Deforming The Base Or Coating Or Removing A Portion Of The Coating Patents (Class 427/264)
  • Patent number: 4328298
    Abstract: A method for manufacturing X-ray lithography masks containing features smaller than 1 micron in size and having conductive or non-conductive substrates. The method involves the initial deposition, as by evaporation, of a very thin coating of a strong X-ray absorber such as gold. A layer of photoresist is applied to the initial gold layer and exposed and developed to remove the photoresist in the exposed areas. Thereafter, the mask is submerged in an electroless gold plating bath. I have discovered that metals suitable for electroless plating are autocatalytic in nature. Accordingly, additional gold from the bath is preferentially deposited on the exposed first gold layer and is permitted to build to the desired thickness.
    Type: Grant
    Filed: June 27, 1979
    Date of Patent: May 4, 1982
    Assignee: The Perkin-Elmer Corporation
    Inventor: James F. Nester
  • Patent number: 4310566
    Abstract: A plurality of porous valve-metal pellets, having the conventional oxide dielectric film, solid electrolyte, metallic counterelectrode, and insulative resin protective layer over the counterelectrode, are suspended by their anode risers from processing bars held in a carrier rack. Anode and cathode end-cap terminals are subsequently formed over opposite ends of each pellet, while the pellets are still suspended from the processing bars held in the carrier rack, by the selective steps of dipping and removing and curing of silver-loaded paint, and then nickel immersion plating over the cured silver caps, and then coating the nickel film with solder.
    Type: Grant
    Filed: May 22, 1980
    Date of Patent: January 12, 1982
    Assignee: Sprague Electric Company
    Inventor: N. Christian McGrath
  • Patent number: 4302489
    Abstract: According to the process for producing a foam sheet having an embossed pattern of the present invention, a coating containing an aliphatic ketone type solvent as its main ingredient and being incapable by itself of substantially inhibiting decomposition of a blowing agent comprising azodicarbonamide as its main ingredient is printed in the form of a pattern on selected portions of the surface of a foamable polyvinyl chloride resin sheet material containing a specific amine or amines and the blowing agent, and the foamable sheet material subsequently is heated to foam it.
    Type: Grant
    Filed: November 10, 1980
    Date of Patent: November 24, 1981
    Assignee: Kohkoku Chemical Industry Co. Ltd.
    Inventors: Kenro Hattori, Takeshi Ogawa, Minoru Ochiai, Takeshi Tomikawa, Takeji Ikeda
  • Patent number: 4297405
    Abstract: A process for the production of a corrosion resistant metallic article having a matt nacreous appearance and the resultant article. The process comprises the steps of coating a metallic substrate with a clear paint comprising a curable resin vehicle and a flaky nacreous pigment having a colorless transparent appearance selected from oxides and salts of elements of Groups IV and V of the Periodic Table, to form on the metallic substrate a clear paint coating having a finely undulated surface in which the nacreous pigment is arranged in a non-laurellate fashion, and then curing the paint coating on the metallic substrate to produce the metallic article. The metallic substrate is preferably zinc or zonc alloy which is chemically treated to form a colorless, transparent corrosion-resistant film thereon prior to coating with the clear paint.
    Type: Grant
    Filed: January 5, 1979
    Date of Patent: October 27, 1981
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Nobuyoshi Kasahara, Koutaro Nonomura
  • Patent number: 4296146
    Abstract: Method and apparatus for removing a resist layer from a substrate surface of different material, such as a semiconductor slice, in the fabrication of an electronic structure, involving exposure of the resist layer to a flame from a combustible gas. The resist layer is employed as a mask in patterning the substrate surface via selective etching, diffusion, or other procedures and is removed from the substrate when it has served its purpose. The resist material may include not only light-sensitive resists more commonly termed "photoresists", but also electron beam-sensitive resists, and resists applied by stencil techniques. The resist layer is exposed to the flame for a period of time sufficient to decompose the resist material, the length of the exposure being a function of several factors, including the type of resist, the thickness of the layer, and the manufacturing processes to which the slice was subjected prior to the resist removal step.
    Type: Grant
    Filed: December 2, 1977
    Date of Patent: October 20, 1981
    Assignee: Texas Instruments Incorporated
    Inventor: Thomas C. Penn
  • Patent number: 4294867
    Abstract: A method for developing a pattern of electrically conductive material on a ceramic substrate is disclosed. The method includes the steps of depositing on the ceramic substrate in a desired pattern a thin layer of a heat fusible material which contains a granular current conducting base metal. An encasing layer is deposited over the pattern formed of the heat fusible material. The encasing layer is formed from an oxygen barrier material containing an oxygen getting material. This encasing layer is non-heat fusible and nonreactive with the heat fusible material. All of this structure is heated in an oxygen containing ambient to a temperature sufficient to permit the heat fusible material to fuse to the ceramic substrate.
