Abstract: A method is described for improving resistance to chemical attack by aluminum or magnesium in refractory components. In one method, a slurry is formed comprising calcium silicate-containing refractory material and a barium-containing compound. This slurry is placed in a mold, then dewatered to form a component which is hydrothermally processed to form a final component. In a second procedure, a silica-containing porous refractory component is impregnated with an aqueous solution of an oxide or hydroxide of barium or strontium and thereafter dried in air.

Abstract: Provided is an emission treatment system and method for simultaneously remediating the nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The emission treatment system has an oxidation catalyst upstream of a soot filter coated with a material effective in the Selective Catalytic Reduction (SCR) of NOx by a reductant, e.g., ammonia. Also provided is a method for disposing an SCR catalyst composition on a wall flow monolith that provides adequate catalyst loading, but does not result in unsuitable back pressures in the exhaust.

Abstract: A method for making a gas turbine engine turbine blade comprising an airfoil section a platform section, an under platform section, and a dovetail section, the exterior surface of the dovetail section comprising a shank exterior surface and a serrated exterior surface. The blade further includes a silicon-modified diffusion aluminide layer a surface of a turbine blade section selected from the group consisting of the exterior surface of the under platform section, the exterior surface of the dovetail section, and combinations thereof, the aluminide layer having a concentration of silicon at a surface of the aluminide layer in the range of about 1 weight percent to about 10 weight percent and a concentration of aluminum at the surface of the aluminide layer in the range of about 5 weight percent to about 25 weight percent.

Abstract: A chemical composition and method for repairing a thermal barrier coating on a component designed for use in a hostile thermal environment, such as turbine, combustor and augmentor components of a gas turbine engine. The method repairs a thermal barrier coating on a component that has suffered localized damage to the thermal barrier coating. After cleaning the surface area of the component exposed by the localized spallation, a paste-like mixture of a ceramic composition comprising ceramic powders and nano-sized ceramic materials in a binder is applied to the surface area of the component, and is optionally smoothed using mechanical means. The composition is then allowed to dry and cure to form a dried coating having polymeric characteristics. Upon subsequent heating, the dried coating reacts to produce a glassy ceramic repair coating.

Abstract: The disclosure provides methods and materials for imparting corrosion resistance to a substrate, as well as the corrosion-resistant substrates prepared accordingly. Compositions and methods include nonpyrolyzed, silicon-based polymer coatings prepared on substrates. The prepared coatings are highly stable and resistant to corrosion. The invention finds utility, for example, in the fields of surface and coating chemistry.

Abstract: The invention relates to a ceramic surface in a casting tool, particularly a surface located outside the contouring region, which is exposed to a liquid or free-flowing aluminum material, wherein on at least one ceramic surface a layer is present consisting of an infiltration layer, diffused into the ceramic surface, structural parts in the form of Al2O3 and/or SiO2 and/or ZrO2 and/or TiO2 and a polymer of one or more polymerized phosphates and at least in sections enclosing the primary parts, the structural parts, and the sliding parts. Moreover, the invention relates to a parting agent and a method for preparing a layer of this type.

Abstract: In one aspect, the invention is an enamel composition comprising zinc oxide, diboron trioxide, zirconium dioxide, silicon oxide, sodium oxide, barium oxide, lithium oxide, at least one of aluminum oxide and aluminum oxide precursor compounds that form aluminum oxide upon sintering, and at least one of calcium oxide and calcium oxide precursor compounds that form calcium oxide upon sintering. In another aspect, the invention is a product coated with an enamel layer. In yet another aspect, the invention is a method of coating a product.

Abstract: It is intended to provide a membrane structure element that can be easily manufactured, has an excellent insulating property and high quality; and a method for manufacturing the membrane structure element. The manufacturing method is for manufacturing a membrane structure element including a membrane formed of a silicon oxide film and a substrate which supports the membrane in a hollow state by supporting a part of a periphery of the membrane. The method includes: a film formation step of forming a heat-shrinkable silicon oxide film 13 on a surface of a silicon substrate 2 by plasma CVD method; a heat treatment step of performing a heat treatment to cause the thermal shrinkage of the silicon oxide film 13 formed on the substrate 1; and a removal step of removing a part of the substrate 2 in such a manner that a membrane-corresponding part of the silicon oxide film 13 is supported as a membrane in a hollow state with respect to the substrate 2 to form a recessed part 4.

