Induction Or Dielectric Heating Patents (Class 427/543)
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Patent number: 10625342Abstract: Methods of manufacturing or repairing a turbine blade or vane are described. The airfoil portions of these turbine components are typically manufactured by casting in a ceramic mold, and a surface made up of the cast airfoil and at the least the ceramic core serves as a build surface for a subsequent process of additively manufacturing the tip portions. The build surface is created by removing a top portion of the airfoil and the core, or by placing an ultra-thin shim on top of the airfoil and the core. The overhang projected by the shim is subsequently removed. These methods are not limited to turbine engine applications, but can be applied to any metallic object that can benefit from casting and additive manufacturing processes. The present disclosure also relates to finished and intermediate products prepared by these methods.Type: GrantFiled: February 22, 2017Date of Patent: April 21, 2020Assignee: GENERAL ELECTRIC COMPANYInventors: Gregory Terrence Garay, Mark Kevin Meyer, Douglas Gerard Konitzer, William Thomas Carter
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Patent number: 10610933Abstract: Methods of manufacturing or repairing a turbine blade or vane are described. The airfoil portions of these turbine components are typically manufactured by casting in a ceramic mold, and a surface made up of the cast airfoil and at the least the ceramic core serves as a build surface for a subsequent process of additively manufacturing the tip portions. The build surface is created by removing a top portion of the airfoil and the core, or by placing an ultra-thin shim on top of the airfoil and the core. The overhang projected by the shim is subsequently removed. These methods are not limited to turbine engine applications, but can be applied to any metallic object that can benefit from casting and additive manufacturing processes. The present disclosure also relates to finished and intermediate products prepared by these methods.Type: GrantFiled: February 22, 2017Date of Patent: April 7, 2020Assignee: GENERAL ELECTRIC COMPANYInventors: Gregory Terrence Garay, Mark Kevin Meyer, Douglas Gerard Konitzer, William Thomas Carter
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Patent number: 10301722Abstract: A method for forming a surface coating on at least a part of a solid substrate, comprising a step of cold spraying a flow comprising at least one carrier gas, and particles suitable for deposition on the said substrate, said flow having a speed of more than 350 m/s; The particles are obtained from inorganic materials and have dimensions smaller than 200 ?m. One or more mixtures of reaction precursor reagents are present in at least some of the particles. The mixtures are obtained from at least one pair of phases. The mixtures of reaction precursor reagents are characterized by at least one reaction having an adiabatic temperature of at least 800 ° C.Type: GrantFiled: August 7, 2014Date of Patent: May 28, 2019Inventor: Paolo Matteazzi
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Patent number: 10245681Abstract: The invention relates to a method for generating a three-dimensional component by selective laser melting, comprising: generating at least one process-influencing device by selective laser melting during generation of the three-dimensional component and activating the process-influencing device to act on an already completed area of the three-dimensional component prior to completion of the three-dimensional component. The invention also relates to a processing machine for carrying out the method.Type: GrantFiled: December 28, 2015Date of Patent: April 2, 2019Assignee: TRUMPF GmbH + Co. KGInventor: Christian Koerber
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Publication number: 20150136310Abstract: The invention provides a novel method for producing a composite member by fixing a surface member to the outer peripheral surface of a core member. A method for producing a composite member having a core member and a surface member fixed to the outer peripheral surface of the core member includes the surface member providing step of providing the surface member having magnetism lower than magnetism of the core member made of a conductive material on the outer peripheral surface of the core member, and the fusing step of electromagnetic induction heating the core member from outside the surface member to melt at least one of facing regions between the surface member and the core member with heat of the heated core member and fuse the surface member to the core member.Type: ApplicationFiled: February 25, 2013Publication date: May 21, 2015Inventors: Kouji Kudora, Syouichi Tsukada, Shuhei Ogami, Satoshi Mukai
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Publication number: 20150111793Abstract: A bearing surface of an oilfield component is treated by applying a surface treatment having a low coefficient of friction to the bearing surface of the oilfield component by weld fusing an overlay of a Cu—Ni—Sn alloy material to the bearing surface. Weld fusing the overlay of the Cu—Ni—Sn alloy material to the bearing surface can involve laser surface cladding the overlay of the Cu—Ni—Sn alloy material to the bearing surface, gas tungsten arc welding the overlay of the Cu—Ni—Sn alloy material to the bearing surface, or plasma tungsten arc welding the overlay of the Cu—Ni—Sn alloy material to the bearing surface.Type: ApplicationFiled: October 14, 2014Publication date: April 23, 2015Inventor: Robert P. Badrak
