrier corrosion inhibitor, such as a water insoluble sulfonate, for example a petroleum or similar sulfonate as illustrated by a metal petroleum sulfonate, which contains an agent capable of complexing with copper, such as an organic sulfur, nitrogen, or sulfur-nitrogen compound for example an organic triazole, thiazole or the like. This process is particularly effective in inhibiting the corrosion of copper buried in the earth such as occurs when copper is exposed to electrochemical forces such as when copper is employed as neutral wires wrapped around the outside of an insulated power conducting cable and buried in the earth.

Abstract: Terpolymer consisting of 12 to 48% by weight TFE units, 7 to 24% by weight HFP units and 30 to 81% by weight VF.sub.2 units, provided that when the content of TFE units is less than 42% by weight, the content of HFP units is less than 15% by weight. Heat-stable films such as polyimide film can be coated with a coating comprising the terpolymer to provide heat-sealable film useful as wire insulation.

Abstract: A unfilled polymeric composition having improved electrical treeing and water treeing properties comprising a polymeric component and effective amounts of an organic compound, such as, a specially defined silane. These compositions are particularly useful as insulation for high voltage transmission and distribution cables.

Abstract: Apparatus is provided for the fluidized bed electrostatic coating of workpieces, especially those of continuous length, such as metal wires. The apparatus includes a control grid (normally grounded), which spans the coating chamber and establishes an electrical effect which densifies and regulates the cloud of charged particles therewithin. Objects (also normally grounded) passed through the cloud so produced may therefore readily develop a uniform deposit upon all exposed surfaces.

Abstract: Thallous halides, either alone or in combination with other ceramic materials, are used in cryogenic applications such as heat exchange material for the regenerator section of a closed-cycle cryogenic refrigeration section, as stabilizing coatings for superconducting wires, and as dielectric insulating materials. The thallous halides possess unusually large specific heats at low temperatures, have large thermal conductivities, are nonmagnetic, and are nonconductors of electricity. They can be formed into a variety of shapes such as spheres, bars, rods, or the like and can be coated onto substrates.

Abstract: Disclosed is a method of sealing the ends of electrical cable to prevent ingress of contaminants such as moisture.

Abstract: Methods and apparatuses are disclosed for extruding tubular jackets of uniform radial thicknesses about cables employing a diverter tube assembly 10 that provides a divergent flow path for a plastic fluid from diametrically opposite channel orifices 46 to a tubular confluence. The diverter tube circumference is between 22 and 50 times the prespread width of each channel orifice while the axial to lateral spread ratio of the divergent flow path is between 1:2 tangent 30.degree. and 1:2 tangent 40.degree..

Abstract: The conductors of a cable core unit are powder filled by passing the core unit through a fluidized bed of powder with the conductors substantially closed together. The filled cable core unit can be wrapped with tape after exit from the fluidized bed. Cable cores may be filled also by passing them through a fluidized bed. The core units of the cores may be closed together or separated, but the conductors of each unit are closed together.

Abstract: Electric windings comprising an electric conductor and a plurality of cured insulating layers wrapping around the conductor, said cured insulating layers being obtained by bonding two or more insulating materials with a binder solution containing a mixture of a condensation polymerization type silicone resin containing hydroxyl groups in the molecule and an addition polymerization type silicone resin to form a composite insulating material, wrapping the composite insulating material around the conductor, impregnating the wrapped composite insulating material with an impregnating varnish of an epoxy-isocyanate resin and curing the impregnated composite insulating material, have excellent water resistance in addition to excellent thermal resistance, and mechanical properties.

Abstract: Cable core units comprising conductors grouped together by twisting are fed through a fluidized bed to fill voids with fluidized powder by flow of the powder between the grouped conductors. While still in the bed, the units are then deflected around rollers to cause relative displacement of the conductors which causes more complete filling of the voids with powder and powder redistribution to create uniformity of powder fill. Cable cores may also be filled with the core units closed together or separated in the bed but with units closed together when a core is deflected around the rollers.