Abstract: Backfilled, self-assembled monolayers and methods of making the same are disclosed. The self-assembled monolayer comprises at least one functional organosilane species and a substantially random dispersion of at least one backfilling organosilane species among the functional organosilane species, wherein the functional and backfilling organosilane species have been sequentially deposited on a substrate. The method comprises depositing sequentially a first organosilane species followed by a backfilling organosilane species, and employing a relaxation agent before or during deposition of the backfilling organosilane species, wherein the first and backfilling organosilane species are substantially randomly dispersed on a substrate.

Abstract: Methods for making tape cast barrier coatings involving making a slurry including at least a solvent and a barrier coating composition, depositing the slurry onto a carrier film in a tape casting machine to produce a cast slurry, evaporating the solvent from the cast slurry to produce a tape including the carrier film, and the barrier coating composition, and removing the carrier film from the tape to produce a tape cast barrier coating.

Abstract: Protective coating systems for gas turbine engine applications and methods for fabricating such protective coating systems are provided. An exemplary method of fabricating a protective coating system on a substrate comprises forming a bond coating on the substrate, forming a silicate layer on the bond coating, forming a thermal barrier coating overlying the silicate layer, and heating the thermal barrier coating.

Abstract: Disclosed are cements for ceramic honeycomb bodies. Such cements can be applied to a fired ceramic honeycomb body then fired, or can be applied to an unfired (green) honeycomb body and co-fired with the green honeycomb body. The cement can also be used to plug one or more cells in a honeycomb body, wherein the cement can be inserted into a green or a fired ceramic honeycomb body, then fired. Also disclosed are methods of manufacturing a ceramic honeycomb article with the cement.

Abstract: A precipitated silica having a d50-value of from 150 to 2000 nm, a d90-value of from 500 to 7000 nm, a silanol group density of from 2.5 to 8 OH/nm2, and a modified tapped density of less than or equal to 70 g/l is useful for thickening and providing thixotropy in liquid systems and shows superior efficiency at thickening and creating thixotropy compared to existing grades of precipitated silica. The precipitated silica functions best as a thixotrope in non-polar or intermediate polar liquid systems such as unsaturated polyester (UPE) resin systems.

Abstract: After newly attaching an interior-finishing vinyl wall covering onto at least one of a wall, floor and ceiling of a building, or after completion of washing/renovation of the vinyl wall covering, a liquid or slurry coating material containing a titanium oxide, a layered silicate mineral, and a silver ion and/or a copper ion, is sprayed or applied onto a surface of the vinyl wall covering. Subsequently the coating material is naturally dried to form a thin transparent coating layer. In a process of renovating the vinyl wall covering, the coating layer is removed by washing with water or wiping with water to completely remove various stains. The present invention makes it possible to allow any worker, i.e., even an unskilled worker, to fully renovate an interior-finishing material, such as a vinyl wall covering, without difficulty and at low cost.

Abstract: There is provided a method of making a heat treated (HT) coated article to be used in shower door applications, window applications, or any other suitable applications where transparent coated articles are desired. For example, certain embodiments of this invention relate to a method of making a coated article including a step of heat treating a glass substrate coated with at least a layer of or including diamond-like carbon (DLC) and an overlying protective film thereon. In certain example embodiments, the protective film may be of or include both (a) an oxygen blocking or barrier layer, and (b) a release layer. Following and/or during heat treatment (e.g., thermal tempering, or the like) the protective film may be removed. Other embodiments of this invention relate to the pre-HT coated article, or the post-HT coated article.

Abstract: Methods for preparing nanocrystalline-Si/SiO2 composites by treating hydrogen silsesquioxane (HSQ) under reductive thermal curing conditions are described. Also described are methods of preparing silicon nanoparticles by acid etching the nanocrystalline-Si/SiO2 composites.