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Patent number: 8895102Abstract: A method of treating a surface of a mold that includes supplying a fullerene into an amorphous carbon layer that covers the surface of the mold and heating the amorphous carbon layer to at least 400° C. while covering a surface of the amorphous carbon layer with a covering member.Type: GrantFiled: October 28, 2010Date of Patent: November 25, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Yuichi Furukawa
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Publication number: 20140295100Abstract: A modular electric induction heating and coating apparatus and method for coating, heating and/or coating and heating (and vice versa) the exterior surface of a pipe section within a pipe treatment region is provided. The apparatus comprises an interchangeable central main frame assembly removably attached to an outer drive frame assembly on each side of the central main frame assembly. An interchangeable induction coil assembly can be mounted in a coil main frame assembly of the central main frame assembly. The coil main frame assembly can close around a pipe section for electric induction heating of the pipe section within the pipe treatment region via a driver system in a central top drive frame assembly. The outer drive frame assemblies include mounting and rotational drive assemblies for interchangeable coating head cartridges that can coat the section of the pipe in the pipe treatment region.Type: ApplicationFiled: May 2, 2013Publication date: October 2, 2014Applicant: Inductotherm Heating & Welding LimiteInventors: Stephen William BASKERVILLE, Derek HUMPHRIES, John W. BETTERIDGE, William FENWICK, Michael LEE
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Publication number: 20140272188Abstract: A method of applying an anti-friction coating to a piston assembly is provided including applying an anti-friction coating to at least a portion of the surface area of a piston. The anti-friction coating comprises a binder matrix and a solid lubricant. A localized curing energy is applied to only a portion of the surface area. The localized curing energy comprises a first curing energy.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: Mahle International GmbHInventors: Reinhard Rose, Volker Weisse, Dobua Cedric, Zeynep Kara
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Patent number: 8821988Abstract: A method for surface engineering a metal substrate involves mixing precursor powders with a polymer binder to create a coating mix and coating the substrate with the coating mix. The substrate is then heated via induction heating, with the frequency and duration of the heating being controlled so as to cause a reaction of the precursor powders to create one or more types of ceramics or intermetallics, evaporate the polymer binder, melt a portion of the substrate, and cause the synthesized compounds to mix with the substrate and form a compositionally graded surface modification. The compound(s) created by the reactions are mixed with molten portion of the substrate and upon re-solidification of the substrate, are distributed at decreasing percentages along a depth of the substrate so that their content varies from 100% at a surface of the substrate to 0% at a defined depth of the substrate.Type: GrantFiled: October 1, 2012Date of Patent: September 2, 2014Assignee: Dayton T. Brown, Inc.Inventor: Atul Gokhale
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Publication number: 20140147601Abstract: Various methods are disclosed for coating or treating a substrate to enhance resistance of the substrate to at least one of cavitation and liquid impingement. One specific method may involve providing an amorphous metal composition which is able to be atomized. The amorphous metal composition may be applied as an atomized spray to a surface of the substrate via a high velocity spray operation to coat the surface. The coated surface may have at least one of a Vickers hardness number of at least about 1100 HVN, or a yield strength of at least about 700 MPa, or a thermal stability between about 600° C. and about 700° C., and is highly resistant to the effects of cavitation and/or liquid impingement.Type: ApplicationFiled: August 12, 2013Publication date: May 29, 2014Inventors: Joseph C. FARMER, Alexander M. RUBENCHIK
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Publication number: 20140120369Abstract: By first fluxing a steel long product with novel specific flux compositions, it is possible to continuously produce, more uniform, smoother and void-free galvanized coatings on such steel long products in a single hot dip galvanization step making use of zinc-aluminum alloys or zinc-aluminum-magnesium alloys with less than 95 wt. % zinc. This is achieved by providing potassium and sodium chlorides in a KCl/NaCl weight ratio of at least 2.0 in a flux composition comprising (a) more than 40 and less than 70 weight % zinc chloride, (b) from 10 to 30 weight % ammonium chloride, (c) more than 6 and less than 30 weight % of a set of at least two alkali metal chlorides.Type: ApplicationFiled: October 24, 2013Publication date: May 1, 2014Applicant: Fontaine Holdings NVInventors: David WARICHET, Julien Balduyck, Caroline Masquelier
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Publication number: 20140120370Abstract: By first fluxing a steel long product with novel specific flux compositions, it is possible to continuously produce, more uniform, smoother and void-free galvanized coatings on such steel long products in a single hot dip galvanization step making use of zinc-aluminum alloys or zinc-aluminum-magnesium alloys with less than 95 wt. % zinc. This is achieved by providing specific amounts of lead chloride and tin chloride in a flux composition comprising (a) more than 40 and less than 70 weight % zinc chloride, (b) from 10 to 30 weight % ammonium chloride, (c) more than 6 and less than 30 weight % of a set of at least two alkali or alkaline earth metal chlorides.Type: ApplicationFiled: October 24, 2013Publication date: May 1, 2014Applicant: Fontaine Holdings NVInventors: David Warichet, Julien Balduyck, Caroline Masquelier
