Abstract: The present invention uniformly dries, in a clean room in which down flow is constituted, a coated film formed on a surface of a substrate held in a state that the coated surface faces down. In a coating apparatus including an absorption board holding a substrate in a state that its surface to be coated looks down, and a coating mechanism that coats with coating liquid the surface to be coated of the substrate held by this absorption board, there is provided an air current generating apparatus which supplies clean gas toward the surface to be coated.

Abstract: A process for producing a substrate having a coating resin layer includes the steps of carrying in a substrate on a fastening table and fastening the substrate to the table and, while moving a spout for spouting a resin layer precursor or the fastening table in a horizontal direction, spouting the resin layer precursor to apply the resin layer precursor onto the substrate to form a resin layer precursor layer on the substrate. Additional steps include carrying out the substrate having the resin layer precursor layer from the fastening table, and drying and curing the resin layer precursor layer on the substrate to form a coating resin layer on the substrate.

Abstract: The method is for applying a coating on a paper substance. A paper moves over a set of rollers. A coating is applied with a coating applicator that has ultrasonic transducers to vibrate the coating to reduce the viscosity of the coating. A downstream blade has an ultrasonic transducer in operative engagement with the blade. The vibrating blade is applied to the paper for scraping off excessive coating from the paper.

Abstract: Equipment for producing rolls of wound web material including a feed path for the web material, winding structure for winding the web material and forming the rolls, and along the feed path and upstream from the winding means, an applicator member for applying to the web material fed along the path a dry component of a component with a low liquid content of a liquid-based mixture, with which the wound web material is impregnated.

Abstract: A process for producing a membrane-electrode assembly for solid polymer electrolyte fuel cells, including providing a die having an inlet for introducing coating liquids, a linear exit for discharging the coating liquids, and at least one guide partition wall for partitioning the inlet into compartments extending to the linear exit and slanted relative to the direction in which a substrate facing the linear exit moves relatively to the die, introducing the coating liquids from the inlet, and passing the coating liquids through the compartments separately, and moving at least one of the die and substrate so that the substrate relatively moves at substantially right angles to the longitudinal direction of the linear exit of coat the substrate with the coating liquids and form catalyst layers.

Abstract: A system and a method for coating two sides of a laminate material is disclosed in which one side of the laminate material is coated with one substance and the second side is coated with a different substance. The method described is particularly suited for applying a substance providing balancing characteristics desirable in the end product to one side of the laminate material and applying a substance providing other characteristics desirable in the end product to the other side of the laminate material. For example, a balancing substance may be applied on one side of a kraft paper sheet and a substance providing structural bonding applied to the other side, thereby eliminating the need to use a discrete balancing sheet in a laminate. The kraft sheet thus coated may be used to form a laminate panel.

Abstract: A system and a method for coating two sides of a laminate material is disclosed in which one side of the laminate material is coated with one substance and the second side is coated with a different substance. The method described is particularly suited for applying a substance providing characteristics desirable in the manufacturing process to one side of the laminate material and applying a substance providing characteristics desirable in the end product to the other side of the laminate material. For example, a release agent may be applied on one side of a kraft paper sheet and phenolic resin on the other side, thereby eliminating the need to use release sheets in the manufacture of laminates. The kraft sheet thus coated may be used in a laminate product.

Abstract: A process for production of a composite porous film wherein a porous support, of which both sides have been coated with a solution (dope) of an organic polymer compound in a water-soluble organic solvent to form a coated film, is passed through an air gap step and conveyed into a coagulating bath comprising water or a mixture of water with the same solvent as the organic solvent, and is then immersed in the coagulating bath so that the coated film on both surfaces of the porous support directly contact the coagulating bath for coagulation, and is then washed and dried. This production process is suitable for production of non-aqueous secondary battery separators, and yields non-aqueous secondary battery separators with good handling properties and at low cost, whereby the ion permeability, adhesion with electrodes and electrolyte solution retention can be strictly controlled.

