Abstract: A method for lubricating a low surface energy polymeric surface includes plasma treatment of the surface. A film of a polysiloxane lubricant is applied to the plasma-treated surface to give an even coating of the lubricant which is stable for a protracted period of time.

Abstract: A high-speed process for coating substrates with thin organic coatings in a vacuum is disclosed and claimed. The process utilizes relatively low boiling, reactive monomers (e.g., polyacrylates) which are flash vaporized, condensed on the substrates and cured, in situ. The resultant cured films are pin-hole free and exhibit excellent adhesion. The process is capable of being run at very high coating and curing speeds, e.g., between 1 and 1000 cm/second.

Abstract: Precision multilayer optical interference coating of substrates having complex topology using complementary shaped electrodes and plasma enhanced chemical vapor deposition within a chamber. The materials for the optical quality thin films are obtained from starting reactants of the form M-R where M denotes a metal atom and R denotes an organic component. These starting reactants are brought into a reactive atmosphere of the chamber through a plurality of orifices in one of the shaped electrodes. The resulting substances are deposited as thin films upon the substrates.

Abstract: A method and apparatus for vacuum coating of materials having a three-dimensional surface structure is disclosed that provides cooling, to prevent heat destruction of those materials during vacuum coating. The web is moved back and forth across the coating area, between rolls. A cooling film is rolled onto each roll with the web. As the web is unrolled, the film is unrolled and recooled before being rolled up again with the web.

Abstract: A game ball, particularly a golf ball, having a liquid core, in which some portion of the dissolved gases in the liquid are removed to decrease the compressability of the liquid core.

Abstract: A felt member, in particular a felt ring as a technical accessory for polishing and grinding operations, characterized in that the felt member contains at least 35% of a natural fiber material and polishing grains of a grain size of below 1000 .mu.m are enclosed in cavities in the tangled structure of the natural fiber material.

Abstract: Metallized polymer compositions are disclosed, the surface of which comprises an intermetallic compound of a metal element A (Sn, As, Sb or Bi) and a metal element B (Fe, Co, Ni, Cu, Zn, Ga, Ru, Rh, Pd, Ag, Cd or In), preferably an intermetallic compound of antimony and a metal element B. Processes for producing such metallized polymer compositions involve either the reduction of a metal element A compound in the presence of metallic metal element B and the polymer or the compression of a laminate of metal element A and metal element B layers onto the polymer. The metallized polymers are useful in the production of printing circuit boards, electromagnetic interference shielding devices, membrane switches, capacitors, conductive fibers, magnetic tapes and disc, antistatic mats, barrier polymers and optical storage devices.

Abstract: A device for controlling the cross-directional gloss profile on the surface of a calenderable material by selectively directing jets of steam against sections of the material across its width. Built-in steam flow control valves are provided to control the amount of steam applied to each section. Suction means may also be provided to remove excess steam and thus prevent undesirable condensation on adjacent structures. The gloss finish may be monitored and compared to a desired gloss finish and the valves are activated accordingly.

Abstract: A method for applying surface plasma-treating to works of resin material in a reaction chamber by irradiating the surfaces of the works with a microwave discharge plasma within the reaction chamber, comprising injection the plasma from a plurality of positions located adjacently to the inner wall of the reaction chamber, and injecting the plasma from each injecting position in a certain spreading angle along the direction of injection.

Abstract: This invention relates to the application of a treatment agent to an air permeable substrate by forming a foam of a liquid containing or constituting the treatment agent and applying the foam to the substrate and causing or allowing the foam to transit the substrate and to be removed from the other side thereof in which process the foam is applied in an excess defined as a ratio of the foam transit liquid content of the material in which case the amount of treatment agent taken up by the substrate will be dependent solely on the concentration of the agent within the foam and not by the volume of the foam applied and further the amount of agent taken up by the substrate is substantially independent of the initial water or liquid content of the substrate.

Abstract: A void-free prepreg is made by contacting a porous sheet material with a resin so that resin enters the sheet, providing a subatmospheric pressure on one side of the resin-containing sheet to draw resin through the sheet, and then B-staging the resin-containing sheet.

