Abstract: The surface of a metal is treated in a fluidized bed system, in which a hot rolled metal is continuously subjected to an in-line treatment to suppress the formation of scale on its surface or to remove the same therefrom, and then is introduced into a gaseous fluidized bed of a non-oxidizing gas, which contains metal or alloy particles having a low melting point, as fluidized particles, so as to bring the hot rolled metal into contact with the fluidized particles. As a result, the fluidized metal particles or alloy particles may be melted and solidified on the surface of the rolled metal to provide a coated layer of a metal or alloy having a low melting point on the surface thereof. In addition, during the surface treatment in the fluidized bed system, a heat treatment such as patenting or cooling may be applied concomitantly in combination therewith.

Abstract: The invention contemplates a method and means for making a dryer or the like roll having a ferrous metal surface provided with a surface coating of a hardfacing alloy, the ferrous metal surface having a thermal conductivity relative to silver taken as 1 cal/cm.sup.2 /cm/.degree.C./sec of at least about 0.06 the hardfacing alloy being a hardfacing heat, corrosion and wear resistant iron-group metal-base alloy mechanically and metallurgically bonded to said ferrous metal surface which is preferably made of cast iron, the hardfacing alloy coating having a thickness ranging from about 0.01 to 0.15 inch, the thermal conductivity of said coating being at least 0.05.

Abstract: A pigment for metallizing ceramics comprising borate treated nickel with or without additions of tin, zinc, or mixtures of tin and zinc.

Abstract: An eddy current flaw detection apparatus which is particularly adapted for inspecting articles at elevated temperatures. A plurality of detectors are supported about at least a portion of a workpiece path of travel to detect and locate flaws in workpieces. A non-magnetic, metallic shield is between the detectors and the workpiece path. A cooling medium is applied to the heat shield to protect the detectors from the heat of a hot workpiece. The cooling medium is also used to purge foreign matter from the assembly.In one embodiment an exciter and detector assembly is disclosed which is constructed as an integral unit encapsulated within moisture-impervious material. In this embodiment, the assembly is movable relative to the workpiece path.In another embodiment, the detectors and the exciter surround the workpiece path.Metallic powder is sprayed on a hot workpiece to mark the location of detected flaws. The heat of the article fuses the marking metal powder in place on the hot workpiece.

Abstract: A method for manufacturing an object of silicon nitride by isostatic pressing of a preformed body of silicon nitride powder utilizing a pressure medium at a temperature sufficiently high to sinter the silicon nitride. The preformed body is subjected to a degassing operation before isostatic pressing. An inner porous layer of a first material and then an outer porous layer of a second material are applied on the preformed powder body. The inner porous layer is transformable, at a temperature below the sintering temperature for silicon nitride, into a pressure medium impermeable layer. The outer porous layer is also transformable into a pressure medium impermeable layer, but at a temperature which is lower than the temperature when the inner porous layer is converted into its pressure medium impermeable form.

Abstract: A process for the production of ceramic-metal assemblies which are joined by a graded layer of a metal-ceramic mixture is described. The effect of the processing sequence is to vary the prestress between the metal and ceramic components. The assemblies are produced by heating at elevated temperatures and the process of the invention involves preferential cooling of the metal portion of the assembly.

Abstract: A method for coating a metal wire with a thin layer of a second powdered metal. A metal flake powder having a residual surface lubricant from a prior milling operation is placed in the lubricant holding box of a conventional draw bench. The wire to be coated is passed through the metal flake powder and drawn through a conventional drawing die to provide a green-coat wire having a mechanically adherent metal flake powder coating. The green-coat wire is subsequently sintered to metallurgically bond the coating to the wire surface.

Abstract: An adherent mass of base metal powder-first liquid binder is first formed, then braze metal powder mixed therewith to form braze metal-coated mass, the latter being applied on a second liquid binder coated substrate and heated.

Abstract: A process for producing a thick film circuit with terminal elements on an inorganic substrate. A paste of silver powder, copper oxide powder and organic bonding agent is silk screen printed on an inorganic substrate, dried and sintered. Then over preselected locations along individual conductor paths terminal elements are hard soldered. The conductor paths are strongly adhered to the inorganic substrate and the terminal elements are likewise strongly adhered to the individual conductor paths.

Abstract: A boiler tube coating and method are disclosed in which industrial steel tubes or pipes, for example, steel boiler tubes and/or integrated panels of steel boiler tubes, are provided with a fused overlay of a corrosion and erosion resistant coating comprised of a refractory hard component, e.g. tungsten carbide, dispersed through a corrosion resistant matrix alloy.