    Type: Grant
    Filed: August 15, 1980
    Date of Patent: October 13, 1981
    Assignee: Ford Motor Company
    Inventor: Premakaran T. Boaz
  • Patent number: 4284678
    Abstract: There is described a unique mask and method of making same. The mask is especially useful in high resolution fabrication techniques such as in making magnetic bubble domain structures, semiconductor device structures and the like. The mask includes a relatively thin membrane of suitable density and material to be substantially transparent to various types of radiation such as, but not limited to, E-beams, x-rays and the like. A pattern of material which is substantially opaque to the same radiation is provided on the membrane. To the extent necessary, a suitable auxiliary support member is attached to the membrane for supporting same.
    Type: Grant
    Filed: January 17, 1980
    Date of Patent: August 18, 1981
    Assignee: Rockwell International Corporation
    Inventor: Addison B. Jones
  • Patent number: 4284453
    Abstract: A contrasting color is imparted to the decorative surface of a decorative laminate by inserting a pigment coated release sheet between the molding caul and the decorative surface during the molding operation, with the pigment facing the decorative surface. Upon application of heat and pressure during the formation of the laminate, color is transferred from the release sheet to the decorative surface. A suitable technique is also used to emboss or impart surface texture to the decorative surface during molding. Thereafter, the textured surface is subjected to rubbing or brushing to remove more color from the embossed or raised areas than the debossed areas, thereby highlighting or imparting a shaded effect to the textured surface.
    Type: Grant
    Filed: September 17, 1979
    Date of Patent: August 18, 1981
    Assignee: Consolidated Papers, Inc.
    Inventor: Gilbert D. Endrizzi
  • Patent number: 4279674
    Abstract: A process for preparing a work of art includes steps of melting crayon, transferring that molten crayon to a backing member to form a background and forming a design on that background. The design is formed using a hand-held heating element to melt portions of the background and/or to transfer further molten crayon to the background. A kit containing crayons and backing members is also disclosed.
    Type: Grant
    Filed: December 27, 1979
    Date of Patent: July 21, 1981
    Inventor: Marie-Claire Wadden
  • Patent number: 4277272
    Abstract: A method for forming a preform which is subsequently drawn into a multi-channel fiber optical wave guide having a plurality of wave guide cores embedded in a cladding material, characterized by providing a quartz glass tube having an inner surface covered by a layer of cladding material, which in turn is covered by a layer of core material, removing strips of the core material to form parallel, symmetrically disposed strip-like portions of the core material, and heating the tube to cause the collapsing of the tube into the preform with buckling in the areas free of the strip-like portions of core material so that heat of the strip-like portions of core material become completely surrounded by cladding material and then subsequently drawing the preform into the optical fiber.
    Type: Grant
    Filed: February 25, 1980
    Date of Patent: July 7, 1981
    Assignee: Siemens Aktiengesellschaft
    Inventor: Hartmut Schneider
  • Patent number: 4273819
    Abstract: A method of making a differential gloss product which comprises: forming a foamable base resinous plastisol on a substrate; gelling the base resinous plastisol; applying to the base resinous plastisol various printing ink compositions in a predetermined pattern, some portions of which contain a blowing inhibitor and a polymerization temperature-lowering promoter, either in the same or different portions; applying to the printed base resinous plastisol a resinous wear layer containing a polymerizable and/or cross-linkable monomeric material and a free radical polymerization catalyst; gelling the wear layer; mechanically dull mat embossing the entire surface of the wear layer at a temperature below the normal decomposition temperature of the catalyst but which is sufficient to decompose the catalyst in those portions of the wear layer lying directly over the polymerization temperature-lowering promoter present in some portions of the printed pattern, whereby the polymerizable monomeric material polymerizes to b
    Type: Grant
    Filed: July 10, 1980
    Date of Patent: June 16, 1981
    Assignee: Congoleum Corporation
    Inventors: Claude J. Schmidle, Seevaram N. Varadhachary
  • Patent number: 4272612
    Abstract: A variety of technologies have been applied in the development of a bonded rid cathode. Erosion lithography is used for making the fine-detail grid structure, combining air erosion and lithographic techniques. To obtain openings of the order of 0.001 inch (one mil) or smaller, a nozzle with a high aspect ratio exit opening is used, and the cathode grid structure is scanned. A photo resist in which the grid pattern is developed is used over the molybdenum or tungsten grid film. The metal film is removed from the grid openings by chemical etching. The photo resist over the metal grid is used as a composite mask for removing the BN insulation in the openings by erosion with Al.sub.2 O.sub.3 powder from the special nozzle on the air blast gun.