Abstract: The invention relates to a thin film conductor which has a composition containing silicon and germanium as major components and has a structure in which both amorphous and microcrystalline phases are present, and a method of manufacturing the same by a CVD method. The resultant thin film conductor has characteristics, such as a high dark conductivity, a large gauge factor, a small temperature coefficient of the dark conductivity, a large thermoelectric power, and the like, and is used as a material for microelectronic devices having a sensor function.

Abstract: Gas separation membranes which possess improved characteristics as exemplified by selectivity and flux may be prepared by coating a porous organic polymer support with a solution or emulsion of a plasticizer and an organic polymer, said coating being effected at subatmospheric pressures in order to increase the penetration depth of the coating material.

Abstract: Transverse bowing of a plastics web coated with a magnetic thin metal film is substantially eliminated by laterally stretching the coated web such that the lateral stress applied to the metal film exceeds the tensile strength of the film and the lateral stress applied to the plastics web lies within the yield point of the plastics material. The coated web is stretched by passage over a curved roll adjusted to provide a lateral strain of at least 1% and typically 1.8% in the web, and such stretching may cause a pattern of interlaced micro-cracks to occur in the metal film. Recording tapes slit from such stretched webs exhibit negligible cupping, and the pressure of micro-cracks has no adverse effect on recording performance or wear.

Abstract: A method and apparatus are disclosed for producing rolls or coils of film of insulating material which has been conductively coated, in a vacuum, by vaporizing conductive material in direct electron beam bombardment and condensing the vapor on the film surface. According to the invention, the film is subjected to a plasma treatment after coating and before the film is wound in a coil.

Abstract: The invention relates to a process and composition for trapping coloring or non-coloring liquids, in a non-woven textile consisting of fibers, characterized in that said textile is metallized under vacuum by spraying metal particles onto at least one face of the textile and along a portion of its thickness in such a way that the surface fibers, or those in the immediate vicinity of the surface, are coated with metal while remaining independent of each other.

Abstract: A resin-impregnated sheet material is manufactured by passing a sheet material through a vacuum space of a reduced pressure sufficiently different from ambient atmospheric pressure for sufficiently deaerating the sheet material at the vacuum space, and impregnating the thus deaerated sheet material with a resin varnish while utilizing the pressure difference between the atmosphere and the vacuum space, the sufficiently deaerated sheet material being impregnated quickly and reliably with the resin varnish to provide the resin-impregnated sheet material of high quality.

Abstract: A liquid permeable diaphragm formed of a major amount polyfluorocarbon fibrils and a minor amount perfluorinated ion exchange material is disclosed. Optionally, the diaphragm may also include inorganic materials such as zirconium oxide, titanium dioxide, aluminum oxide, talc, barium sulfate or potassium titanate, or hydrous inorganic gels such as magnesium oxide gel, zirconium oxide gel, titanium oxide gel or zirconyl phosphate gel. The diaphragm can be prepared by depositing the polyfluorocarbon fibrils and the perfluorinated ion exchange material from a slurry, preferably an aqueous slurry. Optionally, a pore former such as, e.g., polypropylene can be codeposited from the slurry and subsequently removed by heat or dissolution to provide the desired permeability.

Abstract: Disclosed is a method of producing implantable prosthetic devices, e.g., tubular vascular prostheses having a substantially non-thrombogenic inside surface and a biocompatible outside surface. The method involves deposition onto an elongate substrate, e.g., a porous tubular substrate, of a fluorine-containing coating by inducing glow discharge progressively along the length of a tubular reaction vessel. A polymerizable fluorine-containing gas is flowed through the tubular substrate and a portion of the gas migrates radially to traverse the pores of the substrate. An RF field is applied to successive volumes of the gas within the vessel and tube. A substantially non-thrombogenic fluorinated coating with a first fluorine to carbon ratio deposits and bonds to the inside surface of the substrate, and a fluorinated biocompatible cross-linked coating with a lower F/C atomic ratio than the inside coating deposits and bonds to the outside surface of the substrate.