Abstract: A method for casting a thick layer of photoresist material onto a substrate. The method including the steps of pressing the photoresist against the substrate material using a presser plate and limiting the travel of the presser plate by using spaces which can be positioned on the substrate material. The process further including the step of holding the presser plate in a pressed position while the photoresist is at least partially cured or solidified.

Abstract: Method for partially applying high viscosity liquids to a supporting material whereby the liquid is applied by means of a nozzle which opens into an orifice, and is extruded through a screen on to the supporting material, which rests on a pressure-resistant substrate, but distinguished by the geometry of the nozzle being so arranged that the nozzle outlet slit opens into an orifice which feeds the liquid to the screen, and in that orifice an increase of pressure in the liquid is generated so that the pressure in the liquid at the nozzle orifice is higher than the pressure in the nozzle outlet slit.

Abstract: A method of formation of a coating film on the surface of a cylindrical base material such as a piston wherein a waste of the lubricant coating solution is prevented and a lubrication action is maintained. A cylindrical base material is rotably supported horizontally on a rotating support device and in rotation, a coating solution is supplied to a coating surface, and a coating film is coated on the surface of the cylindrical base material. A coating former equipped with a blade is inclined at an angle of 20° to 80° with respect to a tangential direction of rotation, the blade is separated from the coating surface by exactly a coating layer thickness, and further the cylindrical base material is rotated by ¼ of a turn or more.

Abstract: A method for applying a foam composition to a paper web is provided. Specifically, a foam applicator is positioned adjacent to a surface of the web. The foam applicator comprises an extrusion head defining an extrusion channel through which the foam composition is capable of flowing. The foam applicator further defines a dispensing slot through which the foam composition is capable of exiting the foam applicator. The method also includes flowing the foam composition through the extrusion channel of the foam applicator. The foam composition is impinged with at least one gaseous stream (e.g., air stream) to fragment or break up gaseous bubbles contained therein.

Abstract: Water resistant laminates that can be useful in end uses requiring a water tight membrane comprising a layer of fabric, wherein a first polymer having a certain stress index that is substantially contained within the fabric layer and a second polymer having a higher stress index than that of the first polymer that can be coated onto one or both surfaces of the fabric.

Abstract: The coating apparatus and method enable the coating liquid having been scraped-off to be reused without doing any one of the fluid adjusting treatment and the filtering treatment, while maintaining the features of the scraping-off type of extrusion coater, which is suitable for obtaining a uniform and extremely thin coating film. The coating head is provided with two slits: a coating slit and a recovering slit, and the excessive coating liquid having been discharged through the coating slit and applied to the web is scraped-off and recovered through the recovering slit.

Abstract: Disclosed herein is a multilayer silicone release surface comprising a backing, a support layer on the backing, and a silicone layer of the support layer. The various layers of the multilayer release surface are deposited substantially simultaneously, as for example by a dual die or using curtain coating techniques.

Abstract: A method of forming a thin film strip. The method comprises coating a liner substrate with a wet slurry of film forming ingredients and drying the wet slurry in a drying oven to form a film. A moisture content of the film is measured as the film exits the drying oven and the film is rewound on itself. The rewound film is then stored in a minimal moisture loss environment during a curing process.

Abstract: A friction lining for wet running consists of a fabric which can be applied to a carrier (6) and is partly impregnated with resin. In order to provide favorable friction conditions it is proposed that the porosity of the fabric (1) impregnated with resin is higher in the zone of the friction face (4) by a lower resin content in a surface layer (h) than in the remaining layer.

Abstract: Process for the continuous coating of a strip of paper or of a textile support using a silicone composition, comprising at least one POS A containing SiVi or SiOR groups, a POS B containing SiH groups and a catalyst C (for hydrosilylation or for dehydrogeno-condensation) and not corresponding to an LTC/FC silicone system, the said process comprising the following steps: step 1 in which conditions for homogeneously mixing the constituents A, B and C are used such that the homogeneity obtained is reflected by a DSC signature comprising a Gaussian peak for which the peak end temperature T3 is in the range from a value above 110° C. to 200° C.