Abstract: A cement mixture suitable for use with ceramic honeycomb bodies, such as for forming an outer layer on the outer periphery of the honeycomb body, or for forming plugs in the honeycomb body. The cement mixture, when fired, preferably exhibits low coefficient of thermal expansion and high strength. The cement mixture can be applied to a green honeycomb body and simultaneously fired with the green body or can be applied to an already fired ceramic honeycomb body and then fired. Includes cement mixture comprising a plurality of inorganic components comprising talc, kaolin, alumina, silica, and aluminum hydroxide, wherein the mixture contains less than or equal to 18.0% silica and greater than or equal to 17.0% aluminum hydroxide, in percent by weight of the inorganic components.

Abstract: A method of protecting a surface includes applying to the surface a protective composition containing an aqueous wax emulsion. The composition prevents or reduces degradation of the surface of equipment in a facility where the surface is contacted by alkali metal silicate solutions. The compositions are useful, for example, in facilities for treating poultry or other meat carcasses with alkali metal silicates, in facilities for manufacturing detergents, in paper mills, and in any other facility using liquid alkali metal silicate.

Abstract: A low-index silica coating may be made by forming silica sol including or of a silane and/or a colloidal silica. The silica precursor may be deposited on a substrate (e.g., glass substrate) to form a coating layer. The coating layer may then be cured and/or fired using temperature(s) of from about 550 to 700° C. The coating layer includes a striping-reducing agent to inhibit the appearance of striping in the coating layer. The low-index silica based coating may be used as an antireflective (AR) film on a front glass substrate of a photovoltaic device (e.g., solar cell) or any other suitable application in certain example instances.

Abstract: The invention relates to an enamel composition for application as dielectric. The invention also relates to the use of such an enamel composition for application as dielectric. The invention further relates to a dielectric layer with such an enamel composition. In addition, the invention relates to an assembly of such a dielectric layer and a support structure manufactured at least partially from stainless steel, wherein the dielectric player is arranged on a part of the support structure manufactured from stainless steel. The invention moreover relates to a method for manufacturing such an assembly.

Abstract: A method of texturing a substrate or superstrate support material is provided, in which a thin textured film (32) is applied to the surface of the support material such as glass sheet (11). The dipping process is performed by loading a sheet (50) of the support material (11) into a frame (51) which provides a small number of small area contact points (52, 53) at which the sheet (50) is supported and lowering the frame (51) into texturing solution (59) comprising a mixture (59) of Sol-Gel (61) and texturing particles (62) comprising SiO2 monospheres. The sheet is then withdrawn from the texturing solution and the resultant film allowed to dry. The film is then sintered and the resulting film provides a textured surface suitable for the formation of a photovoltaic device.

Abstract: The present invention provides modified zirconia fine particles which are stable in an acidic region as well as in an alkaline region, and which may be readily adjusted in refractive index in a predetermined range. The present invention further provides a substrate with a hard coat film excellent in adhesiveness with the substrate, abrasion resistance, scratch strength, pencil hardness and the like without interference fringes and a coating solution which may form the hard coat film. The substrate with a hard coat film is composed of composite oxide particles formed on at least one surface of the substrate and a matrix component, wherein the composite oxide particles are composite oxide particles having a core-shell structure composed of a core formed from zirconium oxide and a shell formed from antimony pentoxide and/or silica.

Abstract: A process for coating an article includes the steps of contacting an article with a first solution to produce a coated article, the first solution includes a solvent and at least one non-conductive material comprising at least one oxide of a metal; contacting with a second solution the coated article having at least one surface with a non-conductive material layer, the second solution includes a solvent and at least one conductive material comprising at least one of the foregoing: graphite, metals, conductive ceramics, semi-conductive ceramics, intermetallic compounds, and mixtures thereof; and drying the coated article having at least one surface with a non-conductive material layer having the at least one conductive material in contact with at least one surface of the non-conductive material layer and the at least one surface of the article.

Abstract: A method of making string for string ribbon crystal provides a substrate having an outer surface, and extrudes refractory material over the substrate. The refractory material substantially covers the outer surface of the substrate. The method then cures the refractory material.