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Patent number: 8709550Abstract: In a process for manufacturing a coated steel sheet such as a coated electromagnetic steel sheet using a water-based coating liquid containing an organic resin, to perform steps subsequent to an annealing step continuously at high speed without causing appearance defects such as coating unevenness; to provide an electromagnetic steel sheet having an insulating film thereon, in which properties of the film are satisfactory, superior weldability and punchability can be obtained without deteriorating the space factor, and the satisfactory film properties can be maintained even if the electromagnetic steel sheet having the insulating film thereon is temper-rolled. A coating liquid is applied onto an untreated steel sheet. The applied liquid is heated on the side close to the steel sheet in such a manner that the time elapsed until the steel sheet temperature is increased to 100° C. after the application is completed is 10 seconds or less, thereby drying the coating liquid.Type: GrantFiled: January 24, 2003Date of Patent: April 29, 2014Assignee: JFE Steel CorporationInventors: Yuka Komori, Masaki Kawano, Kazumichi Sashi, Akio Fujita
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Patent number: 8703248Abstract: A polycrystalline silicon reactor which can prevent polycrystalline silicon which deposits on the surface of an electrode holding a silicon seed rod from being peeled off is provided. In a polycrystalline silicon reactor which applies an electric current to a silicon seed rod provided within a furnace, thereby heating the silicon seed rod, brings a source gas supplied into the furnace into reaction, and deposits polycrystalline silicon on the surface of the silicon seed rod, the reactor includes, at a bottom plate of the furnace, an electrode holder provided so as to be electrically insulated from the bottom plate, and a seed rod holding electrode connected to the electrode holder, and holding the silicon seed rod toward the upside. Concavo-convex portions exposed to a furnace atmosphere is provided at an outer peripheral surface of the seed rod holding electrode.Type: GrantFiled: March 18, 2009Date of Patent: April 22, 2014Assignee: Mitsubishi Materials CorporationInventors: Toshihide Endoh, Masayuki Tebakari, Toshiyuki Ishii, Masaaki Sakaguchi
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Publication number: 20140103703Abstract: Undercarriage assembly components of track-type machines having a metallurgically bonded wear-resistant coating and methods for forming such coated undercarriage assembly components is taught herein. The bodies of the undercarriage assembly components, formed of an iron-based alloy, have a hard metal alloy slurry disposed on a surface or into an undercut or channel and then fused to form a metallurgical bond with the iron-based alloy. The wear-resistant coating comprises a fused, metal alloy comprising at least 60% iron, cobalt, nickel, or alloys thereof. The portion of the outer surface of the undercarriage assembly components having the wear-resistant coating corresponds to a wear surface of the component during operation of the endless track of the track-type vehicle.Type: ApplicationFiled: December 19, 2013Publication date: April 17, 2014Applicant: Deere & CompanyInventor: Timothy D. WODRICH
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Publication number: 20140093653Abstract: A method for surface engineering a metal substrate involves mixing precursor powders with a polymer binder to create a coating mix and coating the substrate with the coating mix. The substrate is then heated via induction heating, with the frequency and duration of the heating being controlled so as to cause a reaction of the precursor powders to create one or more types of ceramics or intermetallics, evaporate the polymer binder, melt a portion of the substrate, and cause the synthesized compounds to mix with the substrate and form a compositionally graded surface modification. The compound(s) created by the reactions are mixed with molten portion of the substrate and upon re-solidification of the substrate, are distributed at decreasing percentages along a depth of the substrate so that their content varies from 100% at a surface of the substrate to 0% at a defined depth of the substrate.Type: ApplicationFiled: October 1, 2012Publication date: April 3, 2014Applicant: DAYTON T. BROWN, INC.Inventor: Atul GOKHALE
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Patent number: 8679592Abstract: A method for continuously processing carbon fiber including establishing a microwave plasma in a selected atmosphere contained in an elongated chamber having a microwave power gradient along its length defined by a lower microwave power at one end and a higher microwave power at the opposite end of the elongated chamber. The elongated chamber having an opening in each of the ends of the chamber that are adapted to allow the passage of the fiber tow while limiting incidental gas flow into or out of said chamber. A continuous fiber tow is introduced into the end of the chamber having the lower microwave power. The fiber tow is withdrawn from the opposite end of the chamber having the higher microwave power. The fiber to is subjected to progressively higher microwave energy as the fiber is being traversed through the elongated chamber.Type: GrantFiled: October 4, 2010Date of Patent: March 25, 2014Assignee: UT-Battelle, LLCInventors: Terry L. White, Felix L. Paulauskas, Timothy S. Bigelow