Abstract: A process for producing a coating film consisting of a single coating layer or a plurality of coating layers laminated, which comprises a coating operation of relatively moving at least one of a die for discharging a coating liquid containing short fibrous fillers from a linear opening with a predetermined length and a substrate for coating, on which the coating liquid discharged from the die is coated, to form a coating layer on the substrate for coating, wherein the direction in the coating operation includes at least two different angle directions with regard to the single coating layer or the plurality of coating layers of the coating film.

Abstract: A leaf coater, in which a constant quantity of a coating solution is supplied intermittently from a coating solution supply source through a predetermined coating solution quantity intermittent supply means and a coating solution applying means to a blank substrate, for coating blank substrates one by one with the coating solution, characterized in that a coating solution filtration means is provided in the coating solution flow pipeline from said coating solution supply source to the coating solution applying means, and the Young's modulus of the filter medium in the coating solution filtration means is not less than 200 MPa, while the pore size of the filter medium is in the range of 0.05 &mgr;m to 100 &mgr;m; and a method for producing coated substrates using said leaf coater.

Abstract: An object is to provide a powder coating composition having excellent recyclability, offering superior safety, and containing a flake pigment providing metallic feel, brilliance and brightness to a coating film, as well as a coating film obtained from the former. A powder coating composition containing thermosetting resin powder having a surface adhered to a flake pigment composed of aluminum flake having an average particle size of 1 to 100 &mgr;m using an adhesive binder composed of a resin dissolved in a solvent which does not dissolve a thermosetting resin, as well as a coating obtained from the former are provided.

Abstract: A method for making moldable material comprises the initial step of providing a composite material comprised in part of an epoxy. A high performance strand is then distributed in the composite material to form a moldable material. Lastly, the moldable material is heated sufficiently to cause the composite material and the high performance strand to stick at least slightly together without melting the epoxy.

Abstract: By optimizing the pressure condition for sucking up an excess of coating liquid with a recovering slit, a coating layer on a web with a very small and even thickness can be obtained. In a coating method using two slits of a coating slit and the recovering slit, a liquid pressure P (MPa) at a suction port of the recovering slit is adjusted in a range of 0.05>P≧0. Thus, coating thickness variations in the web width direction of the coating layer formed on the web can be restrained, and score-like coating omission can be prevented from occurring on the coating layer surface.

Abstract: An economical process for creating decorative and/or functional finishes on chrome, involves formation of a polyurethane film on the chrome substrate, wherein a strong and durable adhesion between the polyurethane film and the metal substrate is achieved by employing a silane adhesion promoter. Specific embodiments involve the use of an aromatic amine functional silane-coupling agent and/or an epoxy functional silane-coupling agent to achieve excellent adhesion between the polyurethane film and a chrome surface.

Abstract: A process for producing a magnetic recording medium having a non-magnetic layer on a non-magnetic support and having a magnetic layer on the non-magnetic layer is provided. A process for producing a magnetic recording medium which comprises applying a non-magnetic layer coating material onto a non-magnetic support and drying the coating material to form a non-magnetic layer, and then applying a magnetic layer coating material more excessively than an intended magnetic layer-wet thickness onto the non-magnetic layer by using a die nozzle coating followed by scraping excess amounts of the magnetic layer coating material to the intended magnetic layer-wet thickness by means of a bar to form a magnetic coating layer.

Abstract: A method and apparatus for applying a polymer coating on an elongated substrate, preferably an elongate intracorporeal device in the form of a guidewire. An extrudable polymer cartridge is moved by a cartridge advancement mechanism into a guide chamber which is heated at an end with a die or orifice through which a desired portion of a guidewire may pass and be coated. Parameters such as guide chamber temperature, pull speed and force exerted by the cartridge advancement mechanism may be controlled with a computer program in order to achieve repeatable results. The guide chamber, extrudable polymer cartridge, die, and push tube may all be made from polymer components which can be reused or disposed of after a single use.

Abstract: In a case to coat a web by using coating heads which have plural slits, the coating method coats the web by adjusting a running speed, an average high shear viscosity, and a surface tension of the coating liquid of the top layer so that the capillary number Ca, which is calculated by an equation Ca═U&mgr;/&sgr;, satisfies an inequality 0.1<Ca<4, where U (m/s) is a running speed of the web, &mgr; (Pa·s) is an average high shear viscosity of the coating liquids, and &sgr; (N/m) is a surface tension of the coating liquid for the top layer.