    Type: Grant
    Filed: May 12, 1980
    Date of Patent: June 9, 1981
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventor: David W. Oliver
  • Patent number: 4270985
    Abstract: Photopolymerizable screen printing inks comprising a hydroxyalkyl acrylate-type monomeric material, a polyester binder and a free-radical initiating system, such inks having a viscosity of from 5,000 to 200,000 centipoises, an acid number of from 0 to 120 and a thixotropic index of from 1 to 4. The process of using such inks to treat substrates, such as in making printed circuits, which includes the steps of screen printing the photopolymerizable ink on the substrate; exposing the ink to actinic radiation to cure the ink and to form a resist; and permanently modifying the exposed areas on the substrate. The resist may thereafter be removed by dissolving in aqueous dilute alkali or an organic solvent.
    Type: Grant
    Filed: April 12, 1979
    Date of Patent: June 2, 1981
    Assignee: Dynachem Corporation
    Inventors: Melvin A. Lipson, Dale W. Knoth
  • Patent number: 4268544
    Abstract: A method of providing a uniform tightly adhered solid substantially continuous deposit of a friction-producing resin, such as nylon, in the bottom of the thread grooves of a threaded metal member, preferably of the type in which the threads' surfaces are identified in the trade as phosphate or phosphated surfaces, which comprises forming a 1-3% alcohol flow-promoting solution of a polymeric material selected from a group consisting of acrylic material, polyesters, polyvinyl acetates and nylons, applying the solution to the area of the threads in which the friction-producing deposit is to be made to form a thin uniform film of the solution on the thread surfaces, preparing a substantially aqueous viscous fluid mixture of the cured friction-producing resin powder, applying the mixture to the coated threaded surfaces to form in the thread grooves a deposit concentrated in the bottom of the thread grooves to a depth sufficient to interfere with at least the crests of threads of a mating threaded member, drying th
    Type: Grant
    Filed: September 17, 1979
    Date of Patent: May 19, 1981
    Assignee: The Oakland Corporation
    Inventor: Richard B. Wallace
  • Patent number: 4258085
    Abstract: A process of forming an embossed surface covering is disclosed. The process comprises forming a crosslinkable foam on a backing, depositing an activator composition to initiate cross-linking on at least a portion of the crosslinkable foam, and heating the resulting crosslinkable foam-containing sheet to a temperature sufficient to crosslink the portions of the foam affected by the deposition of activator composition and melt the portions of the foam not affected by the deposition of activator composition.
    Type: Grant
    Filed: January 16, 1978
    Date of Patent: March 24, 1981
    Assignee: Armstrong Cork Company
    Inventors: William J. Kauffman, George L. Lilley
  • Patent number: 4253910
    Abstract: Linear means, particularly for producing a mirror having a discrete transparent portion of a desired shape, configuration or ornamentation and having a backing which may have a discrete image of corresponding shape, configuration or ornamentation affixed in juxtaposition thereto, is set forth. The means of production of said mirror include providing, upon a glass surface, a layer of reflective substance, applying over said reflective substance, a layer of protective resist material which delineates, outlines and profiles said desired shape, configuration or ornamentation, then treating said coated glass surface to set said resist and washing the same to remove unprotected reflective portions delineated by said protective layer and exposed to said wash.
    Type: Grant
    Filed: November 24, 1978
    Date of Patent: March 3, 1981
    Assignee: Colonial Mirror & Glass Corp.
    Inventors: Robert C. Mason, Joseph Scerbo
  • Patent number: 4248922
    Abstract: Resinous polymer sheet materials having selective, surface decorative effects comprising:(1) a base layer or substrate, such as a fibrous backing sheet material and/or a blown or unblown resinous polymer composition having either an embossed or a relatively smooth surface;(2) a pattern or design printed or otherwise deposited on and adhered to the base layer or substrate, certain portions of the printed pattern or design having certain colors, and other portions of the printed pattern or design having other colors; and(3) a wear layer having an embossed or a relatively smooth surface and containing reactive polymerizable monomers and having certain surface portions provided with a certain texture or effect, such as a flat, dead or dull mat finish, and other surface portions provided with another texture or effect, such as a sleek, glossy or lustrous finish, the interior portions of the wear layer lying under the flat, dead or dull mat finish having a relatively high melt viscosity and containing relatively hi
    Type: Grant
    Filed: July 30, 1979
    Date of Patent: February 3, 1981
    Assignee: Congoleum Corporation
    Inventors: Harry A. Shortway, Alan A. Graham, Charles H. Miller
  • Patent number: 4243698
    Abstract: A method is disclosed for producing a pigment coating on a substrate. A hardenable polymer coating is initially provided on the substrate, followed by an excess of hardening agent. This produces a first hardened coating with sufficient hardening agent remaining to harden a second polymer coating, containing suspended pigment, which is deposited on top of the first coating. The polymer is then pyrolyzed, leaving a coating of pigment on the substrate.
    Type: Grant
    Filed: August 13, 1979
    Date of Patent: January 6, 1981
    Assignee: Licentia Patent-Verwaltungs-G.m.b.H.