Abstract: A method for manufacturing a magnetic recording medium, comprising evaporating a magnetic metal material from an evaporation source to form a vapor stream of the magnetic metal material, vapor-depositing the magnetic metal material on a tape-shaped substrate moving along a cooling can such that the incident angle (.theta.) of the vapor stream which is incident upon the substrate changes continuously from a high incident angle (.theta.max) to a low incident angle (.theta.min), and at the same time introducing one or more gases selected from the group consisting of a rare gas, CO.sub.2 gas, N.sub.2 gas, and nitrogen oxide gas, or a mixed gas composed of oxygen gas and one or more gases selected from the group consisting of a rare gas, CO.sub.2 gas, N.sub.2 gas and nitrogen oxide gas from a gas inlet part disposed at a position in the vicinity of the substrate and near the vapor stream at a low incident angle (.theta.min) upon the substrate, thereby providing a ferromagnetic metal film on the substrate.

Abstract: A process for preparing a magnetic recording medium is described, comprising subjecting a surface of a non-magnetic support having a surface roughness of not less than 0.01 .mu.m to a non-contact surface treatment, providing a layer containing a compound polymerizable by radiation exposure on the surface of the support, exposing said layer to radiation, and then providing a magnetic layer on the radiation-exposed layer.

Abstract: A process for fabricating magnetic tape in which a tape substrate in passed through a stream of evaporating material so as to present a continuously varying angle of incidence to the stream. The maximum and minimum angles of incidence are defined. Oxidizing gas is applied to the tape at the minimum angle of incidence and at an intermediate angle.

Abstract: A molded product consisting mainly of silicon carbide and a process for mfacturing the same. This invention is to provide a product having a desired or complicated shape and a process which enables the manufacture of any such product at a drastically lower temperature than any conventional process. This object is attained by applying an organic silicon polymer having a skeleton composed mainly of carbon-silicon bonds by impregnation or adherence to a base material having a desired shape, and by burning the base material at a temperature of 700.degree. C. to 2,000.degree. C. in a vacuum or in a nonoxidizing gas atmosphere. The product of this invention has a fibrous, granular and/or firmly carbon structure in the matrix consisting mainly of SiC. The product of this invention is useful for a wide variety of applications, for example, for making heat-resistant structural members of electronic devices.

Abstract: A method and apparatus for providing a thin substantially uniform polymeric coating on the inside surface of tubing. Tubing constituted of dielectric material is passed through a glow discharge zone in which the glow discharge is produced by reactance coupling utilizing power provided by a radio frequency power source. Simultaneously with the movement of the tubing through the glow discharge zone, a monomer that is subject to glow discharge polymerization is passed through the glow discharge zone in the interior of the tubing, while a low absolute pressure is maintained in the interior within the zone. Glow discharge polymerization of the monomer is thereby effected to form a thin polymeric coating on the inside surface of the tubing.Also disclosed is a novel tubing constituted of dielectric material and having on the inside surface thereof a thin adherent, substantially uniform coating produced by glow discharge polymerization.

Abstract: Disclosed is a process for preparing a water-proof sheet by forming a polymer coating on both the surfaces of a fibrous substrate fabric. At first, the fibrous substrate fabric is treated with a water repellant, and both the surfaces are subjected to the low temperature plasma treatment or corona discharge treatment. Then, a polymer coating is formed on both the surfaces. According to this process, the peel strength of the polymer coating is improved and the water absorbing property is reduced substantially to zero. If an inorganic fiber substrate fabric is treated according to this process, the bending resistance is highly improved in the resulting water-proof sheet.

Abstract: Novel copolymers of acrylic acid and cyanoethylacrylate, and the use of such copolymers as primers for bonding metal-containing coatings to organic polymer substrates, are disclosed. The copolymers of the present invention may be linear or crosslinked, may further comprise hydroxyethylacrylate, and are preferably of low molecular weight when used in solution as a primer.