Abstract: A method of slot extrusion coating is provided that can be used to apply thin coatings using liquid compositions having high percent solids. A window of operability advantageously identifies the limits of a process to provide these thin high solids coatings. The window of operability is determined by obtaining a first graphical curve representing actual values of wet thickness as a function of percent solids level. The critical wet thickness is then identified on the first graphical curve. The window of operability is identified as an area defined by the boundaries: percent solids greater than the point at which critical wet thickness occurs, an actual wet thickness greater than all points above the first graphical curve and equal to or less than the critical thickness.

Abstract: A method is provided for surface treating a porous sheet material. The surface treatment involves contacting at least one porous surface of the film with plasma at atmospheric pressure and a plasma generating electrode frequency of greater than 1 MHz. This method provides treatment which penetrates into the pores of the sheet material.

Abstract: A process comprising: providing a moving substrate; applying at least one coating layer wherein the at least one coating Is a photoconductive material, an electrically insulating material, a hole transport material, an anti-curl material, or an adhesive material onto the moving substrate with a slot die coater equipped with at least one position sensor mounted on at least one end of the slot die coater, and for example, applying from one to about five coating layers on the substrate; sensing the position of the slot die coater relative to the moving substrate with at least one position sensor; and, when the position of the slot die coater relative to the moving substrate deviates from a set of predetermined coordinates, iteratively adjusting the position of the die coater relative to the surface of the substrate to return to the set of predetermined coordinates.

Abstract: An optical disk, which comprises: a common integral substrate having grooves and/or pits formed on its both sides: and a film structure on at least one side of the integral substrate. They are manufactured by preparing two stampers; simultaneously forming grooves and pits on both sides of an integral substrate by use of said two stampers mounted on a respective fixed mold and moving mold; and forming the film structure on at least one side of said integral substrate by depositing material from targets suspended to both sides of said integral substrate. The disks are superior in mechanical properties and reliability. As for reliability, the present optical disk is prepared without using a bonding process, which overcomes the problem of adhesive out-flow.

Abstract: A system for laying down stripes of solution on substrate is described. The substrate preferably comprises a web of material set on a backing roller passed by a specially configured die. The die includes at least a mouth with lips extending beyond a face or body of the die. The die is adapted to avoid fluid leakage therefrom. Upper and lower portions of the die defining the mouth are preferably substantially flat and mirror images of each other. The lips are preferably placed in close proximity to the material on which the solution is to be deposited. Solution passing through the mouth of the die is directed to the webbing and deposited in a substantially constant thickness stripe or band. Often, the solution comprises a reagent-type solution. The solution coating is typically dried onto the substrate. Dried product may then be used in reagent test strop production.

Abstract: A method and device for continuously coating at least a metal strip (1) with a crosslinkable polymer fluid film which is free of non-reactive solvent or diluent, and which has a softening temperature higher than 50° C. The method includes the steps of: continuously unwinding the metal strip (1) on at least a back-up roll (30); forming, by forced flow on an applicator roll (20) having a deformable surface, a layer of the crosslinkable polymer; and forming on the applicator roll (20) the crosslinkable polymer film and transferring the film from the applicator roll onto the metal strip. The device implements this method.

Abstract: A method of manufacturing a magnetic recording medium comprises steps of providing a non-magnetic substrate for a magnetic recording medium, the substrate including at least one major surface; forming a layer of a sol-gel on the at least one major surface; forming a pattern, e.g., a servo pattern in an exposed surface of the layer of said sol-gel; and converting the layer of sol-gel to a glass or glass-like layer while preserving the pattern in an exposed surface of said glass or glass-like layer. Embodiments of the invention include magnetic media including a patterned glass or glass-like layer formed from a layer of a hydrophilic sol-gel with the pattern embossed therein by means of a stamper having a hydrophilic surface including a negative image of the pattern.