Abstract: A dielectric composition comprising ethylene polymer and effective amounts, as a water treeing inhibitor, of at least one organo silane of the following formula: ##STR1## wherein R and R.sub.1 are independently selected from hydrogen, a hydrocarbyl group or substituted hydrocarbyl groups wherein the substituents are hydroxy, halogen, nitro, C.sub.1 to C.sub.8 alkyl, C.sub.1 to C.sub.8 alkoxy; or R and R.sub.1 together with the adjacent carbon atom form a ring of 3 to 7 carbon atoms; R.sub.2 is C.sub.1 to C.sub.8 alkyl, C.sub.1 to C.sub.18 alkoxy, C.sub.6 to C.sub.18 aryl, C.sub.1 to C.sub.8 acyloxy, C.sub.6 to C.sub.18 substituted or unsubstituted aryloxy; R.sub.3 and R.sub.4 are independently selected from C.sub.1 to C.sub.18 alkoxy, C.sub.6 to C.sub.18 substituted or unsubstituted aryloxy or C.sub.1 to C.sub.8 acyloxy; Y is C.sub.1 to C.sub.8 alkylene, C.sub.6 to C.sub.18 substituted or unsubstituted arylene or --CH.sub.2 CH.sub.2 NH(CH.sub.2).sub.3 --.

Abstract: In a photovoltaic cell which comprises a first electrode, a first layer of cadmium sulfide, a second layer of cuprous sulfide forming a barrier junction with said first layer, and a second electrode, the improvement wherein said second electrode is formed by coating a conducting metal wire with a solid polymer containing electrically conductive particles, and attaching the coated wire to the cuprous sulfide layer by the application of moderate heat and/or pressure.

Abstract: Polyolefin compounds having improved resistance to oxidation and heat aging attributable to the incorporation therein of the combination of a zinc salt of a mercaptoimidazole with a sterically hindered phenol, a method of enhancing oxidation resistance and heat aging stability by means of the incorporation of the combination in polyolefins, an electrical conductor insulated therewith and method of forming.

Abstract: As insulation for electric cables, there is provided an improved polyolefin having low shrinkage values, high elongation values, even after aging, the desired electrical insulation properties, and comprising partially crystalline, randomly copolymerized polypropylene having a proportion of ethylene, butene-1 and/or 1-hexene incorporated by polymerization of 1-6% by weight, a xylene-soluble proportion of 2-20% by weight, a viscosity value I of 200-400 cc./g., a melt flow index value (MFI.sub.190/5) of 1-20 g./10 min., and an elongation value of above 700%.

Abstract: A process for the electrical insulation of wire by enamelling, using aqueous dispersions which are applied thereto by means of applicator rollers. The thickness of the dispersion coating on the wire can be varied by merely suitably selecting the circumferential speed of the applicator rollers.

Abstract: An arc discharge lamp electrode is coated by applying thereto a suspension of alkaline earth compounds in a liquid vehicle of lignosulfonic acid, ammonia and ethylene glycol.

Abstract: A remote control cable comprises two conducting wires separated by a central element with reinforcing wires parallel to the conducting wires. At least one layer of lapping covers these elements and at least one external coating layer is applied. The central element separates and holds the conducting wires parallel and is in the form of a continuous element, comprising two longitudinal recesses arranged symmetrically relative to a solid central portion. Each recess encloses a conductor over more than half of the periphery of the conductor. This cable may be used for the transmission of control command for moving bodies traveling at high speed.

Abstract: A metallic substrate and a thermoplastic resinous coating are bonded to one another by a resinous hot melt adhesive. The method of applying the coating to effect the bond includes applying to the metallic substrate a resinous hot melt polyamide adhesive composition which has been found to adhere firmly to the metallic substrate and to form a secure bond with the molten thermoplastic resin extruded onto said hot melt adhesive at high rates of speed.