Abstract: The present invention is characterized in that a base material is coated with a ceramic thin film comprising a composite phase composed of a first phase mainly formed of a silicon ceramic component and a second phase mainly formed of a ceramic component other than the silicon ceramic component of the first phase, in which the amount of fine crystal particles of at least one ceramic component that constitutes the second phase slopingly increases toward a surface layer. According to the present invention, there are provided a ceramic thin film coating material having a slope constitution, which not only has an excellent function such as a photocatalyst function, an electrical function, a thermal catalyst function or a catalyst-supporting function or environment resistance such as oxidation resistance, alkaline resistance or wear resistance but also has excellent dynamic properties, and a process for the production thereof.

Abstract: It is now feasible to coat metal objects having a substantially unexpanded surface area with a fused plasticized polyvinyl chloride coating uniformly covering and firmly anchored to the metal object. This objective is achieved by providing a metal substrate to be coated with small anchoring apertures which allow the fused coating to firmly anchor and bond onto and around the metal object and a series of leveling apertures which permit for a more uniform drainage of excessive unfused coating material from the metal object before the fusing of the coating thereto.

Abstract: A spin-on dielectric of novel composition formed as a sol comprising an a source of silicon such as an orthosilicate ester, alone or in combination with an alkylated orthosilicate ester, a polar solvent, water, an acid catalyst, which may be a strong acid catalyst, and an amphiphilic block copolymer surfactant, optionally including an organic acid, a co-solvent and/or a reactive solvent. Also provided is a method of formulating the sol, a film made from the spin-on dielectric that has desirable electrical and mechanical properties, methods for treating the film described to optimize the film's electrical and mechanical performance, and methods for depositing the film onto silicon, steel or other surfaces.

Abstract: There are provided a silicon-film-forming composition containing silicon particles and a dispersion medium and a method for forming a silicon film by forming a coating film of the silicon-film-forming composition on a substrate and subjecting the coating film to instantaneous fusion, a heat treatment or a light treatment. According to the composition and the method, a polysilicon film with a desired thickness which may be used as a silicon film for a solar battery can be formed efficiently and easily.

Abstract: Superfine ceramic thermal spray feedstock compositions and methods of making and using such compositions are provided. In an embodiment, a thermal spray feedstock composition comprises: a superfine ceramic material comprising grains having an average longest dimension of about 100 nanometers to about 500 nanometers; and a grain growth inhibitor comprising a ceramic oxide different from the superfine ceramic material.

Abstract: A protective inorganic composition that includes: (a) a liquid composition portion that includes by weight percent of the liquid composition portion: from about 54% to about 58% by weight water, from about 22% to about 26% by weight of an alkali metal oxide component that includes potassium oxide, wherein up to about 30% by weight of the alkali metal oxide component includes sodium oxide, and from about 18% to about 22% by weight amorphous silica; and (b) a powder composition portion that includes by weight percent of the powder composition portion: up to about 65% by weight amorphous silica and one or more components selected from calcined clay, a Group II metal oxide powder, high-temperature resistant fillers, microfibers, and discrete fibers. Also provided are methods for coating a substrate and articles prepared therefrom.

Abstract: A method of controlling the morphology of silica or silica-like films formed by coating a precursor formulation of hydrolysable silicate oligomer onto a substrate and curing in a vapourous environment that comprises a base, water and a retarder that retards the hydrolysis of the oligomer.

Abstract: A catalyst is described which comprises at least one modified EU-1 zeolite containing silicon atoms and aluminium atoms, at least one matrix and at least one metal from group VIII of the periodic table of the elements, the modified zeolite having a number of hexacoordinated aluminium atoms representing more than 20% by weight of the total number of aluminium atoms present in said modified EU-1 zeolite. Said catalyst is used in a process for the isomerization of an aromatic feed comprising at least one compound containing eight carbon atoms per molecule.

Abstract: A method for manufacturing an optical waveguide includes the steps of forming a liquid-repellent region upon a substrate, and forming the optical waveguide in a region upon the substrate other than the liquid-repellent region.

