Metal Coating Patents (Class 427/132)
  • Patent number: 7140092
    Abstract: A representative method for manufacturing a highly-laminated magnetic inductor core includes: depositing at least a first layer of a ferromagnetic material; depositing at least a first layer of a sacrificial conductive material; depositing a support structure formed of a ferromagnetic material; and removing the sacrificial conductive material, thereby leaving the at least first layer of ferromagnetic material mechanically supported by the support structure.
    Type: Grant
    Filed: January 5, 2004
    Date of Patent: November 28, 2006
    Assignee: Georgia Tech Research Corporation
    Inventors: Jin-Woo Park, Paul Floretn Cros, Mark Allen, Yong Kyu Yoon
  • Patent number: 7141272
    Abstract: A method of producing a magnetic recording medium includes forming a underlayer on a base, and successively forming, on the underlayer, a first magnetic layer, a nonmagnetic coupling layer and a second magnetic layer. The first and second magnetic layers are exchange-coupled via the nonmagnetic coupling layer and have antiparallel magnetizations in a state where no external magnetic field is applied on the magnetic recording medium. The underlayer is made of Cr or a Cr alloy having a bcc crystal structure within an atmosphere including nitrogen gas.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: November 28, 2006
    Assignee: Fujitsu Limited
    Inventors: Reiko Murao, Masaya Suzuki
  • Patent number: 7101593
    Abstract: A method for producing a disk-shaped substrate 10 used for producing an optical disk includes: (a) forming a protective layer 12a that is larger in area than the disk-shaped substrate 10 on a surface of a transparent plate 11a; and (b) cutting a portion of the plate 11a with the protective layer 12a formed thereon other than an outer edge portion of the protective layer 12a to form a disk shape. According to this producing method, a thin substrate can be prevented from being damaged by forming a protective layer. Furthermore, according to this producing method, a protective layer with a uniform thickness can be formed.
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: September 5, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kazuhiro Hayashi, Kazuya Hisada, Eiji Ohno
  • Patent number: 7097885
    Abstract: A method of manufacturing electric machines comprised of geometrically patterned arrays of permanent magnets, soft magnetic materials, and electrical conductors deposited by kinetic spraying methods directly atop a carrier. The magnets and planar coils of the present invention may be integrally formed atop carriers to form electrical machines such as motors, generators, alternators, solenoids, and actuators. The manufacturing techniques used in this invention may produce highly defined articles that do not require additional shaping or attaching steps. Very high-purity permanent and soft magnetic materials, and conductors with low oxidation are produced.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: August 29, 2006
    Assignee: Ford Global Technologies, LLC
    Inventors: Franco Leonardi, John Matthew Ginder, Robert Corbly McCune
  • Patent number: 7086138
    Abstract: A method for forming high aspect ratio metallization on a wafer is implemented in the formation of a disc drive recording head. The process involves patterning photoresist where metal is to be later deposited, milling around the photoresist perimeter, depositing insulating material in the milled region, around and over the photoresist, then dissolving the photoresist to be replaced with metal. The process features the ability to desirably increase the aspect ratio of height to width of a metallization on a wafer. An improved aspect ratio can be utilized to improve the quality of a write pole in a recording head, effectively increasing its achievable recording density.
    Type: Grant
    Filed: October 5, 2001
    Date of Patent: August 8, 2006
    Assignee: Seagate Technology LLC
    Inventor: Paul E. Anderson
  • Patent number: 7070697
    Abstract: In one illustrative example, a method of making a read sensor of a magnetic head involves forming a barrier structure which surrounds a central mask formed over a plurality of read sensor layers; etching the read sensor layers to form the read sensor below the mask; and depositing, with use of the mask and the barrier structure, hard bias and lead layers to form around the read sensor. The barrier structure may be formed by, for example, depositing one or more barrier structure layers over the read sensor layers and performing a photolithography process. The barrier structure physically blocks materials being deposited at relatively low angles (e.g. angles at or below 71 degrees) so as to reduce their formation far underneath the mask (e.g. when using a bridged mask), which could otherwise form an electrical short, and/or to improve the symmetry of the deposited materials around the read sensor.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: July 4, 2006
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: James Mac Freitag, Kim Yang Lee, Mustafa Pinarbasi, Chun-Ming Albert Wang
  • Patent number: 7026010
    Abstract: Laminated magnetic recording medium with two Co-containing layers separated by a non-magnetic Ru-containing interlayer is stabilized by Ru-containing layer between the recording layers and Co-containing stabilization layers through anti-ferromagnetic coupling. The insertion of Co layer beneath Ru spacer has resulted in increased coupling, and further coupling enhancement is achieved by low pressure process of Co and Ru layers.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: April 11, 2006
    Assignee: Seagate Technology LLC
    Inventors: Zhong Stella Wu, Samuel Dacke Harkness
  • Patent number: 7022383
    Abstract: Although it is known that exchange bias can be utilized in abutted junctions for longitudinal stabilization, a relatively large moment is needed to pin down the sensor edges effectively. Due to the inverse dependence of the exchange bias on the magnetic layer thickness, a large exchange bias has been difficult to achieve by the prior art. This problem has been solved by introducing a structure in which the magnetic moment of the bias layer has been approximately doubled by pinning it from both above and below through exchange with antiferromagnetic layers. Additionally, since the antiferromagnetic layer is in direct abutted contact with the free layer, it acts directly to help stabilize the sensor edge, which is an advantage over the traditional magnetostatic pinning that had been used.