Abstract: A process for preparing a magnetic recording medium by forming a ferromagnetic thin film on a non-magnetic support moving along a rotating drum by a vapor deposition method is disclosed, comprising introducing a first oxidizing gas and then introducing a second oxidizing gas near the surface of the ferromagnetic film moving along the rotating drum and glow-discharging the second oxidizing gas, using a charging energy (G) for glow discharge per unit area of a ferromagnetic thin film surface of 1.0 W.multidot.sec/cm.sup.2 or more.

Abstract: A magnetic recording medium provided with a protective layer having excellent corrosion resistance and good adhesion is provided by a process which comprises forming a thin magnetic metal film on a nonmagnetic substrate by an oblique vapor deposition technique in a vacuum vessel, blowing an oxidizing gas against the surface of the thin magnetic metal film in the same vacuum vessel as used in the formation of the thin magnetic metal film, and thereafter forming a thin nonmagnetic metal film on the thin magnetic metal film.

Abstract: A process for producing light-reflecting bodies is described. The wall of the light-reflecting body consists of a polyalkylene terephthalate and/or a copolyester thereof, containing in each case 10-40% by weight of a finely-divided filler, a light-reflecting metal layer being applied directly to at least one surface of the wall. According to the novel process, a polyester moulding compound containing:(a) 90-60% by weight of a polyalkylene terephthalate and/or copolyester thereof, or of a mixture of polyalkylene terephthalates, and(b) 10-40% by weight of a finely-divided filleris subjected before shaping, at elevated temperature but at a temperature below the melting point of the moulding compound, to a vacuum treatment.

Abstract: A method of impregnating a water-penetrable article with a clay slurry includes temporarily inhibiting the swellability of the clay to unexpectedly increase the clay content and decrease the viscosity of the slurry to achieve a higher clay content in a clay-impregnated, water-penetrable article. The swelling capacity of a water-swellable clay composition in contact with water is temporarily inhibited for greater impregnation of the clay into the fibrous article by mixing with a water-swellable clay a water soluble anionic polymer having a weight average molecular weight of about 2,000 to about 150,000 and water. The water soluble anionic polymers temporarily inhibit the swelling capacity of the water-swellable clays to decrease the viscosity of the clay slurry to achieve a higher clay content or more efficient and faster clay impregnation into a water-penetrable, e.g. fibrous, article.

Abstract: Use of an application of foam to air permeable sheet material by a variety of mechanical or pressure applied means in order to cause or allow the foam to enter the interstices of the material. The foam contains as an essential integer an agent capable of lowering the surface tension of the foaming liquid thereby effecting a dewatering/drying action on the material greater than that than would otherwise be applied.

Abstract: A process for producing a magnetic recording medium comprising heating a magnetic material evaporation source with at least one scanning electron beam and depositing a vapor of a magnetic material emitted from the magnetic material evaporation source onto a non-magnetic substrate tape or web which is continuously moving in a vacuum atmosphere, the magnetic material evaporation source being disposed substantially parallel to the width direction of the non-magnetic substrate tape or web to form a magnetic thin film thereon, wherein the scanning frequency of the electron beams is about 2wv/n Hz or more, in which v m/min is the moving speed of the non-magnetic substrate; w m is the scanning width of the electron beams on said magnetic material evaporation source; and n is the number of the electron beams. The magnetic thin film magnetic recording medium has improved (dB/dH).sub.max and an excellent envelope of reproduced signals.

Abstract: An apparatus and method to saturate a fibrous web. The apparatus comprises a sealed chamber divided to form a low pressure preparation zone and a high pressure treatment zone. Air is evacuated from the open area between the fibers in the web in the vacuum zone and liquid in the treatment zone is forced into the evacuated open area between the fibers in the web. A pair of nip rollers are submerged in liquid in the treatment zone for squeezing residual air and liquid from the open area between the fibers in the web to cause liquid to be drawn into the open area between the fibers in the web upon exiting the nip between the rollers.

