Abstract: A method for forming a current collector is provided. At least two carbon nanostructure reinforced copper composite substrates are provided. The at least two carbon nanostructure reinforced copper composite substrates are stacked to form a composite substrate. An active metal layer is disposed on a surface of the composite substrate to form a first a composite structure. The first composite structure is pressed to form a second composite structure. The second composite structure is annealed to form a third composite structure. The third composite structure is de-alloyed to form a porous copper composite.

Abstract: The composite pultruded products either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting essentially synthetic polyester felts as core impregnated with a resin system comprises of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided.

Abstract: A method for forming a porous copper composite is provided. At least two carbon nanostructure reinforced copper composite substrates are provided. The at least two carbon nanostructure reinforced copper composite substrates are stacked to form a composite substrate. An active metal layer is disposed on a surface of the composite substrate to form a first a composite structure. The first composite structure is pressed to form a second composite structure. The second composite structure is annealed to form a third composite structure. The third composite structure is de-alloyed to form a porous copper composite.

Abstract: Sound absorbing liner for the engine bay of a vehicle comprising at least one fibrous layer consisting of fibers and a thermoset binder thermally moulded to form the liner characterised in that the fibers comprises thermoplastic side by side bicomponent fibers and wherein the sides differ such that the fiber has a frizzy or curved shape.

Abstract: Boron nitride nanotube (BNNT)-magnesium (Mg) alloy composites and methods of fabricating the same are provided. The BNNT-Mg alloy composites can have a sandwich structure and can be fabricated by high-pressure spark plasma sintering. A mat of BNNTs can be sputter-coated with Mg, and then sandwiched between Mg alloy particles, followed by a sintering step. The BNNTs can include a hexagonal boron nitride phase.

Abstract: The invention belongs to the field of macromolecules and biomedical materials, and relates to a polymer, a block copolymer comprising the polymer as a segment, methods for preparing the polymer and for preparing the block copolymer, a micelle particle or a vesicle particle prepared from the block copolymer, and a composition comprising the polymer, the block copolymer, the micelle particle and/or the vesicle particle. The polymer provided in the invention can be used as a novel biomedical material in in the fields such as pharmaceutical formulations, immunological formulations, and gene delivery reagents.

Abstract: The presently disclosed subject matter relates to a multilayer nonwoven material. More particularly, the presently disclosed subject matter relates to multilayered structures including, but not limited to, two, three, or four layers to form the nonwoven material. The multilayered structure can include a first layer comprising continuous filaments and a second layer comprising bonded fibers. The continuous filaments can be synthetic filaments. The fibers can be cellulosic fibers, noncellulosic fibers, or combinations thereof. Certain layers can also contain a binder material.

Abstract: A composite ballistics protective textile structure comprises at least a textile element and one or more textile or thermoplastic matrix elements. The first textile element comprises unidirectional yarn fibers or flat strips. The second textile element comprises flat strip elements consisting of unidirectional yarns or thermoplastic films. Additional elements comprise thermoplastic matrix arrangements, based on rubber, elastomeric polymers or being laminated with thermoplastic films, for stabilizing the structure and reducing bullet trauma impacts.

Abstract: A reinforcing article (10, 100, 200) includes a porous substrate layer (105, 205) and a plurality of parallel first continuous fiber elements (12, 114, 212) spaced apart from each other and extending along a first direction and fixed to the porous substrate (105, 205). Each first continuous fiber element (12, 114, 212) includes a plurality of parallel and co-extending continuous fibers (22, 122, 222) embedded in a thermoplastic resin (24, 124, 224).

Abstract: A process of printing an image or images on the sails of a watercraft or other wind powered vessel without altering or compromising the efficacy of the sails is described. The process employs a method of printing large-scale, single or multiple panel, continuous, high-resolution photographic and graphic images on sails. The dynamics and curvatures of a sail are integrated into manufacturing process when employed for sails, though the process may be applied to any large-scaled fabric print. The process of the present invention produces printed sails providing for the highest resolution photographic, art, and graphic printing with virtually no weight gain, nor effect on the sail's original performance. Modern equipment is employed to achieve printing of realistic, high quality images directly on to the fabric of sails without compromising flexibility or durability, as well as without infringing on the speed and agility of the sailing craft.

Abstract: A system for providing improved engineered-composite materials, equipment, and manufacturing processes.