    Type: Grant
    Filed: October 22, 2002
    Date of Patent: April 4, 2006
    Assignee: Headway Technologies, Inc.
    Inventors: Yun-Fei Li, Hui-Chuan Wang, Chyu-Jiuh Torng, Cherng-Chyi Han, Mao-Min Chen
  • Patent number: 7005014
    Abstract: A laminate structure includes an antiferromagnetic layer, a pinned magnetic layer, and a seed layer contacting the antiferromagnetic layer on a side opposite to pinned magnetic layer. The seed layer is constituted mainly by face-centered cubic crystals with (111) planes preferentially oriented. The seed layer is preferably non-magnetic. Layers including the antiferromagnetic layer, a free magnetic layer, and layers therebetween, have (111) planes preferentially oriented.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: February 28, 2006
    Assignee: Alps Electric Co., Ltd.
    Inventors: Masamichi Saito, Naoya Hasegawa, Yosuke Ide, Kenichi Tanaka
  • Patent number: 6998150
    Abstract: It has been found that the insertion of a copper laminate within CoFe, or a CoFe/NiFe composite, leads to higher values of CPP GMR and DRA. However, this type of structure exhibits very negative magnetostriction, in the range of high ?10?6 to ?10?5. This problem has been overcome by giving the copper laminates an oxygen exposure treatment When this is done, the free layer is found to have a very low positive magnetostriction constant. Additionally, the value of the magnetostriction constant can be adjusted by varying the thickness of the free layer and/or the position and number of the oxygen treated copper laminates.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: February 14, 2006
    Assignee: Headway Technologies, Inc.
    Inventors: Min Li, Kunliang Zhang, Masashi Sano, Koichi Terunuma, Simon Liao, Kochan Ju
  • Patent number: 6994895
    Abstract: A method of producing a magnetic recording medium including the steps of preparing alloy particles capable of forming a CuAu type or Cu3Au type ferromagnetic order alloy phase, forming an alloy particle layer on a support using the alloy particles, oxidizing the alloy particles, and annealing the alloy particle layer in a magnetic field under a reducing atmosphere. Also disclosed is a magnetic recording medium produced by the method, that is, a magnetic recording medium including a magnetic layer which contains magnetic particles in a CuAu type or Cu3Au type ferromagnetic order alloy phase and which has a squareness ratio of 0.75 or higher.
    Type: Grant
    Filed: July 1, 2003
    Date of Patent: February 7, 2006
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Yasushi Hattori, Koukichi Waki
  • Patent number: 6977030
    Abstract: A method of manufacture of thin film magnetic disks and other useful articles of similar planar geometry in which a non-magnetic layer is first deposited on one or both sides of the disk or article substrate to mask chemical and mechanically induced heterogeneities introduced by pre-polishing to achieve a smooth finish, typically resulting in cold-working of the surface, and to also bind to the substrate and is then coated with a thin layer of metal selected to either reactively or catalytically initiate smooth, electroless deposition of a non-magnetic nickel alloy which is subsequently polished and coated with additional thin layers to provide magnetic read-write capability. A disk drive using one or more of such disks is provided.
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: December 20, 2005
    Inventor: Leonard Nanis
  • Patent number: 6962753
    Abstract: In a composite magnetic body comprising soft magnetic powder dispersed in an organic binding agent and having an electromagnetic interference suppressing effect, powder excellent in thermal conductivity is further dispersed into the organic binding agent so as to provide a composite magnetic body excellent in thermal conductivity. This composite magnetic body may also be used as a heat dissipation sheet for an electronic device. Further, it may also constitute a heat sink having an electromagnetic interference suppressing effect. As the organic binding agent, thermoplastic polyimide or liquid crystal polymer can be cited. As the powder excellent in thermal conductivity, Al2O3, AlN, cubic BN, insulating SiC or a heat conductive reinforcement (capton) can be cited.
    Type: Grant
    Filed: September 9, 1997
    Date of Patent: November 8, 2005
    Assignee: NEC Tokin Corporation
    Inventors: Shigeyoshi Yoshida, Mitsuharu Sato, Norihiko Ono
  • Patent number: 6960281
    Abstract: A method for forming a trimmed upper pole piece for a magnetic write head, said pole piece having a tapered profile that is widest at its trailing edge. Such a pole piece is capable of writing narrow tracks with sharply and well defined patterns and minimal overwriting of adjacent tracks. The present method produces the necessary taper by using NiCr, NiFeCr, Rh or Ru as write gap filling materials which have an etch rate which is substantially equal to the etch rate of the other layers forming the pole piece and are highly corrosion resistant. As a result, the write gap does not protrude to mask the effects of the ion-beam etch used to form the taper.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: November 1, 2005
    Assignee: Headway Technologies, Inc.