    Inventors: Otto Marzel, Wilhelm Schwedes, Alfred Wilhelm
  • Patent number: 4242378
    Abstract: The method of making a decorated film with a metal layer in the form of a given pattern comprises the steps of forming a metal layer on at least one surface of a base sheet through the utilization of the vacuum plating technique and removing a preselected area of said metal layer from said base sheet. When a water-insoluble resin is used, the resin is printed on the metal layer to form a positive resinous pattern and then the printed material is immersed in a metal soluble aqueous solution to remove the exposed metal layer without the resinous pattern. When a water-soluble resin is used, the resin is printed on the base sheet to form a negative resinous pattern and then the metal layer is formed on the surface with the resinous pattern. The resultant material is immersed in water to dissolve the resin and simultaneously remove the metal coated on the resinous pattern together with the resin.
    Type: Grant
    Filed: March 29, 1979
    Date of Patent: December 30, 1980
    Assignee: Reiko Co., Ltd.
    Inventor: Yoshiaki Arai
  • Patent number: 4241107
    Abstract: A unique method for applying a lightweight cementitious coating to either existing or new roof surfaces. The invention relates to the method of preparing the coating mixture and its manner of application.
    Type: Grant
    Filed: April 14, 1978
    Date of Patent: December 23, 1980
    Inventors: Theodore O. Mandish, Doneath M. Mandish
  • Patent number: 4237209
    Abstract: A variety of technologies have been applied in the development of a bonded rid cathode. Erosion lithography is used for making the fine-detail grid structure, combining air erosion and lithographic techniques. To obtain openings of the order of 0.001 inch (one mil) or smaller, a nozzle with a high aspect ratio exit opening is used, and the cathode grid structure is scanned. A photo resist in which the grid pattern is developed is used over the molybdenum or tungsten grid film. The metal film is removed from the grid openings by chemical etching. The photo resist over the metal grid is used as a composite mask for removing the BN insulation in the openings by erosion with Al.sub.2 O.sub.3 powder from the special nozzle on the air blast gun.
    Type: Grant
    Filed: May 9, 1979
    Date of Patent: December 2, 1980
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventor: David W. Oliver
  • Patent number: 4235952
    Abstract: The cured polyester or polyurethane adhesive bond seam joining two FRP (fiberglass reinforced plastic) parts, particularly in-mold coated FRP parts, is coated with a reactive polyepoxide resin-polyamide resinamine coating. After curing, sanding, sealing and painting, the seam area joining the parts did not exhibit any paint pops or sinks and the seam itself was invisible or nearly invisible.
    Type: Grant
    Filed: March 21, 1979
    Date of Patent: November 25, 1980
    Assignee: The General Tire & Rubber Company
    Inventors: Richard G. Holmes, David R. Sponseller
  • Patent number: 4233343
    Abstract: Decorative articles having a three-dimensional patterned surface are formed employing the different surface tension properties of a wet ink printed pattern and a liquid top coat composition; the difference in surface tension is such that the liquid top coat composition retracts from the wet ink pattern; subsequently the ink is dried and the top coat is dried and cured.
    Type: Grant
    Filed: August 10, 1978
    Date of Patent: November 11, 1980
    Assignee: J. J. Barker Company Limited
    Inventors: John C. Barker, Ivan P. McLaughlin
  • Patent number: 4230759
    Abstract: A process of forming an embossed surface covering is disclosed. The process comprises forming a cross-linkable foam comprising at least one polymer and having a first phase region and a second phase region; heat the foam to a temperature at least equal to the flow temperature of the first phase region; compressing the heated foam and cooling the foam while compressed; cross-linking a portion of the compressed foam; and reheating the compressed foam to permit the noncross-linked portion of the foam to return or "pop back" to substantially its precompressed shape and thus form an embossed surface covering.
    Type: Grant
    Filed: August 9, 1978
    Date of Patent: October 28, 1980
    Assignee: Armstrong Cork Company
    Inventors: William J. Kauffman, George L. Lilley
  • Patent number: 4218503
    Abstract: There is described a unique mask and method of making same. The mask is especially useful in high resolution fabrication techniques such as in making magnetic bubble domain structures, semiconductor device structures and the like. The mask includes a suitable support of appropriate density to be substantially transparent to various types of radiation such as, but not limited to, E-beams, X-rays and the like. A layer of material which is substantially opaque to the same radiation and which can have the solubility thereof changed by application of E-beams or the like is provided on the support material. The mask is exposed to the solubility changing radiation wherein a pattern is defined in the layer, the layer is etched in a non-critical etch so that the soluble portion thereof is removed and the remaining material provides a suitable pattern. To the extent necessary, a suitable auxiliary support member can be provided to the support.