Abstract: A patient warming device (400), which can be configured as a patient warming blanket (207), patient warming drape (300), or surgical drape (500), includes the top layer of material and optionally a bottom layer of material. The top layer (401) can be formed by laminating non-woven fabric (301) to a film layer (100) or by needle punching fibers through the film layer (100). The film layer (100) has a thermally reflective side (404) and a thermally absorptive side (405). The patient warming device (400) can be used in a patient warming system (700) with one or more light sources (701,702) and an optional control module (704) to warm a patient during and after medical procedures.

Abstract: The present invention is related to a self-adhesive cushion laminar for use on handles such as those found on conventional buckets. The self-adhesive laminar includes a fabric layer having an adhesive surface and a non-stick sheet releasably covering the adhesive surface. The self-adhesive laminar is operable for being wrapped around a handle with the adhesive surface overlapping the fabric layer to provide a cushioned handle. The cushion laminar may also include a plurality of elongated cutouts forming a plurality of elongated strips where the cutouts and strips overlap each other to form grooves for receiving the fingers of a user's hand therein when holding onto a covered handle. The cushion laminar includes a variety of different geometrical shapes and sizes.

Abstract: An open mesh material includes filaments that intersect one another. At least some of the filaments are composite filaments having a carrier portion of a relatively high melting point and a bonding portion of a relatively low melting point, the bonding portion of each composite filament being thermally bonded to other filaments at points of intersection. The material may be a non-woven fabric that contains at least two layers of weft filaments that may be bordered on one or both sides by a layer of warp filaments. When compared to other open mesh materials, the open mesh material disclosed herein has a superior combination of some or all of high strength, light weight, high dimensional stability, and openness.

Abstract: A reinforcing drywall tape and a method of making the same, the tape having a greige combined with a laid scrim constructed in situ on the greige and bonded to the greige by a resin coating, and a pressure sensitive adhesive fully covering an inward facing surface of the greige wherein the greige is adapted for adherence to drywall sections.

Abstract: Ballistic resistant materials and articles formed from fiber/tape plies that incorporate multiple different fiber or tape types within a single ply. The different fiber or tape types are physically dissimilar but may be chemically different or substantially chemically similar.

Abstract: Ballistic resistant materials and articles formed from fiber/tape plies that incorporate multiple different fiber or tape types within a single ply. The different fiber or tape types are physically dissimilar but may be chemically different or substantially chemically similar.

Abstract: An intermediate material made up of an array of individualized ribbons, each ribbon being composed of a tape of unidirectional reinforcing fibers associated, by adhesion, on each of its faces with a veil of thermoplastic fibers.

Abstract: Improved secondary containment mats and systems of secondary containment mats may include a top surface and a bottom surface, with a liner material placed between the top and bottom surfaces. Multiple mats may provide a modular structural mat system that may be installed at a drill site, with multiple mats placed adjacent to each other to provide containment of potential spills, a reliable working surface for drilling operations, and relatively fast and less expensive installation. The top surface may include a number of adjacent boards, and the bottom surface may include a number of boards at least some of which include gaps therebetween. The liner may be a 100 mil well pad liner, and may extend beyond the edges of the top and bottom surfaces. The top and bottom surfaces may be interconnected through any of a number of techniques, such as nails or bolts.

Abstract: Flexible electronic substrate systems relating to providing a system for dimensionally-stable substrate systems to support electronic systems is provided.

Abstract: This invention pertains to an article for use in body armor, comprising a plurality of discrete sheet subassemblies contoured to the shape of a female breast arranged in a stack, without bonding, such that the breast contours are positioned on top of each other, each of the subassemblies comprising at least two nonwoven layers of high tenacity yarns such as par-aramid, a binder and a resin.

Abstract: An engineered floor board or wood panel for the fabrication thereof is comprised of a thin top wood layer fabricated from a quality wood material. The top wood layer is glued to a core layer wood product having a grain orientation disposed transverse to the longitudinal axis of the top wood layer. A base wood layer is fabricated from oriented strand board (OSB) which is glued to the bottom of the core layer. The base wood layer is fabricated from a single sheet having wood particles and fibers oriented in at least two layers with at least a top layer having its wood particles and fibers generally oriented along the longitudinal axis of the top wood layer and transverse to use core layer to substantially prevent displacement and deformation of the core layer caused by expansion and retraction thereof and thereby preventing deformations in the top wood layer.