Abstract: A recording sheet provided with a coloring material receiving layer containing inorganic particulates and a water-soluble resin is produced in such a manner that production of such a recording sheet is free from restrictions of the composition and properties of coating solutions as well as restrictions of the conditions of coating operation, the coated surface of the recording sheet produced is of high glossiness, and the production of such a recording sheet is carried out in a stable manner without causing lines and unevenness on the coated surface of the recording sheet produced. A coating is applied on a substrate with a slide coater to form a coloring material receiving layer, the coloring material receiving layer is subjected to drying with a dryer, then another coating is applied on the coloring material receiving layer formed with another slide coater to form a overcoat layer, and finally the coated surface is subjected to smoothing/metering treatment with a smoothing/metering unit provided with a bar.

Abstract: A system and a method for coating two sides of a laminate material is disclosed in which one side of the laminate material is coated with one substance and the second side is coated with a similar or different substance. Reverse roll coating may be used to coat the two surfaces of the sheet of laminate material. The method described is particularly suited for applying a substance providing balancing characteristics desirable in the end product to one side of the laminate material and applying a substance providing other characteristics desirable in the end product to the other side of the laminate material. For example, a balancing substance may be applied on one side of a kraft paper sheet and a substance providing structural bonding applied to the other side, thereby eliminating the need to use a discrete balancing sheet in a laminate.

Abstract: A method for foaming a liquid-based composition, such as a softening composition, onto a tissue is provided. The foam composition can be formed in a foam generator by combining the liquid-based composition and a gas, such as air. The foam composition has a blow ratio, i.e, ratio of air volume to liquid volume, greater than about 3:1. Moreover, the foam composition is also generally stable such that it has a half-life greater than about 3 minutes. In one embodiment, a tissue product having elevated regions and non-elevated regions can be foamed with a foam composition such that the elevated regions are applied with a greater amount of the foam composition than the non-elevated regions.

Abstract: This invention relates to a process for the production of patterned polyurethane foam as a backing for tufted goods. This process comprises applying a puddle of a reactive polyurethane mixture to the back side of a greige good, passing the greige good coated with the reactive polyurethane mixture under a doctoring device and curing the polyurethane backed greige good. In one embodiment of the present invention, the doctoring device is patterned or an attachment to the doctoring device is patterned, and forms a corresponding pattern in the polyurethane coating as it passes under the doctoring device. In another embodiment, a woven secondary backing is laminated to the reactive polyurethane mixture after passing under the doctoring device, and pressure is applied against the face of the tufted good such that the urethane is pushed through the windows of the secondary backing. This pressure forms beads of polyurethane on the underside of the woven secondary backing.

Abstract: A method and apparatus for applying a polymer coating on an elongated substrate, preferably an elongate intracorporeal device in the form of a guidewire. An extrudable polymer cartridge is moved by a cartridge advancement mechanism into a guide chamber which is heated at an end with a die or orifice through which a desired portion of a guidewire may pass and be coated. Parameters such as guide chamber temperature, pull speed and force exerted by the cartridge advancement mechanism may be controlled with a computer program in order to achieve repeatable results. The guide chamber, extrudable polymer cartridge, die, and push tube may all be made from polymer components which can be reused or disposed of after a single use.

Abstract: A flat semi-finished product includes a filled fluoroplastics substrate in the form of a sheet, which is coated at least partially on at least one surface with a soft, thin coating of fluoroplastics. The substrate material of the sheet has a Shore-D hardness of at least 65 and the average layer thickness of the thin sheet coating is at most 20 &mgr;m. A component, in particular a flat gasket, is made from the semi-finished product. A process for the production thereof is also provided.

Abstract: Edge faces with level differences are formed by assembling blocks constructing a coating head, and level difference variances in the width direction of a web are measured by a level difference variance measurement device. Then, the level difference variances are adjusted with reference to measured results, so that the level difference variances can be reduced. Therefore, coating layers can be uniformly formed on the web.