    Inventors: Cherng-Chyi Han, Mao-Min Chen, Po Kang Wang, Fenglin Liu
  • Patent number: 6953601
    Abstract: Reduction of the free layer thickness in GMR devices is desirable in order to meet higher signal requirements, besides improving the GMR ratio itself. However, thinning of the free layer reduces the GMR ratio and leads to poor thermal stability. This problem has been overcome by making AP2 from an inverse GMR material and by changing the free layer from a single uniform layer to a ferromagnetic layer AFM (antiferromagnetically) coupled to a layer of inverse GMR material. Examples of alloys that may be used for the inverse GMR materials include FeCr, NiFeCr, NiCr, CoCr, CoFeCr, and CoFeV. Additionally, the ruthenium layer normally used to effect antiferromagnetic coupling can be replaced by a layer of chromium. A process to manufacture the structure is also described.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: October 11, 2005
    Assignee: Headway Technologies, Inc.
    Inventors: Min Li, Simon Liao, Kochan Ju
  • Patent number: 6903904
    Abstract: In current synthetically pinned CPP SV designs, AP2 always makes a negative contribution to the device's GMR since its magnetization direction must be anti-parallel to the pinned layer (AP1). This effect has been reduced by replacing the conventional single layer AP2, that forms part of the synthetic pinned layer, with a multilayer structure into which has been inserted at least one layer of a material such as tantalum that serves to depolarize the spin of electrons that traverse its interfaces. The result is a reduction of said negative contribution by AP2, leading to a significant increase in the GMR ratio.
    Type: Grant
    Filed: October 22, 2002
    Date of Patent: June 7, 2005
    Assignee: Headway Technologies, Inc.
    Inventors: Min Li, Kochan Ju, Simon Liao
  • Patent number: 6887355
    Abstract: A method for forming a trimmed upper pole piece for a magnetic write head, said pole piece having a uniform width above and below a write gap layer. Prior art methods of trimming pole pieces to a final width using ion-beam etches produce pole pieces with thickness differentials due to the etch resistant nature of the alumina write-gap filling material. The present method uses NiCr, NiFeCr or Ru as write gap filling materials which have an etch rate which is substantially equal to the etch rate of the other layers forming the pole piece and are highly corrosion resistant.
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: May 3, 2005
    Assignee: Headway Technologies, Inc.
    Inventors: Cherng-Chyi Han, Mao-Min Chen, Fenglin Liu
  • Patent number: 6884520
    Abstract: A perpendicular magnetic recording medium has a nonmagnetic substrate, a nonmagnetic underlayer, a magnetic layer, a protective film, and a liquid lubrication layer sequentially laminated on the substrate. The nonmagnetic layer is composed of a metal or alloy having a hcp crystal structure. The magnetic recording layer consists of ferromagnetic crystal grains and a nonmagnetic grain boundary phase mainly composed of an oxide surrounding the grains. A seed layer of a metal or alloy having a fcc crystal structure can be provided under the nonmagnetic underlayer, and a nonmagnetic alignment control layer can be provided under the seed layer. The recording medium can provide high output and low noise by improving the alignment of the magnetic recording layer, reducing the initial growth layer in the magnetic recording layer, and minimizing the grain size of the magnetic recording layer.
    Type: Grant
    Filed: December 9, 2002
    Date of Patent: April 26, 2005
    Assignee: Fuji Electric Co., Ld.
    Inventors: Tadaaki Oikawa, Hiroyuki Uwazumi, Shunji Takenoiri, Miyabi Nakamura
  • Patent number: 6866898
    Abstract: A method and related apparatus to link and/or pattern self-assembled first objects to a second object. Each of the first object (e.g., a nanoparticle) can be embedded in a mobile binder (i.e., a stabilizer). The invention applies energy to the first object and stabilizer, links this first object to the second object, and provides a controlled linkage of the first object with respect to the second object. Applying this procedure to many such objects results in a larger a real arrangement of these linked objects. An appropriate solvent may be used to remove non-linked objects, yielding a patterned array. Thermal annealing can be applied to control the physical and chemical properties of the array.
    Type: Grant
    Filed: January 14, 2003
    Date of Patent: March 15, 2005
    Assignee: International Business Machines Corporation
    Inventors: John E. E. Baglin, Hendrik F. Hamann, Shouheng Sun
  • Patent number: 6849164
    Abstract: A magnetic recording medium and method of manufacturing the same including directly texturing a surface of a non-magnetic substrate made of a glass material to form circular concentric grooves thereon, forming a seed layer on the non-magnetic substrate, forming an under layer on the seed layer, forming a magnetic layer on the under layer, and forming a protective layer on the magnetic layer. A ratio of an in-plane remanent magnetization in a circumferential direction of the magnetic recording medium to an in-plane remanent magnetization in a radial direction of the magnetic recording medium is equal to or greater than 1.05.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: February 1, 2005
    Assignee: Fuji Electric Co., Ltd.
