Magnetic Base Or Coating Patents (Class 427/127)
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Publication number: 20100193726Abstract: A soft magnetic material includes a plurality of composite magnetic particles (30) each including an iron-based particle (10) containing iron and an insulating coating film (20) surrounding a surface of the iron-based particle (10). The insulating coating film contains an organic group derived from an organic acid having at least one substance selected from the group consisting of titanium, aluminum, silicon, calcium, magnesium, vanadium, chromium, strontium, and zirconium. The at least one substance in the insulating coating film (20) is bonded to iron in the iron-based particles (10) through the organic group derived from the organic acid in the insulating coating film (20). Furthermore, a method for producing a soft magnetic material includes the steps of preparing the iron-based particles (10) containing iron and forming the insulating coating film (20) surrounding a surface of each of the iron-based particles (10).Type: ApplicationFiled: August 26, 2008Publication date: August 5, 2010Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Toru Maeda, Kazushi Kusawake
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Patent number: 7767034Abstract: A soft magnetic material is a soft magnetic material including a composite magnetic particle (30) having a metal magnetic particle (10) mainly composed of Fe and an insulating coating (20) covering metal magnetic particle (10), and insulating coating (20) contains an iron phosphate compound and an aluminum phosphate compound. The atomic ratio of Fe contained in a contact surface of insulating coating (20) in contact with metal magnetic particle (10) is larger than the atomic ratio of Fe contained in the surface of insulating coating (20). The atomic ratio of Al contained in the contact surface of insulating coating (20) in contact with metal magnetic particle (10) is smaller than the atomic ratio of Al contained in the surface of insulating coating (20). Thus, iron loss can be reduced.Type: GrantFiled: September 29, 2005Date of Patent: August 3, 2010Assignees: Sumitomo Electric Industries, Ltd., Toda Kogyo Corp.Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda, Hirokazu Kugai, Kazuyuki Hayashi, Hiroko Morii, Seiji Ishitani
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Patent number: 7767255Abstract: An information storage medium with an array of laterally magnetised dots, as well as a process for producing this medium is disclosed. Each dot (2) contains at least one magnetic domain formed by a thin layer (4) of at least a magnetic material laterally covering this flat material and deposited at oblique incidence relative to the normal (z) to the plane (6) of the array. The invention applies in particular to computer hard drives.Type: GrantFiled: November 20, 2006Date of Patent: August 3, 2010Assignee: Commissariat a l'Energie AtomiqueInventors: Bernard Rodmacq, Stéphane Landis, Bernard Dieny
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Publication number: 20100189885Abstract: Disclosed is a method for removing residue from a surface comprising: contacting the surface with a composition comprising at least one unsaturated fluorinated hydrocarbon selected from the group consisting of compounds having the formula E- or Z—R1CH?CHR2, wherein R1 and R2 are, independently, C1 to C6 perfluoroalkyl groups, or C1 to C6 hydrofluoroalkyl groups, and recovering the surface from the composition.Type: ApplicationFiled: April 1, 2010Publication date: July 29, 2010Applicant: E. I. DU PONT DE NEMOURS AND COMPANYInventors: MARIO JOSEPH NAPPA, Melodie A. Schweitzer, Allen Capron Sievert, Ekaterina N. Swearingen
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Publication number: 20100187198Abstract: Magnetoresistive (MR) elements having flux guides defined by the free layer are disclosed. The MR element includes a free layer, a spacer/barrier layer, a pinned layer, and a pinning layer. A back edge of the free layer (opposite the sensing surface of the MR element) extends past a back edge of the spacer/barrier layer. The portion of the free layer extending past the back edge of the spacer/barrier layer defines a continuous flux guide. The flux guide is processed to reduce the conductive characteristics of the flux guide, thereby reducing current shunt loss in the flux guide.Type: ApplicationFiled: March 31, 2010Publication date: July 29, 2010Inventor: HARDAYAL S. GILL
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Publication number: 20100182113Abstract: In an R—Fe—B based rare-earth sintered magnet according to the present invention, at a depth of 20 ?m under the surface of its magnet body, crystal grains of an R2Fe14B type compound have an (RL1-xRHx)2Fe14B (where 0.2?x?0.75) layer with a thickness of 1 nm to 2 ?m in their outer periphery. In this case, the light rare-earth element RL is at least one of Nd and Pr, and the heavy rare-earth element RH is at least one element selected from the group consisting of Dy, Ho and Tb.Type: ApplicationFiled: July 1, 2008Publication date: July 22, 2010Applicant: HITACHI METALS, LTD.Inventors: Koshi Yoshimura, Hideyuki Morimoto, Tomoori Odaka