Abstract: Composite panel comprising at least one layer containing at least one tape comprising a thermoplastic polymer selected from the group consisting of polyolefins, polyesters, polyvinyl alcohols, polyacrylonitriles, polyamides or polyketone, wherein the tape has a tensile strength of at least 1.2 GPa and an areal density of between 5 and 150 g/m2, and an adhesive in contact with said layer, whereby the amount of the adhesive in contact with one side of the at least one layer is between 0.2 and 15 g/m2, wherein the adhesive is a plastomer wherein said plastomer is a random copolymer of ethylene or propylene and one or more C2 to C12 a-ol-efin co-monomers and wherein said plastomer has a density as measured according to 1801183 of between 860 and 930 kg/m3. In a preferred embodiment the tape comprises an ultra high molecular weight polyethylene. The composite panel is used in a ballistic resistant article.

Abstract: A sheetlike composite material including at least one layer A of a nonwoven thermoplastic fibre web or a thermoplastic film, and at least two unidirectional oriented-fibre layers B and B?, the layers B and B? having a bidirectional fibre orientation. The layers are not only needled but also stitched to one another.

Abstract: A cross laminated strand product formed from a laminate of a plurality of layers, wherein each layer includes substantially aligned strands of wood bonded together with a binder including an isocyanate resin, and wherein the respective strands of adjacent layers are oriented substantially perpendicularly to one another.

Abstract: The invention relates to a substantially laminary manufacture comprising 2 substantially laminary layers in contact, wherein the layers comprise a woven, hydrophilic material.

Abstract: A laminar sheet and building block include re-sawed mini-sheets from laminar plank or beam starting material wherein the mini-sheets are oriented transversely to one another and vertically stacked and adhered. A system and methods for their manufacture also are also disclosed. The building block features a unique surface and edge appearance and is denser, more durable, more sag- and warp-resistant, and less expensive than conventional building blocks.

Abstract: A waterproof breathable material has a higher strength-to-weight ratio and higher tear resistance-to-weight ratio than traditional materials, and may be applied in a wide field of potential uses. A non-woven composite material comprises at least one waterproof breathable (W/B) membrane, a first unidirectional non-woven composite layer having multiple fibers enclosed by adhesive in parallel to each other, a second unidirectional non-woven composite layer having multiple fibers enclosed in adhesive in parallel to each other. The first unidirectional non-woven composite layer is positioned such that the fibers are oriented 90° relative to the fibers of the second unidirectional non-woven composite layer, and a space is formed between the first and second multiple fibers. No adhesive is present in the space.

Abstract: A light weight panel is made from strips of thin wood which are joined side by side in a roughly 45 angle. Sheets of such joined strips are combined in layers with the strips of each layer orthogonal to the strips of the adjacent layer and are bonded into a panel if any desired length and width. A usable structural panel is then cut from the boded sheets so that the strips are diagonal to the edges of the structural panel.

Abstract: Provided are solar control laminates comprising a solar control film and a polymeric sheet. The solar control film comprises a polymeric film coated with a coating comprising inorganic infrared absorbing nanoparticles. Preferably, inorganic infrared absorbing nanoparticles comprise nanoparticles of antimony tin oxide (ATO), indium tin oxide (ITO), lanthanum hexaboride (LaB6) or mixtures thereof. Optionally, the solar control laminate also comprises a rigid sheet, such as a glass sheet.

Abstract: A structure for use in industrial fabrics such as paper machine clothing and engineered fabrics. The structure is a bicomponent extruded elastomeric netting or mesh having a high degree of both compressibility under an applied normal load and excellent recovery (resiliency or spring back) upon removal of that load.

Abstract: A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continuously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.

Abstract: A reinforcing drywall tape and a method of making the same, the tape having a greige combined with a laid scrim constructed in situ on the greige and bonded to the greige by a resin coating, and a pressure sensitive adhesive fully covering an inward facing surface of the greige wherein the greige is adapted for adherence to drywall sections.

Abstract: An open mesh material includes filaments (1, 2, 3, 4, 11, 12, 15, 16) that intersect one another. At least some of the filaments are composite filaments having a carrier portion of a relatively high melting point and a bonding portion of a relatively low melting point, the bonding portion of each composite filament being thermally bonded to other filaments at points of intersection. The material may be a non-woven fabric that contains at least two layers of weft filaments (1, 2, 11, 12) that may be bordered on one or both sides by a layer of warp filaments (3,4, 15, 16). When compared to other open mesh materials, the open mesh material disclosed herein has a superior combination of some or all of high strength, light weight, high dimensional stability, and openness. Also disclosed herein are articles can be made at least in part from the material including L-seam bags (20), form fill and seal (FFS) bags (1020), and multi-substrate bags (2,020). Methods of making those bags also are disclosed.