    Inventors: Toyoji Ataka, Yuji Ando, Satoru Nakamura, Katsuya Masuda, Manabu Shimosato
  • Patent number: 6843892
    Abstract: An in-line, multi-station apparatus including an improved pallet for transporting a plurality of workpieces/substrates through the apparatus, the pallet comprising: (a) a sheet of electrically conductive material provided with a plurality of spaced-apart regions extending at least partway therethrough, each of the regions adapted to mount therein and expose at least one major surface of respective workpieces/substrates for receipt of the treatment; and (b) a plurality of electrical contact means for selectively and controllably electrically contacting respective ones of said plurality of workpieces/substrates for applying an electrical bias potential thereto during treatment. Embodiments include in-line apparatus for performing bias sputtering of electrically conductive thin films on insulative substrates in the manufacture of multi-layer magnetic and/or magneto-optical recording media.
    Type: Grant
    Filed: August 7, 2002
    Date of Patent: January 18, 2005
    Assignee: Seagate Technology LLC
    Inventor: Paul Stephen McLeod
  • Patent number: 6838227
    Abstract: A system and method for forming servo patterns on magnetic media is disclosed. A magnetic film coated with a layer of polystyrene is stamped with a nickel stamper reproducing the negative image of the stamped pattern on the polystyrene. Ions are then accelerated towards the surface of the polystyrene, which stopps the ions in the areas where the polystyrene is thick and allows the ions to penetrate through to the magnetic layer in the areas where the polystyrene is thin. The ions, which penetrate through to the magnetic layer, interact with the magnetic layer altering the magnetic layer's structure reducing its coercivity (Hc) and remnant moment (Mrt). This reproduces the stamped polystyrene pattern on the magnetic layer. The polystyrene is then removed by oxygen plasma etching the surface leaving behind a patterned magnetic media.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: January 4, 2005
    Assignee: Seagate Technology LLC
    Inventors: HongYing Wang, Neil Deeman, Koichi Wago, Nobuo Kurataka
  • Patent number: 6835423
    Abstract: An improved and novel device and fabrication method for a magnetic element, and more particularly a magnetic element (10) including a first electrode (14), a second electrode (18) and a spacer layer (16). The first electrode (14) and the second electrode (18) include ferromagnetic layers (26 & 28). A spacer layer (16) is located between the ferromagnetic layer (26) of the first electrode (14) and the ferromagnetic layer (28) of the second electrode (16) for permitting tunneling current in a direction generally perpendicular to the ferromagnetic layers (26 & 28). The device includes insulative veils (34) characterized as electrically isolating the first electrode (14) and the second electrode (18), the insulative veils (34) including non-magnetic and insulating dielectric properties.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: December 28, 2004
    Assignee: Freescale Semiconductor, Inc.
    Inventors: Eugene Youjun Chen, Mark Durlam, Saied N. Tehrani, Mark DeHerrera, Gloria Kerszykowski, Kelly Wayne Kyler
  • Patent number: 6827968
    Abstract: A process for producing a magnetic recording medium is provided, the medium being formed from a non-magnetic flexible support, a non-magnetic layer comprising a non-magnetic powder and a binder, and a magnetic layer comprising a ferromagnetic powder and a binder. The non-magnetic layer is provided on top of the support, the magnetic layer is provided on top of the non-magnetic layer, and the non-magnetic powder includes two or more types of non-magnetic powder, including carbon black and a non-magnetic powder other than carbon black. The process includes a step of separately dispersing a non-magnetic liquid A that includes a binder and a non-magnetic powder other than carbon black, and a non-magnetic liquid B that includes carbon black and a binder, and a step of stirring and mixing the non-magnetic liquid A and the non-magnetic liquid B to prepare a non-magnetic coating solution.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: December 7, 2004
    Assignee: Fuji Photo Film Co., Ltd.
    Inventor: Koji Naoe
  • Patent number: 6824816
    Abstract: The invention relates generally to processes for producing electrically conductive noble metal thin films on a substrate by atomic layer deposition. According to one embodiment of the invention a substrate with a surface is provided in a reaction chamber and a vaporised precursor of a noble metal is pulsed into the reaction chamber. By contacting the vaporised precursor with the surface of the substrate, no more than about a molecular layer of the metal precursor is formed on the substrate. In a next step, a pulse of molecular oxygen-containing gas is provided in the reaction chamber, where the oxygen reacts with the precursor on the substrate. Thus, high-quality metal thin films can be deposited by utilising reactions between the metal precursor and oxygen. In one embodiment, electrically conductive layers are deposited in structures that have high aspect ratio vias and trenches, local high elevation areas or other similar surface structures that make the surface rough.