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Publication number: 20100178510Abstract: Fine metal particles each comprising a magnetic metal core particle and two or more coating layers, the outermost layer among the two or more coating layers containing an oxide of silicon and aluminum at an Al/Si atomic ratio of 0.01-0.2, and a method for producing fine metal particles comprising the steps of coating each primary particle comprising a magnetic metal core particle and a first coating layer with a mixture of silicon alkoxide and aluminum alkoxide, and then hydrolyzing the silicon alkoxide and the aluminum alkoxide, thereby forming a second coating layer comprising an oxide of silicon and aluminum at an Al/Si atomic ratio of 0.01-0.2.Type: ApplicationFiled: June 20, 2007Publication date: July 15, 2010Applicant: HITACHI METALS, LTD.Inventors: Yasushi Kaneko, Shigeo Fujii, Hisato Tokoro, Takashi Nakabayashi, Mariko Adachi
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Publication number: 20100173176Abstract: An apparatus includes a substrate, a recording layer on the substrate, and a nanocomposite layer on the recording layer, the nanocomposite layer including a wear-resistant material and a solid lubricant material, wherein the atomic percentage of the solid lubricant material in the nanocomposite layer is in a range from about 5% to about 99%. A method of making the apparatus is also provided.Type: ApplicationFiled: January 5, 2009Publication date: July 8, 2010Applicant: Seagate Technology LLCInventors: Lei Li, Yiao-Tee Hsia, Paul Max Jones, Earl Chrzaszcz Johns, James Dillion Kiely
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Publication number: 20100171065Abstract: A magnetorheological material comprises a magnetic particle and a ceramic material, wherein the magnetorheological material is in a dried form and further wherein a portion of the ceramic material is in the form of a nanocrystalline coating over the entire exterior surface of the magnetic particle and another portion of the ceramic material is in the form of a free nanocrystal. A magnetorheological material comprises a magnetic particle having a ceramic material coating over an external surface thereof as a result of a coating process, and a free nanocrystal of the ceramic material in the form of a residual by-product of the coating process.Type: ApplicationFiled: October 8, 2009Publication date: July 8, 2010Applicant: University of RochesterInventors: Rui Shen, Hong Yang, Shai N. Shafrir, Chunlin Miao, Mimi Wang, Joni Mici, John C. Lambropoulos, Stephen D. Jacobs
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Publication number: 20100172053Abstract: A hard bias structure for biasing a free layer in a MR element within a read head is comprised of a composite hard bias layer having a Co78.6Cr5.2Pt16.2/Co65Cr15Pt20 configuration. The upper Co65Cr15Pt20 layer has a larger Hc value and a thickness about 2 to 10 times greater than that of the Co78.6Cr5.2Pt16.2 layer. The hard bias structure may also include a BCC underlayer such as FeCoMo which enhances the magnetic moment of the hard bias structure. Optionally, the thickness of the Co78.6Cr5.2Pt16.2 layer is zero and the Co65Cr15Pt20 layer is formed on the BCC underlayer. The present invention also encompasses a laminated hard bias structure. The Mrt value for the hard bias structure may be optimized by adjusting the thicknesses of the BCC underlayer and CoCrPt layers. As a result, a larger process window is realized and lower asymmetry output during a read operation is achieved.Type: ApplicationFiled: March 5, 2010Publication date: July 8, 2010Inventors: Kunliang Zhang, Yun-Fei Li, Chyu-Jiuh Torng, Chen-Jung Chien
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Publication number: 20100163521Abstract: A method of fabricating a c-aperture or E-antenna plasmonic near field source for thermal assisted recording applications in hard disk drives is disclosed. A c-aperture or E-antenna is built for recording head applications. The technique employs e-beam lithography, partial reactive ion etching and metal refill to build the c-apertures. This process strategy has the advantage over other techniques in the self-alignment of the c-aperture notch to the c-aperture internal diameter, the small number of process steps required, and the precise and consistent shape of the c-aperture notch itself.Type: ApplicationFiled: December 30, 2008Publication date: July 1, 2010Applicant: Hitachi Global Storage Technologies Netherlands BVInventors: Hamid Balamane, Thomas Dudley Boone, JR., Jordan Asher Katine, Barry Cushing Stipe
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Publication number: 20100164663Abstract: [Object] One object of the present invention is to provide a method for manufacturing a permanent magnet which can effectively improving the magnetizing properties and coercive force with efficiently diffusing Dy into grain boundary phases without deteriorating a surface of sintered magnet of Nd—Fe—B family and does not require any subsequent working process. [Means for achieving the object] Sintered magnet S of Nd—Fe—B family and Dy are arranged in a processing chamber 20 apart from each other. Then Dy is evaporated by heating the processing chamber 20 under a reduced pressure condition to evaporate Dy with elevating the temperature of sintered magnet S to a predetermined temperature and to supply and deposit evaporated Dy atoms onto the surface of sintered magnet S.Type: ApplicationFiled: August 22, 2007Publication date: July 1, 2010Inventors: Hiroshi Nagata, Yoshinori Shingaki