Abstract: Disclosed is a substrate with an abrasion resistant and scratch-resistant coating that has a low index of refraction and comprises magnesium fluoride and at least one metal oxide or semimetal oxide. The coating can be obtained by applying a coating composition containing magnesium fluoride or a precursor thereof and at least one metal oxide or semimetal oxide, or a precursor thereof onto a substrate and then subjecting the same to a thermal treatment. The inventive coating is suitable for optical layers, particularly on translucent substrates. Examples of adequate uses include antireflection layers and interference layer assemblies.

Abstract: A composition formulated to form a non-smooth surface on a substrate surface at least after the composition has been applied to the substrate and has substantially dried or set. The composition including a first and second set of colloidal particles. Each of the first and second sets of colloidal particles includes a plurality of colloidal particles. The first set of colloidal particles can have an average particle size that is greater than the average size of the second set of particles. The number of colloidal particles in the second set of colloidal particles can be greater than the number of colloidal particles in the first set of colloidal particles. One or more of the colloidal particles can be modified to include one or more hydrocarbon chains.

Abstract: Algae-resistant roofing granules include a mineral core; and an exterior coating including clay, colloidal silica, phosphate, a metal oxide, and a photocatalytic particulate having an average size under 100 nm.

Abstract: SAPO-34 membranes and methods for their preparation and use are described. The SAPO-34 membranes are prepared by contacting at least one surface of a porous membrane support with a synthesis gel comprising a first and a second templating agent. SAPO-34 crystals having a narrow size distribution were applied to the surface of the support prior to synthesis. A layer of SAPO-34 crystals is formed on at least one surface of the support. SAPO-34 membranes of the invention can have improved selectivity for certain gas mixtures, including mixtures of carbon dioxide and methane.

Abstract: An antireflection film forming composition, includes: a polymerized product of Compound (I) having m number of RSi(O0.5)3 units, in which m stands for an integer of from 8 to 16, and Rs each independently represents a non-hydrolyzable group, with the proviso that at least two of Rs each represents a vinyl- or ethynyl-containing group, wherein each of the RSi(O0.5)3 units is linked to another RSi(O0.5)3 unit while having an oxygen atom in common and constitutes a cage structure, and wherein, of solids contained in the composition, the polymerized product obtained by a polymerization reaction of Compound (I) amounts to 60 mass % or greater and Compound (I) amounts to 15 mass % or less.

Abstract: Carbon-ceramic brake discs, the remaining porosity in which, after infiltration with a carbide-forming element and reaction of this element with at least part of the carbon in the preliminary body of the carbon-ceramic brake disc to form carbides, is at least partly filled with particles whose average diameter is in the range from 0.5 nm to 20 nm, and a process for producing carbon-ceramic brake discs with reduced porosity, wherein carbon-ceramic brake discs are treated with a solution of organic compounds of boron, zirconium, titanium, silicon or aluminum or mixtures of such compounds, the cited organic compounds being present as sols in an organic solvent, after removal from the sol bath the brake discs treated in this way are dried in an oven at a heating rate of between 30 K/h and 300 K/h under air or protective gas and are then tempered at a final temperature of between 350° C. and 800° C.

Abstract: Shells for mammary prostheses and other devices are created by spraying a silicone dispersion onto a mandrel. Several coats of dispersion are applied with an interval for evaporation of solvent from the dispersion between application of coats. The shells created are uniform in thickness and have a desirably defect-free surface.

Abstract: A crucible and method for the crystallization of silicon utilize release coatings. The crucible is used in the handling of molten materials that are solidified in the crucible and then removed as ingots. The crucible does not require the preparation of a very thick coating at the end user facilities, is faster and cheaper to produce, presents an improved release effect and allows the production of silicon ingot without cracks. The crucible includes a base body, a substrate layer containing silicon nitride, an intermediate layer containing silica, and a surface layer containing silicon nitride, silicon dioxide and silicon.