    Type: Grant
    Filed: January 29, 2002
    Date of Patent: November 30, 2004
    Assignee: ASM International N.V.
    Inventors: Titta Aaltonen, Petra Alén, Mikko Ritala, Markku Leskelä
  • Patent number: 6822081
    Abstract: The invention relates to a process for the isolation and/or purification of a proteinaceous material, wherein a solid phase comprising a mixture of hydrophobic and hydrophilic groups is used.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: November 23, 2004
    Assignee: Max-Planck Gesellschaft zur Förderung der Wissenschaften e.V.
    Inventors: Holger Rauth, Richard Reinhardt, Eckhard Nordhoff, Markus Kalkum
  • Patent number: 6808740
    Abstract: A magnetoresistance effect film includes a substrate, a plurality of ferromagnetic particles disposed on the substrate, a nonmagnetic film deposited on the substrate and covering the plurality of ferromagnetic particles, and a pair of electrodes arranged on the nonmagnetic film, in which the resistance across the pair of electrodes is changed by applying a magnetic field. The magnetoresistance effect film is manufactured by vapor-depositing ferromagnetic particle starting material on a substrate at a temperature not exceeding 300° C., the starting material being vapor-deposited in an amount enough to cover the substrate surface to a thickness ranging from 0.5 to 15 nm, and, after formation of ferromagnetic particles on the substrate, vapor-depositing at a temperature not exceeding room temperature a nonmagnetic film over the ferromagnetic particles, the nonmagnetic film having a thickness ranging from 1 to 100 nm, and providing a pair of electrodes each at a predetermined position on the nonmagnetic film.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: October 26, 2004
    Assignees: National Institute of Advanced Industrial Science and Technology, Hiroyuki Akinaga
    Inventors: Hiroyuki Akinaga, Masaharu Oshima, Masaki Mizuguchi
  • Patent number: 6805966
    Abstract: A dual-sided stamper/imprinter for simultaneously forming magnetic transition patterns in spaced-apart first and second layers of magnetic material by contact printing comprises a mechanically hard, substantially rigid magnetic material having high saturation magnetization and high permeability and including first and second oppositely facing imprinting surfaces, wherein each of the imprinting surfaced has a topographical pattern formed therein comprising a patterned plurality of spaced-apart recesses with a plurality of non-recessed areas therebetween, each topographical pattern corresponding to a magnetic transition pattern to be formed in a respective layer of magnetic material. Also disclosed is a method for manufacturing dual-sided stampers/imprinters.
    Type: Grant
    Filed: February 11, 2003
    Date of Patent: October 19, 2004
    Assignee: Seagate Technology LLC
    Inventors: Christopher Formato, Jing Gui
  • Patent number: 6802942
    Abstract: To generate an especially good heat transfer between a seating face of a storage plate support and a storage plate, during coating with a sputter source in a vacuum installation, the seating face of the storage plate support is slightly annularly convexly arched and the storage plate is clamped in the center as well as on its outer margin by a center mask and an outer mask against the arched seating face. Hereby an especially good heat transfer is attained with very low arching d, whereby the storage plate is treated gently and simultaneously, during the coating process, no layer thickness distribution problems occur through arching that is too large.
    Type: Grant
    Filed: October 2, 2002
    Date of Patent: October 12, 2004
    Assignee: Unaxis Balzers Limited
    Inventors: Stephan Voser, Martin Dubs
  • Patent number: 6793961
    Abstract: A method for fabricating a soft ferromagnetic film structure with reduced edge stress anisotropy and enhanced magnetization switching speed. A soft ferromagnetic film structure is formed over an underlying structure. The soft ferromagnetic film structure has one or more edges exhibiting edge stress anisotropy. A non-ferromagnetic film structure is formed along the one or more edges to induce stress contributions therein that control the edge stress anisotropy.
    Type: Grant
    Filed: November 19, 2003
    Date of Patent: September 21, 2004
    Assignee: International Business Machines Corporation
    Inventors: Vladimir Nikitin, Jeffrey Gregory McCord, Murali Ramasubramanian
  • Patent number: 6776883
    Abstract: A magnetic read head with reduced side reading characteristics is described. This design combines use of a current channeling layer (CCL) with stabilizing longitudinal bias layers whose magnetization direction is canted relative to that of the free layer easy axis and that of the pinned layer (of the GMR). This provides several advantages: First, the canting of the free layer at the side region results in a reduction of side reading by reducing magnetic sensitivity in that region. Second, the CCL leads to a narrow current flow profile at the side region, therefore producing a narrow track width definition. A process for making this device is described. Said process allows some of the requirements for interface cleaning associated with prior art processes to be relaxed.
    Type: Grant
    Filed: March 19, 2002
    Date of Patent: August 17, 2004
    Assignee: Headway Technologies, Inc.