Abstract: A meshwork made of ribbons (1, 2) is described which are connected with each other by way of a thermoplastic filler material. In order to provide simple constructional conditions it is proposed that the ribbons (1, 2) which are laid in at least two groups and intersect one another in groups are fixed between two cover layers (3, 4) with respect to their mutual position, which layers have an at least two-layer configuration with a bonding layer which faces the ribbons (1, 2) and is made of a thermoplastic material and with a carrier layer having a higher tensile strength, which layers are connected with each other and with the ribbons (1, 2) by way of the bonding layer.

Abstract: A waterproof breathable material has a higher strength-to-weight ratio and higher tear resistance-to-weight ratio than traditional materials, and may be applied in a wide field of potential uses. A non-woven composite material comprises at least one waterproof breathable (W/B) membrane, a first unidirectional non-woven composite layer having multiple fibers enclosed by adhesive in parallel to each other, a second unidirectional non-woven composite layer having multiple fibers enclosed in adhesive in parallel to each other. The first unidirectional non-woven composite layer is positioned such that the fibers are oriented 90° relative to the fibers of the second unidirectional non-woven composite layer, and a space is formed between the first and second multiple fibers. No adhesive is present in the space.

Abstract: A patch that can be affixed to handwear, such as a glove, to extend the life of the glove by providing a wear-resistant surface. An operable patch can repair one or more hole in the glove, and/or provide a primary wear surface disposed over the glove's conventional exterior surface. A preferred patch includes an adhesive layer that bonds the patch to the handwear. A bead of adhesive, such as cyanoacrylate, can be added to the perimeter of the patch for additional security of installation. A preferred wear-resistant surface is formed by a drapable layer carrying a plurality of fibrous loop structures on one side. Certain embodiments are structured to permit a user to make a tool-free repair of handwear in the field.

Abstract: The disclosed embodiments concern a curved structural part composed of a composite material with reinforced, continuous fibers whose cross section includes at least two wings, with said fibers extending from one wing to the other, with said structural part having a variation in the width of its section parallel to the local radius of curvature. The structural element that results from assembling the parts in the disclosed embodiments therefore has local widening of the section at the connections between the parts constituting a structural element, such as an aircraft fuselage frame, and widening at the connection with the floor profiles, if such a profile is used to make an aircraft fuselage structure. The disclosed embodiments also concern a process for manufacturing such a part, as well as a device for advantageously implementing such a process.

Abstract: A package structure and a package process are provided. In the package process, firstly, a first electronic component having a plurality of first conductive bumps at a bottom thereof is provided. Then, a first insulation paste is coated on the first conductive bumps. The first electronic component is disposed on a circuit substrate having a plurality of substrate pads, and the first conductive bumps are respectively situated on the substrate pads. Next, a heating process is performed to both of the first conductive bumps and the first insulation paste, wherein the first conductive bumps is reflowed to bond the first electronic component and the substrate pads, and the first insulation paste is cured.

Abstract: Aspects of the present disclosure are directed to apparatuses and methods involving nanowires having junctions therebetween. As consistent with one or more embodiments, an apparatus includes first and second sets of nanowires, in which the second set overlaps the first set. The apparatus further includes a plurality of nanowire joining recrystallization junctions, each junction including material from a nanowire of the first set that is recrystallized into an overlapping nanowire of the second set.

Abstract: A method of manufacturing a hollow core door is disclosed, as well as a corresponding hollow core door. The method includes the steps of providing a solid flat door skin, moisturizing the flat skin, applying a conditioning resin thereto, pre-heating the flat door skin, and thereafter pressing the flat door skin between a pair of heated platens in a press in order to reform the flat skin into a molded skin including a plurality of panels defined therein. The press continuously closes in order to reform the flat skin into the molded skin, with the rate of press closure being a function of the determined hardness of the flat skin to be reformed. The resulting door skins have an improved bond strength, and are efficiently manufactured.

Abstract: A method of manufacturing a multi-axial laminate of webs produced from cables stretch broken into strips includes arranging, at an entry of a conveyor table, a first layer of pre-wound pre-cut strips along the longitudinal axis of the table, the strips being partially superimposed; arranging along the table at least two cross lappers transferring and depositing in an oblique and/or divergent position at predetermined angles a stretch broken strip; and arranging the strips in successive superimpositions on the first layer of pre-cut strips in different planes, to form a multi-axial web of stretch broken strips. The web then being treated by a fixing device. Movement of the support belt of the table taking place in steps to ensure the superimposition of the different layers of pre-broken strips deposited by the cross lappers. Implementation of the method taking place without any prior cohesion treatment of each strip.