Abstract: A fabric is resin-impregnated by placing it between a liquid resin surface and an evacuated space. The fabric can be laid on top of or passed continuously over a liquid resin surface, the resin being heated to a temperature at which it flows readily. A pre-preg produced according to the method can be laminated with other pre-preg or fabric layers into board, but several fabric layers can be impregnated together to form a thick pre-preg.

Abstract: Foam applicators having specific lip configurations and substrate orientation, used for applying foamed treating compositions to substrates, including rapidly moving paper, provide uniform distribution of treating agent onto the substrate.

Abstract: A method of forming a wall covering which forms a plurality of horizontal colored sections wherein the colored sections are smoothly blended into each other forming no visual break from one color to the next. The machine is utilized wherein the uncolored ground is moved until a given length of the ground is located within a paint spray chamber. The ground is then fixed in position and a paint nozzle assembly moved laterally across the ground producing the desired colored pattern on the ground. The ground is then moved from the paint spray chamber into a drying chamber and from the drying chamber onto a collecting roll.

Abstract: For the marking of gas-permeable fabric or cloth webs and other material webs, especially for the automatic marking in a marking station, the invention proposes to contact the fabric web within the marking station with a film including the pattern to be marked off in the form of perforations and acting as a stencil, and to suck atomized paint (paint mist) through the perforations and the contacting fabric web, wherein this atomized paint is an aerosol produced by atomization of a liquid containing a dye or pigment dissolved therein. Advantageously, a fluorescent dye is used to this end.

Abstract: In vacuum bagging and similar operations involving composite materials, it is necessary to provide both a release layer that directly contacts the composite material and will not adhere to such material, and passages for removing entrapped air. A problem with known release layers is that they are not sufficiently stretchable to provide uniform contact with complex or sharply bending surface configurations. The invention provides a breather/release material (6). Material (6) includes a flexible, stretchable foraminous fabric (10) that has a ribbed major surface (16). A foraminous coating (20) of silicone rubber release compound is formed on fabric (10) by a shrink drying process. Coating (20) conforms to the ribbed configuration of surface (16) and has holes (24) generally coinciding with holes (12) in fabric (10). Ribbed surface (16) may be bonded to an impervious layer (4) with an adhesive (8).

Abstract: A method and apparatus for printing indicia on a porous sheet including an enclosure in which a negative static pressure is produced to cause air flow through a perforated work surface of the enclosure. The porous sheet to be printed and an overlying stencil sheet are arranged and held firmly on the perforated work surface by the negative static pressure in the enclosure. In one embodiment, all but selected areas of the perforated work surface, the porous sheet and the stencil sheet are masked to block air flow through the masked areas and concentratingly direct the air flow through the selected areas. A liquid printing medium is sprayed so that it is carried by the inflowing air onto the areas of the porous sheet which are exposed by the stencial sheet cutouts.

Abstract: The microscopic pores, cavities and crevices of the strings and the interstices of a wound string are filled with dry lubricant particles using a moisture displacing agent and rust inhibitor as a carrier for the dry lubricant. This provides lubrication and inhibits corrosion, thus shortening initial break in periods and extending string life.

Abstract: A magnetic recording medium having a layer of an organic polymer formed on an oblique vapor deposited magnetic metal film is disclosed. A layer of a higher aliphatic acid and/or an ester thereof is also formed on said polymer layer.

Abstract: This invention relates to a process for coating a substratum sheet material, such as woven fabrics, by first removing from the substratum material any moisture that does normally exist therein, and then coating the substratum material with a coating composition with no moisture, air or other impurities being trapped between the substratum and the coating. Novel products produced by this process comprise new compositions of sheet materials having improved weathering characteristics including stability against ultraviolet degradation for improved service in highly transparent or translucent coverings for roofs and solar devices.