    Inventors: Kochan Ju, You Feng Zheng, Mao-Min Chen, Cherng-Chyi Han, Charles Lin
  • Patent number: 6773745
    Abstract: A method of producing a magnetic recording medium comprising the step of forming a magnetic layer on a non-magnetic base film running at a constant speed by continuous oblique evaporation depositing metal vapor of volatilized metal incident obliquely to a surface of the non-magnetic base film, wherein the evaporation is conducted at a film forming rate, defined as an average deposition rate of the magnetic layer at a part of the non-magnetic base film exposed to the incident metal vapor, of not less than a predetermined rate to form an internal microstructure of the magnetic layer comprising columns each having a diameter of not more than about 15 nm constituted by magnetic particles having a size of not more than about 10 nm connected in chains in a direction substantially perpendicular to the magnetic layer and non-magnetic particles packed between the columns and separating the columns from each other, and a magnetic recording medium produced by the above method.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: August 10, 2004
    Assignee: Sony Corporation
    Inventors: Yuichi Arisaka, Junichi Tachibana, Takuya Ito, Yoh Iwasaki
  • Patent number: 6773763
    Abstract: A method of manufacturing a permanent magnet by the steps of preparing an admixture of magnetic material and binder material, the admixture material having a particle size of less than 325 mesh. Then heating a carrier gas to a temperature substantially below the melting point of either component of the admixture. The admixture is introduced into the carrier gas and the admixture is sprayed atop a ductile carrier. The admixture adheres to the carrier and forms a solid permanent magnet. An electric field is applied to the sprayed admixture to create a permanent magnetic moment.
    Type: Grant
    Filed: July 29, 2002
    Date of Patent: August 10, 2004
    Assignee: Ford Global Technologies, LLC
    Inventors: Franco Leonardi, John Matthew Ginder, Robert Corbly McCune
  • Patent number: 6773765
    Abstract: Disclosed is a process for making a flexible magnet with an induced anisotropy, and in particular to a process for making a flexible anisotropic magnet by thermal spraying in the presence of an applied magnetic field. The method may be used to fabricate a substrate having a flexible anisotropic magnetic coating or a free standing anisotropic flexible magnet.
    Type: Grant
    Filed: November 4, 1999
    Date of Patent: August 10, 2004
    Assignee: The Research Foundation of State University of New York
    Inventors: Richard J. Gambino, Dongil Shin, Jeffrey A. Brogan
  • Patent number: 6773764
    Abstract: A method for patterning a recording medium selectively thermally couples a recording medium and a heat source to alter a chemical composition of the recording medium. An apparatus for patterning a recording medium has a heat source for generating and directing an incident thermal wave to a recording medium so as to alter a chemical composition of the recording medium, and a controller for coordinating a mutual position of the incident thermal wave and the recording medium for inducing a direct thermal coupling between the recording medium and the heat source.
    Type: Grant
    Filed: January 3, 2002
    Date of Patent: August 10, 2004
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Ernesto E. Marinero, Hemantha K. Wickramasinghe
  • Patent number: 6764721
    Abstract: A perpendicular magnetic recording medium is formed of a soft magnetic layer, an anti-ferromagnetic layer, a magnetic recording layer, a protective layer, and a liquid lubricant layer deposited in that order on a non-magnetic substrate. The anti-ferromagnetic layer is a Mn alloy containing at least Co at 10 atomic % or greater and 50 atomic % or less or a Mn alloy containing at least Ir at 10 atomic % or greater and 30 atomic % or less. A radial magnetic field is applied during formation of the anti-ferromagnetic layer and the soft magnetic layer. Exchange coupling with the anti-ferromagnetic layer controls magnetic domain walls of the soft magnetic layer. The need for heat treatment after film formation is eliminated.
    Type: Grant
    Filed: October 20, 2003
    Date of Patent: July 20, 2004
    Assignee: Fuji Electric Co., Ltd.
    Inventors: Hiroyuki Uwazumi, Yasushi Sakai, Toyoji Ataka
  • Patent number: 6759084
    Abstract: It is important for a CPP GMR read head that it have both high resistance as well as high cross-sectional area. This has been achieved by inserting a NOL (nano-oxide layer) though the middle of one or both of the two non-magnetic conductive layers. A key feature is that the NOL is formed by first depositing the conductive layer to about half its normal thickness. Then a metallic film is deposited thereon to a thickness that is low enough for it to still consist of individual islands. The latter are then fully oxidized without significantly oxidizing the conductive layer on which they lie. The remainder of the conductive layer is then deposited to a thickness sufficient to fully enclose the islands of oxide.
    Type: Grant
    Filed: June 5, 2003
    Date of Patent: July 6, 2004
    Assignee: Headway Technologies, Inc.
    Inventors: Kochan Ju, Min Li, Simon Liao, Jeiwei Chang
  • Patent number: 6759081
    Abstract: A structure and method of fabricating a magnetic read head, comprises forming a fill layer for a magnetic read head gap using atomic layer deposition (ALD). The fill layer comprises an insulator, preferably aluminum oxide, aluminum nitride, mixtures thereof and layered structures thereof. Materials having higher thermal conductivity than aluminum oxide, such as berylium oxide and boron nitride, can also be employed in layers within an aluminum oxide structure. The thickness of the ALD-formed head gap fill layer is between approximately 5 nm and 100 nm, preferably between approximately 10 nm and 40 nm.