Abstract: Materials and methods are shown for increasing the antioxidant protection of polyolefin insulation, such as low density polyethylene insulation on electrical conductors. The materials may be applied in the field to increase the service life of in-place cable. The material is typically applied by brushing or spraying a lacquer-based carrier containing the inventive stabilizer onto the insulation to be protected. The stabilizer migrates into the polyolefin insulation, typically increasing the service life of antioxidant depleted cable by several years.

Abstract: A polyvinyl chloride surface, such as plasticized polyvinyl chloride telephone cord jacket, is coated with a coating formulation comprising a medium molecular weight methyl methacrylate copolymer, cellulose acetate butyrate and a carbalkoxy benzyl phthalate plasticizer. The coating affords good adhesion, fast drying and stain resistance.

Abstract: Powder filling of a cable, or cable unit, is improved by passing the cable, or unit through a fluidized bed of powder, and vibrating or shaking the cable, or unit in a direction substantially normal to the direction of movement of the cable, or unit, through the bed.

Abstract: Electric machine windings produced by wrapping a composite insulating material around an electrical conductor, said composite insulating material having been prepared by bonding two or more insulating materials with a silicone resin containing hydroxyl groups in the molecular structure, impregnating said composite insulating material with an insulating varnish comprising 1 equivalent of a polyfunctional epoxy compound and 2.5 to 25 equivalents of a polyfunctional isocyanate compound and curing said varnish, have excellent insulation properties under high temperatures and high humidity and thermal resistance of class H or more.

Abstract: Disclosed is a solution including an aromatic bis (ether dicarboxylic acid) component, an organic diamine component and a solvent system including a water-soluble organic solvent component, which may be a dipolar aprotic solvent or a monoalkyl ether of ethylene glycol or of diethylene glycol, and optionally water. The solution may be coated on a substrate and polymerized to form high quality polyetherimide coatings.

Abstract: Improved three component insulating coatings for both wet solvent and dry electrostatic application to transformer wires contain an increased epoxy resin concentration and a decreased amount of polyvinyl acetal and phenol aldehyde resins. The increased epoxy content gives substantially improved coatings with no adverse dissipation and hydrolytic effects. The epoxy constituent can range from 30-60 percent by weight providing the ratio of the polyvinyl acetal to phenol aldehyde is kept within the range of from 1 to 1 to 2 to 1.

Abstract: A dielectric composition devoid of filler and resistant to water treeing comprising ethylene polymer, antioxidant for said polymer, and effective amounts, as a water treeing inhibitor, of at least one organo silane of the following formula: ##STR1## wherein R.sub.1 is hydrogen or C.sub.1 to C.sub.4 alkyl; Y is C.sub.1 to C.sub.8 alkylene or C.sub.6 to C.sub.18 substituted or unsubstituted arylene; R.sub.2 is C.sub.1 to C.sub.8 alkyl, C.sub.1 to C.sub.8 alkoxy, C.sub.6 to C.sub.18 substituted or unsubstituted aryl, C.sub.1 to C.sub.8 acyloxy, C.sub.6 to C.sub.18 substituted or unsubstituted aryloxy; R.sub.3 and R.sub.4 are independently selected from C.sub.1 to C.sub.8 alkoxy, C.sub.1 to C.sub.8 acyloxy or C.sub.6 to C.sub.18 substituted or unsubstituted aryloxy.

Abstract: Water soluble polyester-imide prepolymers are prepared (1) having 5 to 60%, preferably at least 35%, of imide moieties, (2) an excess hydroxyl content in excess of 60% and preferably more than 100%, and (3) a number average molecular weight of 600-1300. To water solubilize the prepolymers formed, there are added amines, preferably tertiary amines. The products are useful as wire enamels. To enhance the thermoplastic flow of the enamel, there are added organic titanates.

Abstract: A partially crystalline thermoplastic polyamide for use in the preparation of insulated wires through the extrusion of a thermoplastic coating, consisting of terephthalic acid or a functional derivative thereof, hexamethylenediamine and isophoronediamine; also disclosed are a process for the preparation of insulated wires using the above polyamine; and an insulated wire employing such polyamide as the thermoplastic coating.