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Patent number: 8658244Abstract: A method of making colored multifilament ultrahigh molecular weight polyolefin yarn, including feeding at least one substantially untwisted multifilament ultrahigh molecular weight polyolefin yarn, coating the substantially untwisted multifilament yarn with a coating composition comprising colorant in a thermoplastic resin carrier, with the coating composition being adhered to the filaments of the multifilament yarn, and heating the multifilament yarn while stretching the yarn without fusing of the filaments of the multifilament yarn. The resultant yarn is a colored multifilament yarn having improved color-fastness. The thermoplastic resin has a lower melting point than the filaments of the multifilament yarn. Preferably, a plurality of the substantially untwisted multifilament ultrahigh molecular weight polyolefin yarns are processed together.Type: GrantFiled: June 25, 2008Date of Patent: February 25, 2014Assignee: Honeywell International Inc.Inventors: Huy X. Nguyen, Thomas Y-T. Tam
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Patent number: 8642137Abstract: A method for producing a ceramic honeycomb structure comprising a ceramic honeycomb body comprising large numbers of axially extending cells defined by cell walls, and an outer peripheral wall formed on an outer peripheral surface of the ceramic honeycomb body, comprising the steps of applying a coating material comprising elongated colloidal silica particles to the outer peripheral surface, and drying the coating material to form the outer peripheral wall.Type: GrantFiled: May 19, 2008Date of Patent: February 4, 2014Assignee: Hitachi Metals, Ltd.Inventor: Shunji Okazaki
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Patent number: 8623453Abstract: A method for restoring a silver oxide-containing hydrophilic coating includes heating the coating to a temperature between about 260° C. and about 540° C. and maintaining the coating at a temperature between about 260° C. and about 540° C. in an environment containing oxygen and ozone for less than 24 hours.Type: GrantFiled: March 29, 2011Date of Patent: January 7, 2014Assignee: Hamilton Sundstrand Space Systems International, Inc.Inventors: Peter W. Keilich, Mark E. Caron
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Publication number: 20130337186Abstract: The present invention provides a reactor and a method for the production of high purity silicon granules. The reactor includes a reactor chamber; and the reaction chamber is equipped with a solid feeding port, auxiliary gas inlet, raw material gas inlet, and exhaust gas export. The reaction chamber is also equipped with an internal gas distributor; a heating unit; an external exhaust gas processing unit connected between a preheating unit and a gas inlet. The reaction chamber is further equipped with a surface finishing unit, a heating unit and a dynamics generating unit. The reaction is through decomposition of silicon-containing gas in densely stacked high purity granular silicon layer reaction bed in relative motion, and to use remaining heat of exhaust gas for reheating. The present invention achieves a large scale, efficient, energy saving, continuous, low cost production of high purity silicon granules.Type: ApplicationFiled: August 17, 2013Publication date: December 19, 2013Inventor: Xi Chu
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Patent number: 8609186Abstract: The presently disclosed subject matter provides a method for manufacturing a coating film whereby a problem of planarity in a plastic film wound up into a roll form can be eliminated and the coating film can be formed uniformly and precisely. There is therefore provided a method for manufacturing a coating film in which a plastic film wound into a roll form is wound off to be allowed to run and is fed while winding the film around a heat roller so as to eliminate deformations in the plastic film, and then a coating liquid is applied onto the plastic film, wherein in a position where wrinkles begin to form in the plastic film due to heating by the heat roller, the plastic film is pneumatically pressed by air jetted from an air nozzle at a pressure equal to or higher than a pressure at which the wrinkles disappear.Type: GrantFiled: December 3, 2010Date of Patent: December 17, 2013Assignee: Fujifilm CorporationInventors: Norichika Kojima, Hidetomo Itoh, Makoto Sato
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Patent number: 8609206Abstract: Surface metallization technology for ceramic substrates is disclosed herein. It makes use of a known phenomenon that many metal—metal oxide alloys in liquid state readily wet an oxide ceramic surface and strongly bond to it upon solidification. To achieve high adhesion strength of a metallization to ceramic, a discrete metallization layer consisting of metal droplets bonded to ceramic surface using metal—metal oxide bonding process is produced first. Next, a continuous metal layer is deposited on top of the discrete layer and bonded to it using a sintering process. As a result a strongly adhering, glass-free metallization layer directly bonded to ceramic surface is produced. In particular, the process can be successfully used to metalize aluminum nitride ceramic with high thermal and electrical conductivity copper metal.Type: GrantFiled: April 30, 2009Date of Patent: December 17, 2013Inventor: Maxim Seleznev