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Publication number: 20100159129Abstract: The object of the present invention is to improve the productivity of a permanent magnet and to manufacture it at a low cost by effectively coating Dy and Tb on a surface of the magnet of Fe—B-rare earth elements having a predetermined configuration. The permanent magnet of the present invention is manufactured by a coating step for coating Dy on the surface of the magnet of Fe—B-rare earth elements having a predetermined configuration and a diffusing step for diffusing Dy coated on the surface of the magnet into crystal grain boundary phases of the magnet with being heat treated at a predetermined temperature.Type: ApplicationFiled: February 23, 2010Publication date: June 24, 2010Inventors: Hiroshi Nagata, Yoshinori Shingaki
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Patent number: 7740903Abstract: A method for manufacturing magnetic recording media is provided, by which a magnetic recording medium that has a recording layer formed in a concavo-convex pattern, a sufficiently flat surface, and good recording/reproducing properties can be manufactured. The method includes the steps of: depositing a first filling material over a workpiece to cover recording elements formed as convex portions of the concavo-convex pattern, and to fill at least part of a concave portion; depositing a detection material over the first filling material; depositing a second filling material over the detection material; and irradiating a surface of the workpiece with a process gas to flatten the surface. In the flattening step, a component of the detection material removed from and flying off the workpiece is detected to stop the irradiation with the process gas based on a result of detecting the component of the detection material.Type: GrantFiled: February 21, 2007Date of Patent: June 22, 2010Assignee: TDK CorporationInventors: Takahiro Suwa, Kazuhiro Hattori, Shuichi Okawa
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Patent number: 7739787Abstract: In an MR element, each of a pinned layer and a free layer includes a Heusler alloy layer. The Heusler alloy layer has two surfaces that are quadrilateral in shape and face toward opposite directions. The Heusler alloy layer includes one crystal grain that touches four sides of one of the two surfaces. In a method of manufacturing the MR element, a layered film to be the MR element is formed and patterned, and then heat treatment is performed on the layered film patterned, so that crystal grains included in a film to be the Heusler alloy layer in the layered film grow and one crystal grain that touches four sides of one of the surfaces of the film to be the Heusler alloy layer is thereby formed.Type: GrantFiled: March 8, 2007Date of Patent: June 22, 2010Assignee: TDK CorporationInventors: Koji Shimazawa, Yoshihiro Tsuchiya, Tomohito Mizuno, Daisuke Miyauchi, Shinji Hara, Takahiko Machita
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Patent number: 7740767Abstract: According to one embodiment, a method for manufacturing a patterned media includes forming patterns of a magnetic layer having protrusions and recesses corresponding to tracks, servo zones or data zones on a substrate having a center hole, and spraying gas flow produced by diffusing a liquid gas toward the center hole of the substrate before or after forming the patterns of the magnetic layer.Type: GrantFiled: June 22, 2006Date of Patent: June 22, 2010Assignee: Kabushiki Kaisha ToshibaInventors: Akira Kikitsu, Yoshiyuki Kamata, Satoshi Shirotori, Masatoshi Sakurai
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Publication number: 20100152093Abstract: This invention relates to cleaning compositions comprising unsaturated fluorinated hydrocarbons. The invention further relates to use of said cleaning compositions in methods to clean, degrease, deflux, dewater, and deposit fluorolubricant. The invention further relates to novel unsaturated fluorinated hydrocarbons and their use as cleaning compositions and in the methods listed above.Type: ApplicationFiled: March 1, 2010Publication date: June 17, 2010Applicant: E.I. DU PONT DE NEMOURS AND COMPANYInventors: MARIO JOSEPH NAPPA, MELODIE A. SCHWEITZER, ALLEN CAPRON SIEVERT, EKATERINA N. SWEARINGEN
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Publication number: 20100149685Abstract: A multi-channel thin-film magnetic head includes a substrate, a plurality of thin-film magnetic head elements formed on the substrate, a closure fixed onto the plurality of thin-film magnetic head elements, a protection film laminated on a whole area of a TBS of the plurality of thin-film magnetic head elements and the closure, and many micro-grooves formed in a surface of the protection film.Type: ApplicationFiled: December 15, 2008Publication date: June 17, 2010Applicant: TDK CORPORATIONInventors: Seiji YARI, Yasufumi UNO, Yuji ITO, Hideaki SATO, Nozomu HACHISUKA
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Publication number: 20100126779Abstract: The present disclosure relates in one aspect to a cutting element comprising a substrate and a cutting layer disposed on a surface of the substrate. The cutting layer comprises an ultra hard material. The substrate comprises tungsten carbide and a metal binder. The substrate has a magnetic saturation value in the range of from 80% to less than 85%. In another aspect, the magnetic saturation value may increase within the substrate along a gradient, wherein proximal to the interface with the cutting layer, the substrate has a magnetic saturation value in the range of from 80% to less than 85%. Also included are drill bits incorporating such cutting elements. Additionally, the present disclosure relates to methods of manufacturing cutting elements.Type: ApplicationFiled: November 23, 2009Publication date: May 27, 2010Applicant: SMITH INTERNATIONAL, INC.Inventors: Loel G. Corbett, J. Daniel Belnap