    Type: Grant
    Filed: February 9, 1979
    Date of Patent: August 19, 1980
    Assignee: Rockwell International Corporation
    Inventors: John P. Reekstin, Howard L. Glass
  • Patent number: 4217378
    Abstract: A method is disclosed for producing a decorative and artistic effect on a flat surface, preferably a clear, flat surface, by brushing or spraying a colored coating material, such as paint thereon, placing a sheet of flexible film on the coated surface, pressing in place until the coating dries, and then removing the film to leave a decorative patterned coating. The resultant monoprint can be used as a room divider, lamp shade, window presenting the effect of stained glass, or for other purposes. When a clear, flat surface is used, the monoprint formed can be sprayed with a contrasting color and arranged to present the uncoated side for viewing in use. The flexible film can optionally be initially distorted by application of heat, creasing, or otherwise to produce variations in the decorative or artistic effect.
    Type: Grant
    Filed: July 18, 1978
    Date of Patent: August 12, 1980
    Inventor: Stephen J. Pizur, Sr.
  • Patent number: 4217385
    Abstract: Resinous polymer sheet materials having selective, surface decorative effects comprising:(1) a base layer or substrate, such as a fibrous backing sheet material and/or a blown or unblown resinous polymer composition having either an embossed or a relatively smooth surface;(2) a pattern or design printed or otherwise deposited on and adhered to the base layer or substrate, certain portions of the printed pattern or design having certain colors, and other portions of the printed pattern or design having other colors; and(3) a wear layer having an embossed or a relatively smooth surface and containing reactive polymerizable monomers and having certain surface portions provided with a certain texture or effect, such as a flat, dead or dull mat finish, and other surface portions provided with another texture or effect, such as a sleek, glossy or lustrous finish, the interior portions of the wear layer lying under the flat, dead or dull mat finish having a relatively high melt viscosity and containing relatively hi
    Type: Grant
    Filed: January 22, 1979
    Date of Patent: August 12, 1980
    Assignee: Congoleum Corporation
    Inventors: Harry A. Shortway, Alan A. Graham, Charles H. Miller
  • Patent number: 4214028
    Abstract: Resinous polymer sheet materials having selective, surface decorative effects comprising:(1) a base layer or substrate, such as a fibrous backing sheet material and/or a blown or unblown resinous polymer composition having either an embossed or a relatively smooth surface;(2) a pattern or design printed or otherwise deposited on and adhered to the base layer or substrate, certain portions of the printed pattern or design having certain colors, and other portions of the printed pattern or design having other colors; and(3) a wear layer having an embossed or a relatively smooth surface and containing reactive polymerizable monomers and having certain surface portions provided with a certain texture or effect, such as a flat, dead or dull mat finish, and other surface portions provided with another texture or effect, such as a sleek, glossy or lustrous finish, the interior portions of the wear layer lying under the flat, dead or dull mat finish having a relatively high melt viscosity and containing relatively hi
    Type: Grant
    Filed: January 22, 1979
    Date of Patent: July 22, 1980
    Assignee: Congoleum Corporation
    Inventors: Harry A. Shortway, Alan A. Graham, Charles H. Miller
  • Patent number: 4211618
    Abstract: A method for producing rotary or flat screens having large amounts of open space per unit area comprises plating a master roll or plate having a pattern of conductive metal and non-conductive areas on its surface with a plurality of separate coats of metal coating on the conductive areas to build up a plurality of spaced projecting metal parts having a required thickness, applying a non-electrically-conductive resin onto the entire surface of the metal coating between each plating step, and removing in each step only the portions of the applied resin on the top of each projecting metal part. This is accomplished while the resin is in an undried state with a non-metallic roll or flat plate having a receptivity to the resin to expose the surface of the metal coating formed by plating.
    Type: Grant
    Filed: May 16, 1978
    Date of Patent: July 8, 1980
    Assignees: Kabushiki Kaisha Kenseido, Toppan Printing Co. Ltd.
    Inventor: Yoshio Ohno
  • Patent number: 4208472
    Abstract: In a composite bearing material including a metal strip, a porous sintered metal matrix layer bonded to a surface of said metal strip and a resin composition impregnated into and substantially filling the voids in said porous metal layer and forming a continuous surface layer thereon, the resin composition consists essentially of a blend of 60 to 95 percent by weight of polytetrafluoroethylene and 40 to 5 percent by weight of a copolymer of tetrafluoroethylene and hexafluoropropylene, and mostly all of the copolymer in the composition is included in the surface layer in the form of a fibrillated network.
    Type: Grant
    Filed: September 11, 1978
    Date of Patent: June 17, 1980
    Assignee: Oiles Industry Co., Ltd.
    Inventors: Hideo Cho, Yukinori Takenoshita, Saisuke Sugimoto
  • Patent number: 4206254
    Abstract: A liftoff process for selectively depositing additional metal layers on an existing metallurgy pattern supported on a dielectric substrate which includes the steps of (1) depositing a melt material on the dielectric substrate which material, after melting, has the characteristic of wetting the substrate surface, but not the existing metallurgy pattern, (2) heating the melt material to convert it to a liquid wherein the material is distributed to cover the dielectric substrate surface, but not the metallurgy pattern, (3) cooling the liquid material to solidify it, (4) depositing a blanket layer of metal over the solidified material and the metallurgy pattern, and (5) dissolving the solidified material in a suitable solvent thereby removing the material and the overlying metal layer portions.