    Type: Grant
    Filed: April 30, 2002
    Date of Patent: July 6, 2004
    Assignee: ASM International, N.V.
    Inventors: Juha Huganen, Tapio Kanniainen
  • Patent number: 6759149
    Abstract: Laminated magnetic recording medium with two Co-containing layers separated by a non-magnetic interlayer is stablished by Ru-containing layers between the recording layers and Co-containing stablization layers through antiferromagnetic coupling.
    Type: Grant
    Filed: July 18, 2001
    Date of Patent: July 6, 2004
    Assignee: Seagate Technology LLC
    Inventors: Qixu Chen, Zhong Wu, Rajiv Y. Ranjan
  • Patent number: 6756071
    Abstract: A GMR spin valve is provided for reading a magnetic signal from a magnetic recording medium. The spin valve includes a non-magnetic layer such as for example copper, separated by first and second magnetic layers. The spin valve includes a pinned magnetic layer and a free magnetic layer, the resistance of the spin valve changing with the relative angle between the direction of magnetization of free and pinned layers. Extremely smooth surfaces are provided at the interfaces between the non-magnetic layer and the adjacent magnetic layers. This smooth interface greatly enhances the performance and reliability of the spin valve by allowing extremely tight control of the thickness of the non-magnetic layer and by preventing atomic diffusion between the non-magnetic and magnetic layers. This smooth interface is achieved by including a surfactant in the deposition of the non-magnetic layer.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: June 29, 2004
    Assignee: Western Digital (Fremont), Inc.
    Inventors: Zhupei Shi, Ming Mao, Qunwen Leng
  • Patent number: 6753043
    Abstract: A servo-patterned magnetic recording medium, comprising: a magnetic layer having a surface with substantially uniform topography, the magnetic layer including a data zone and a servo pattern, the servo pattern comprising: (a) a first patterned plurality of regions of first, higher values of magnetic coercivity Hc and magnetic remanence-thickness product Mrt; and (b) a second patterned plurality of ion-implanted regions of second, lower values of Hc. and Mrt; wherein the second, lower values of Hc and Mrt are sufficiently lower than the first, higher values of Hc and Mrt as to permit sensing for enabling accurate positioning of a read/write transducer head in the data zone but sufficiently high for providing the medium with thermal stability, high amplitude of magnetic transition, and high signal-to-noise ratio.
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: June 22, 2004
    Assignee: Seagate Technology LLC
    Inventors: David S. Kuo, Xinwei Li
  • Patent number: 6743529
    Abstract: A process for producing a glass substrate for a magnetic recording medium by forming a surface roughness in a main surface of a glass plate that has been formed into a disk shape, includes: imparting a processing mark having a permanent strain to the main surface of the glass plate in a circumferential direction thereof; and chemically etching the whole main surface of the glass plate, so as to form the surface roughness.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: June 1, 2004
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventors: Yasuhiro Saito, Hiroshi Ikeda, Junji Kurachi, Kazuishi Mitani
  • Patent number: 6740353
    Abstract: A process for producing a magnetic recording medium having a non-magnetic layer on a non-magnetic support and having a magnetic layer on the non-magnetic layer is provided. A process for producing a magnetic recording medium which comprises applying a non-magnetic layer coating material onto a non-magnetic support and drying the coating material to form a non-magnetic layer, and then applying a magnetic layer coating material more excessively than an intended magnetic layer-wet thickness onto the non-magnetic layer by using a die nozzle coating followed by scraping excess amounts of the magnetic layer coating material to the intended magnetic layer-wet thickness by means of a bar to form a magnetic coating layer.
    Type: Grant
    Filed: May 4, 2001
    Date of Patent: May 25, 2004
    Assignee: TDK Corporation
    Inventor: Hideki Sasaki
  • Patent number: 6730420
    Abstract: A magnetic medium having at least two intermediate layers between an underlayer and a magnetic layer. The first intermediate layer is designed to provide a good lattice match to the underlayer, while the second intermediate layer is designed to provide a good lattice match to the magnetic layer. Typically, the underlayer has one structure, such as body centered cube, while the magnetic layer has a second structure such as hexagonal close pack. In preferred embodiments, the transition from the one structure to the other structure occurs in the intermediate layers. For example, the first intermediate layer may be a hexagonal close pack structure. Because of the mismatch between the underlayer and the first layer, there may be crystal defects in this first intermediate layer. However, any remaining stress and mismatch is absorbed through the second layer, so that the second layer presents a substantially defect-free surface on which the magnetic layer may grow.
    Type: Grant
    Filed: October 31, 2000
    Date of Patent: May 4, 2004
    Assignee: Komag, Inc.