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Publication number: 20100129793Abstract: Composite particles and methods of synthesizing a composite particle are disclosed, in particular, methods of synthesizing a composite particle comprising a dielectric component, a magnetic component, and a gold shell are disclosed. Further disclosed herein are methods of detecting a target compound using the composite particles of the present invention. Also disclosed are photonic crystals that can be manipulated with an external magnetic field comprising the composite particles of the present invention.Type: ApplicationFiled: August 10, 2006Publication date: May 27, 2010Applicant: NORTHWESTERN UNIVERSITYInventor: Chad A. Mirkin
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Publication number: 20100129538Abstract: The invention provides a process for producing a magnet that not only allows satisfactory Br and HcJ values to be achieved but can also yield a magnet with a sufficiently large squareness ratio. The process for producing a magnet according to the invention is characterized by comprising a first step in which a heavy rare earth compound containing a heavy rare earth element is adhered onto a rare earth magnet sintered compact, and a second step in which the heavy rare earth compound-adhered sintered compact is subjected to heat treatment. The heavy rare earth compound is a hydride of the heavy rare earth element.Type: ApplicationFiled: March 31, 2008Publication date: May 27, 2010Applicant: TDK CORPORATIONInventors: Ryota Kunieda, Makoto Nakane, Fumitaka Baba, Makoto Iwasaki, Satoshi Tanaka, Hideki Nakamura
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Publication number: 20100127809Abstract: This utility model is a kind of direct printable rubber magnet, including bonded magnet. The said bonded magnet is applied with coating on surface. The said coating is cemented to the said bonded magnet surface. With coating on surface, this rubber magnet can be directly printed, written and/or beautified on the surface, achieving same effect which current rubber magnets must achieve after laminating with plastic or paper. This makes its structure more simple and can be accomplished by common coating method, so it is reasonable-crafted, simple-operated, easy-applied and cost-saving. This rubber magnet is also easy to be recycled. As this product has no plastic or paper which is difficult to be recycled, and the coating holds a tiny percentage and can be recycled together with the bonded magnets without any other separating process, it is easy to be recycled with low cost, so it is good for environment protection.Type: ApplicationFiled: February 13, 2008Publication date: May 27, 2010Applicant: Guangzhou Newlife Magnet Electricity Co., Ltd.Inventors: Xiaoming Wang, Guoming Wu, Longzhang Wu
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Publication number: 20100129539Abstract: A substrate holder mounting device is provided that is compact and has a simple structure. The substrate holder mounting device according to the present invention is provided with: a first and a second mounting mechanisms (5, 7) that are housed in a chamber and that are respectively configured to be capable of mounting a plurality of substrate holders along a row; row direction drive means that moves the first mounting mechanism to a row direction relatively with respect to the second mounting mechanism; a shifting mechanism (30) that shifts the substrate holders between the first and second mounting mechanisms; and a link-up mechanism that changes positions of the substrate holders in the row direction in the first or second mounting mechanism by a linkage between the shifting mechanism and the above-described row direction drive means.Type: ApplicationFiled: November 24, 2009Publication date: May 27, 2010Applicant: CANON ANELVA CORPORATIONInventors: Ryuji Higashisaka, Hideki Wakabayashi
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Publication number: 20100119702Abstract: An apparatus and method for handling disks as part of a magnetic disk manufacturing process is provided. In one embodiment, during a drying process the disks are engaged at the inner diameter rather than the outer diameter to eliminate the formation of residue on the surface of the disks at or proximate data zones. The disks may be engaged individually or in pairs.Type: ApplicationFiled: November 10, 2008Publication date: May 13, 2010Inventor: Daniel Peinovich
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Publication number: 20100119703Abstract: The objective of the present invention is to provide a method for making a NdFeB sintered magnet, capable of enhancing the effect of increasing the coercive force and preventing the instability of the effects, and in addition, being inexpensive. The method for making a NdFeB sintered magnet according to the present invention has processes of coating a NdFeB sintered magnet with a powder containing Dy and/or Tb, then heating the NdFeB sintered magnet, and thereby diffusing Rh in the powder into the NdFeB sintered magnet through a grain boundary, and is characterized in that the powder contains 0.5 through 50 weight percent of Al in a metallic state; and the amount of oxygen contained in the NdFeB sintered magnet is equal to or less than 0.4 weight percent.Type: ApplicationFiled: April 21, 2008Publication date: May 13, 2010Applicant: INTERMETALLICS CO., LTD.Inventor: Masato Sagawa