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Publication number: 20130302532Abstract: A method and an apparatus for manufacturing a perpendicular magnetic recording medium are provided which can easily demagnetize a magnetic layer with a high coercivity. The method includes: forming a magnetic layer on a substrate; applying magnetic fields parallel to the surface of the magnetic layer having a coercivity reduced below the intensity of said magnetic field by heating of the magnetic layer; and removing said magnetic field.Type: ApplicationFiled: May 9, 2013Publication date: November 14, 2013Applicant: IZA CORPORATIONInventor: Noel Abarra
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Patent number: 8580356Abstract: A method of fabricating an alignment layer for a liquid crystal display device includes forming an alignment material layer on a substrate by coating an alignment material, irradiating UV rays onto the alignment material layer and pre-baking the alignment material layer; and post-baking the alignment material layer.Type: GrantFiled: December 31, 2007Date of Patent: November 12, 2013Assignee: LG Display Co., Ltd.Inventor: Dong-Cheon Shin
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Patent number: 8568838Abstract: A method of controlling power applied to an induction coil assembly used for densifying porous articles with a liquid matrix precursor. The control of applied power addresses dynamic changes in the electrical characteristics of the porous article being densified as it becomes denser. In particular, the power applied is controlled in accordance with changes in resonant frequency of the coupled system of the induction heating system and the porous article.Type: GrantFiled: August 7, 2007Date of Patent: October 29, 2013Assignee: Messier-Bugatti-DowtyInventors: Kenny H. Chang, Bruce Zimmerman, Arnaud Fillion
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Patent number: 8551579Abstract: A method for producing a ceramic honeycomb structure comprising a ceramic honeycomb body having large numbers of longitudinally extending cells defined by cell walls, and an outer peripheral wall formed on an outer peripheral surface of the ceramic honeycomb body, comprising the steps of applying a coating material comprising colloidal silica having an average particle size of 4-150 nm to longitudinally extending grooves defined by cell walls on the outer peripheral surface of the ceramic honeycomb body, and induction-drying the coating material to form the outer peripheral wall.Type: GrantFiled: February 28, 2008Date of Patent: October 8, 2013Assignee: Hitachi Metals, Ltd.Inventor: Shunji Okazaki
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Patent number: 8551580Abstract: A polycrystalline silicon producing method with preventing meltdown and maintaining a high growing rate and a high yield by increasing temperature of raw material gas before supplying them to a reactor in a high pressure state so as to lower convection heat transfer from a silicon rod, including: supplying electric current to a silicon seed rod in a reactor to make the silicon seed rod to generate heat; and supplying a large amount of preheated raw material gas including chlorosilanes to the silicon seed rod in the reactor in the high pressure state.Type: GrantFiled: August 25, 2010Date of Patent: October 8, 2013Assignee: Mitsubishi Materials CorporationInventors: Makoto Urushihara, Kazuki Mizushima
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Patent number: 8524332Abstract: A process for preparing a thin layer of a nanoporous dielectric material with homogeneous porosity is provided. The method includes depositing a first thin layer of an oxygen-free material onto a substrate. A second thin layer of a second material is deposited onto the first layer. The first layer and second layer assembly are treated under conditions so that a gas is generated in the first layer by foaming, leading to the creation of nanopores in the first layer. The second thin layer will not form a gas during this treatment and will have a sufficient density to limit or prevent the spread and/or diffusion of the gas generated in the first layer. The second thin layer may be removed.Type: GrantFiled: July 18, 2008Date of Patent: September 3, 2013Assignee: Commissariat a l'Energie AtomiqueInventor: Vincent Jousseaume
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Patent number: 8507051Abstract: A polycrystalline silicon producing method includes: the first process and the second process. In the first process, a surface temperature is maintained at a predetermined range by adjusting the current value to the silicon seed rod, and the raw material gas is supplied while maintaining a supply amount of chlorosilanes per square millimeter of the surface of the rod in a predetermined range until a temperature of the center portion of the rod reaches a predetermined temperature lower than the melting point of the polycrystalline silicon, and in the second process, a previously determined current value is set corresponding to a rod diameter and the supply amount of the raw material gas per square millimeter of the surface of the rod is decreased to maintain the surface temperature and the temperature of the center portion of the rod at predetermined ranges, respectively.Type: GrantFiled: July 12, 2010Date of Patent: August 13, 2013Assignee: Mitsubishi Materials CorporationInventors: Makoto Urushihara, Kazuki Mizushima