Abstract: A self-bonding magnet wire suitable for use in making coils, especially deflection yoke coils for television, obtained by coating and baking on a bare conductor or an insulated wire conductor an enamel comprising a polymer solution prepared by reacting two or more copolyamides, at least one of which is a copolyamide containing a nylon-12 unit in the molecule thereof, under heating in a solvent containing at least one compound with a phenolic hydroxyl group in the molecule thereof.

Abstract: This invention is concerned with a new class of polyetheramide-imide phenolic resin blends. More particularly, the invention is concerned with polyetheramide-imide phenolic resin blends which exhibit melt viscosities suitable for solventless-dry powder coating and curing of polyether-imide insulating films on various substrates. The polyetheramide-imide phenolic resin blends are also suitable for the manufacture of filaments, fibers, films, molding compounds, coatings, etc.

Abstract: Melt-processable fluorocarbon polymer compositions requiring high temperature processing can be highly crosslinked by exposure to radiation after post-extrusion incorporation of at least one of certain crosslinking agents. These polymer compositions can be crosslinked to exceptionally high levels affording polymeric materials of improved mechanical properties at elevated temperatures, especially when utilized in wire constructions.

Abstract: In this arrangement a circuit is provided for generating deflection voltges for the coloring material marking the insulation of electrical conductors as the electrical conductors are extruded which compensate for distortions in the shape of color ring insulation markings when large ring spaces or high conductor extrusion speeds are employed. Two spaced spray nozzles to provide two steams of color material. These nozzles are disposed on oposite sides of the extruded electrical conductor, each of the spray nozzles provide one half of the color rings. The deflection voltage consists of a rectangular waveform with a semicircular top portion. A high resistance potentiometer is connected between the two spray nozzles with the wiper of the potentiometer connected to a high DC voltage source. Adjustment of the wiper renders the amplitudes of the two streams of color material equal.

Abstract: A method of coating conductors with polyvinyl formal dissolved in a solvent comprising certain monoalkyl ethers of diethylene glycol and triethylene glycol or the monophenyl ether of ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol or propylene glycol. In some cases it is necessary to have a diluent such as an aromatic hydrocarbon present.

Abstract: A method of extruding a thin sheath of plastic material about electric wire, utilizing a plastic material capable of being shaped by extrusion after having been heated in a screw extruder, this material exhibiting the technical characteristics required for enamel-type insulation after cooling, without necessitating subsequent treatment. An extrusion material containing at least one partially crystalline thermoplastic polycondensate wherein the crystallites have a melting-point above 170.degree. C. answers these requirements.

Abstract: Cured insulation compositions are rendered freely strippable from the encased conductors through the use of small amounts of (a) a dialkyl tin diester, (b) N,N'-ethylene bis-stearamide or similar waxy composition, and (c) certain 3-amido-1,2,4-triazoles.

Abstract: A method of manufacturing shaped articles of cross-linked poly-.alpha.-olefin composition by irradiation of electron beam which comprises the steps of blending a poly-.alpha.-olefin with a compound miscible therewith which is expressed by the general formula:X--Ym(where X is a group free from acetylenic linkage, Y is a group containing acetylenic linkage and m is an integer of 1 or over) and tetrakis-[methylene-(3,5-di-t-butyl-4-hydroxy-hydrocinnamate)]-methane; molding the blended mass into a desired shape; and cross-linking said shaped articles by irradiation of electron beam.

Abstract: This invention relates to polyenes containing at least two ethylenically unsaturated bonds per molecule formed by reacting in substantially stoichiometric amounts, (1) a primary diamine, (2) a member of the group consisting of a benzenoid-containing dianhydride, acid anhydride and anhydride acid halide and (3) an ethylenically unsaturated alcohol. The thus formed amideacid polyene either per se or after being cured in combination with a polythiol in the presence of a free radical generator will, upon heating, imidize.