    Type: Grant
    Filed: February 28, 1979
    Date of Patent: June 3, 1980
    Assignee: International Business Machines Corporation
    Inventor: Arnold F. Schmeckenbecher
  • Patent number: 4202716
    Abstract: A lightweight wall covering and method of making same are provided wherein such wall covering has a substantially smooth inside surface and a textured outer layer comprised of a substrate having an exposed surface defining the inside surface, a fluid impervious film bonded against the substrate, and an embossed expanded vinyl plastisol bonded against the film and defining the textured outer layer with the textured outer layer being defined by alternating recesses and dense projections substantially free of air spaces and with the textured outer layer having a substantially fluid impervious skin.
    Type: Grant
    Filed: March 21, 1979
    Date of Patent: May 13, 1980
    Assignee: Dayco Corporationp
    Inventor: Charles A. Roman
  • Patent number: 4200673
    Abstract: Printed wood paneling having a reduced flame spread rating is provided by embossing the wood surface to be finished to depress in a relatively uniform pattern of depressed portions at least about 20% up to about 70% of the surface area of the wood to a depth of at least about 0.01 inch, and these depressed portions are then filled with an intumescent fire retardant filler and the excess filler is substantially removed from the undepressed portions of the wood surface. The embossed panel with the depressed portions thereof filled with intumescent fire retardant filler is then finished in conventional fashion by applying a filler, sanding, base coating, printing, and usually embossing. A clear topcoat is then applied to protect the finish.
    Type: Grant
    Filed: November 15, 1977
    Date of Patent: April 29, 1980
    Assignee: The Lilly Company
    Inventor: Wallace A. Steele
  • Patent number: 4200541
    Abstract: The specification discloses advantageous dry bearing materials in which a material having characteristics making it useful as a dry bearing material has on its contacting or bearing surface a multiplicity of closely spaced, small, blind holes each filled with solid lubricant. It has been found that the holes should be less than 1 mm in diameter and have a center to center spacing of less than 1 mm and the specification discloses a phosphor bronze material of the invention using a polytetrafluoroethylene/lead solid lubricant of useful properties.
    Type: Grant
    Filed: December 2, 1977
    Date of Patent: April 29, 1980
    Assignee: National Research Development Corporation
    Inventors: George H. Kinner, John K. Lancaster
  • Patent number: 4199408
    Abstract: A method of fabricating a body having a plurality of conductors is disclosed. The method comprises forming a dielectric base which has a plurality of extensions projecting therefrom, the extensions corresponding to the desired plurality of conductors. A conductive path is then formed on each of the extensions.
    Type: Grant
    Filed: March 27, 1978
    Date of Patent: April 22, 1980
    Assignee: Western Electric Co. Inc.
    Inventor: Charles J. Sherman
  • Patent number: 4198448
    Abstract: A process of forming an embossed surface covering is disclosed. The process comprises forming a crosslinkable foam on a backing, depositing a deactivator composition to inhibit cross-linking on at least a portion of the cross-linkable foam, and heating the resulting crosslinkable foam-containing sheet to a temperature sufficient to crosslink the portions of the foam not affected by the deposition of deactivator composition and melt the portions of the foam affected by the deposition of deactivator composition.
    Type: Grant
    Filed: January 16, 1978
    Date of Patent: April 15, 1980
    Assignee: Armstrong Cork Company
    Inventors: William J. Kauffman, George L. Lilley
  • Patent number: 4196033
    Abstract: A process for producing decorative sheets which comprises: forming a pattern on a paper for decorative use with an ink containing a vehicle resin; causing the vehicle resin in the pattern to harden on the paper; impregnating the entire paper for decorative use including the pattern with a thermosetting resin to form an impregnated paper wherein a film of still uncured thermosetting resin is formed over the pattern; assembling a laminated structure by so superposing the impregnated paper on a base material that the surface of the paper bearing the pattern will become the outer surface and further placing a planar shaping member on the paper; subjecting the laminated structure to heating and pressing thereby to cause the thermosetting resin at parts other than the pattern to cure, leaving the thermosetting resin on the pattern in still uncured state; and peeling off the planar shaping member, under heat and after the termination of the pressing, thereby to form concavities on and coincident with the pattern in
    Type: Grant
    Filed: March 6, 1978
    Date of Patent: April 1, 1980
    Assignee: Dai Nippon Insatsu Kabushiki Kaisha
    Inventors: Eisuke Arai, Kuniaki Kamei, Kinji Matushima, Matsuo Hirakawa
  • Patent number: 4194026
    Abstract: A method of making textured foam coatings and materials is disclosed. A mixture of a curable frothed elastomeric emulsion composition and 20 pounds or less of thermally expandable beads to each 100 pounds of elastomeric composition is applied to a foam substrate and heated. During heating the plastic beads expand to produce a textured pebble-like coated elastomeric article.