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Publication number: 20100104742Abstract: A neat lubricant blend for magnetic media improves lubricant processibility without negatively impacting media performance. The lubricant blend combines, in their neat states, a high bonding lubricant having a molecular weight of about 2000, and a low bonding lubricant with a molecular weight below 1000. The low molecular weight lubricant evaporates after lubrication, leaving only the high molecular weight lubricant behind. Media performance such as lubricant pickup is not adversely affected. Mixing the two types of lubricants in their neat states improves solubility in the less expensive solvents.Type: ApplicationFiled: October 24, 2008Publication date: April 29, 2010Applicant: HITACHI GLOBAL STORAGE TECHNOLOGIES NETHERLANDS BVInventors: Xing-Cai Guo, Robert Waltman
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Publication number: 20100104767Abstract: A nanocomposite magnet having a core-shell structure that includes a hard magnetic phase of an Nd2Fe14B compound as a core and a soft magnetic phase of Fe as a shell is produced by adding and dispersing particles of the Nd2Fe14B compound into a solvent that contains a surface-active agent, and then adding thereto an Fe precursor so as to cause Fe particles on the surface of the Nd2Fe14B compound, and drying and sintering the particles of the Nd2Fe14B compound.Type: ApplicationFiled: November 1, 2007Publication date: April 29, 2010Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Noritsugu Sskuma, Tetsuya Shoji
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Publication number: 20100103559Abstract: A method of manufacturing a magnetic recording medium is disclosed, as well as a magnetic recording medium manufactured by the method. In the manufacturing method, the uneven pattern has magnetic recording elements in protruding portions formed above a substrate, and depressed portions between the recording elements are filled with a filling material. The method allows a high quality magnetic recording medium to be manufactured inexpensively by eliminating the process of removing excess filling material used to fill depressions between magnetic recording elements, because the method allows material to be filled only in the depressed portions of an uneven pattern. The method includes a technique rendering the wettability of the protruding portion surfaces and the depressed portion surfaces different prior to the process of filling with the filling material.Type: ApplicationFiled: October 23, 2009Publication date: April 29, 2010Applicant: FUJI ELECTRIC DEVICE TECHNOLOGY CO., LTD.Inventor: Narumi SATO
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Publication number: 20100092660Abstract: A rare-earth magnet includes a magnet body made of an R—Fe—B based rare-earth magnet material (where R is at least one rare-earth element) and a metal film that has been deposited on the surface of the magnet body. The magnet further includes a plurality of reaction layers between the magnet body and the metal film. The reaction layers include: a first reaction layer, which contacts with at least some of R2Fe14B type crystals, included in the magnet body, to have received the rare-earth element that has been included in the R2Fe14B type crystals; and a second reaction layer, which is located between the first reaction layer and the metal film and which has a lower rare-earth element concentration than that of the first reaction layer.Type: ApplicationFiled: December 11, 2009Publication date: April 15, 2010Applicant: HITACHI METALS, LTD.Inventor: Tomoki FUKAGAWA
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Publication number: 20100091412Abstract: A method for manufacturing a magneto-resistance effect element is provided. The magneto-resistance effect element includes a first magnetic layer including a ferromagnetic material, a second magnetic layer including a ferromagnetic material and a spacer layer provided between the first magnetic layer and the second magnetic layer, the spacer layer having an insulating layer and a conductive portion penetrating through the insulating layer. The method includes: forming a film to be a base material of the spacer layer; performing a first treatment using a gas including at least one of oxygen molecules, oxygen atoms, oxygen ions, oxygen plasma and oxygen radicals on the film; and performing a second treatment using a gas including at least one of helium ions, helium plasma, helium radicals, neon ions, neon plasma and neon radicals on the film submitted to the first treatment.Type: ApplicationFiled: September 25, 2009Publication date: April 15, 2010Applicants: KABUSHIKI KAISHA TOSHIBA, TDK CORPORATIONInventors: Hiromi Yuasa, Hideaki Fukuzawa, Yoshihiko Fuji, Shuichi Murakami, Michiko Hara, Kunliang Zhang, Min Li, Erhard Schreck
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Publication number: 20100089867Abstract: Provided are a ferroelectric recording medium and a method of manufacturing the same. The ferroelectric recording medium includes a substrate, a plurality of supporting layers which are formed on the substrate, each of the supporting layers having at least two lateral surfaces; and data recording layers formed on the lateral surfaces of the supporting layers. First and second data recording layers may be respectively disposed on two facing lateral surfaces of each of the supporting layers. The supporting layers may be polygonal pillars having at least three lateral surfaces. A plurality of the supporting layers can be disposed at uniform intervals in a two-dimensional array.Type: ApplicationFiled: December 14, 2009Publication date: April 15, 2010Applicant: Samsung Electronics Co., Ltd.Inventors: Simon Buehlmann, Seung-bum Hong