Abstract: A core layer, a multi-layered composite, and methods of producing the same are provided. The core layer includes a first layer having first stick-like elements and a second layer having second stick-like elements. In each layer the stick-like elements are spaced apart and separated from each other by a cavity. A first stick-like element in the first layer and a second stick-like element in the second layer include an angle with each other which is different from zero, and the first layer and the second layer are fixedly interconnected.

Abstract: Structural members and methods for forming structural members are provided. A structural member includes a body portion and a locally reinforced portion. The body portion is formed from a long fiber thermoplastic material, the long fiber thermoplastic material including a plurality of long fibers dispersed in a thermoplastic resin. The locally reinforced portion is formed from a continuous fiber thermoplastic material overmolded by the long fiber thermoplastic material, the continuous fiber thermoplastic material including a plurality of continuous fibers dispersed in a thermoplastic resin.

Abstract: A nonwoven laid scrim includes a carrier and an angled scrim overlying the carrier. The angled scrim includes at least one first assembly of filaments and at least one second assembly of filaments. The nonwoven laid scrim has a main direction and a cross direction, the at least one first assembly of filaments is oriented at a first angle, and the at least one second assembly of filaments is oriented at a second angle. Each of the first and second angles is an off-angle measured relative to the cross direction and the first and second angles have distinct values. The nonwoven laid scrim optionally includes a uni-directional fabric including a plurality of filaments, where the carrier overlies the uni-directional fabric. At least two assemblies of filaments and a first cross direction yarn of the carrier also can define a multi-sided shape with at least three sides.

Abstract: A nonwoven laid scrim includes a first carrier, an angled scrim overlying the carrier, and a second carrier overlying the angled scrim. The angled scrim includes at least one assembly of carbon fiber filaments. The nonwoven laid scrim has a main direction and a cross direction. The at least one assembly of carbon fiber filaments is oriented at an off-angle measured relative to the cross direction. The nonwoven laid scrim optionally includes a uni-directional fabric including a plurality of filaments, where the first carrier overlies the uni-directional fabric. At least two assemblies of filaments and a first cross direction yarn of the carrier also can define a multi-sided shape with at least three sides.

Abstract: A thermoplastic architectural composite laminate material can include a light transmissive skin, a thermoplastic backing, an adhesive layer and an ink image. The adhesive layer can be between the light transmissive skin and the thermoplastic backing. The ink image can be printed between the light transmissive skin and the thermoplastic backing such that the ink image is visible through the outer surface. The composite laminate materials can be designed with improved temperature fluctuation tolerance, long-term moisture resistance, and tensile and peel strength. Further, the ink image in conjunction with certain adhesives can be highly durable. Such ink images can have a convincing appearance of natural materials such as marble, granite, wood, and the like, including wet-out and depth appearance which can be tailored in appearance and colors.

Abstract: A method is presented for making a composite material from strips comprising longitudinal fibers and a binder or resin, which material comprises a number of layer assemblies one on top of the other. Each layer assembly comprises m sets (with m at least 2) of parallel strips each extending in a different direction, Each layer assembly is manufactured by successive steps of depositing groups of parallel strips according to a well defined pattern (without longitudinally interweaving strips with previously deposited strips). Before completing a layer assembly, with the exception of the last layer assembly, by depositing its last group of parallel strips, the first group of parallel strips of the following layer assembly is already deposited. A composite material manufactured with such a method is presented too.

Abstract: An anisotropic conductive joint package in which an anisotropic conductive film is joined to at least one conductive material selected from among the group consisting of gold (Au), silver (Ag), copper (Cu), aluminum (Al), magnesium (Mg), nickel (Ni), a tin oxide doped with indium (ITO), molybdenum (Mo), iron (Fe), palladium (Pd), beryllium (Be), and rhenium (Re).

Abstract: A composite material comprises: an open grid comprising at least two sets of strands. Each set of strands has openings between adjacent strands. The sets are oriented at a substantial angle to one another. A tack film is laminated to the open grid. The tack film has first and second major surfaces, such that a material of the tack film at its first and second major surfaces includes about 50% or more of resinous non-asphaltic component and about 50% or less of asphaltic component.