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Patent number: 8449951Abstract: A method and apparatus are disclosed for improving densification of porous substrate using a film boiling process. In particular, the disclosed method and apparatus permit more complete densification of a substrate (i.e., densification closer to the surface of the substrate) by selectively providing a sort of barrier that reduces cooling of the surface of the substrate being densified caused by contact with the relatively cool boiling liquid precursor of the densifying material, such as carbon. In particular, contact between the substrate and the liquid precursor is reduced using one or both of physical barriers (such as a mesh material) or structures that promote the formation of an insulating gaseous layer between the substrate and the liquid precursor (such as a plate closely spaced apart from the surface of the porous substrate). The barrier is moved into operational position before the applied power level increases sharply (as is known) near the end of the film boiling densification process.Type: GrantFiled: April 22, 2010Date of Patent: May 28, 2013Assignee: Messier-Bugatti-DowtyInventor: Arnaud Fillion
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Publication number: 20130119296Abstract: The invention relates to methods for creating metal oxide coatings on one or more surfaces employing a magnetic field, and articles containing those coatings. Such methods involve contacting the surfaces to be treated with a metal compound, and converting the metal compound to metal oxide for example by heating the surfaces to the desired temperature in the presence of a magnetic field. The magnetic field dramatically improves, in some embodiments, the characteristics of the metal oxide coating.Type: ApplicationFiled: April 15, 2011Publication date: May 16, 2013Applicants: UT-BATTELLE, LLC, C3 INTERNATIONAL, LLCInventors: Gerard M. Ludtka, Leonid V. Budaragin, Mark A. Deininger, Michael M. Pozvonkov, D. Morgan Spears, II, Paul D. Fisher
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Publication number: 20130115384Abstract: A continuous method for applying coatings to a metal, specifically a metal sheet roll, tape, or any metallic component, which comprises cleaning and heating the metal sheet to a preset temperature and then apply a coating of paint or varnish, which is quickly cured, as the soluble is evaporated by direct contact with hot metal.Type: ApplicationFiled: November 4, 2011Publication date: May 9, 2013Inventor: Armando Sáenz-CHAPA
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Publication number: 20120288639Abstract: The present invention relates to a method for coating a component (1) of a gas turbine or an aircraft engine, in particular for producing a blade-tip armor cladding on a blade of a gas turbine or aircraft engine, in which a coating material is applied to the component with a solder and the component is heated inductively, with at least the solder of the coating material being heated by means of a laser (4) in such a way that solder connection between the component and the coating material is achieved, as well as a corresponding device for carrying out the method.Type: ApplicationFiled: May 10, 2012Publication date: November 15, 2012Applicant: MTU AERO ENGINES GMBHInventor: Herbert Hanrieder
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Publication number: 20120288756Abstract: An electrode plate includes an active material coating portion on at least one surface of an electrode current collector, and a non-coating portion on the electrode current collector, the non-coating portion excluding the active material coating portion and including a metal foil with a grain size in a range of about 6.5 ?m to about 7.2 ?m.Type: ApplicationFiled: March 20, 2012Publication date: November 15, 2012Inventor: Jaehyung KIM
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Publication number: 20120288638Abstract: An induction heater includes an electrically conductive coil that produces an alternating magnetic field when current is applied to the coil. The magnetic field is used to heat metal containers such as tubular containers. The coil extends about a heating path of travel that extends along the longitudinal axis of the coil. A transport device is provided to move the container through the magnetic field such that the longitudinal axis of the container is generally perpendicular to the longitudinal axis of the coil. This allows for heating the container at the twelve and six o'clock positions. The transport device functions to roll the container along the heating path. In a preferred embodiment, the coil is wrapped about a core with a generally rectangular shape. Ferromagnetic members may optionally be used to further shape the magnetic field. The methods and apparatus may be used for regular or irregularly shaped containers.Type: ApplicationFiled: May 10, 2011Publication date: November 15, 2012Applicant: Nordon CorporationInventors: Raymond Baxter, Howard Podolny, Robert Zuccarelli
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Publication number: 20120276302Abstract: A method for treating wood by a treatment liquid is put forward. The method comprising the steps of: providing a container to hold the wood and the treatment liquid, placing the wood m the container, providing a electrode in the container for subjecting the wood to radio-emission, and providing a specific volume of the treatment liquid Ln the container for at least partially covering the wood and to at feast partially covering the electrode below the surface of the treatment liquid. Further, the method comprises the steps of providing a first flow in the container of the treatment liquid towards and from the wood at feast partially covered by the treatment liquid for removing at least some of the treatment liquid at the wood, and subjecting the wood at teas! partially covered by the treatment liquid to an exposure by radio-emission from the electrode for Increasing the temperature of the wood.Type: ApplicationFiled: November 20, 2009Publication date: November 1, 2012Inventors: Kell Thomas, Henrik Groenfeldt Mortensen, Claus Ludvig Engelbrecht Holm