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Method and system for providing a spin tunneling magnetic element having a crystalline barrier layer
Patent number: 7695761Abstract: The method and system for providing a spin tunneling element are disclosed. The method and system include depositing a pinned layer, a barrier layer, and a free layer. The barrier layer has a first crystal structure and a texture. The free layer includes a first ferromagnetic layer and a second ferromagnetic layer. The first ferromagnetic is adjacent to the second ferromagnetic layer and between the second ferromagnetic layer and the barrier layer. The first ferromagnetic layer has the first crystal structure and the texture, while the second ferromagnetic layer has a second crystal structure different from the first crystal structure.Type: GrantFiled: December 21, 2006Date of Patent: April 13, 2010Assignee: Western Digital (Fremont), LLCInventors: Yong Shen, Qunwen Leng -
Publication number: 20100087327Abstract: A coated magnetic particle comprising an optionally porous magnetic polymer particle of a matrix polymer, said polymer particle having on a surface and/or in the pores thereof superparamagnetic crystals, said coated particle having a coat formed of a coating polymer, wherein said coated magnetic particle is essentially non-autofluorescent.Type: ApplicationFiled: June 17, 2009Publication date: April 8, 2010Applicant: LIFE TECHNOLOGIES CORPORATIONInventors: Ellen Weng, Geir Fonnum, Grete Irene Modahl, Astrid Evenrod Molteberg, Erling Sigurd Finne
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Publication number: 20100086676Abstract: A method, according to one embodiment, includes forming a lubricant film on a magnetic disk having at least a magnetic recording film above a substrate, and a protective film above the magnetic recording film, and wiping the lubricant film while rotating the substrate, e.g., at about 3.0 m/s to about 3.5 m/s by pressing a pad against a wiping cloth e.g., at a loading speed of about 12 mm/min to about 36 mm/min e.g., under a pressure of about 3 gf/mm2 to about 9 gf/mm2. The pad has a convexly curved surface in contact with the wiping cloth, and the wiping cloth is disposed so as to oppose the lubricant film. The method also includes pressing a cleaning tape which includes abrasive grains against the substrate on which the protective film and lubricant film are formed while rotating the substrate to remove protrusions. Apparatuses and forming the layers are also described.Type: ApplicationFiled: September 28, 2009Publication date: April 8, 2010Inventors: Naoto Endou, Mitsuhiro Shoda, Toshinori Ono, Hiroyuki Matsumoto, Fumihito Takahashi
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Publication number: 20100079901Abstract: A production method for a magnetic recording medium on which a stable lubricant layer can be formed even if unevenness remains on the surface, and the thickness of the lubricant layer is not reduced over time is provided. The method includes forming a lubricant layer (12) on a surface of a magnetic recording medium (30) by the steps of: applying, onto the surface of the magnetic recording medium (30), a first lubricant (12a) with high wettability of the surface of the magnetic recording medium (30) with respect to the lubricant; and applying a second lubricant (12b) onto the surface of the magnetic recording medium (30) onto which the first lubricant (12a) has been applied.Type: ApplicationFiled: August 28, 2009Publication date: April 1, 2010Applicant: SHOWA DENKO K.K.Inventor: Masato FUKUSHIMA
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Publication number: 20100079024Abstract: A rotating machine is equipped with a sintered magnet. The sintered magnet includes: a ferromagnetic material consisting mainly of iron; a layer of a fluoride compound or a layer of an oxyfluoride compound formed inside crystal grains or in a portion of grain boundary area of the ferromagnetic material; at least one element selected from the group consisting of alkalis, alkaline earth elements, and rare earth elements and carbon contained in the layer of the fluoride compound or the layer of the oxyfluoride compound; and a continuously extending layer formed by a portion of the layer of the fluoride compound or the layer of the oxyfluoride layer, the continuously extending layer extending from a surface of the ferromagnetic material through the inside of the ferromagnetic material to an opposite side surface of the ferromagnetic material.Type: ApplicationFiled: July 27, 2009Publication date: April 1, 2010Applicant: Hitachi, Ltd.Inventors: Matahiro Komuro, Yuichi Satsu, Yoshii Morishita, Shigeaki Funyu, Mitsuo Katayose
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Patent number: 7686972Abstract: It is made possible to manufacturing a magnetic recording medium capable of high-density recording at low cost. A method for manufacturing a magnetic recording medium, includes: forming a magnetic film on a substrate; and forming a pattern transfer film, into which a concavo-convex pattern of a magnetic recording medium is to be transferred by imprinting, by vapor-depositing a material for forming the pattern transfer film onto the magnetic film while heating the material at a temperature of 100° C. to 400° C. in a vacuum of 1×10?3 Torr or less.Type: GrantFiled: February 12, 2007Date of Patent: March 30, 2010Assignee: Kabushiki Kaisha ToshibaInventors: Hiroyuki Hieda, Yoshiyuki Kamata, Satoshi Shirotori