    Type: Grant
    Filed: March 18, 1977
    Date of Patent: March 18, 1980
    Assignee: United Foam Corporation
    Inventors: Clark W. Goodale, Charles W. Morgan, Albert L. Rhoton, David F. McNeil
  • Patent number: 4189509
    Abstract: An improved electrical resistor device is made by molding a body of ceramic material of positive temperature coefficient of resistivity so that a plurality of passages extend in a pattern in spaced side-by-side relation to each other between opposite ends of the body. In molding the body, lands or abutments of resistor material are formed around the ends of alternate body passages at one end of the body and similar lands or abutments are formed around the ends of the other passages at the opposite end of the body. A band of masking material is applied to the sides of the body extending around the body leaving the ends of the body, and bands of the body side surface adjacent each end of the body, free of masking material. The masked body is then immersed in a coating bath for simultaneously coating the inner walls of the body passages, the ends of the body, and the unmasked bands of the body side surface with an electrically conductive ohmic contact material.
    Type: Grant
    Filed: September 9, 1976
    Date of Patent: February 19, 1980
    Assignee: Texas Instruments Incorporated
    Inventor: David C. Hill
  • Patent number: 4188417
    Abstract: A method of applying a dielectric layer to a substrate, comprises applying a metallic suspension, for example, a layer of so-called "conducting silver" which is a suspension of silver particles in an organic binder or solvent to the substrate surface in an area which is not to receive the dielectric layer so as to form a mask. The organic binder or solvent is advantageously decomposed by heating so as to leave the metallic deposit mask. Thereafter, a layer of dielectric material is applied over the substrate in the areas which are not covered by the mask and, subsequently, the mask is removed, such as by dissolving it. A mask-forming coating for the application of the dielectric layers on the substrate comprises a metallic suspension which may be in the form of a lacquer-type liquid or paste which contain noble metals, for example, in the form of tinsels as the conducting constituent and also include organic binders or solvents of various kinds.
    Type: Grant
    Filed: June 19, 1978
    Date of Patent: February 12, 1980
    Assignee: Balzers Patent-und Beteiligungs-Aktiegesellschaft
    Inventor: Wolfgang Lichtenberg
  • Patent number: 4187131
    Abstract: Resinous polymer sheet materials having selective, surface decorative effects comprising:(1) a base layer or substrate, such as a fibrous backing sheet material and/or a blown or unblown resinous polymer composition having either an embossed or a relatively smooth surface;(2) a pattern or design printed or otherwise deposited on and adhered to the base layer or substrate, certain portions of the printed pattern or design having certain colors, and other portions of the printed pattern or design having other colors; and(3) a wear layer having an embossed or a relatively smooth surface and containing reactive polymerizable monomers and having certain surface portions provided with a certain texture or effect, such as a flat, dead or dull mat finish, and other surface portions provided with another texture or effect, such as a sleek, glossy or lustrous finish, the interior portions of the wear layer lying under the flat, dead or dull mat finish having a relatively high melt viscosity and containing relatively hi
    Type: Grant
    Filed: January 22, 1979
    Date of Patent: February 5, 1980
    Assignee: Congoleum Corporation
    Inventors: Harry A. Shortway, Alan A. Graham, Charles H. Miller
  • Patent number: 4187340
    Abstract: A paste comprising particles of an inorganic oxide and a vehicle is printed on portions of a substrate which are not to be coated with a transparent electro-conductive film. A low valence oxide film of an electro-conductive metal oxide is deposited on the printed substrate by a vacuum deposition process. The resulting substrate is heated in an atmosphere containing oxygen, whereby the film is oxidized to form a transparent, highly electro-conductive film and the vehicle present in the paste is decomposed to yield a patterned, transparent electro-conductive film on the substrate.
    Type: Grant
    Filed: April 17, 1975
    Date of Patent: February 5, 1980
    Assignee: Asahi Glass Company, Ltd.
    Inventors: Rokuji Oishi, Yasuharu Okajima, Satoshi Noguchi, Kazuyuki Akeyoshi
  • Patent number: 4183137
    Abstract: A method for metalizing the surface walls of a printed circuit board through hole to produce an electrically conductive path from one metallic layer of the board through the insulating plate to another metallic layer. A drill bit is forced through the board and into a block of soft conductor material. While the bit is turning the conductive cuttings from the block are carried to the hole in the insulating plate and smeared on the wall surface by the bit. The smeared conductive material creates an electrically conductive path between two metallic layers of the printed circuit board.