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Publication number: 20120231197Abstract: A method of preparing a release layer of a release liner for a label laminate. A substantially continuous release layer with controlled thickness is formed on a liner substrate from a composition including at least a release agent and an inductive filler material. The release layer is heated to cure the release agent. The heating is at least partly based on electromagnetic induction heating of the inductive filler material. Also a release liner and a label laminate.Type: ApplicationFiled: November 9, 2010Publication date: September 13, 2012Applicant: UPM RAFLATAC OYInventor: Noel Mitchell
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Publication number: 20120201974Abstract: A method for high temperature resistant bonding of oxygen permeable oxide ceramics of substituted alkaline earth cobaltates by doping assisted diffusive reaction sintering includes providing at least one joining surface of the oxygen permeable ceramics with a Cu-containing additives. At least a join area of the oxygen permeable ceramics is subsequently heated, under loading through forces, to a temperature up to 250 K below a customary sintering temperature of the oxygen-permeable ceramics. The join area is held under the loading at the temperature for 0.5 to 10 hours.Type: ApplicationFiled: October 14, 2010Publication date: August 9, 2012Applicant: Fraunhofer Gesellschaft zur Foerderung der angewandten Forschung e.V.Inventors: Ralf Kriegel, Robert Kircheisen, Katrin Ritter
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Patent number: 8178165Abstract: A long range, periodically ordered array of discrete nano-features (10), such as nano-islands, nano-particles, nano-wires, non-tubes, nano-pores, nano-composition-variations, and nano-device-components, are fabricated by propagation of a self-assembling array or nucleation and growth of periodically aligned nano-features. The propagation may be induced by a laterally or circularly moving heat source, a stationary heat source arranged at an edge of the material to be patterned (12), or a series of sequentially activated heaters or electrodes. Advantageously, the long-range periodic array of nano-features (10) may be utilized as a nano-mask or nano-implant master pattern for nano-fabrication of other nano-structures.Type: GrantFiled: January 23, 2006Date of Patent: May 15, 2012Assignee: The Regents of the University of CaliforniaInventor: Sungho Jin
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Patent number: 8137761Abstract: A method of coating a component is disclosed. The method includes applying a coating composition to a surface of the component. The method also includes providing an induction coil having a coil configuration corresponding to the surface. The method further includes relatively positioning the surface and the induction coil with a gap sufficient to enable induction heating of the surface by the induction coil. Furthermore, the method includes heating the component with the induction coil sufficient to produce a coating having an empirical formula FexMnyOz, where x varies from about 0 to about 2, y varies from about 1 to about 4, and z varies from about 2 to about 8.Type: GrantFiled: August 27, 2008Date of Patent: March 20, 2012Assignee: Caterpillar Inc.Inventors: Daniel Herbert Gerke, Karen Renee Raab, Beth Ann Sebright, Candice Ann Lundy, Michael Ray Loomis
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High-strength quenched formed body with good corrosion resistance and process for producing the same
Patent number: 8133544Abstract: A high-strength quenched formed body containing a layer on the surface of an after-quenching formed-body steel material in which layer Zn is a major component and which layer contains 30% by mass or less of Fe, and which layer is present in an amount of 30 g/m2 or more. A quenched formed body is produced by quenching a zinc-plated steel material which includes a zinc-plated layer containing each of Al and Si having alloying-retarding function and readily-oxidizing function independently or compositely, in an amount of 0.15% by mass or more, after heating it to 800° C. or more and 950° C. or less in an oxidizing atmosphere containing 0.1% by volume or more of oxygen.Type: GrantFiled: September 13, 2010Date of Patent: March 13, 2012Assignees: Aisin Takaoka Co., Ltd., Nippon Steel CorporationInventors: Shinichi Suzuki, Toshimasa Tomokiyo, Shuuji Souma, Katsuji Nakashima, Masashi Ozawa, Kiyohito Kondou -
Publication number: 20120033214Abstract: The invention relates to electromagnetic radiation microoptical diffraction gratings and to a method suitable for the manufacture thereof. The diffraction gratings in accordance with the invention can be used as microspectrometers in the form of scanning microgratings. The microgratings are provided with a surface structure and are able to be manufactured cost effectively and in high volumes. The surface structure is formed at a surface of a substrate and is formed from linear structural elements arranged substantially equidistantly and aligned substantially parallel to one another. At least part of the surface of the substrate and of the structural elements is coated with at least one further layer which forms a uniform sinusoidal surface contoured in a wave-shape (sinusoidal) manner and having alternating arranged wave peaks and wave troughs. A reflective layer can additionally be applied to increase the intensity of reflected radiation.Type: ApplicationFiled: August 11, 2011Publication date: February 9, 2012Applicant: HIPERSCAN GMBHInventors: Fabian Zimmer, Alexander Wolter, Harald Schenk