Abstract: A varnish is provided for coating a wire which is directly tinnable. The varnish comprises hardenable polyester urethane having a urethane equivalent weight of 150-850, the polyester being formed as the product of the reaction of a saturated polyester containing at least two hydroxyl functional groups and an aromatic isocyanate containing at least two functional groups of isocyanate and a phenol-free solvent for the polyester urethane. A process for producing this varnish is also provided.

Abstract: A coating apparatus of die coating type for applying coating solution onto materials such as wires to be coated which includes a floating die having a hole therethrough gradually narrowing in the direction of advance of the material to be coated for allowing the material after having passed through the coating solution to pass through the die, and a thrust bearing provided with lubricating means for reducing the friction in the radial direction and disposed at the outlet side of the floating die in a direction normal to the path of advance of the material to be coated for improved follow-up performance of the floating die with respect to the lateral movements of the advancing material to obtain a uniform coating film on the material to be coated.

Abstract: A method of improving the thermal emmissivity of a cathode heater wire to allow lower temperature operation of the heater without an attendant lowering in the cathode operating temperature, in which method the surface of a tungsten or molybdenum wire is oxidized, then coated with a salt of a refractory metal, and finally heated to reduce the salt and oxide to their metallic forms thereby causing the heater wire to be roughened and darkened.

Abstract: Polyvinyl formal dissolved in a solvent comprising certain monoalkyl ethers of diethylene glycol and triethylene glycol or the monophenyl ether of ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol or propylene glycol. In some cases it is necessary to have a diluent such as an aromatic hydrocarbon present.

Abstract: A pulp insulated electric communications conductor in which the wood pulp fibers of the insulation are coated with an aqueous cationic deposition aid polymer and then an aqueous based anionic latex polymer. In a process for applying a layer of insulating material to the conductor a slurry of wood pulp fibers is prepared to which first an aqueous based cationic deposition aid polymer is added and then an aqueous based anionic latex polymer is added, the resultant coated wood pulp fibers being applied to the conductor.

Abstract: A method and apparatus for continuously coating a thread or core with a thermoplastic is disclosed wherein a flowing stream of the plastic, in the form of a melt or liquid monomer is used to convey the core from one or more elongated and heated guide tubes into and through one or more elongated and cooled molding tubes axially aligned with each guide tube whereby the thread or core is automatically centered in the tubes and a uniform outer coating of hardened plastic is applied. The liquid monomer can be treated with a suitable activator or catalyst before entry into the mold tubes or at an intermediate mixing zone located between the exit part of the guide tubes and the inlet part of the cooling tubes. The mixing zone is larger in volume than the tubes and provides an off-center convolution about the exit ports of the guide tubes and coaxial conical exit ports converging into the entry ports of the molding tubes.

Abstract: In this arrangement a circuit is provided for generating deflection voltages for the coloring material marking the insulation of electrical conductors as the electrical conductors are extruded which compensate for distortions in the shape of color ring insulation markings when large ring spaces or high conductor extrusion speeds are employed. Two spaced spray nozzles are used to provide two streams of color material. These nozzles are disposed on opposite sides of the extruded electrical conductor, each of the spray nozzles provide one half of the color rings. The deflection voltage consists of a rectangular waveform with a semicircular top portion. A high resistance potentiometer is connected between the two spray nozzles with the wiper of the potentiometer connected to a high DC voltage source. Adjustment of the wiper renders the amplitudes of the two streams of color material equal.

Abstract: Polyetherimides are provided and a method for making such materials involving the reaction of organic diamines and 2,2',3,3'-tetracarboxydiphenyl ether dianhydride in the presence of an organic solvent. In instances where a phenolic solvent is employed, useful polyetherimide solutions can be made which can be employed in wire coating applications.

Abstract: A power cable having a plastic electrical insulation which is partially or wholly composed of a plastic compound. The plastic compound containing an inorganic or organic electrolyte which ionizes when dissolved in water, the power cable prevents the deterioration of insulation called "water tree" which has been a fatal drawback of the plastic insulation layers of the conventional plastic insulated cables such as cross-linked polyethylene cables, etc.