    Inventors: Gerardo Bertero, Tu Chen, Charles Chen, Wei Cao
  • Patent number: 6727010
    Abstract: A magnetic recording medium comprising, in order, a non-metallic substrate; an amorphous metallic film having an amorphous structure; a crystal-structure-regulating film of NiP-based alloy; and a non-magnetic undercoat film and a magnetic film; and wherein the crystal-structure-regulating film has a film thickness of 50 nm or less, and a total film thickness of the amorphous metallic film and the crystal-structure-regulating film is at least 60 nm is disclosed.
    Type: Grant
    Filed: December 27, 2001
    Date of Patent: April 27, 2004
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Kenzo Hanawa, Hiroshi Ohsawa
  • Patent number: 6723374
    Abstract: A magnetic recording media is formed with high in-plane coercivity employing dual magnetic layers. The first magnetic layer is sputter deposited in a chamber employing a shield such that the minimum incident angle of impinging atoms is relatively large, e.g., greater than about 26°. Embodiments of the present invention comprise depositing a NiAl seedlayer, a Cr or Cr alloy underlayer and a first CoCrTa magnetic layer at a thickness less than about 50 Å for inducing the preferred (10.0) crystallographic orientation in the subsequently deposited second magnetic layer, e.g., CoCrPtTa or CoCrPtTaNb having a high Cr content of about 16 to about 21 at. %.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: April 20, 2004
    Assignee: Seagate Technology LLC
    Inventors: Qixu(David) Chen, Lin Huang, Charles Leu, Rajiv Yadav Ranjan
  • Patent number: 6720036
    Abstract: A production method of the present invention is a method of producing a spin valve type giant magnetoresistive thin film. In this production method, a buffer layer, an antiferromagnetic layer, a fixed magnetization layer, a nonmagnetic conductive layer, a free magnetization layer, and a protective layer are consecutively stacked on a substrate. Furter, plasma treatment is performed on predetermined stacked interfaces in the spin valve type giant magnetoresistive thin film to reduce the interlayer coupling magnetic field acting between the fixed magnetization layer and the free magnetization layer and to obtain a high MR ratio. The above production method can achieve both of the high MR ratio and low interlayer coupling magnetic field (Hin) in the thin film produced.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: April 13, 2004
    Assignee: Anelva Corporation
    Inventors: Koji Tsunekawa, Daisuke Nakajima
  • Patent number: 6716543
    Abstract: The present invention provides a magnetic recording medium including at least a nonmagnetic undercoat layer, a nonmagnetic metallic intermediate layer, a magnetic layer, a protective film, and a liquid lubricant layer sequentially laminated on a nonmagnetic substrate, wherein the magnetic layer contains crystal grains having ferromagnetism and nonmagnetic grain boundaries surrounding the crystal grains, and the nonmagnetic metallic intermediate layer contains at least one layer, and the crystal structure of each layer being a hexagonal close-packed structure; and a method for producing the magnetic recording medium. The magnetic recording medium shows high coercive force Hc and a low medium noise, and its manufacturing cost is also low.
    Type: Grant
    Filed: February 22, 2001
    Date of Patent: April 6, 2004
    Assignee: Fuji Electric Co., Ltd.
    Inventors: Hiroyuki Uwazumi, Tadaaki Oikawa, Naoki Takizawa
  • Patent number: 6716488
    Abstract: A ferrite layer formation process that may be performed at a lower temperature than conventional ferrite formation processes. The formation process may produce highly anisotropic structures. A ferrite layer is deposited on a substrate while the substrate is exposed to a magnetic field. An intermediate layer may be positioned between the substrate and the ferrite to promote bonding of the ferrite to the substrate. The process may be performed at temperatures less than 300° C. Ferrite film anisotropy may be achieved by embodiments of the invention in the range of about 1000 dyn-cm/cm3 to about 2×106 dyn-cm/cm3.
    Type: Grant
    Filed: June 22, 2001
    Date of Patent: April 6, 2004
    Assignee: Agere Systems Inc.
    Inventors: Debra Anne Fleming, Gideon S. Grader, David Wilfred Johnson, Jr., John Thomson, Jr., Robert Bruce Van Dover
  • Patent number: 6709745
    Abstract: A method for effectively decreasing electromagnetic radiation by means of active absorbing material in a broad frequency band, preferably from 100 MHz-10 GHz, is provided wherein the material combines the desired shielding properties with the heat insulating properties of a porous material in addition to providing a favourable ratio between density and resistance. The method includes use of an absorber granulate which consists of a highly porous glass and/or ceramic granulate which is coated or filled with ferrite and/or an electrically conductive material.
    Type: Grant
    Filed: August 13, 2002
    Date of Patent: March 23, 2004
    Assignees: Hermsdorfer Institut Fuer Technische Karamik E.V., Colfirmit Rajasil GmbH & Co. KG
    Inventors: Josef Kuchler, Jan-Thomas Kuehnert, Klaus Kupfer, Stefan Rossmayer, Wolfgang Schoeps, Hans-Werner Zier