Abstract: A coating layer forming apparatus for minimizing the amount of the coating solution when forming a coating layer on a part and enhancing a dimensional precision of a formed surface of the coating layer. The coating layer forming apparatus has a rotation supporting device, a feeder (15), a layer former, and a coating removing device, maintains the inclined angle of a coating former for forming the coating layer at 30 to 70 degrees with respect to a tangential direction of rotation of a coating of a coating surface, and removes excess coating solution deposited on the coating former by a coating removing device.

Abstract: In a coating method for forming a film of a coating material on a substrate by supplying the coating material from a coating unit to the substrate held by a stage while the coating unit is moved relative to the stage, the stage includes a substrate-holding section and a peripheral section which has a surface higher than that of the substrate-holding section. The coating method includes the steps of mounting the substrate on the substrate-holding section of the stage; forming the film of the coating material so that the coating covers the substrate and extends to the peripheral section; and removing the coating material remaining in the peripheral section by a coating material removing unit after the substrate provided with the film is dismounted from the stage.

Abstract: A method is taught for that allows for controlling and optimizing the level of adhesion between a multilayer composite applied to a support web. The method comprises the steps of selecting the support web with or without a subbing layer applied thereto; selecting an organic solvent that is substantially free of other constituents as a carrier layer; forming a multilayer composite including the carrier layer, the carrier layer being the lowermost layer thereof; applying the multilayer composite to the support web or the subbing layer; drying the multilayer composite on the support web, the carrier layer evaporating from the multilayer composite; testing the adhesive strength between the support web or subbing layer and the multilayer composite after drying; and repeating these steps until a desired level of adhesion is found.

Abstract: The invention describes a method of coating a concrete molding which comprises a) the application of at least one plastic, cement-bound mineral composition to an uncoated mineral molding wherein said plastic composition comprises at least one aqueous polymer dispersion and b) bringing about the setting of the plastic composition, wherein the aqueous polymer dispersion comprises: at least one polymer P in the form of dispersed polymer particles with a glass transition temperature of from −20 to +80° C., the polymer containing not more than 2% by weight of copolymerized monoethylenically unsaturated monomers having an acid group.

Abstract: The invention relates to a method of treating fabric material which may be used for a window covering, for example. The fabric has a first finish on a first side provided by a first pigment having a first particle size and a second finish on the second side provided by a second pigment having a second particle size larger than the first particle size. The material may be produced by a method in which the first and second finishes are applied simultaneously by a single operation.

Abstract: A coated press or transfer belt and method for coating a press or transfer belt is disclosed, wherein a coating of one or more polymers and possible blend components and additives is formed on the surface of the belt. Coating is carried out by rotational molding, which is, as such known, onto the belt rotating on one or more rolls from at least two rapidly reacting liquid components. The set coating layer is then ground to an even thickness.

Abstract: There is provided a coating method in which an extrusion-type coating head having a plurality of doctor edge surfaces is pressed onto a flexible support laid and running between pass rollers so as to coat the flexible support with a coating composition ejected from a slit, the method comprising the steps of: preparing a lower-layer coating composition so as to have a viscosity of not less than 1 P at rest and a viscosity of not more than 50 cP at a shear rate of 10,000 sec−1; excessively applying the lower-layer coating composition to a surface of the support; scraping a surplus of the lower-layer coating composition by the coating head so that a lower layer is formed; and applying an upper-layer coating composition, which is ejected from the slit, onto the lower layer.

Abstract: A method is provided for making a gas diffusion layer for an electrochemical cell comprising the steps of: a) combining carbon particles and one or more surfactants in a typically aqueous vehicle to make a preliminary composition, typically by high shear mixing; b) adding one or more highly fluorinated polymers to said preliminary composition by low shear mixing to make a coating composition; and c) applying the coating composition to an electrically conductive porous substrate, typically by a low shear coating method.

Abstract: A very thin inner layer composed of a polymer chosen for its barrier and/or inertness properties is fabricated within a container preform constructed mainly from another polymer, or a structure of polymers. The inner layer on the preform is produced either by a controlled coating method involving coating of the injection mold core rod prior to injection molding or by a coating applied directly to the preform after injection molding. This enables both inner and main layers to be brought together at a time when the interface between them is molten. A tie layer can be employed, when desirable, to enable the layers to be combined without melting the layer interface.