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Publication number: 20100071842Abstract: A magnet structure with colorable surface and a method for manufacturing the magnet structure. The method includes a step of disposing a colorable facial layer on a surface of the magnet. The material of the colorable facial layer is a mixture of polymer resin, good ink-absorbing material and tackifier, whereby the colorable facial layer has high adhesion to the surface of the magnet. In addition, the colorable facial layer can easily absorb an ink or a color so that the colorable facial layer can be further colored or printed with a figure.Type: ApplicationFiled: November 30, 2009Publication date: March 25, 2010Inventors: Hung-Chih Wu, Chen-Liang Fan Chiang, Yi-Ju Wu
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Patent number: 7682653Abstract: A method for manufacturing a magnetic disk is provided that includes the steps: (a) forming a layer 128 of a lubricant material on a surface of a magnetic storage medium 300, the layer 128 of lubricant material also being located on an interior and/or exterior edge of the medium 300; and (b) removing at least some of the lubricant material from the edge 160 of the medium.Type: GrantFiled: June 17, 2005Date of Patent: March 23, 2010Assignee: Seagate Technology LLCInventors: Thuan Luu, Walter Crofton, Bill Liu, David Spaulding, Kwang Kon Kim
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Publication number: 20100068377Abstract: The present disclosure relates to coating formulations for neodymium-iron-boron type magnetic powders manufactured from rapid solidification processes for the purpose, inter alia, of corrosion and oxidation resistance when exposed to aggressive environments. The coating formulation preferably contains an epoxy binder, curing agent, an accelerating agent, and a lubricant. By incorporating coupling agents and optionally, other specialty additives with the magnetic powder and the organic epoxy components, additional oxidation and corrosion prevention, enhanced adhesion and dispersion between the filler and matrix phases can be achieved. This disclosure relates to all such rare earth-transition metal-boron (RE-TM-B) powders produced by rapid solidification and encompasses both the bonded magnet products that include combinations of the materials mentioned and the application processes.Type: ApplicationFiled: September 15, 2009Publication date: March 18, 2010Inventor: Peter Christopher Guschl
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Publication number: 20100060539Abstract: The present invention provides a core-shell magnetic material having an excellent characteristic in a high frequency band, particularly, in a GHz band.Type: ApplicationFiled: March 26, 2009Publication date: March 11, 2010Inventors: Tomohiro Suetsuna, Kouichi Harada, Maki Yonetsu, Seiichi Suenaga
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Publication number: 20100063263Abstract: The invention relates to magnetic particles coated with silica (Si02), whereby the silicate layer is closed and tight and is characterized by having an extremely small thickness on the scale of a few nanometers—hereafter also referred to as a silica nanolayer. This invention also relates to an improved method for producing these silicate-containing magnetic particles that, in comparison to the prior art, lead to a product having a closed silicate layer and thus entail a highly improved purity. In addition, the novel method prevents an uncontrolled formation of aggregates and clusters of silicates on the magnetite surface, thereby having a positive influence on the properties and biological applications cited below. The novel method also enables the depletion of nanoparticulate solid substance particles on the basis of a fractionated centrifugation. The inventive magnetic particles exhibit an optimized magnetization and suspension behavior as well as a very advantageous run-off behavior from plastic surfaces.Type: ApplicationFiled: June 13, 2006Publication date: March 11, 2010Applicant: SIEMENS MEDICAL SOLUTIONS DIAGNOSTICS GMBHInventors: Guido Hennig, Karlheinz Brand
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Publication number: 20100051851Abstract: Disclosed herein is an iron powder for dust cores which effectively keeps insulation among iron powder particles and excels in mechanical strength even though the amount of insulating material is reduced to achieve high-density forming and which also exhibits good thermal stability necessary for electrical insulating properties even after heat treatment at high temperatures. The iron-based magnetic powder has layers of phosphoric acid-based film and silicone resin film sequentially formed on the surface thereof, said phosphoric acid-based film containing at least one element selected from the group consisting of Co, Na, S, Si, and W.Type: ApplicationFiled: August 2, 2007Publication date: March 4, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Hiroyuki Mitani, Nobuaki Akagi, Hirofumi Houjou, Chio Ishihara, Makoto Iwakiri, Sohei Yamada, Yasukumi Mochimizo
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Publication number: 20100053817Abstract: In one general embodiment, a magnetic head includes a module having a substrate and a gap, the gap having an array of transducers therein, wherein the gap is recessed from a plane extending across a tape bearing surface side of the substrate; and a coating of aluminum oxide above at least a tape bearing surface side of the gap, the aluminum oxide having polycrystalline portions and amorphous portions.Type: ApplicationFiled: September 4, 2008Publication date: March 4, 2010Inventors: Robert Glenn Biskeborn, Calvin Shyhjong Lo, Andrew C. Ting