    Type: Grant
    Filed: February 15, 1977
    Date of Patent: January 15, 1980
    Inventor: Robert B. Lomerson
  • Patent number: 4179541
    Abstract: An embossed photographic support material is produced by extrusion coating a polyolefin resin over a pattern embossed on a base paper material and pressing the polyolefin resin onto the embossed paper with a cooling roll. The cooling roll has a surface finish to impart the desired amount of gloss to the embossed surface.
    Type: Grant
    Filed: August 12, 1977
    Date of Patent: December 18, 1979
    Assignee: Mitsubishi Paper Mills, Ltd.
    Inventors: Masao Miyama, Sakan Yamaguti, You Kusama
  • Patent number: 4178404
    Abstract: A low reflectance reticle immersed in optical cement between transparent strates. A copper reticle is vacuum deposited upon one transparent substrate and chemically treated to produce anti-reflectance properties. The reticle and substrate to which it is attached are then cemented with optical cement to a second transparent substrate to immerse the anti-reflectance reticle between tranparent substrates in optical cement. The immersed reticle thus formed has superior anti-reflection properties and is protected from mechanical damage by its immersed location. Immersed reticles may be installed between elements of a compound lens if desired.
    Type: Grant
    Filed: February 6, 1978
    Date of Patent: December 11, 1979
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Edwin M. Allen, William C. Fitzgerald, Henry Blazek, George Turner
  • Patent number: 4172907
    Abstract: A method of protecting from physical damage the upper surface of medium and large scale integrated IC circuit chips. Certain types of IC chips are provided with a plurality of input/output terminals, or bumps, which project above the upper surface of the chips on which they are formed. The upper surface of each such chip, including its bumps, are spin coated with a thin adhesion promoter which is then dried. The chips and its terminals are next spin coated with a layer of a heat curable resin which is partially cured. The resin and the adhesion promoter are then removed from the upper surfaces of the bump by rubbing with a soft abrasive material. The resin remaining on each IC chip is then finally cured.
    Type: Grant
    Filed: December 29, 1977
    Date of Patent: October 30, 1979
    Assignee: Honeywell Information Systems Inc.
    Inventors: Arthur H. Mones, James E. O'Keefe
  • Patent number: 4169907
    Abstract: A decorative simulated ceramic tile is produced in a method which comprises applying to a flat surface of a non-metallic, porous substrate, an under-coat effective to seal the surface and provide a colored, printable base; printing on the printable base a pattern composed of ink lines of a colored drying ink containing 0.75 to 5% by weight of an organic silicone oil, and allowing the ink to dry; applying to the printable base, a coloring pigment-containing liquid top coat containing from 0.75% to 2.
    Type: Grant
    Filed: June 21, 1977
    Date of Patent: October 2, 1979
    Assignee: J. J. Barker Company Limited
    Inventors: John C. Barker, Ivan P. McLaughlin
  • Patent number: 4169171
    Abstract: An adherent bright metallic coating which may be any metal or alloy capable of being deposited electrolessly, is applied to the surface of a plastic or other dielectric part (or to a metal part) by an electroless process comprising suitable pretreatment of said surface, deposition of a primary electroless copper to produce an underlayer, then depositing a bright secondary electroless coating of the desired metal (the overlayer) with complete elimination of any subsequent electroplating process [usually required to achieve this brightness]. The required overlayer may also be limited to selected surface areas of a coated part by mechanically removing portions of the primary electroless copper prior to immersion of the part in the secondary electroless bath to produce the desired overlayer metal.
    Type: Grant
    Filed: February 13, 1978
    Date of Patent: September 25, 1979
    Inventor: Harold Narcus
  • Patent number: 4165741
    Abstract: Heat-sensitive recording materials having a recording layer comprising a soluble heat-sensitive organic high molecular weight compound which is folded to show a granular state on a support, and a recording process for obtaining images which comprises imagewise applying heat to the recording layer to insolubilize the high molecular weight compound and removing by dissolving the portion of the recording layer where the high molecular weight compound is not insolubilized.
    Type: Grant
    Filed: June 30, 1978
    Date of Patent: August 28, 1979
    Assignee: Process Shizai Co., Ltd.
    Inventors: Eiichi Inoue, Taiji Nose, Masakazu Inaba
  • Patent number: 4165399
    Abstract: Binderless ink compositions suitable for use in jet printing operations on polymeric resin surfaces to form images which are highly resistant to abrasion and to steam pasteurization conditions by virtue of penetration of the colorant into the sub-surface structure of the resin, in contrast to conventional ink images secured on the surface of a substrate by binders incorporated in the ink composition. The preferred inks contain a basic or neutral dye, a water and alcohol solvent system, a surfactant, an aliphatic ketone or ester and, as a preferred optional agreement, an aliphatic hydrocarbon of 8-12 carbons.
    Type: Grant
    Filed: October 10, 1978
    Date of Patent: August 21, 1979
    Assignee: American Can Company
    Inventor: Raymond L. Germonprez