Abstract: A heat-recoverable polymeric sheet is coated with a solid sheet of heat-activatable sealant by heating the sheet preferably to a temperature above the crystalline melt point of the polymer, applying, preferably by means of a roller, the sealant sheet to the heated polymer sheet while the polymer sheet is at a temperature capable of activating the sealant so as to adhere it to the polymer sheet. The polymer sheet may be flame-brushed after heating and before application of the sheet of sealant. The technique is particularly useful for sheets intended as wrap-around sleeves for use as enclosures, and which thus have closure rails adjacent opposing longitudinal edges thereof.

Abstract: A polyolefin resin composition for metallized films, having superior high-impact properties and heat-sealability and also superior printability and adhesive properties of metallized surface and further a good taken-up figure of rolled film is provided, which composition is obtained by blending a crystalline propylene-.alpha.-olefin copolymer containing 70% by weight or more of propylene component and having a crystalline m.p. of 150.degree. C. or lower, with a high density polyethylene having a density of 0.940 g/cm.sup.3 or higher, in blending ratios of 96 to 80% by weight of the copolymer and 4 to 20% by weight of the polyethylene, the ratio of the melt flow rate of the polyethylene to that of the copolymer being .gtoreq.0.7.

Abstract: Incorporation of a fluorocarbon and a hydrocarbon surfactant in a photographic silver halide emulsion for high speed slide flow coating increases coating latitude by reducing a disruptive standing wave and allowing broader vacuum pressure ranges. The increased coating latitude is particularly advantageous at coating speeds above 100 meters per minute when the emulsion contains from 0.02 to 2 g of fluorocarbon surfactant per 1.5 moles of silver halide.

Abstract: Scratch resistant and antistatic sound and picture carriers made of synthetic resins are obtained by providing their surfaces with thin metal layer. The previously known gold layers applied electrolytically or in high vacuum have the disadvantage that they either were not sufficiently resistant to abrasion or the quality of reproduction was greatly impaired. Better results are obtained by providing the surfaces of the sound or picture carrier (1) with a thin coating (2), made of an iron-chromium-nickel alloy applied in a high vacuum and in a given case coating this layer with a noble metal coating (3), especially a gold coating, likewise applied in a high vacuum.

Abstract: This invention provides an electrical conductive foam bead comprising a foamed bead core of a thermoplastic synthetic resin at least partially covered on the surface thereof with an electrical conductive layer, and a molded electrical conductive foamed article comprising a plurality of particulate bodies formed by mutually fusing such electrical conductive foam beads, the electrical conductive layers extending over all or a portion of the interface of the mutually fused particulate bodies. The conductive foam beads and molded conductive foamed articles both have improved antistatic effect and are used as packaging and cushioning materials, electromagnetic radiation shields, and the like.

Abstract: A method of sizing a filament in the form of a mat of strand filament wound into a roll by immersing the roll in a ketone solvent containing an unsaturated epoxy resin and polyamine curative therefor followed by removing said ketone under vacuum conditions to unblock said polyamine and allowing it to partially cross-link said epoxy.

Abstract: An electrode for use in an organic cell is provided by forming a thin film of a metal such as aluminum on the sheet of an organic electroconductive material such as polyacetylene by, for example, a vacuum evaporation method, and then forming an atom-interdiffused layer at the interface between the sheet and the thin film by a recoil ion implantation method, thereby enhancing the current collecting efficiency of the electrode.

Abstract: The method of treating open-celled polyurethane foam by the application of a modifying ingredient, such as a dye, pigment, color stabilizer or fire retardant, for example, wherein the method comprises the steps of (a) applying an excess of a liquid solution or dispersion of the modifying ingredient to a mass of the foam, (b) removing most of the excess of the liquid by squeezing the mass, (c) passing a gas, the temperature of which is between 350.degree. F. and 500.degree. F., through the material for a period of time sufficient (1) to raise the temperature of the polyurethane mass to a point at which the polyurethane will absorb the modifying ingredient, and (2) to vaporize the liquid present in the solution or dispersion, the period of time being insufficient to cause charring of the polyurethane, thereby accelerating the absorption of the modifying ingredient into the polyurethane, so as to permanently incorporate the modifying ingredient into the foam, and (d) allowing the mass to cool.