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Publication number: 20100044618Abstract: A soft magnetic material, a dust core, a method for manufacturing the soft magnetic material, and a method for manufacturing the dust core that can improve DC bias characteristics are provided. A soft magnetic material includes a plurality of metal magnetic particles 10 whose coefficient of variation Cv (?/?), which is a ratio of a standard deviation (?) of a particle size of the metal magnetic particles 10 to an average particle size (?) thereof, is 0.40 or less and whose circularity Sf is 0.80 or more and 1 or less. The metal magnetic particles 10 preferably have an average particle size of 1 ?m or more and 70 ?m or less. The soft magnetic material preferably further includes an insulating coated film that surrounds a surface of each of the metal magnetic particles 10.Type: ApplicationFiled: September 3, 2008Publication date: February 25, 2010Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Tomoyuki Ishimine, Toshihiro Sakamoto, Toru Maeda, Naoto Igarashi
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Patent number: 7667929Abstract: An apparatus, system, and method are disclosed for fabricating a patterned media imprint master. A substrate and a deposition mask may be fixably attached by an intervening spacing element, such that the substrate and deposition mask act as a unified element during a deposition process. A deposition mask may include a plurality of apertures generated by a conventional lithographic process. Material may be deposited onto the substrate through the deposition mask from more than one deposition source oriented at a unique deposition angle. A resulting substrate deposition pattern thus exhibits a density greater than a deposition mask aperture density while avoiding deposition pattern distortion.Type: GrantFiled: April 4, 2005Date of Patent: February 23, 2010Assignee: Hitachi Global Storage Technologies Netherlands B.V.Inventors: Thomas R. Albrecht, Henry H. Yang
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Publication number: 20100040772Abstract: A method of manufacturing a magnetic recording medium that includes a nonmagnetic underlayer, a magnetic layer, a protective layer, and a lubricant layer sequentially laminated on a nonmagnetic substrate. The method includes applying a lubricant onto the protective layer to form the lubricant layer, which includes ejecting shots of a heated lubricant liquid onto the protective layer from a nozzle. The heated lubricant liquid contains a perfluoropolyether lubricant, and each shot is of a quantity in a range of 0.1 to 10 pico liters.Type: ApplicationFiled: August 13, 2009Publication date: February 18, 2010Applicant: Fuji Electric Device Technology Co., Ltd.Inventor: Yoshihito Osawa
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Publication number: 20100028195Abstract: A soft magnetic material includes a plurality of composite magnetic particles (40) each including a metal magnetic particle (10) and an insulation coating (20) covering the surface of the metal magnetic particle (10), wherein the insulation coating (20) contains Si (silicon), and 80% or more of Si contained in the insulation coating constitutes a silsesquioxane skeleton. Therefore, it is possible to effectively decrease a hysteresis loss while suppressing an increase in eddy-current loss.Type: ApplicationFiled: October 9, 2009Publication date: February 4, 2010Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Toru Maeda, Kazuyuki Maeda, Yasushi Mochida, Koji Mimura
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Publication number: 20100028529Abstract: The present invention provides a substrate processing apparatus capable of suppressing mutual contamination and/or damage of the insides of ion beam generators arranged opposite each other via a substrate, and a magnetic recording medium manufacturing method. A substrate processing apparatus according to an embodiment of the present invention includes a first ion beam generator that applies an ion beam to one surface to be processed of a substrate, and a second ion beam generator that applies an ion beam to another surface to be processed, which are arranged opposite each other via the substrate, and a first grid in the first ion beam generator, and a second grid in the second ion beam generator are configured so as to be asymmetrical to each other.Type: ApplicationFiled: July 14, 2009Publication date: February 4, 2010Applicant: CANON ANELVA CORPORATIONInventors: Kazuto Yamanaka, Masahiro Shibamoto, Ayumu Miyoshi, Satoshi Hitomi, David Djulianto Djayaprawira
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Publication number: 20100018945Abstract: A batch vapor deposition process for applying adhesion promoter during manufacturing of nanoimprinted discrete track media and bit-patterned media, and mono-molecular layer lubricant on magnetic recording media are disclosed. The adhesion promoter is simultaneously coated on both sides of numerous disk substrates, and minimal solution is wasted. In another step, the lubricant is applied at a uniform thickness that is on the order of a single molecular layer. The lubricant is also applied on the entire disk surfaces while processing multiple disks at a time. Batch processing increases throughput, and vapor lubricant reduces costs compared to conventional techniques. Limited air exposure controls bonding and monolayer adsorption guarantees uniformity.Type: ApplicationFiled: July 23, 2008Publication date: January 28, 2010Applicant: HITACHI GLOBAL STORAGE TECHNOLOGIES NETHERLANDS B.V.Inventors: Xing-Cai Guo, Robert Waltman, Tsai-Wei Wu