Abstract: The disclosure relates to a method for diffusing a coating of manganese powder and titanium powder into a ceramic to improve its voltage hold off withstanding capability. The powder coated ceramic is fired for from about 30 to about 90 minutes within about one atmosphere of wet hydrogen at a temperature within the range of from about 1450.degree. to about 1520.degree. C to cause the mixture to penetrate into the ceramic to a depth on the order of a millimeter.

Abstract: Powdered binder metal and hard metal granules are deposited in measured quantities on the cutting edge of a metal blade. When these materials both have a magnetic component, an electromagnet with an elongated air gap is used to pick up quantities determined by the amount of exciting current and to deposit them on the surface to be coated. A high-frequency heating current flows through the object being coated and also through a nearby inductor in series. This produces a short heating cycle in which the binder metal is melted, this being done in a protective gas atmosphere and without the presence of a flux. The object to be coated is held in a clamping device provided with a cavity around the surfaces to be coated, which include adjacent side surfaces as well as the edge of the blade, and the clamping plates also operate as heat sinks. The method and apparatus can also be used for sintering on a coating, but that requires a longer heating cycle.

Abstract: A metal coating is deposited on a metal substrate by means of a method which consists in sand-blasting the metal substrate, in heating the substrate to a temperature between 100.degree. and 650.degree. C, then in spraying a powder of nickel or cobalt alloy having a high value of hardness and containing reducing agents as well as agents for reducing the melting point, the spraying operation being performed at a distance of 50 to 200 mm from the nozzle of a spray-gun and at a velocity within the range of 100 to 250 meters per second.

Abstract: A composite flame spray powder comprising powder particles having as components, cast iron, molybdenum (as such and/or as ferromolybdenum), and boron (as such and/or as ferroboron), unalloyed together. The composite particles are preferably in a form having a cast iron core, of a size between -170 mesh standard screen size and +15 microns, with particles of molybdenum and boron of a size between about -20 and +0.1 microns, bound to the surface of the cast iron core with a binder, the molybdenum being present in amounts of about 20% by weight and the boron in amounts of about 1% by weight based on the total of the cast iron and molybdenum. When flame sprayed, the composite particles produce a coating having high wear and scuff resistance characteristics and low friction.

Abstract: A process of slurry coating particularly adapted to coatings less than one mil thick wherein a basis metal is coated with particles of a second metal dispersed in a liquid containing alkali-stabilized silica sol as the predominate film forming ingredient. The coated basis metal is dried; the coating is sintered thereon and then is worked. Provided that the silica to metal ratio is within a special range, residual silica in the coating metal does not interfere with working.

Abstract: A composite material comprising substantially uniformly dispersed, tightly packed smooth spheres or spheroids embedded in a matrix with the size of the spheres or spheroids being between 10 and about 50 mesh USA Sieve size and the surface roughness of said spheres or spheroids being between 1 and about 70 microinches R.M.S.

Abstract: Abradable seal composite structure having a porous, abradable ceramic surface layer which is resistant to high temperature oxidation and a metallic bottom layer capable of being bonded to a metallic substrate, with at least two intermediate layers consisting of ceramic/metal mixtures. The intermediate layer next to the ceramic layer has the highest ceramic content, with the remaining intermediate layers having progressively lower ceramic content and correspondingly higher metallic contents. The composite is made by laying up the layers in wet paste form and then drying them, after which the composite can be heated to bond it to the metallic substrate.

Abstract: An article is provided with improved resistance to hot corrosion through a coating on a metal surface based on an element selected from Fe, Co and Ni, the coating comprising a filled matrix bonded by interdiffusion with the substrate. The matrix is applied by impinging on the substrate metal surface a plurality of heated metallic particles, such as by plasma spraying. The coating includes a filler metal of aluminum and preferably an alloy of aluminum and at least one other element, for example Cr, deposited on and interdiffused with the matrix, such as through a halide vapor deposition process employing a mixture of aluminum powder and other powders. As a result of application of the filler metal, there is provided from the matrix a coating layer of an alloy including an average of about 8-20 weight percent aluminum, the application process resulting in substantial recrystallization of the matrix.

Abstract: A wear-resistant bearing material, and process for making it, comprising hard phase particles, such as Al.sub.2 O.sub.3, substantially uniformly dispersed in a plasma deposited or detonation gun deposited soft ductile metal matrix, such as aluminum bronze, and wherein said particles are sized between about 0.05 microns and about 100 microns, and present in a volume fraction of between about 3% and 50%.