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Publication number: 20110306163Abstract: A method of forming an electrode, by which the resistance of the electrode can be reduced, and a method of manufacturing a solar cell using the method of forming an electrode are provided. The electrode forming method includes coating conductive paste on a substrate, forming a metal layer by drying the conductive paste or heating the same at low temperature, and annealing the metal layer by Joule heating using the metal layer by applying an electric field to the metal layer.Type: ApplicationFiled: June 6, 2011Publication date: December 15, 2011Inventors: Nam-Kyu Song, Min-Seok Oh, Min Park, Jung-Tae Kim, Yun-Seok Lee, Cho-Young Lee
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Publication number: 20110284794Abstract: To provide a method of manufacturing a powder for dust core capable of preventing generation of secondary particles during a siliconizing treatment and improving quality and productivity of the powder for dust core, a dust core made of the powder for dust core manufactured by the method, and an apparatus for manufacturing the powder for dust core, of a powder mixture comprising a soft magnetic metal powder and a powder for siliconizing including silicon dioxide, only the soft magnetic metal powder is heated by induction heating to transmit heat from the surface of the soft magnetic metal powder to the powder for siliconizing, thereby releasing a silicon element from the powder for siliconizing and diffusing and impregnating the silicon element into the surface of the soft magnetic metal powder to form a silicon impregnated layer.Type: ApplicationFiled: March 2, 2010Publication date: November 24, 2011Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masaki Sugiyama, Toshiya Yamaguchi, Shouta Ohira
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Publication number: 20110268890Abstract: A device (20) for inductively heating at least one region (12, 14) of a component (10) includes a coil device (30) for generating a magnetic field in at least the region (12, 14) of the component (10) and includes an auxiliary member (40) to be configured adjacently to the component (10) in the magnetic field of the coil device (30) in such a way that the auxiliary member (40) faces the component (10) in a direction that is orthogonal or substantially orthogonal to the direction of a magnetic field that the coil device (30) can generate in the region between the component (10) and the auxiliary member (40).Type: ApplicationFiled: April 21, 2010Publication date: November 3, 2011Applicant: MTU Aero Engines GMBHInventors: Alexander Gindorf, Herbert Hanrieder
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Publication number: 20110262657Abstract: A method for producing an electrically conductive thin film on a substrate is disclosed. Initially, a reducible metal compound and a reducing agent are dispersed in a liquid. The dispersion is then deposited on a substrate as a thin film. The thin film along with the substrate is subsequently exposed to a pulsed electromagnetic emission to chemically react with the reducible metal compound and the reducing agent such that the thin film becomes electrically conductive.Type: ApplicationFiled: March 25, 2009Publication date: October 27, 2011Inventors: Dave S. Pope, Kurt A. Schroder, Ian M. Rawson
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Publication number: 20110248072Abstract: Method and apparatus for coating a pipe (2) or a pipe section with a layer of at least one polymer. The method comprises providing a pipe (2) or a pipe section having an outer surface defining the periphery of the pipe or pipe section; applying on the outer surface of the pipe or pipe section a layer of at least one polymer material in melt stage using a nozzle (3), which is mounted on a carriage capable of travelling along the periphery of the pipe (2) or pipe section; and moving the carriage along at least a part of the periphery during the application of the polymer material to form a layer on the surface of the pipe (2) or pipe section. The outer surface of the pipe or pipe section is being locally heated by induction heating before the application of the polymer material onto said surface. The present invention is particularly useful for coating field joints in pipelines.Type: ApplicationFiled: October 23, 2009Publication date: October 13, 2011Applicants: BOREALIS AG, OY KWH PIPE ABInventors: Leif Leidén, Sven Sjöberg, Rauno Smått
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Publication number: 20110171399Abstract: A process and apparatus for continuously depositing a coating on a fibrous material. The process is a chemical vapor deposition process that includes causing multiple strands of a fibrous material to continuously travel through a coating zone within an enclosed chamber defined by a housing so that portions of the strands contact a reactant gas as the portions travel through the chamber, directly heating the portions of the strands without physically contacting the strands and without directly heating the housing, and depositing a coating material on the strands as a result of the reactant gas contacting the portions of the strands and decomposing to form a coating of the coating material. Heating of the strands can be achieved by capacitive coupling, inductive coupling, microwave radiation, and radiant heating.Type: ApplicationFiled: January 8, 2010Publication date: July 14, 2011Applicant: GENERAL ELECTRIC COMPANYInventors: Milivoj Konstantin Brun, Krishan Lal Luthra, Timothy John Sommerer, Joseph Darryl Michael, William Paul Minnear