Abstract: A transparent, colorless glass or glass-ceramic panel has a visually dense, high-temperature-stable coating having an organic/inorganic network structure containing filling material particles and a color-imparting pigment. The mechanically stable, visually dense coating has no melt-reaction zone at the surface of the panel, which is coated with the coating, so that it does not impair the panel strength. The inorganic network structure can be made from a SiO2-based sol. The coating is made by introducing the color-imparting pigment and the filling material particles into a reactive organic/inorganic network structure; applying the resulting organic/inorganic network structure containing the pigment and the filling material particles to the panel to coat the panel and then burning-in the organic/inorganic network structure with the pigment and the filling material particles under thermal conditions to form the coating with no melt-reaction zone.

Abstract: The present invention relates to a urethane-based coating having nanoparticles for improving the characteristics of a papermaking process belt, roll cover and belts used in textile applications. For example, the present invention improves resistance to flex fatigue, crack propagation, groove closure and wear characteristics of urethane coatings on such belts and roll coverings. The present invention also improves the resistance to water and oil permeation characteristics of urethane coated belts and roll coverings.

Abstract: Exemplary embodiments of the invention provide barrier coated substrates and methods of coating a substrate with a barrier coating derived from sol gels. An example includes a barrier coated aerospace component that is subject to hot salt corrosion during use. The barrier coating is derived from oxidation of a coating composition that includes at least one sol gel. The barrier coating resists hot salt corrosion for an incubation period of such duration that an uncoated superalloy substrate under the same conditions would suffer corrosion to a depth of about 2.0 mils. Methods of applying the barrier coating include the steps of selecting a first liquid sol gel and wetting surfaces of the superalloy substrate with the selected first liquid sol gel. The wetted surfaces of the superalloy substrate are subjected to heat treatment. The heat treatment includes sintering of sol gel to oxide to produce a barrier coating.

Abstract: A water-resistant porcelain enamel coating and method of making the same is provided. The porcelain enamel coating is prepared using a borosilicate glass frit, and mill additions of silica and a zirconia compound. The mixture is applied to a metal substrate and fired, resulting in a water-resistant coating that resists cracking and crazing. The coating is particularly useful in water heaters. In one embodiment, the coating comprises a fine zirconia compound having a median particle size of less than 10 microns.

Abstract: A constructional board has a coat formed on the surface, and is characterized in that carbodihydrazide are included on the surface of the coat and a coat layer containing colloidal silica as a main component is formed,

Abstract: A process for applying an oxidation resistant coating to an article includes the steps of mixing at least about 10% by volume to up to about 99% by volume of a slurry at least one silica based material having a viscosity of about 1×102 poise to about 1×107 poise at a temperature of about 1,292° F. (700° C.) to about 3,272° F. (1,800° C.) at least about 1% by volume to up to about 90% by volume of the slurry at least one oxygen scavenger, and a liquid medium to form the slurry; coating an article with the slurry to form a slurry coated article; and heat treating under an inert atmosphere the slurry coated article to form an article having at least one oxidation resistant coating layer containing the at least one oxygen scavenger.

Abstract: A method for preparing a ZnO nanocrystal directly on a silicon substrate includes the steps of: (S1) forming a Zn—Si—O composite thin film on the silicon substrate; and (S2) thermally treating the obtained thin film. Particularly, ZnO nanocrystals are formed in an amorphous Zn—Si—O composite thin film by controlling the composition of the Zn—Si—O composite thin film and heating temperature thereof. With the present invention method for preparing a ZnO nanocrystal directly on a silicon substrate, more possibilities are opened up for the applications of ZnO nanocrystals to an optoelectronic device in use of a silicon substrate.

Abstract: The present application is directed to a reservoir for use with a micro-electromechanical device having a first surface area to be lubricant. The reservoir comprises a solid component with a porous structure having a second surface area. The second surface area is greater than the first surface area. The reservoir also comprises a lubricant capable of reversibly reacting with either the solid component or the first surface area of the micro-electromechanical device.

Abstract: A premix for a coating material, comprising a lithium-containing silicate mineral, an hydraulic binder and a hardener for a water soluble silicate is provided. The premix can be mixed with water and a water soluble silicate to form a coating material that can be directly applied onto a variety of different substrates, and cured to form a coating.